CN104221620A - Multi-tangential-flow combined rape threshing, separation and stalk crushing integral device - Google Patents
Multi-tangential-flow combined rape threshing, separation and stalk crushing integral device Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种多切流组合式油菜脱粒分离及秸秆粉碎一体化装置及间隙调整方法,主要应用于全喂入油菜联合收获机的脱粒分离部分,脱粒间隙调节装置及调节方法,属于联合收获机智能化控制领域。 The invention relates to a multi-cut flow combined rapeseed threshing separation and straw crushing integrated device and gap adjustment method, which are mainly used in the threshing separation part, threshing gap adjustment device and adjustment method of a full-fed rapeseed combine harvester, belonging to combined harvesting machine intelligent control field.
背景技术 Background technique
油菜是我国种植面积最大的油料作物,现有油菜联合收割机的脱粒分离装置主要是借鉴稻麦联合收割机的脱粒分离原理,通过脱粒元件对油菜果荚产生冲击、揉搓以及碾压等作用,使得果荚炸口、开裂或粉碎,从而分离出油菜籽粒。由于油菜在生长过程中成熟度和含水率存在较大差异,油菜籽粒和茎秆的物料特性和稻麦的籽粒和茎秆有很大差异,因此如果单单采用现有稻麦联合收割机对油菜进行脱粒分离,会出现脱粒元件和脱粒滚筒转速不适合油菜脱粒的现象,从而导致脱粒损失大,生产效率低。另一方面,如果采用轴流滚筒的脱粒分离方式,由于油菜茎秆较粗,不仅容易出现物料运动不顺畅和堵塞的现象,还会增加功率的消耗。油菜脱粒分离的过程是脱粒滚筒和凹版筛共同作用的结果,因此根据油菜在脱粒分离装置内不同时期的物料特性选择合适的脱粒方式和凹版分离形式可以提高脱粒分离的效果。 Rapeseed is the oil crop with the largest planting area in my country. The threshing and separation device of the existing rapeseed combine harvester is mainly based on the threshing and separation principle of the rice-wheat combine harvester. The pods are fried, cracked or crushed to separate the rapeseed. Due to the large difference in the maturity and water content of rapeseed during the growth process, the material characteristics of rapeseed and stalks are very different from those of rice and wheat. During threshing and separation, there will be a phenomenon that the rotational speed of the threshing element and the threshing drum is not suitable for rapeseed threshing, resulting in large threshing losses and low production efficiency. On the other hand, if the threshing and separation method of the axial flow drum is used, due to the thick rapeseed stalks, it is not only prone to unsmooth material movement and clogging, but also increases power consumption. The process of rapeseed threshing and separation is the result of the joint action of threshing drum and gravure screen. Therefore, choosing the appropriate threshing method and gravure separation form according to the material characteristics of rapeseed in different periods in the threshing and separation device can improve the effect of threshing and separation.
高效智能化是国际先进联合收获机发展的方向,根据联合收割机的作业质量自动调整各种工作参数,有助于提高收获质量和收获效率,我国联合收获机整体的自动化水平与国外相比还有着较大差距。夹带损失率是衡量脱粒分离装置性能的主要指标,试验发现,脱粒间隙的调节是影响夹带损失率的关键因素之一,可以通过脱粒间隙调节来控制夹带损失率,现阶段国内联合收获机脱粒间隙主要依靠改变滚筒直径进行间接调节,由此可见,此种脱粒间隙调节方法不仅不能得到及时调节而且工作量大降低收获效率,目前脱粒间隙自动调节的装置还未见报道。 Efficient and intelligent is the development direction of international advanced combine harvesters. Automatic adjustment of various working parameters according to the operation quality of combine harvesters will help improve harvest quality and harvest efficiency. Compared with foreign countries, the overall automation level of combine harvesters in my country is still low. There is a big gap. The entrainment loss rate is the main index to measure the performance of the threshing separation device. The test found that the adjustment of the threshing gap is one of the key factors affecting the entrainment loss rate. The entrainment loss rate can be controlled by adjusting the threshing gap. At present, the domestic combine harvester threshing gap It mainly depends on changing the diameter of the drum for indirect adjustment. It can be seen that this method of adjusting the threshing gap not only cannot be adjusted in time, but also has a large workload and reduces the harvesting efficiency. At present, no automatic adjustment device for the threshing gap has been reported.
