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CN104218129A - Led substrate structure and manufacturing method thereof - Google Patents

Led substrate structure and manufacturing method thereof Download PDF

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Publication number
CN104218129A
CN104218129A CN201410495598.6A CN201410495598A CN104218129A CN 104218129 A CN104218129 A CN 104218129A CN 201410495598 A CN201410495598 A CN 201410495598A CN 104218129 A CN104218129 A CN 104218129A
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Prior art keywords
substrate
film system
dbr film
led
convex structure
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马新刚
丁海生
李芳芳
李东昇
江忠永
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Hangzhou Silan Azure Co Ltd
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Hangzhou Silan Azure Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/81Bodies
    • H10H20/819Bodies characterised by their shape, e.g. curved or truncated substrates
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/81Bodies

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Abstract

本发明提供了一种LED衬底结构及其制作方法,首先,将图形化衬底技术和DBR技术有机地结合在一起,能更有效地提高LED的发光效率和发光亮度;其次,凹形结构或者凸形结构和DBR膜系位于衬底的同一表面上,且都是在衬底减薄前完成,便于加工和后续清洗处理,这无疑降低了LED加工过程中的隐形成本;再次,在做DBR膜系的窗口时,无需光刻,避开了微纳图形加工过程中光刻难对位的技术瓶颈;总之,本发明所提供的LED衬底结构的制作方法工艺简单、成本低廉,适于大规模商业化生产,LED衬底结构能够更有效地提高LED的发光效率和发光亮度,能够加快LED进入高端照明领域和寻常百姓家的产业化进程,符合LED可持续发展战略。

The invention provides an LED substrate structure and a manufacturing method thereof. Firstly, the patterned substrate technology and the DBR technology are organically combined to more effectively improve the luminous efficiency and luminous brightness of the LED; secondly, the concave structure Or the convex structure and the DBR film system are located on the same surface of the substrate, and both are completed before the substrate is thinned, which is convenient for processing and subsequent cleaning, which undoubtedly reduces the hidden cost in the process of LED processing; again, in making The window of the DBR film system does not need photolithography, which avoids the technical bottleneck of difficult alignment of photolithography in the process of micro-nano pattern processing; in a word, the manufacturing method of the LED substrate structure provided by the present invention is simple in process, low in cost, and suitable for use. For large-scale commercial production, the LED substrate structure can more effectively improve the luminous efficiency and luminous brightness of LEDs, and can accelerate the industrialization process of LEDs entering the high-end lighting field and ordinary people's homes, which is in line with the sustainable development strategy of LEDs.

Description

LED衬底结构及其制作方法LED substrate structure and manufacturing method thereof

技术领域technical field

本发明涉及半导体光电芯片制造技术领域,特别涉及一种LED衬底结构及其制作方法。The invention relates to the technical field of semiconductor optoelectronic chip manufacturing, in particular to an LED substrate structure and a manufacturing method thereof.

背景技术Background technique

随着人们生活水平的提高,环保意识的增强,对家居环境、休闲和舒适度追求的不断提高,灯具灯饰也逐渐由单纯的照明功能转向照明和装饰共存的局面,具有照明和装饰双重优势的固态冷光源LED取代传统光源进入人们的日常生活成为必然之势。With the improvement of people's living standards, the enhancement of environmental awareness, and the continuous improvement of the pursuit of home environment, leisure and comfort, lamps and lanterns have gradually shifted from simple lighting functions to the coexistence of lighting and decoration. It is inevitable that solid-state cold light source LED will replace traditional light source and enter people's daily life.

GaN基LED自从20世纪90年代初商业化以来,经过二十几年的发展,其结构已趋于成熟和完善,已能够满足人们现阶段对灯具装饰的需求;但要完全取代传统光源进入照明领域,发光亮度的提高却是LED行业科研工作者永无止境的追求。Since the commercialization of GaN-based LEDs in the early 1990s, after more than 20 years of development, its structure has become mature and perfect, and it has been able to meet people's current needs for lighting decoration; but it must completely replace traditional light sources and enter the lighting industry. field, the improvement of luminous brightness is the never-ending pursuit of scientific researchers in the LED industry.

在内量子效率(已接近100%)可提高的空间有限的前提下,LED行业的科研工作者把目光转向了外量子效率,提出了可提高光提取率的多种技术方案和方法,例如图形化衬底技术、侧壁粗化技术、DBR技术、优化电极结构、在衬底或透明导电膜上制作二维光子晶体等。其中图形化衬底最具成效,尤其是2010年以来,在政府各种政策的激励和推动下,无论是锥状结构的干法图形化衬底技术还是金字塔形状的湿法图形化衬底技术都得到了飞速的发展,其工艺已经非常成熟,并于2012年完全取代了平衬底,成为LED芯片的主流衬底,使LED的晶体结构和发光亮度都得到了革命性的提高。Under the premise that the internal quantum efficiency (already close to 100%) can be improved, researchers in the LED industry turned their attention to the external quantum efficiency, and proposed various technical solutions and methods that can improve the light extraction rate, such as graphics Substrate technology, sidewall roughening technology, DBR technology, optimization of electrode structure, fabrication of two-dimensional photonic crystals on substrates or transparent conductive films, etc. Among them, the patterned substrate is the most effective, especially since 2010, under the encouragement and promotion of various government policies, whether it is the cone-shaped dry patterned substrate technology or the pyramid-shaped wet patterned substrate technology All have been developed rapidly, and its technology has been very mature, and it completely replaced the flat substrate in 2012, becoming the mainstream substrate of LED chips, so that the crystal structure and luminous brightness of LEDs have been revolutionaryly improved.

当然,减薄后,在LED衬底的背面蒸镀DBR的技术也能在一定程度上提高LED的发光亮度。然而,减薄后,LED晶片已经很薄(只有80um左右),非常容易裂片,且一旦出现异常都不易于做返工处理,只能报废,所以DBR工艺的成本远不止材料和加工成本,更多的则是隐形成本。所以现阶段LED代替传统照明光源,进入照明领域,进入寻常百姓家,所遇到的问题不是亮度达不到的问题,而是物美价不廉的问题,而这种问题一般都是结构不够合理、工艺技术不够优化,造成制造成本不够科学所导致的。Of course, after thinning, the technology of evaporating DBR on the back of the LED substrate can also improve the luminance of the LED to a certain extent. However, after thinning, the LED chip is already very thin (only about 80um), and it is very easy to crack, and once an abnormality occurs, it is not easy to do rework and can only be scrapped, so the cost of the DBR process is far more than material and processing costs, more are hidden costs. So at this stage, LED replaces the traditional lighting source, enters the lighting field, and enters the homes of ordinary people. The problem encountered is not the problem of insufficient brightness, but the problem of high quality and low price, and this kind of problem is generally not reasonable enough in structure. 1. The process technology is not optimized enough, resulting in insufficient scientific manufacturing cost.

