CN104215203B - A kind of deformation of transformer winding online test method and system based on ultrasonic wave - Google Patents
A kind of deformation of transformer winding online test method and system based on ultrasonic wave Download PDFInfo
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Abstract
本发明公开一种基于超声波的变压器绕组变形在线检测方法及系统,包括以下步骤:S1:选定一个被测点,超声波发射探头发射超声波信号;S2:使所述超声波信号传播入变压器内部;S3:超声波接收探头接收回波信号,并转化成回波电信号;S4:对所述回波电信号进行优化处理;S5:根据优化处理的回波电信号计算超声波信号在变压器内部的传播时间;S6:对超声波在变压器内部传播的路径进行接收补偿,进而获得被测点距变压器外壳距离;S7:在变压器外壳移动超声波探头到下一个被测点,重复S1‑S6;S8:测试全部被测点后,处理数据,给出变压器绕组变形诊断报告。本发明实现了变压器绕组变形的在线监测,易于运用到实际中。
The invention discloses an ultrasonic-based online transformer winding deformation detection method and system, comprising the following steps: S1: select a point to be measured, and an ultrasonic transmitting probe emits an ultrasonic signal; S2: propagate the ultrasonic signal into the interior of the transformer; S3 : the ultrasonic receiving probe receives the echo signal and converts it into an echo electric signal; S4: optimizes the echo electric signal; S5: calculates the propagation time of the ultrasonic signal inside the transformer according to the optimized echo electric signal; S6: Perform receiving compensation for the path of ultrasonic waves propagating inside the transformer, and then obtain the distance between the measured point and the transformer shell; S7: Move the ultrasonic probe to the next measured point on the transformer shell, repeat S1-S6; S8: Test all the measured points After the point, the data is processed, and the transformer winding deformation diagnosis report is given. The invention realizes the on-line monitoring of transformer winding deformation, and is easy to be applied in practice.
Description
技术领域technical field
本发明属于电力信息检测技术领域,其涉及一种基于超声波的变压器绕组变形在线检测方法。The invention belongs to the technical field of electric power information detection, and relates to an ultrasonic-based online detection method for transformer winding deformation.
背景技术Background technique
电力变压器重要而且昂贵,在运输过程中由于意外碰撞或系统短路故障的强大电动力的作用,可能会立即损坏,但一般仅发生某种程度的绕组变形,此时如不及时发现和修复变形,将可能引发电力系统故障。变压器绕组变形之后,有的立即发生损坏事故,有的则仍可以长时间地运行。绕组已发生变形的变压器常会在相当长时间内继续运行,如不能得到适时的维修,累积效应会进一步发展,即使不再出现短路事故,也会导致变压器非正常地退出运行。正确及时的变形检测能保证变压器故障元件得到及时的替换,无故障元件得到最大限度的使用,从而延长变压器的实际使用寿命。Power transformers are important and expensive, and may be damaged immediately due to accidental collisions or powerful electromotive forces caused by system short-circuit faults during transportation, but generally only a certain degree of winding deformation occurs. If the deformation is not found and repaired in time, It may cause power system failure. After the transformer winding is deformed, some damage accidents occur immediately, while others can still run for a long time. Transformers whose windings have been deformed will continue to operate for quite a long time. If they cannot be repaired in a timely manner, the cumulative effect will develop further. Correct and timely deformation detection can ensure that the faulty components of the transformer are replaced in time, and the non-faulty components are used to the maximum extent, thereby prolonging the actual service life of the transformer.
近年来有关变压器绕组边形检测的研究越来越多,提出了大量的检测方法。由于我国电力电力变压器投入电网的数量不断在增大,传统的离线检测方法已很难满足要求。传统的短路阻抗法、低压脉冲法、频响分析法在绕组变形的检测中取得了一些效果,但这些传统方法都存在着不能在线检测,灵敏性差,抗干扰能力较低,数据获取困难等诸多缺点。In recent years, more and more researches have been done on the shape detection of transformer windings, and a large number of detection methods have been proposed. As the number of power transformers put into the power grid in my country is increasing, the traditional off-line detection method has been difficult to meet the requirements. The traditional short-circuit impedance method, low-voltage pulse method, and frequency response analysis method have achieved some results in the detection of winding deformation, but these traditional methods have problems such as inability to detect online, poor sensitivity, low anti-interference ability, and difficulty in data acquisition. shortcoming.