发明内容 Contents of the invention
本发明的目的是为了解决上述提出的油菜脱粒分离的缺点,提出一种多级脱粒、作业顺畅、喂入量大、适应性强、结构合理的多切流组合式油菜脱粒分离及秸秆粉碎一体化装置,并且自带一种脱粒间隙实时自动调节装置。 The purpose of the present invention is to solve the above-mentioned shortcomings of rapeseed threshing and separation, and to propose a multi-stage threshing, smooth operation, large feeding amount, strong adaptability, and reasonable structure. It is equipped with a real-time automatic adjustment device for the threshing gap.
为实现以上目的,本发明采用的技术方案为:一种多切流组合式油菜脱粒分离及秸秆粉碎一体化装置,其特征在于,包括喂入初脱装置、主脱装置和复脱装置,所述喂入初脱装置包括喂入初脱轮(1),所述主脱装置包括纹杆式主脱轮(4),所述复脱装置包括钉齿式复脱轮(7),所述喂入初脱轮(1)、纹杆式主脱轮(4)和钉齿式复脱轮(7)呈阶梯状排布。 In order to achieve the above objectives, the technical solution adopted by the present invention is: a multi-cut flow combined rapeseed threshing separation and straw crushing integrated device, which is characterized in that it includes a feeding initial removal device, a main removal device and a re-removal device. The feeding primary take-off device includes a feeding primary take-off wheel (1), the main take-off device includes a bar-type main take-off wheel (4), and the re-take-off device includes a nail-toothed re-take-off wheel (7). The feeding primary take-off wheel (1), the corrugated rod-type main take-off wheel (4) and the nail-tooth type re-take-off wheel (7) are arranged in a ladder shape.
进一步的,还包括秸秆粉碎装置,所述秸秆粉碎装置包括碎草切割轮(10),纹杆式主脱轮(4)的轴心高于喂入初脱轮(1)的轴心120~150mm,钉齿式复脱轮(7)的轴心高于纹杆式主脱轮(4)的轴心140~180mm,碎草切割轮(10)的轴心高于钉齿式复脱轮(7)的轴心80~120mm。 Further, it also includes a straw crushing device. The straw crushing device includes a grass cutting wheel (10). 150mm, the axis of the nail-tooth type re-take-off wheel (7) is 140~180mm higher than the axis of the corrugated rod-type main take-off wheel (4), and the axis of the grass cutting wheel (10) is higher than the spike-tooth type re-take-off wheel (7) The shaft center is 80~120mm.
进一步的,所述喂入初脱轮(1)直径为400~450mm,所述纹杆式主脱轮(4)直径为500~600mm,所述钉齿式复脱轮(7)直径为400~450mm,所述碎草切割轮(10)直径为300~360mm,所述四个轮轴的长度相同,均为600~1000mm。 Further, the diameter of the feeding primary take-off wheel (1) is 400-450 mm, the diameter of the rib-type main take-off wheel (4) is 500-600 mm, and the diameter of the nail-tooth type re-take-off wheel (7) is 400 mm ~450mm, the grass cutting wheel (10) has a diameter of 300~360mm, and the lengths of the four axles are the same, all of which are 600~1000mm.