发明内容Contents of the invention

本发明的目的在于提供一种LED衬底结构及其制作方法,以解决现有的LED或者发光亮度不够,或者制作过程中容易裂片,成本较高的问题。The object of the present invention is to provide an LED substrate structure and a manufacturing method thereof, so as to solve the problems of the existing LEDs that the luminance is not enough, or is easy to be broken during the manufacturing process, and the cost is high.

为解决上述技术问题,本发明提供一种LED衬底结构,所述LED衬底结构包括:衬底,所述衬底上形成有周期性阵列排布的凹形结构或者周期性阵列排布的凸形结构,所述凹形结构的内壁上形成有DBR膜系;或者所述凸形结构的侧壁和凸形结构之间的衬底表面上形成有DBR膜系。In order to solve the above technical problems, the present invention provides an LED substrate structure, which includes: a substrate on which are formed a concave structure arranged in a periodic array or a concave structure arranged in a periodic array. In the convex structure, a DBR film system is formed on the inner wall of the concave structure; or a DBR film system is formed on the side wall of the convex structure and the substrate surface between the convex structure.

可选的,在所述的LED衬底结构中,所述凹形结构之间的衬底表面无DBR膜系;或者所述凸形结构的顶壁无DBR膜系。Optionally, in the LED substrate structure, there is no DBR film on the substrate surface between the concave structures; or there is no DBR film on the top wall of the convex structures.

可选的,在所述的LED衬底结构中,所述凹形结构之间的衬底表面便于连接GaN层;或者所述凸形结构的顶壁便于连接GaN层。Optionally, in the LED substrate structure, the substrate surface between the concave structures is convenient for connecting the GaN layer; or the top wall of the convex structure is convenient for connecting the GaN layer.

可选的,在所述的LED衬底结构中,所述凹形结构的剖面形状为三角形或者梯形;所述凸形结构的剖面形状为梯形。Optionally, in the LED substrate structure, the cross-sectional shape of the concave structure is a triangle or a trapezoid; the cross-sectional shape of the convex structure is a trapezoid.

可选的,在所述的LED衬底结构中,所述凹形结构的俯视形状为圆形、椭圆形或者多边形;所述凸形结构的俯视形状为圆形、椭圆形或者多边形。Optionally, in the LED substrate structure, the top view shape of the concave structure is circle, ellipse or polygon; the top view shape of the convex structure is circle, ellipse or polygon.

可选的,在所述的LED衬底结构中,所述DBR膜系由SiO、SiO2、TiO2或者Ti3O5中的至少两种材料层叠形成。Optionally, in the LED substrate structure, the DBR film system is formed by stacking at least two materials of SiO, SiO 2 , TiO 2 or Ti 3 O 5 .

可选的,在所述的LED衬底结构中,每种材料按照λ/4n厚度交替生长,所述DBR膜系的生长周期为3个-20个。Optionally, in the LED substrate structure, each material is grown alternately according to the thickness of λ/4n, and the growth cycle of the DBR film system is 3-20.

可选的,在所述的LED衬底结构中,所述衬底为蓝宝石衬底。Optionally, in the LED substrate structure, the substrate is a sapphire substrate.

本发明还提供一种LED衬底结构的制作方法,所述LED衬底结构的制作方法包括:The present invention also provides a method for manufacturing an LED substrate structure, and the method for manufacturing the LED substrate structure includes:

提供衬底;provide the substrate;

刻蚀所述衬底,以在所述衬底上形成周期性阵列排布的凹形结构或者周期性阵列排布的凸形结构;Etching the substrate to form concave structures arranged in a periodic array or convex structures arranged in a periodic array on the substrate;

在所述凹形结构的内壁上形成DBR膜系;或者在所述凸形结构的侧壁和凸形结构之间的衬底表面上形成DBR膜系。A DBR film system is formed on the inner wall of the concave structure; or a DBR film system is formed on the substrate surface between the side wall of the convex structure and the convex structure.

可选的,在所述的LED衬底结构的制作方法中,刻蚀所述衬底,以在所述衬底上形成周期性阵列排布的凹形结构或者周期性阵列排布的凸形结构包括:Optionally, in the method for manufacturing the LED substrate structure, the substrate is etched to form concave structures arranged in a periodic array or convex structures arranged in a periodic array on the substrate. Structures include:

在所述衬底上形成掩膜层;forming a mask layer on the substrate;

利用光刻和刻蚀工艺,去除部分掩膜层,暴露出部分衬底;Use photolithography and etching processes to remove part of the mask layer and expose part of the substrate;

刻蚀暴露出的部分衬底,以在所述衬底上形成周期性阵列排布的凹形结构或者周期性阵列排布的凸形结构;Etching the exposed part of the substrate to form a periodic array of concave structures or a periodic array of convex structures on the substrate;

去除剩余的掩膜层。Remove the remaining masking layer.

可选的,在所述的LED衬底结构的制作方法中,在所述衬底上形成掩膜层中,所述掩膜层的材料为二氧化硅、氮化硅及氮氧化硅中的至少一种,所述掩膜层的厚度为0.1μm~1μm。Optionally, in the manufacturing method of the LED substrate structure, in forming a mask layer on the substrate, the material of the mask layer is silicon dioxide, silicon nitride and silicon oxynitride. At least one, the thickness of the mask layer is 0.1 μm˜1 μm.

可选的,在所述的LED衬底结构的制作方法中,利用干法或者湿法刻蚀工艺刻蚀暴露出的部分衬底。Optionally, in the method for manufacturing the LED substrate structure, the exposed part of the substrate is etched using a dry or wet etching process.

可选的,在所述的LED衬底结构的制作方法中,当利用湿法刻蚀工艺刻蚀暴露出的部分衬底时,选用的刻蚀液为硫酸和磷酸的混合液,所述混合液中硫酸和磷酸的体积比为3:1~10:1,工艺温度为200℃~300℃,工艺时间为1分钟~60分钟。Optionally, in the method for manufacturing the LED substrate structure, when using a wet etching process to etch the exposed part of the substrate, the etching solution used is a mixed solution of sulfuric acid and phosphoric acid, and the mixed solution The volume ratio of sulfuric acid and phosphoric acid in the liquid is 3:1 to 10:1, the process temperature is 200°C to 300°C, and the process time is 1 minute to 60 minutes.