发明内容Contents of the invention
本发明的目的在于提供一种基于超声波的变压器绕组变形在线检测方法,以解决现有的变压器绕组变形不能在线检测的问题。The object of the present invention is to provide an ultrasonic-based online detection method for transformer winding deformation, so as to solve the problem that the existing transformer winding deformation cannot be detected online.
本发明的第二目的在于提供一种基于超声波的变压器绕组变形在线检测方法,以解决现有的变压器绕组变形不能及时发现,以致不能适时维修的问题。The second object of the present invention is to provide an ultrasonic-based online detection method for transformer winding deformation, so as to solve the problem that the existing transformer winding deformation cannot be detected in time, so that it cannot be repaired in time.
本发明的第三目的在于提供一种基于超声波的变压器绕组变形在线检测方法,以解决现有的变压器绕组变形检测方法存在着灵敏性差,抗干扰能力较低,数据获取困难等问题。The third purpose of the present invention is to provide an ultrasonic-based online transformer winding deformation detection method to solve the problems of poor sensitivity, low anti-interference ability, and difficult data acquisition in existing transformer winding deformation detection methods.
为实现上述目的,本发明提供一种基于超声波的变压器绕组变形在线检测方法,包括以下步骤:In order to achieve the above object, the present invention provides an ultrasonic-based online detection method for transformer winding deformation, comprising the following steps:
S1:在变压器外壳上选定一个被测点,发射超声波信号,并开始计时;S1: Select a point to be measured on the transformer shell, emit ultrasonic signals, and start timing;
S2:接收所述超声波信号的回波信号,并转化成回波电信号;S2: receiving the echo signal of the ultrasonic signal and converting it into an echo electrical signal;
S3:对所述回波电信号进行优化处理,并停止计时;S3: Optimizing the echo electrical signal and stopping timing;
S4:对超声波传播路径进行接收补偿,计算被测点距变压器外壳距离;S4: Perform receiving compensation on the ultrasonic propagation path, and calculate the distance between the measured point and the transformer shell;
S5:寻找下一个被测点,重复S1-S4;S5: Find the next measured point, repeat S1-S4;
S6:测试全部被测点后,处理距离数据,给出变压器绕组变形诊断报告。S6: After testing all the measured points, process the distance data and give a diagnosis report of transformer winding deformation.
较佳地,所述步骤S1进一步包括:通过一高频振荡电路产生高频方波脉冲,所述高频方波脉冲通过激励电路激励超声波发射探头发射超声波信号。Preferably, the step S1 further includes: generating a high-frequency square-wave pulse through a high-frequency oscillator circuit, and the high-frequency square-wave pulse excites the ultrasonic transmitting probe through an excitation circuit to emit ultrasonic signals.
较佳地,所述步骤S1进一步包括:通过自激振荡电路产生高频振荡信号对压电晶片进行激励,产生所述高频方波脉冲,使所述超声波发射探头发射相应频率的超声波。Preferably, the step S1 further includes: using a self-excited oscillation circuit to generate a high-frequency oscillation signal to excite the piezoelectric chip to generate the high-frequency square wave pulse, so that the ultrasonic transmitting probe emits ultrasonic waves of a corresponding frequency.
较佳地,所述步骤S1进一步包括:参考超声波通信的调制方法,通过改变振荡波形占空比的方式得到一个特殊的振荡信号,使所述超声波接收探头接收到的所述回波信号与干扰信号的波形明显不同。Preferably, the step S1 further includes: referring to the modulation method of the ultrasonic communication, obtaining a special oscillation signal by changing the duty ratio of the oscillation waveform, so that the echo signal received by the ultrasonic receiving probe is different from the interference The waveform of the signal is significantly different.