进一步的,喂入初脱轮(1)包括平面喂入齿(101),齿高35~45mm,齿宽30~40mm,初脱栅格凹板(2)的轴向栅格间距为14~18mm;纹杆式主脱轮(4)包括8排均布纹杆,纹杆宽35~45mm,主脱栅格凹板(5)的轴向栅格间距为17~20mm;钉齿式复脱轮(7)包括齿高70~80mm的钉齿脱粒元件,复脱冲孔凹板(8)的冲孔为18×18mm的矩形孔。 Further, the feeding primary detachment wheel (1) includes plane feeding teeth (101), the tooth height is 35-45 mm, the tooth width is 30-40 mm, and the axial grid spacing of the primary detachment grid concave plate (2) is 14-45 mm. 18mm; the grooved rod type main pulley (4) includes 8 rows of uniformly distributed grooved rods, the width of the grooved rods is 35~45mm, and the axial grid spacing of the main release grid concave plate (5) is 17~20mm; The take-off wheel (7) includes a nail tooth threshing element with a tooth height of 70-80 mm, and the punching hole of the re-off punching concave plate (8) is a rectangular hole of 18 × 18 mm.
根据权利要求2所述的一种多切流组合式油菜脱粒分离及秸秆粉碎一体化装置,其特征在于,喂入初脱轮(1)的转速为750~850r/min,纹杆式主脱轮(4)的转速为600~700 r/min,钉齿式复脱轮(7)的转速为900~1000 r/min,碎草切割轮(10)的转速为2600~2800 r/min。 According to claim 2, a multi-cut flow combined rapeseed threshing separation and straw crushing integrated device is characterized in that the rotating speed of the feeding primary decapping wheel (1) is 750~850r/min, and The rotating speed of wheel (4) is 600~700 r/min, and the rotating speed of nail-tooth type re-take off wheel (7) is 900~1000 r/min, and the rotating speed of broken grass cutting wheel (10) is 2600~2800 r/min.
进一步的,还包括夹带损失监测装置,所述夹带损失监测装置包括夹带损失传感器(15)和传感器固定座(16),所述夹带损失传感器(15)安装在所述传感器固定座(16)上,传感器固定座(16)安装在复脱冲孔凹板(8)上,所述夹带损失传感器(15)采用阵列式PVDF夹带损失传感器,所述夹带损失传感器(15)的监测面积为,所述夹带损失传感器(15)的几何中心到所述钉齿式复脱轮(7)的竖直中心面的距离为180~200mm,所述夹带损失传感器(15)的上表面到所述复脱冲孔凹板(8)的底面的距离为70~100mm,所述夹带损失传感器(15)的轴向安装位置在所述复脱冲孔凹板(8)的中间;。 Further, it also includes an entrainment loss monitoring device, the entrainment loss monitoring device includes an entrainment loss sensor (15) and a sensor fixing base (16), and the entrainment loss sensor (15) is installed on the sensor fixing base (16) , the sensor holder (16) is installed on the back-off punching concave plate (8), the entrainment loss sensor (15) adopts an array type PVDF entrainment loss sensor, and the monitoring area of the entrainment loss sensor (15) is, The distance from the geometric center of the entrainment loss sensor (15) to the vertical center plane of the spike-toothed retrip wheel (7) is 180-200 mm, and the distance from the upper surface of the entrainment loss sensor (15) to the retrip The distance between the bottom surface of the punching concave plate (8) is 70-100 mm, and the axial installation position of the entrainment loss sensor (15) is in the middle of the re-off punching concave plate (8);
进一步的,还包括凹版间隙调节装置(17),所述夹带损失监测装置包括夹带损失传感器(15)和传感器固定座(16),所述凹版间隙调节装置(17)包括支撑梁(1701)、推杆(1702)、滚子(1703)、凸轮(1704)和凸轮轴(1705),凹版间隙调节装置安装在复脱冲孔凹板(8)的尾部,支撑梁(1701)一端和复脱冲孔凹板(8)焊合在一起,一端和推杆(1702)焊合在一起,推杆(1702)和滚子(1703)铰接在一起,滚子(1703)在凸轮(1704)的滚道内转动,凸轮(1704)通过变频电机驱动凸轮轴(1705)旋转,从而带动推杆上下移动进行脱粒凹板间隙的调节。 Further, it also includes a gravure gap adjustment device (17), the entrainment loss monitoring device includes an entrainment loss sensor (15) and a sensor fixing seat (16), the gravure gap adjustment device (17) includes a support beam (1701), The push rod (1702), the roller (1703), the cam (1704) and the camshaft (1705), the gravure gap adjustment device is installed at the tail of the back-off punching concave plate (8), one end of the support beam (1701) and the back-off The punching concave plate (8) is welded together, one end and the push rod (1702) are welded together, the push rod (1702) and the roller (1703) are hinged together, and the roller (1703) is on the cam (1704) Rotating inside the raceway, the cam (1704) drives the camshaft (1705) to rotate through a variable frequency motor, thereby driving the push rod to move up and down to adjust the gap between the threshing concave plates.