可选的,在所述的LED衬底结构的制作方法中,当利用干法刻蚀工艺刻蚀暴露出的部分衬底时,选用的干法刻蚀工艺为感应耦合等离子体干法刻蚀工艺。Optionally, in the method for manufacturing the LED substrate structure, when using a dry etching process to etch the exposed part of the substrate, the selected dry etching process is inductively coupled plasma dry etching craft.

可选的,在所述的LED衬底结构的制作方法中,在所述凹形结构的内壁上形成DBR膜系;或者在所述凸形结构的侧壁和凸形结构之间的衬底表面上形成DBR膜系包括:Optionally, in the manufacturing method of the LED substrate structure, a DBR film system is formed on the inner wall of the concave structure; or the substrate between the side wall of the convex structure and the convex structure The DBR film system formed on the surface includes:

在所述凹形结构的内壁上以及凹形结构之间的衬底表面形成DBR膜系;或者在所述凸形结构的侧壁、顶壁以及凸形结构之间的衬底表面上形成DBR膜系;Form a DBR film system on the inner wall of the concave structure and the substrate surface between the concave structures; or form a DBR on the side wall, the top wall of the convex structure, and the substrate surface between the convex structures. Film system;

在所述DBR膜系上形成光刻胶;forming a photoresist on the DBR film system;

刻蚀光刻胶和最先露出的DBR膜系,去除部分光刻胶以及凹形结构之间的衬底表面上的DBR膜系或者凸形结构的顶壁上的DBR膜系;Etching the photoresist and the first exposed DBR film system, removing part of the photoresist and the DBR film system on the substrate surface between the concave structures or the DBR film system on the top wall of the convex structure;

去除剩余的光刻胶。Remove remaining photoresist.

可选的,在所述的LED衬底结构的制作方法中,所述光刻胶的厚度大于所述凹形结构的深度或者所述凸形结构的高度。Optionally, in the manufacturing method of the LED substrate structure, the thickness of the photoresist is larger than the depth of the concave structure or the height of the convex structure.

可选的,在所述的LED衬底结构的制作方法中,所述衬底为蓝宝石衬底。Optionally, in the method for manufacturing the LED substrate structure, the substrate is a sapphire substrate.

可选的,在所述的LED衬底结构的制作方法中,所述DBR膜系由SiO、SiO2、TiO2或者Ti3O5中的至少两种材料层叠形成,每种材料按照λ/4n厚度交替生长形成,所述DBR膜系的生长周期为3个-20个。Optionally, in the manufacturing method of the LED substrate structure, the DBR film system is formed by stacking at least two materials among SiO, SiO 2 , TiO 2 or Ti 3 O 5 , each material according to λ/ The thickness of 4n is alternately grown and formed, and the growth cycle of the DBR film system is 3-20.

在本发明提供的LED衬底结构及其制作方法中,首先,将图形化衬底技术和DBR技术有机地结合在一起,能够更有效地提高LED的发光效率和发光亮度;其次,凹形结构或者凸形结构和DBR膜系位于衬底的同一表面上,且都是在衬底减薄前完成,非常便于加工和后续清洗处理,这无疑降低了LED加工过程中的隐形成本;再次,在做DBR膜系的窗口时,无需光刻,避开了微纳图形加工过程中光刻难对位的技术瓶颈;总之,本发明所提供的LED衬底结构的制作方法工艺简单、成本低廉,适于大规模商业化生产,本发明所提供的LED衬底结构能够更有效地提高LED的发光效率和发光亮度,能够加快LED进入高端照明领域和寻常百姓家的产业化进程,符合LED的可持续发展战略。In the LED substrate structure and manufacturing method provided by the present invention, firstly, the patterned substrate technology and the DBR technology are organically combined to more effectively improve the luminous efficiency and luminous brightness of the LED; secondly, the concave structure Or the convex structure and the DBR film system are located on the same surface of the substrate, and both are completed before the substrate is thinned, which is very convenient for processing and subsequent cleaning, which undoubtedly reduces the hidden cost in the LED processing process; again, in When making the window of the DBR film system, no photolithography is required, which avoids the technical bottleneck of difficult alignment of photolithography in the process of micro-nano pattern processing; in a word, the manufacturing method of the LED substrate structure provided by the present invention is simple in process and low in cost. Suitable for large-scale commercial production, the LED substrate structure provided by the present invention can more effectively improve the luminous efficiency and luminous brightness of LEDs, and can accelerate the industrialization process of LEDs entering the field of high-end lighting and ordinary people's homes. sustainable development strategy.

附图说明Description of drawings

图1是本发明实施例一的LED衬底结构的制作方法的流程示意图;1 is a schematic flow chart of a method for manufacturing an LED substrate structure according to Embodiment 1 of the present invention;

图2~图10是本发明实施例一的LED衬底结构的制作方法中所形成的器件结构的剖面示意图;2 to 10 are schematic cross-sectional views of the device structure formed in the method for manufacturing the LED substrate structure according to Embodiment 1 of the present invention;

图11是图4所示的器件结构的俯视图;Fig. 11 is a top view of the device structure shown in Fig. 4;

图12是本发明实施例二的LED衬底结构的制作方法的流程示意图;Fig. 12 is a schematic flowchart of a method for manufacturing an LED substrate structure according to Embodiment 2 of the present invention;

图13~图21是本发明实施例二的LED衬底结构的制作方法中所形成的器件结构的剖面示意图;13 to 21 are schematic cross-sectional views of the device structure formed in the manufacturing method of the LED substrate structure according to Embodiment 2 of the present invention;

图22是图15所示的器件结构的俯视图;Figure 22 is a top view of the device structure shown in Figure 15;

图23是本发明实施例三的LED衬底结构的剖面示意图。Fig. 23 is a schematic cross-sectional view of an LED substrate structure according to Embodiment 3 of the present invention.

具体实施方式Detailed ways

以下结合附图和具体实施例对本发明提出的LED衬底结构及其制作方法作进一步详细说明。根据下面说明和权利要求书,本发明的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的。The structure of the LED substrate proposed by the present invention and its manufacturing method will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. Advantages and features of the present invention will be apparent from the following description and claims. It should be noted that all the drawings are in a very simplified form and use imprecise scales, and are only used to facilitate and clearly assist the purpose of illustrating the embodiments of the present invention.