较佳地,所述步骤S1进一步包括:采用低频软探头及超声波耦合剂去除空气薄层,使所述超声波信号顺利传播进入变压器内部。Preferably, the step S1 further includes: using a low-frequency soft probe and an ultrasonic coupling agent to remove the air thin layer, so that the ultrasonic signal can smoothly propagate into the transformer.
较佳地,所述步骤S2进一步包括:通过超声波接收探头接收回波信号,并转化为回波电信号。Preferably, the step S2 further includes: receiving the echo signal by the ultrasonic receiving probe and converting it into an echo electrical signal.
较佳地,所述步骤S3具体包括:首先,对所述回波电信号进行放大滤波处理,输出放大滤波信号;其次,将所述放大滤波信号进行时间增益补偿或比较整形的优化处理,并输出优化处理的信号;最后,优化处理后停止计时。Preferably, the step S3 specifically includes: firstly, performing amplification and filtering processing on the echo electric signal, and outputting an amplification and filtering signal; secondly, performing optimization processing of time gain compensation or comparative shaping on the amplification and filtering signal, and Output the signal for optimization processing; finally, stop timing after optimization processing.
较佳地,所述步骤S3进一步包括:进行时间增益补偿时,计算因吸收而使声强增益减少的分贝数;依据超声波在传播距离上幅度减少的分贝数与超声波穿过该距离的时间的关系对衰减的回波信号进行增益补偿,使接收的回波信号波形恢复,并对波形恢复的信号进行二级放大。Preferably, the step S3 further includes: when performing time gain compensation, calculating the number of decibels by which the sound intensity gain is reduced due to absorption; The relationship is to perform gain compensation on the attenuated echo signal, restore the waveform of the received echo signal, and perform secondary amplification on the waveform restored signal.
较佳地,所述步骤S4进一步包括:停止计时后,获得超声波传播时间;测量温度,依据该温度值计算当前声速,根据当前声速及传播时间进行温度补偿。Preferably, the step S4 further includes: after stopping the timing, obtaining the propagation time of the ultrasonic wave; measuring the temperature, calculating the current sound velocity according to the temperature value, and performing temperature compensation according to the current sound velocity and propagation time.
较佳地,所述步骤S4具体包括:根据发射超声波信号位置距变压器外壳中心位置的距离计算接收回波信号的位置距变压器外壳中心位置的距离,调整接收回波信号的位置,并根据计时的时间计算被测点距变压器外壳距离。Preferably, the step S4 specifically includes: calculating the distance between the position where the echo signal is received and the center position of the transformer shell according to the distance from the position where the ultrasonic signal is transmitted to the center position of the transformer shell, adjusting the position where the echo signal is received, and according to the timing Time to calculate the distance between the measured point and the transformer shell.
本发明还提供了一种基于超声波的变压器绕组变形在线检测系统,包括单片机、发射探头、接收探头、信号优化模块、温度补偿电路及定时器;The present invention also provides an ultrasonic-based transformer winding deformation online detection system, including a single-chip microcomputer, a transmitting probe, a receiving probe, a signal optimization module, a temperature compensation circuit and a timer;
所述超声波发射探头发送超声波信号,同时所述单片机控制所述定时器开始计时;所述超声波接收探头接收所述超声波信号的回波信号,并将回波信号转化为回波电信号输出;所述信号优化模块对所述回波电信号进行优化处理后输出优化回波信号至所述单片机,同时所述单片机控制所述定时器停止计时,定时器输出计时信号;所述温度补偿电路测量温度,并将温度信号输入所述单片机;The ultrasonic transmitting probe sends an ultrasonic signal, and the single-chip microcomputer controls the timer to start timing; the ultrasonic receiving probe receives the echo signal of the ultrasonic signal, and converts the echo signal into an echo electric signal output; The signal optimization module optimizes the echo electric signal and outputs an optimized echo signal to the single-chip microcomputer, and the single-chip microcomputer controls the timer to stop timing, and the timer outputs a timing signal; the temperature compensation circuit measures the temperature , and input the temperature signal into the single chip microcomputer;
所述单片机接收所述温度信号、计时信号以及优化回波信号,根据所述温度信号、计时信号,对所述优化回波信号的传播路径进行温度补偿,计算被测点距变压器外壳距离。The single-chip microcomputer receives the temperature signal, the timing signal and the optimized echo signal, performs temperature compensation on the propagation path of the optimized echo signal according to the temperature signal and the timing signal, and calculates the distance between the measured point and the transformer shell.