进一步的,通过夹带损失监测装置的反馈系统对复脱冲孔凹板(8)的凹版间隙进行调节,夹带损失监测装置反馈系统的工作步骤如下: Further, the gravure gap of the back-off punching concave plate (8) is adjusted through the feedback system of the entrainment loss monitoring device, and the working steps of the feedback system of the entrainment loss monitoring device are as follows:
步骤1:将油菜喂入权利要求1~7所述的多切流组合式油菜脱粒分离及秸秆粉碎一体化装置,记脱粒间隙为,经脱粒分离后夹带损失质量为,落在夹带损失检测装置上的籽粒质量为,为试验次数,,得到联合收获机脱粒分离装置的脱粒间隙和脱粒分离后夹带损失质量之间的关系:,建立监测区域籽粒量和脱粒分离时总夹带损失籽粒量之间的关系:; Step 1: Feed rapeseed into the multi-cut flow combined rapeseed threshing separation and straw crushing integrated device described in claims 1 to 7, record the threshing gap as , the entrainment loss after threshing and separation is , and fall on the entrainment loss detection device The grain quality above is, is the number of experiments, and the relationship between the threshing gap of the threshing separation device of the combine harvester and the entrainment loss mass after threshing separation is obtained: Establish the relationship between the grain amount in the monitoring area and the total entrainment loss grain amount during threshing separation Relationship:;
步骤2:联立、以及三个数学模型,就能得到脱粒分离时夹带损失传感器的监测量与脱粒间隙之间的关系 ; Step 2: Simultaneously, and three mathematical models, the relationship between the monitoring amount of the entrainment loss sensor and the threshing gap can be obtained during threshing separation;
步骤3:确定合适的脱粒分离时籽粒夹带损失监测传感器的监测量,根据步骤2获得的公式,得到对应的脱粒间隙,并对脱粒间隙进行调节。 Step 3: Determine the appropriate monitoring amount of the grain entrainment loss monitoring sensor during threshing separation, obtain the corresponding threshing gap according to the formula obtained in step 2, and adjust the threshing gap.
本发明的有益效果是: The beneficial effects of the present invention are:
1、根据油菜的物料特性,采用多级切流组合的脱粒方式,并且初脱喂入轮、纹杆式主脱轮、钉齿式复脱轮和碎草切割轮依次成阶梯式排列,可以让物料在脱粒分离装置内的运动更加顺畅。 1. According to the material characteristics of rapeseed, the threshing method of multi-stage cutting flow combination is adopted, and the initial feeding wheel, the main stripping wheel, the nail-tooth re-stripping wheel and the grass cutting wheel are arranged in steps in sequence, which can Make the material move more smoothly in the threshing and separating device.