【实施例一】[Example 1]

请参考图1,其为本发明实施例一的LED衬底结构的制作方法的流程示意图。如图1所示,所述LED衬底结构的制作方法包括:Please refer to FIG. 1 , which is a schematic flowchart of a method for manufacturing an LED substrate structure according to Embodiment 1 of the present invention. As shown in Figure 1, the manufacturing method of the LED substrate structure includes:

步骤S10:提供衬底;Step S10: providing a substrate;

步骤S11:刻蚀所述衬底,以在所述衬底上形成周期性阵列排布的凸形结构;Step S11: etching the substrate to form convex structures arranged in a periodic array on the substrate;

步骤S12:在所述凸形结构的侧壁和凸形结构之间的衬底表面上形成DBR膜系。Step S12: forming a DBR film system on the substrate surface between the sidewall of the convex structure and the convex structure.

具体的,请参考图2~图11,其中,图2~图10是本发明实施例一的LED衬底结构的制作方法中所形成的器件结构的剖面示意图;图11是图4所示的器件结构的俯视图。Specifically, please refer to FIGS. 2 to 11, wherein, FIGS. 2 to 10 are schematic cross-sectional views of the device structure formed in the method for manufacturing the LED substrate structure according to Embodiment 1 of the present invention; Top view of the device structure.

如图2所示,提供衬底20,优选的,所述衬底20为蓝宝石衬底。As shown in FIG. 2 , a substrate 20 is provided, preferably, the substrate 20 is a sapphire substrate.

接着,如图3~图6所示,刻蚀所述衬底20,以在所述衬底20上形成周期性阵列排布的凸形结构22。Next, as shown in FIGS. 3 to 6 , the substrate 20 is etched to form convex structures 22 arranged in a periodic array on the substrate 20 .

首先,如图3所示,在所述衬底20上形成掩膜层21。优选的,所述掩膜层21的厚度为0.1μm~1μm。进一步的,所述掩膜层21的材料可以为二氧化硅、氮化硅或者氮氧化硅等中的至少一种。First, as shown in FIG. 3 , a mask layer 21 is formed on the substrate 20 . Preferably, the mask layer 21 has a thickness of 0.1 μm˜1 μm. Further, the material of the mask layer 21 may be at least one of silicon dioxide, silicon nitride, or silicon oxynitride.

接着,如图4所示,利用光刻和刻蚀工艺,去除部分掩膜层21,暴露出部分衬底20。在此,可相应参考图11,图11为图4所示的器件结构的俯视图。如图11所示,在此,衬底20的形状为圆形,剩余的掩膜层21为多个分立的圆形结构,其呈周期性阵列排布,其中,在衬底20的边缘位置,剩余的掩膜层21受限于衬底20的大小和形状,不是完整的圆形结构。在本申请的其他实施例中,剩余的掩膜层21也可以是多个分立的椭圆形结构、三角形或者多边形结构等,本申请对此不作限定。Next, as shown in FIG. 4 , a part of the mask layer 21 is removed to expose a part of the substrate 20 by photolithography and etching processes. Here, reference may be made to FIG. 11 , which is a top view of the device structure shown in FIG. 4 . As shown in FIG. 11 , here, the shape of the substrate 20 is circular, and the remaining mask layer 21 is a plurality of discrete circular structures arranged in a periodic array, wherein, at the edge of the substrate 20 , the remaining mask layer 21 is limited by the size and shape of the substrate 20 and is not a complete circular structure. In other embodiments of the present application, the remaining mask layer 21 may also be a plurality of discrete elliptical structures, triangular or polygonal structures, etc., which are not limited in the present application.

接着,如图5所示,刻蚀暴露出的部分衬底20,以在所述衬底20上形成周期性阵列排布的凸形结构22。在此,所述凸形结构22的剖面形状为梯形。Next, as shown in FIG. 5 , the exposed part of the substrate 20 is etched to form convex structures 22 arranged in a periodic array on the substrate 20 . Here, the cross-sectional shape of the convex structure 22 is trapezoidal.

在本申请实施例中,可以利用干法刻蚀工艺刻蚀暴露出的部分衬底20,也可以利用湿法刻蚀工艺刻蚀暴露出的部分衬底20。具体的,当利用湿法刻蚀工艺刻蚀暴露出的部分衬底20时,选用的刻蚀液为硫酸和磷酸的混合液,所述混合液中硫酸和磷酸的体积比为3:1~10:1,工艺温度为200℃~300℃,工艺时间为1分钟~60分钟。具体的,可根据所要形成的凸形结构22的高度做适应性选择,本申请实施例对此不再赘述。当利用干法刻蚀工艺刻蚀暴露出的部分衬底时,选用的干法刻蚀工艺为感应耦合等离子体干法刻蚀工艺。具体刻蚀气体可选用本领域常规的刻蚀气体,例如氯气、三氯化硼或者氩气等。In the embodiment of the present application, the exposed part of the substrate 20 may be etched by a dry etching process, or the exposed part of the substrate 20 may be etched by a wet etching process. Specifically, when using a wet etching process to etch the exposed portion of the substrate 20, the selected etching solution is a mixed solution of sulfuric acid and phosphoric acid, and the volume ratio of sulfuric acid and phosphoric acid in the mixed solution is 3:1- 10:1, the process temperature is 200°C to 300°C, and the process time is 1 minute to 60 minutes. Specifically, an adaptive selection can be made according to the height of the convex structure 22 to be formed, which will not be repeated in this embodiment of the present application. When the exposed part of the substrate is etched by a dry etching process, the selected dry etching process is an inductively coupled plasma dry etching process. The specific etching gas may be conventional etching gas in the art, such as chlorine, boron trichloride, or argon.

最后,如图6所示,去除剩余的掩膜层21,即将凸形结构22顶壁的掩膜层21予以去除。Finally, as shown in FIG. 6 , the remaining mask layer 21 is removed, that is, the mask layer 21 on the top wall of the convex structure 22 is removed.

在形成了凸形结构22之后,接着将在所述凸形结构22的侧壁和凸形结构22之间的衬底20表面上形成DBR膜系,具体的,请参考图7~图10。After the convex structures 22 are formed, a DBR film system will be formed on the surface of the substrate 20 between the sidewalls of the convex structures 22 and the convex structures 22 , for details, please refer to FIGS. 7 to 10 .