较佳地,还包括电源驱动电路,所述电源驱动电路包括高频振荡电路、激励电路及单片机驱动电路;所述高频振荡电路用于产生高频方波脉冲,所述激励电路用于在高频方波脉冲作用下激励所述发射探头发射超声波信号;所述单片机驱动电路用于驱动所述单片机。Preferably, it also includes a power drive circuit, the power drive circuit includes a high frequency oscillating circuit, an excitation circuit and a single-chip microcomputer drive circuit; Under the action of high-frequency square wave pulses, the transmitting probe is excited to emit ultrasonic signals; the single-chip microcomputer drive circuit is used to drive the single-chip microcomputer.
较佳地,所述信号优化模块包括时间增益补偿电路、二级放大电路及比较整形电路;Preferably, the signal optimization module includes a time gain compensation circuit, a secondary amplification circuit and a comparison shaping circuit;
所述时间增益补偿电路设置有第一阈值,所述比较整形电路设置有第二阈值,所述第一阈值用于选择传输距离大于一定距离的回波信号,所述第二阈值用于选择传输距离小于该一定距离的回波信号;The time gain compensation circuit is provided with a first threshold, and the comparison shaping circuit is provided with a second threshold, the first threshold is used to select echo signals whose transmission distance is greater than a certain distance, and the second threshold is used to select transmission Echo signals whose distance is less than the certain distance;
当回波信号不符合所述第二阈值时,所述放大滤波信号输入所述时间增益补偿电路处理后输出时间增益补偿信号,所述时间增益补偿信号输入二级放大电路处理后输出二次放大的信号至所述单片机;When the echo signal does not meet the second threshold, the amplified and filtered signal is input to the time gain compensation circuit for processing and then output a time gain compensation signal, and the time gain compensation signal is input to a secondary amplifier circuit for processing and output for secondary amplification signal to the microcontroller;
当回波信号不符合所述第一阈值时,所述放大滤波信号输入所述比较整形电路处理后输出比较整形信号至所述单片机。When the echo signal does not meet the first threshold, the amplified and filtered signal is input to the comparison and shaping circuit for processing, and then the comparison and shaping signal is output to the single-chip microcomputer.
本发明公开了基于超声波的变压器绕组变形在线检测方法及系统,具有检测过程不受电磁干扰,直观反映绕组变形部位和程度,可在变压器运行状态下实时检测等一系列优点。The invention discloses an ultrasonic-based on-line detection method and system for transformer winding deformation, which has a series of advantages such as the detection process is free from electromagnetic interference, intuitively reflects the deformation position and degree of the winding, and can be detected in real time under the running state of the transformer.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
第一,本发明实现了变压器绕组形的不停机在线监测。通过采用超声波测距,超声波信号不会干扰电信号,电信号也不会影响超声波的测距,使得测量时不必关闭变压器,从而不影响其正常的变压工作,抗干扰能力较高。First, the present invention realizes non-stop on-line monitoring of transformer windings. By adopting ultrasonic distance measurement, the ultrasonic signal will not interfere with the electrical signal, and the electrical signal will not affect the ultrasonic distance measurement, so that the transformer does not need to be turned off during measurement, thereby not affecting its normal voltage transformation work, and the anti-interference ability is high.
第二,本发明可直观的判断变压器绕组变形的具体位置。通过采用扫描测量变压器外壳表面各点距离变压器绕组的距离,形成一组变压器外壳至变压器绕组距离的数据报告,可以直接与未变压器的相应数据进行比对,即可分析得出当前变压器绕组的变形情况,数据获取容易,且数据报告直观易懂。Second, the present invention can intuitively judge the specific position of transformer winding deformation. By scanning and measuring the distance between each point on the surface of the transformer shell and the transformer winding, a set of data reports on the distance from the transformer shell to the transformer winding are formed, which can be directly compared with the corresponding data without the transformer, and the deformation of the current transformer winding can be analyzed Situation, data acquisition is easy, and the data report is intuitive and easy to understand.