2、喂入初脱轮采用平面喂入齿,可以提高油菜的喂入效果,并且对油菜产生冲击作用使油菜果荚开裂;纹杆式主脱轮采用纹杆式的脱粒形式,通过脱粒元件与果荚之间以及果荚与其他部件之间的揉搓作用,使油菜籽粒顺畅的从油菜果荚中脱落出来,这样既能保证较高的脱净率,同时又能减少籽粒破损,并且纹杆式主脱轮的直径较大,可以增加脱粒分离的效果;钉齿式复脱轮采用钉齿式的脱粒方式,可以对比较难脱的油菜进行脱粒,并且与复脱冲孔凹版配合使用,可以提高分离效果,降低功耗;秸秆粉碎装置在碎草切割轮的下面安装有定刀组件,与碎草切割轮配合使用,可以使秸秆粉碎更彻底。 2. The feeding primary take-off wheel adopts flat feeding teeth, which can improve the feeding effect of rapeseed, and has an impact on rapeseed to make the rape pods crack; The rubbing effect between the pod and the pod and other parts makes the rapeseeds fall out of the pods smoothly, which can not only ensure a high cleaning rate, but also reduce the damage of the seeds and the grain The diameter of the rod-type main take-off wheel is larger, which can increase the effect of threshing and separation; the nail-tooth re-threshing wheel adopts the nail-tooth type threshing method, which can be used for threshing difficult rapeseed, and it is used in conjunction with the re-removal punching gravure , can improve the separation effect and reduce power consumption; the straw crushing device is equipped with a fixed knife assembly under the grass cutting wheel, which can be used in conjunction with the grass cutting wheel to make straw crushing more thoroughly.
3、安装有凹版间隙调节装置和夹带损失检测装置,可以根据检测到的夹带损失数据通过夹带损失检测装置的反馈系统对凹版间隙进行实时调节,提高了收获质量和收获效率。 3. The gravure gap adjustment device and entrainment loss detection device are installed, and the gravure gap can be adjusted in real time through the feedback system of the entrainment loss detection device according to the detected entrainment loss data, which improves the harvesting quality and harvesting efficiency.
附图说明 Description of drawings
图1为本发明实施的结构示意图; Fig. 1 is the structural representation that the present invention implements;
图2为本发明实施的喂入初脱轮平面喂入齿的结构示意图; Fig. 2 is the structural representation of the plane feeding teeth of the feeding initial take-off wheel implemented by the present invention;
图3为本发明实施的脱粒间隙调节机构。 Fig. 3 is a threshing gap adjustment mechanism implemented by the present invention.
附图中:1、喂入初脱轮,101、平面喂入齿,2、初脱栅格凹板,3、初脱顶盖,4、纹杆式主脱轮,5、主脱栅格凹板,6、主脱顶盖,7、钉齿式复脱轮,8、复脱冲孔凹板,9、复脱顶盖,10、碎草切割轮,11、定刀,12、切割轮安装座,13、抛撒罩壳,14、清选筛,15、夹带损失传感器,16、传感器固定座,17、凹板间隙调节装置,1701、支撑梁,1702、推杆,1703、滚子,1704、凸轮,1705、凸轮轴。 In the attached drawings: 1. Feed primary take-off wheel, 101. Plane feeding teeth, 2. Primary take-off grid concave plate, 3. Initial take-off top cover, 4. Striped rod type main take-off wheel, 5. Main take-off grid Concave plate, 6, main stripping top cover, 7, nail-tooth type re-snap off wheel, 8, re-slip punching concave plate, 9, re-slip top cover, 10, grass cutting wheel, 11, fixed knife, 12, cutting Wheel mounting seat, 13, throwing cover, 14, cleaning screen, 15, entrainment loss sensor, 16, sensor fixing seat, 17, concave plate gap adjustment device, 1701, support beam, 1702, push rod, 1703, roller , 1704, cam, 1705, camshaft.