首先,如图7所示,在所述凸形结构22的侧壁、顶壁以及凸形结构22之间的衬底表面20上形成DBR膜系23;即形成一DBR膜系23,所述DBR膜系23覆盖所述凸形结构22的侧壁、顶壁以及凸形结构22之间的衬底表面20。优选的,所述DBR膜系23由SiO、SiO2、TiO2或者Ti3O5中的至少两种材料层叠形成,每种材料按照λ/4n厚度交替生长,其生长周期为3个-20个。例如,当所述DBR膜系23由TiO2和SiO2层叠交替生长形成,生长周期为3个时,即可以先生长TiO2形成λ/4n TiO2厚度的TiO2膜,再生长SiO2形成λ/4n SiO2厚度的SiO2膜,此为第一个周期;接着再生长TiO2形成λ/4n TiO2厚度的TiO2膜,再生长SiO2形成λ/4n SiO2厚度的SiO2膜,此为第二个周期;最后再生长TiO2形成λ/4n TiO2厚度的TiO2膜,再生长SiO2形成λ/4n SiO2厚度的SiO2膜,此为第三个周期,即每种材料按照λ/4n厚度交替层叠生长形成3个周期的DBR膜系。接着,如图8所示,在所述DBR膜系23上形成光刻胶24,优选的,所述光刻胶24的厚度大于所述凸形结构22的高度。First, as shown in FIG. 7, a DBR film system 23 is formed on the substrate surface 20 between the side wall, the top wall and the convex structure 22 of the convex structure 22; that is, a DBR film system 23 is formed, and the The DBR film system 23 covers the sidewalls and top walls of the convex structures 22 and the substrate surface 20 between the convex structures 22 . Preferably, the DBR film system 23 is formed by laminating at least two materials of SiO, SiO 2 , TiO 2 or Ti 3 O 5 , and each material is grown alternately according to the thickness of λ/4n, and the growth period is 3-20 indivual. For example, when the DBR film system 23 is formed by alternate growth of TiO 2 and SiO 2 layers, and the growth cycle is 3, TiO 2 can be grown first to form a TiO 2 film with a thickness of λ/4n TiO 2 , and then SiO 2 can be grown to form a λ/4n TiO 2 film. /4n SiO2 thick SiO 2 film, this is the first cycle; then re-grow TiO 2 to form a λ/4n TiO2 thick TiO 2 film, re-grow SiO 2 to form a λ/4n SiO2 thick SiO 2 film, this is the second cycle Two cycles; finally re-grow TiO 2 to form a TiO 2 film with a thickness of λ/4n TiO2 , and re-grow SiO 2 to form a SiO 2 film with a thickness of λ/4n SiO2 . This is the third cycle, that is, each material according to λ/4n The thickness is alternately stacked and grown to form a three-period DBR film system. Next, as shown in FIG. 8 , a photoresist 24 is formed on the DBR film system 23 , preferably, the thickness of the photoresist 24 is greater than the height of the convex structure 22 .

接着,如图9所示,刻蚀光刻胶24和最先露出的DBR膜系23,去除部分光刻胶24以及凸形结构22的顶壁上的DBR膜系23。即凸形结构22的顶壁无DBR膜系23。Next, as shown in FIG. 9 , the photoresist 24 and the first exposed DBR film system 23 are etched to remove part of the photoresist 24 and the DBR film system 23 on the top wall of the convex structure 22 . That is, there is no DBR film system 23 on the top wall of the convex structure 22 .

最后,如图10所示,去除剩余的光刻胶24。由此,在所述凸形结构22的侧壁和凸形结构22之间的衬底20表面上形成了DBR膜系23。Finally, as shown in FIG. 10, the remaining photoresist 24 is removed. Thus, a DBR film system 23 is formed on the surface of the substrate 20 between the sidewall of the convex structure 22 and the convex structure 22 .

请继续参考图10,即形成了一种LED衬底结构,所述LED衬底结构包括:衬底20,所述衬底20上形成有周期性阵列排布的凸形结构22,所述凸形结构22的侧壁和凸形结构22之间的衬底20表面上形成有DBR膜系23,便于更好地提高LED的发光亮度。在LED的后续制作过程中,可利用所述凸形结构22的顶壁220连接GaN层。从而实现LED衬底结构与GaN层之间更好地连接,进而提高GaN基LED的质量。Please continue to refer to FIG. 10 , that is, an LED substrate structure is formed, and the LED substrate structure includes: a substrate 20, on which a convex structure 22 arranged in a periodic array is formed, and the convex structure 22 is formed on the substrate 20. A DBR film system 23 is formed on the surface of the substrate 20 between the sidewall of the convex structure 22 and the convex structure 22, so as to better improve the luminance of the LED. In the subsequent manufacturing process of the LED, the top wall 220 of the convex structure 22 can be used to connect the GaN layer. In this way, a better connection between the LED substrate structure and the GaN layer can be achieved, thereby improving the quality of the GaN-based LED.

综上可见,在本发明实施例提供的LED衬底结构及其制作方法中,首先,将图形化衬底技术和DBR技术有机地结合在一起,能够更有效地提高LED的发光效率和发光亮度;其次,凸形结构和DBR膜系位于衬底的同一表面上,且都是在衬底减薄前完成,非常便于加工和后续清洗处理,这无疑降低了LED加工过程中的隐形成本;再次,在做DBR膜系的窗口时,无需光刻,避开了微纳图形加工过程中光刻难对位的技术瓶颈;总之,本发明所提供的LED衬底结构的制作方法工艺简单、成本低廉,适于大规模商业化生产,本发明所提供的LED衬底结构能够更有效地提高LED的发光效率和发光亮度,能够加快LED进入高端照明领域和寻常百姓家的产业化进程,符合LED的可持续发展战略。In summary, in the LED substrate structure and its manufacturing method provided by the embodiments of the present invention, firstly, the patterned substrate technology and the DBR technology are organically combined to more effectively improve the luminous efficiency and luminous brightness of the LED. ;Secondly, the convex structure and the DBR film system are located on the same surface of the substrate, and both are completed before the substrate is thinned, which is very convenient for processing and subsequent cleaning, which undoubtedly reduces the hidden cost in the process of LED processing; again , when making the window of the DBR film system, no photolithography is required, which avoids the technical bottleneck of difficult alignment of photolithography in the process of micro-nano pattern processing; in a word, the manufacturing method of the LED substrate structure provided by the present invention has simple process, low cost It is cheap and suitable for large-scale commercial production. The LED substrate structure provided by the invention can more effectively improve the luminous efficiency and luminous brightness of LEDs, and can accelerate the industrialization process of LEDs entering the high-end lighting field and ordinary people's homes. sustainable development strategy.