具体实施方式 Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。 Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。 In describing the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" ” and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, with a specific configuration and operation, and therefore should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。 In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。 In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。 In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
如图1-3所示,一种多切流组合式油菜脱粒分离及秸秆粉碎一体化装置,主要包括喂入初脱装置、主脱装置、复脱装置、秸秆粉碎装置、夹带损失监测装置和凹板间隙调节装置,所述喂入初脱装置包括喂入初脱轮1、初脱栅格凹板2和初脱顶盖3;主脱装置包括纹杆式主脱轮4、主脱栅格凹板5和主脱顶盖6;复脱装置包括钉齿式复脱轮7、复脱冲孔凹板8和复脱顶盖9;秸秆粉碎装置包括碎草切割轮10、定刀11、切割轮安装座12和抛撒罩壳13;夹带损失监测装置包括夹带损失传感器15和传感器固定座16;凹板间隙调节装置17包括支撑梁1701、推杆1702、滚子1703、凸轮1704和凸轮轴1705。初脱装置、主脱装置、复脱装置和秸秆粉碎装置成阶梯状排布,各装置滚筒轴高度由低到高依次是初脱装置、主脱装置、复脱装置、秸秆粉碎装置,物料从进草口喂入,依次经过初脱装置、主脱装置、复脱装置和秸秆粉碎装置,最后经排草口排出。 As shown in Figure 1-3, a multi-cutting flow combined rapeseed threshing separation and straw crushing integrated device mainly includes feeding primary stripping device, main stripping device, re-extracting device, straw crushing device, entrainment loss monitoring device and The concave plate gap adjustment device, the feeding and initial stripping device includes the feeding initial stripping wheel 1, the initial stripping grid concave plate 2 and the initial stripping top cover 3; the main stripping device includes the threaded rod type main stripping wheel 4, the main stripping grid The grid concave plate 5 and the main stripping top cover 6; the stripping device includes a nail-toothed stripping wheel 7, the stripping punched concave plate 8 and the stripping top cover 9; the straw crushing device includes a grass cutting wheel 10, a fixed knife 11 , cutting wheel mounting seat 12 and throwing cover 13; entrainment loss monitoring device includes entrainment loss sensor 15 and sensor holder 16; concave plate gap adjustment device 17 includes support beam 1701, push rod 1702, roller 1703, cam 1704 and cam Shaft 1705. The initial stripping device, the main stripping device, the re-extracting device and the straw crushing device are arranged in a ladder shape. The height of the roller shaft of each device is from low to high. The grass is fed into the grass inlet, and then passes through the initial stripping device, the main stripping device, the re-stripping device and the straw crushing device, and finally is discharged through the grass discharge port.
更具体的,喂入初脱轮1直径为400~450mm,纹杆式主脱轮4直径为500~600mm,钉齿式复脱轮7直径为400~450mm,碎草切割轮10直径为300~360mm,四个轮轴的长度相同,均为600~1000mm;纹杆式主脱轮4的轴心高于喂入初脱轮1的轴心120~150mm,钉齿式复脱轮7的轴心高于纹杆式主脱轮4的轴心140~180mm,碎草切割轮10的轴心高于钉齿式复脱轮7的轴心80~120mm;喂入初脱轮1的转速为750~850r/min,纹杆式主脱轮4的转速为600~700 r/min,钉齿式复脱轮7的转速为900~1000 r/min,碎草切割轮10的转速为2600~2800 r/min;喂入初脱轮1采用平面喂入齿101,齿高35~45mm,齿宽30~40mm,初脱栅格凹板2的轴向栅格间距为14~18mm;纹杆式主脱轮4采用8排均布纹杆,纹杆宽35~45mm,主脱栅格凹板5的轴向栅格间距为17~20mm;钉齿式复脱轮7采用齿高70~80mm的钉齿脱粒元件,复脱冲孔凹板8的冲孔为18×18mm的矩形孔。 More specifically, the diameter of feeding primary take-off wheel 1 is 400-450mm, the diameter of threaded rod-type main take-off wheel 4 is 500-600mm, the diameter of nail-toothed re-take-off wheel 7 is 400-450mm, and the diameter of grass cutting wheel 10 is 300mm. ~360mm, the length of the four axles is the same, all are 600~1000mm; The center of gravity is 140-180mm higher than the axis of the main stripping wheel 4, the grass cutting wheel 10 is 80-120mm higher than the axis of the nail-toothed re-extracting wheel 7; 750~850r/min, the rotating speed of the threaded rod type main take-off wheel 4 is 600~700 r/min, the rotating speed of the nail-tooth type re-removing wheel 7 is 900~1000 r/min, and the rotating speed of the grass cutting wheel 10 is 2600~ 2800 r/min; the feeding primary stripping wheel 1 adopts plane feeding teeth 101, the tooth height is 35~45mm, the tooth width is 30~40mm, and the axial grid spacing of the primary stripping grid concave plate 2 is 14~18mm; The main take-off wheel 4 adopts 8 rows of evenly distributed grain rods, the width of the grain bars is 35~45mm, and the axial grid spacing of the main take-off grid concave plate 5 is 17~20mm; The nail-toothed threshing element of 80mm, and the punching hole of the punching concave plate 8 is a rectangular hole of 18 * 18mm.