【实施例二】[Example 2]

请参考图12,其为本发明实施例二的LED衬底结构的制作方法的流程示意图。如图12所示,所述LED衬底结构的制作方法包括:Please refer to FIG. 12 , which is a schematic flowchart of a method for manufacturing an LED substrate structure according to Embodiment 2 of the present invention. As shown in Figure 12, the manufacturing method of the LED substrate structure includes:

步骤S30:提供衬底;Step S30: providing a substrate;

步骤S31:刻蚀所述衬底,以在所述衬底上形成周期性阵列排布的凹形结构;Step S31: etching the substrate to form concave structures arranged in a periodic array on the substrate;

步骤S32:在所述凹形结构的内壁上形成DBR膜系。Step S32: forming a DBR film system on the inner wall of the concave structure.

具体的,请参考图13~图22,其中,图13~图21是本发明实施例二的LED衬底结构的制作方法中所形成的器件结构的剖面示意图;图22是图15所示的器件结构的俯视图。Specifically, please refer to Figures 13 to 22, wherein Figures 13 to 21 are schematic cross-sectional views of the device structure formed in the method for manufacturing the LED substrate structure in Embodiment 2 of the present invention; Top view of the device structure.

如图13所示,提供衬底40,优选的,所述衬底40为蓝宝石衬底。As shown in FIG. 13 , a substrate 40 is provided, preferably, the substrate 40 is a sapphire substrate.

接着,如图14~图17所示,刻蚀所述衬底40,以在所述衬底40上形成周期性阵列排布的凹形结构42。Next, as shown in FIGS. 14 to 17 , the substrate 40 is etched to form concave structures 42 arranged in a periodic array on the substrate 40 .

首先,如图14所示,在所述衬底40上形成掩膜层41。优选的,所述掩膜层41的厚度为0.1μm~1μm。进一步的,所述掩膜层41的材料可以为二氧化硅、氮化硅或者氮氧化硅等中的至少一种。First, as shown in FIG. 14 , a mask layer 41 is formed on the substrate 40 . Preferably, the mask layer 41 has a thickness of 0.1 μm˜1 μm. Further, the material of the mask layer 41 may be at least one of silicon dioxide, silicon nitride, or silicon oxynitride.

接着,如图15所示,利用光刻和刻蚀工艺,去除部分掩膜层41,暴露出部分衬底40。在此,可相应参考图22,图22为图15所示的器件结构的俯视图。如图22所示,在此,衬底40的形状为圆形,去除的掩膜层41为多个分立的圆形结构,其呈周期性阵列排布,其中,在衬底40的边缘位置,去除的掩膜层41受限于衬底40的大小和形状,不是完整的圆形结构。在本申请的其他实施例中,去除的掩膜层41也可以是多个分立的椭圆形结构、三角形结构或者多边形结构等,本申请对此不作限定。Next, as shown in FIG. 15 , a part of the mask layer 41 is removed to expose a part of the substrate 40 by photolithography and etching processes. Here, reference may be made to FIG. 22 , which is a top view of the device structure shown in FIG. 15 . As shown in FIG. 22 , here, the shape of the substrate 40 is circular, and the removed mask layer 41 is a plurality of discrete circular structures arranged in a periodic array, wherein, at the edge of the substrate 40 , the removed mask layer 41 is limited by the size and shape of the substrate 40 and is not a complete circular structure. In other embodiments of the present application, the removed mask layer 41 may also be a plurality of discrete elliptical structures, triangular structures or polygonal structures, etc., which is not limited in the present application.

接着,如图16所示,刻蚀暴露出的部分衬底40,以在所述衬底40上形成周期性阵列排布的凹形结构42。在此,所述凹形结构42的剖面形状为梯形。Next, as shown in FIG. 16 , the exposed part of the substrate 40 is etched to form concave structures 42 arranged in a periodic array on the substrate 40 . Here, the cross-sectional shape of the concave structure 42 is trapezoidal.

在本申请实施例中,可以利用干法刻蚀工艺刻蚀暴露出的部分衬底40,也可以利用湿法刻蚀工艺刻蚀暴露出的部分衬底40。具体的,当利用湿法刻蚀工艺刻蚀暴露出的部分衬底40时,选用的刻蚀液为硫酸和磷酸的混合液,所述混合液中硫酸和磷酸的体积比为3:1~10:1,工艺温度为200℃~300℃,工艺时间为1分钟~60分钟。具体的,可根据所要形成的凹形结构42的深度做适应性选择,本申请实施例对此不再赘述。当利用干法刻蚀工艺刻蚀暴露出的部分衬底40时,选用的干法刻蚀工艺为感应耦合等离子体干法刻蚀工艺。具体刻蚀气体可选用本领域常规的刻蚀气体,例如氯气、三氯化硼或者氩气等。In the embodiment of the present application, the exposed part of the substrate 40 may be etched by a dry etching process, or the exposed part of the substrate 40 may be etched by a wet etching process. Specifically, when the exposed part of the substrate 40 is etched by a wet etching process, the selected etching solution is a mixed solution of sulfuric acid and phosphoric acid, and the volume ratio of sulfuric acid and phosphoric acid in the mixed solution is 3:1- 10:1, the process temperature is 200°C to 300°C, and the process time is 1 minute to 60 minutes. Specifically, an adaptive selection can be made according to the depth of the concave structure 42 to be formed, which will not be repeated in this embodiment of the present application. When the exposed portion of the substrate 40 is etched by a dry etching process, the selected dry etching process is an inductively coupled plasma dry etching process. The specific etching gas may be conventional etching gas in the art, such as chlorine, boron trichloride, or argon.

最后,如图17所示,去除剩余的掩膜层41,即将凹形结构42之间的衬底40表面的掩膜层41予以去除。Finally, as shown in FIG. 17 , the remaining mask layer 41 is removed, that is, the mask layer 41 on the surface of the substrate 40 between the concave structures 42 is removed.

在形成了凹形结构42之后,接着将在所述凹形结构42的内壁上形成DBR膜系,具体的,请参考图18~图21。After the concave structure 42 is formed, a DBR film system will be formed on the inner wall of the concave structure 42 , for details, please refer to FIGS. 18 to 21 .