油菜通过进草口,进入转动的喂入初脱轮1,通过平面喂入齿101的冲击作用使油菜果荚开裂,并将容易脱下的籽粒进行初脱分离;未脱籽粒和茎秆被抛向纹杆式主脱轮4,由于经过喂入初脱轮1的冲击作用,使大部分果荚开裂,所以在脱粒元件与果荚之间以及果荚与其他部件之间的揉搓作用下,使油菜籽粒顺畅的从油菜果荚中脱落出来,这样既能保证较高的脱净率,同时又能减少籽粒破损;接着剩余的部分难脱的籽粒和秸秆被抛向钉齿式复脱轮7,复脱轮采用钉齿式的脱粒方式,对比较难脱的油菜脱粒效果较好,并且与复脱冲孔凹版配合使用,可以提高分离效果,降低功耗;最后茎秆进入高速转动的秸秆粉碎装置,在碎草切割轮10和定刀11的配合作用下将秸秆粉碎并从排草口排出,完成了油菜的脱粒分离全过程。 Rapeseed passes through the grass inlet and enters the rotating feeding primary stripping wheel 1. The rape pods are cracked by the impact of the plane feeding teeth 101, and the seeds that are easy to fall off are separated from the primary stripping; Throwing the grain bar type main take-off wheel 4, due to the impact of the feeding primary take-off wheel 1, most of the fruit pods are cracked, so under the rubbing action between the threshing element and the fruit pods and between the fruit pods and other parts , so that the rapeseeds can be smoothly detached from the rapeseed pods, which can not only ensure a high removal rate, but also reduce the damage of the seeds; then the remaining part of the hard-to-remove seeds and straws are thrown to the nail-toothed re-removal Wheel 7, the re-extraction wheel adopts the nail-tooth threshing method, which has a better threshing effect on the difficult-to-remove rapeseed, and is used in conjunction with the re-extraction punching gravure to improve the separation effect and reduce power consumption; finally, the stalks enter high-speed rotation The unique straw crushing device crushes the straw under the cooperation of the grass cutting wheel 10 and the fixed knife 11 and discharges it from the grass outlet, completing the whole process of threshing and separating rapeseed.
脱粒凹版间隙智能调节的具体实施过程为:夹带损失传感器15采用阵列式PVDF夹带损失传感器,夹带损失传感器15的监测面积为,夹带损失传感器15的几何中心到钉齿式复脱轮7的竖直中心面的距离为180~200mm,夹带损失传感器15的上表面到复脱冲孔凹板8的底面的距离为70~100mm,夹带损失传感器15的轴向安装位置在复脱冲孔凹板8的中间;夹带损失传感器15安装在传感器固定座16上,传感器固定座16安装在复脱冲孔凹板8上; The specific implementation process of the intelligent adjustment of the threshing gravure gap is as follows: the entrainment loss sensor 15 adopts an array type PVDF entrainment loss sensor, and the monitoring area of the entrainment loss sensor 15 is, from the geometric center of the entrainment loss sensor 15 to the vertical distance between the spike-tooth re-take-off wheel 7 The distance between the center plane is 180-200 mm, the distance between the upper surface of the entrainment loss sensor 15 and the bottom surface of the re-off punching concave plate 8 is 70-100 mm, and the axial installation position of the entrainment loss sensor 15 is on the back-off punching concave plate 8 in the middle; the entrainment loss sensor 15 is installed on the sensor holder 16, and the sensor holder 16 is installed on the back-off punching concave plate 8;
凹版间隙调节装置安装在复脱冲孔凹板8的尾部,支撑梁1701一端和复脱冲孔凹板8焊合在一起,一端和推杆1702焊合在一起,推杆1702和滚子1703铰接在一起,滚子1703在凸轮1704的滚道内转动,凸轮1704通过变频电机驱动凸轮轴1705旋转,从而带动推杆上下移动进行脱粒凹板间隙的调节。 The gravure gap adjustment device is installed at the tail of the back-off punching concave plate 8, one end of the support beam 1701 is welded together with the back-off punching concave plate 8, and one end is welded together with the push rod 1702, and the push rod 1702 and the roller 1703 Hinged together, the roller 1703 rotates in the raceway of the cam 1704, and the cam 1704 drives the camshaft 1705 to rotate through the frequency conversion motor, thereby driving the push rod to move up and down to adjust the gap between the threshing concave plates.
可以通过夹带损失监测装置的反馈系统对复脱冲孔凹板8的凹版间隙进行调节,夹带损失监测装置反馈系统的工作步骤如下: The gravure clearance of the re-trip punching concave plate 8 can be adjusted through the feedback system of the entrainment loss monitoring device. The working steps of the feedback system of the entrainment loss monitoring device are as follows:
步骤1:将油菜喂入多切流组合式油菜脱粒分离及秸秆粉碎一体化装置,记脱粒间隙为,经脱粒分离后夹带损失质量为,落在夹带损失检测装置上的籽粒质量为,为试验次数,,得到联合收获机脱粒分离装置的脱粒间隙和脱粒分离后夹带损失质量之间的关系:,建立监测区域籽粒量和脱粒分离时总夹带损失籽粒量之间的关系:。 Step 1: Feed the rapeseed into the multi-cut flow combined rapeseed threshing separation and straw crushing integrated device, record the threshing gap as , the mass of entrainment loss after threshing and separation is , and the mass of grains falling on the entrainment loss detection device is , as the test Number of times, to obtain the relationship between the threshing gap of the combine harvester threshing separation device and the entrainment loss mass after threshing separation: , to establish the relationship between the grain amount in the monitoring area and the total entrainment loss during threshing separation: .
步骤2:联立、以及三个数学模型,就能得到脱粒分离时夹带损失传感器的监测量与脱粒间隙之间的关系。 Step 2: Simultaneously, and three mathematical models, the relationship between the monitoring amount of the entrainment loss sensor and the threshing gap can be obtained during threshing separation.
步骤3:确定合适的脱粒分离时籽粒夹带损失监测传感器的监测量,根据步骤2获得的公式,得到对应的脱粒间隙,并对脱粒间隙进行调节。 Step 3: Determine the appropriate monitoring amount of the grain entrainment loss monitoring sensor during threshing separation, obtain the corresponding threshing gap according to the formula obtained in step 2, and adjust the threshing gap.
该型号的多切流组合式油菜脱粒分离及秸秆粉碎一体化装置,根据油菜的物料特性,对油菜进行多级切流组合式的脱粒方式,并且合理的布置各装置之间的位置关系使作物运动顺畅;对不同状态的物料选择合适的脱粒形式和凹版形式,不仅能保证脱粒分离的效果,而且能降低破碎率,减小功耗;通过夹带损失检测装置的反馈系统和脱粒凹版间隙调节装置的作用,可以对凹版脱粒间隙进行实时调节,提高了收获质量和收获效率。 This type of multi-cut flow combined rapeseed threshing separation and straw crushing integrated device, according to the material characteristics of rapeseed, performs multi-stage cut-flow combined threshing mode on rapeseed, and reasonably arranges the positional relationship between the devices so that the crops Smooth movement; choosing the appropriate threshing form and gravure form for materials in different states can not only ensure the effect of threshing and separation, but also reduce the broken rate and power consumption; through the feedback system of the entrainment loss detection device and the threshing gravure gap adjustment device The function of the gravure threshing gap can be adjusted in real time, which improves the harvesting quality and harvesting efficiency.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。 In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在不脱离本发明的原理和宗旨的情况下在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。 Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be construed as limitations to the present invention. Variations, modifications, substitutions, and modifications to the above-described embodiments are possible within the scope of the present invention.
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Application publication date: 20141224 |