首先,如图18所示,在所述凹形结构42的内壁上以及凹形结构42之间的衬底40表面形成DBR膜系43;即形成一DBR膜系43,所述DBR膜系43覆盖所述凹形结构42的内壁上以及凹形结构42之间的衬底40表面。优选的,所述DBR膜系43由SiO、SiO2、TiO2或者Ti3O5中的至少两种材料层叠形成,每种材料按照λ/4n厚度交替生长,生长周期为3个-20个。例如,当所述DBR膜系43由TiO2和SiO2层叠交替生长形成,生长周期为3个时,即可以先生长TiO2形成λ/4n TiO2厚度的TiO2膜,再生长SiO2形成λ/4n SiO2厚度的SiO2膜,此为第一个周期;接着再生长TiO2形成λ/4n TiO2厚度的TiO2膜,再生长SiO2形成λ/4nSiO2厚度的SiO2膜,此为第二个周期;最后再生长TiO2形成λ/4n TiO2厚度的TiO2膜,再生长SiO2形成λ/4n SiO2厚度的SiO2膜,此为第三个周期,即每种材料按照λ/4n厚度交替层叠生长形成3个周期的DBR膜系。First, as shown in Figure 18, a DBR film system 43 is formed on the inner wall of the concave structure 42 and on the surface of the substrate 40 between the concave structures 42; that is, a DBR film system 43 is formed, and the DBR film system 43 Covering the inner wall of the concave structure 42 and the surface of the substrate 40 between the concave structures 42 . Preferably, the DBR film system 43 is formed by stacking at least two materials of SiO, SiO 2 , TiO 2 or Ti 3 O 5 , each material is alternately grown according to the thickness of λ/4n, and the growth cycle is 3-20 . For example, when the DBR film system 43 is formed by alternate growth of TiO 2 and SiO 2 layers, when the growth cycle is 3, TiO 2 can be grown first to form a TiO 2 film with a thickness of λ/4n TiO 2 , and then grown SiO 2 to form a λ /4n SiO2 thick SiO 2 film, this is the first cycle; then re-grow TiO 2 to form a λ/4n TiO2 thick TiO 2 film, re-grow SiO 2 to form a λ/4n SiO2 thick SiO 2 film, this is the second cycle Two cycles; finally re-grow TiO 2 to form a TiO 2 film with a thickness of λ/4n TiO2 , and re-grow SiO 2 to form a SiO 2 film with a thickness of λ/4n SiO2 . This is the third cycle, that is, each material according to λ/4n The thickness is alternately stacked and grown to form a three-period DBR film system.

接着,如图19所示,在所述DBR膜系43上形成光刻胶44,优选的,所述光刻胶44的厚度大于所述凹形结构42的深度。Next, as shown in FIG. 19 , a photoresist 44 is formed on the DBR film system 43 , preferably, the thickness of the photoresist 44 is greater than the depth of the concave structure 42 .

接着,如图20所示,刻蚀光刻胶44和最先露出的DBR膜系43,去除部分光刻胶44以及凹形结构42之间的衬底40表面的DBR膜系43。即凹形结构42之间的衬底40表面无DBR膜系43。Next, as shown in FIG. 20 , the photoresist 44 and the first exposed DBR film system 43 are etched to remove part of the photoresist 44 and the DBR film system 43 on the surface of the substrate 40 between the concave structures 42 . That is, there is no DBR film system 43 on the surface of the substrate 40 between the concave structures 42 .

最后,如图21所示,去除剩余的光刻胶44。由此,在所述凹形结构42的内壁上形成了DBR膜系43。Finally, as shown in FIG. 21, the remaining photoresist 44 is removed. Thus, a DBR film system 43 is formed on the inner wall of the concave structure 42 .

请继续参考图21,即形成了一种LED衬底结构,所述LED衬底结构包括:衬底40,所述衬底40上形成有周期性阵列排布的凹形结构42,所述凹形结构42的内壁上形成有DBR膜系43,便于更好地提高LED的发光亮度。在LED的后续制作过程中,可利用所述凹形结构42之间的衬底表面400连接GaN层。从而实现LED衬底结构与GaN层之间更好地连接,进而提高GaN基LED的质量。Please continue to refer to FIG. 21 , that is, an LED substrate structure is formed, and the LED substrate structure includes: a substrate 40, on which a concave structure 42 arranged in a periodic array is formed. A DBR film system 43 is formed on the inner wall of the shaped structure 42, so as to better improve the luminous brightness of the LED. In the subsequent manufacturing process of the LED, the substrate surface 400 between the concave structures 42 can be used to connect the GaN layer. In this way, a better connection between the LED substrate structure and the GaN layer can be achieved, thereby improving the quality of the GaN-based LED.

综上可见,在本发明实施例提供的LED衬底结构及其制作方法中,首先,将图形化衬底技术和DBR技术有机地结合在一起,能够更有效地提高LED的发光效率和发光亮度;其次,凹形结构和DBR膜系位于衬底的同一表面上,且都是在衬底减薄前完成,非常便于加工和后续清洗处理,这无疑降低了LED加工过程中的隐形成本;再次,在做DBR膜系的窗口时,无需光刻,避开了微纳图形加工过程中光刻难对位的技术瓶颈;总之,本发明所提供的LED衬底结构的制作方法工艺简单、成本低廉,适于大规模商业化生产,本发明所提供的LED衬底结构能够更有效地提高LED的发光效率和发光亮度,能够加快LED进入高端照明领域和寻常百姓家的产业化进程,符合LED的可持续发展战略。In summary, in the LED substrate structure and its manufacturing method provided by the embodiments of the present invention, firstly, the patterned substrate technology and the DBR technology are organically combined to more effectively improve the luminous efficiency and luminous brightness of the LED. ;Secondly, the concave structure and the DBR film system are located on the same surface of the substrate, and both are completed before the substrate is thinned, which is very convenient for processing and subsequent cleaning, which undoubtedly reduces the hidden cost in the LED processing process; again , when making the window of the DBR film system, no photolithography is required, which avoids the technical bottleneck of difficult alignment of photolithography in the process of micro-nano pattern processing; in a word, the manufacturing method of the LED substrate structure provided by the present invention has simple process, low cost It is cheap and suitable for large-scale commercial production. The LED substrate structure provided by the invention can more effectively improve the luminous efficiency and luminous brightness of LEDs, and can accelerate the industrialization process of LEDs entering the high-end lighting field and ordinary people's homes. sustainable development strategy.

【实施例三】[Embodiment 3]

请参考图23,其为本发明实施例三的LED衬底结构的剖面示意图。如图23所示,所述LED衬底结构包括:衬底50,所述衬底50上形成有周期性阵列排布的凹形结构52,所述凹形结构52的内壁上形成有DBR膜系53。本实施例三中的LED衬底结构与实施例二中的LED衬底结构的差别在于,本实施例三中的凹形结构52的剖面形状为三角形,而实施例二中的凹形结构42的剖面形状为梯形,此点可通过调节衬底的刻蚀工艺予以控制,本申请实施例对此不再赘述。关于本申请实施例中未提及的部分可相应参考实施例二,本申请实施例对此同样不再赘述。Please refer to FIG. 23 , which is a schematic cross-sectional view of an LED substrate structure according to Embodiment 3 of the present invention. As shown in Figure 23, the LED substrate structure includes: a substrate 50, on which a concave structure 52 arranged in a periodic array is formed, and a DBR film is formed on the inner wall of the concave structure 52 Department 53. The difference between the LED substrate structure in the third embodiment and the LED substrate structure in the second embodiment is that the cross-sectional shape of the concave structure 52 in the third embodiment is triangular, while the concave structure 42 in the second embodiment The cross-sectional shape of the substrate is trapezoidal, which can be controlled by adjusting the etching process of the substrate, which will not be repeated in the embodiments of the present application. Regarding the parts not mentioned in the embodiment of the present application, corresponding reference may be made to the second embodiment, which will not be repeated in the embodiment of the present application.

上述描述仅是对本发明较佳实施例的描述,并非对本发明范围的任何限定,本发明领域的普通技术人员根据上述揭示内容做的任何变更、修饰,均属于权利要求书的保护范围。The above description is only a description of the preferred embodiments of the present invention, and does not limit the scope of the present invention. Any changes and modifications made by those of ordinary skill in the field of the present invention based on the above disclosures shall fall within the protection scope of the claims.

Claims (18)

1. a LED substrat structure, is characterized in that, comprising: substrate, described substrate is formed with the concave structure of cyclic array arrangement or the convex structure of cyclic array arrangement, the inwall of described concave structure is formed with DBR film system; Or the substrate surface between the sidewall of described convex structure and convex structure is formed with DBR film system.
2. LED substrat structure as claimed in claim 1, it is characterized in that, the substrate surface between described concave structure is without DBR film system; Or the roof of described convex structure is without DBR film system.
3. LED substrat structure as claimed in claim 2, is characterized in that, the substrate surface between described concave structure is convenient to connect GaN layer; Or the roof of described convex structure is convenient to connect GaN layer.
4. LED substrat structure as claimed in claim 1, is characterized in that, the section shape of described concave structure is triangle or trapezoidal; The section shape of described convex structure is trapezoidal.
5. LED substrat structure as claimed in claim 1, is characterized in that, the plan view shape of described concave structure is circular, oval or polygon; The plan view shape of described convex structure is circular, oval or polygon.
6. LED substrat structure as claimed in claim 1, it is characterized in that, described DBR film system is by SiO, SiO 2, TiO 2or Ti 3o 5in the stacked formation of at least bi-material.
7. LED substrat structure as claimed in claim 6, it is characterized in that, often kind of material is according to λ/4n thickness alternating growth, and the growth cycle of described DBR film system is 3-20.
8. the LED substrat structure according to any one of claim 1 ~ 7, is characterized in that, described substrate is Sapphire Substrate.
9. a manufacture method for LED substrat structure, is characterized in that, comprising:
Substrate is provided;
Etch described substrate, with the convex structure of the concave structure or cyclic array arrangement that form cyclic array arrangement over the substrate;
The inwall of described concave structure is formed DBR film system; Or on the substrate surface between the sidewall and convex structure of described convex structure, form DBR film system.
10. the manufacture method of LED substrat structure as claimed in claim 9, is characterized in that, etch described substrate, comprises with the convex structure of the concave structure or cyclic array arrangement that form cyclic array arrangement over the substrate:
Form mask layer over the substrate;
Utilize photoetching and etching technics, remove part mask layer, expose section substrate;
Etch the section substrate exposed, with the convex structure of the concave structure or cyclic array arrangement that form cyclic array arrangement over the substrate;
Remove remaining mask layer.
The manufacture method of 11. LED substrat structures as claimed in claim 10, it is characterized in that, formed in mask layer over the substrate, the material of described mask layer is at least one in silicon dioxide, silicon nitride and silicon oxynitride, and the thickness of described mask layer is 0.1 μm ~ 1 μm.
The manufacture method of 12. LED substrat structures as claimed in claim 10, is characterized in that, utilizes dry method or wet-etching technology to etch the section substrate exposed.
The manufacture method of 13. LED substrat structures as claimed in claim 12, it is characterized in that, when utilizing wet-etching technology to etch the section substrate exposed, the etching liquid selected is the mixed liquor of sulfuric acid and phosphoric acid, in described mixed liquor, the volume ratio of sulfuric acid and phosphoric acid is 3:1 ~ 10:1, technological temperature is 200 DEG C ~ 300 DEG C, and the process time is 1 minute ~ 60 minutes.
The manufacture method of 14. LED substrat structures as claimed in claim 12, is characterized in that, when utilizing dry etch process to etch the section substrate exposed, the dry etch process selected is inductively coupled plasma dry etch process.
The manufacture method of 15. LED substrat structures as claimed in claim 9, is characterized in that, the inwall of described concave structure is formed DBR film system; Or on the substrate surface between the sidewall and convex structure of described convex structure, form DBR film system comprise:
Substrate surface on the inwall of described concave structure and between concave structure forms DBR film system; Or the substrate surface between the sidewall of described convex structure, roof and convex structure forms DBR film system;
Formation photoresist is fastened at described DBR film;
Etching photoresist and the DBR film system of exposing at first, removal unit divides the DBR film system on the roof of DBR film system on the substrate surface between photoresist and concave structure or convex structure;
Remove remaining photoresist.
The manufacture method of 16. LED substrat structures as claimed in claim 15, is characterized in that, the thickness of described photoresist is greater than the degree of depth of described concave structure or the height of described convex structure.
The manufacture method of 17. LED substrat structures according to any one of claim 9 ~ 16, it is characterized in that, described substrate is Sapphire Substrate.
The manufacture method of 18. LED substrat structures according to any one of claim 9 ~ 16, it is characterized in that, described DBR film system is by SiO, SiO 2, TiO 2or Ti 3o 5in the stacked formation of at least bi-material, often kind of material is formed according to λ/4n thickness alternating growth, and the growth cycle of described DBR film system is 3-20.
CN201410495598.6A 2014-09-24 2014-09-24 Led substrate structure and manufacturing method thereof Pending CN104218129A (en)

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Application publication date: 20141217