第三,本发明易于运用到实际工程中。采用基于超声波的变压器绕组变形在线检测系统,其超声波探头发送及接收信号,由单片机及相应的其他信号处理电路即可完成距离测量工作,灵敏度较高,便于操作和使用,适合大规模推广至实际的变压器绕组变形检测的作业中。Third, the present invention is easy to be applied in actual engineering. The transformer winding deformation online detection system based on ultrasonic is adopted. The ultrasonic probe sends and receives signals, and the distance measurement can be completed by the single-chip microcomputer and other corresponding signal processing circuits. It has high sensitivity, is easy to operate and use, and is suitable for large-scale promotion to practice. In the work of transformer winding deformation detection.
附图说明Description of drawings
图1是本发明一种基于超声波的变压器绕组变形在线检测方法的流程图;Fig. 1 is a kind of flow chart of the online detection method of transformer winding deformation based on ultrasonic in the present invention;
图2为本发明的变压器绕组变形在线检测系统组成框图;Fig. 2 is a composition block diagram of the transformer winding deformation online detection system of the present invention;
图3变压器绕组基本测量情况示意图。Figure 3 Schematic diagram of the basic measurement of transformer windings.
具体实施方式detailed description
下面结合附图和具体实施例对本发明做进一步的描述,但本发明的实施和保护范围不限于此:The present invention will be further described below in conjunction with accompanying drawing and specific embodiment, but implementation and protection scope of the present invention are not limited to this:
本实施例中提供了一种基于超声波的变压器绕组变形在线检测系统,如图2所示,包括单片机、发射探头、接收探头、信号优化模块、温度补偿电路及定时器;This embodiment provides an ultrasonic-based transformer winding deformation online detection system, as shown in Figure 2, including a single-chip microcomputer, a transmitting probe, a receiving probe, a signal optimization module, a temperature compensation circuit and a timer;
工作时,首先由电源驱动电路驱动超声波发射探头发送超声波信号,电源驱动电路包括高频振荡电路、激励电路及单片机驱动电路;高频振荡电路产生高频方波脉冲,激励电路在高频方波脉冲作用下激励发射探头发射超声波信号;同时单片机驱动电路驱动单片机开始工作,并由单片机控制定时器开始计时。When working, the ultrasonic transmitting probe is first driven by the power drive circuit to send ultrasonic signals. The power drive circuit includes a high-frequency oscillation circuit, an excitation circuit and a single-chip microcomputer drive circuit; the high-frequency oscillation circuit generates a high-frequency square wave pulse, and the excitation circuit generates a high-frequency square wave Under the action of the pulse, the transmitting probe is excited to emit ultrasonic signals; at the same time, the single-chip microcomputer driving circuit drives the single-chip microcomputer to start working, and the single-chip microcomputer controls the timer to start timing.
其次,超声波接收探头接收所发送的超声波信号的回波信号,并将回波信号转化为回波电信号输出;信号优化模块对回波电信号进行优化处理:信号优化模块包括时间增益补偿电路、二级放大电路及比较整形电路;Secondly, the ultrasonic receiving probe receives the echo signal of the ultrasonic signal sent, and converts the echo signal into an echo electrical signal output; the signal optimization module optimizes the echo electrical signal: the signal optimization module includes a time gain compensation circuit, Secondary amplifier circuit and comparison shaping circuit;
时间增益补偿电路设置有第一阈值,比较整形电路设置有第二阈值,本实施例中,时间增益补偿电路的第一阈值用于选择传输距离大于50cm的回波信号,即小于50cm的信号会被自动剔除,此时小于50cm的放大滤波信号经比较整形电路进入单片机;比较整形电路的第二阈值用于选择传输距离小于50cm的回波信号,即大于50cm的信号会由于衰减较多而被自动剔除无法接收,此时大于50cm的信号会经由时间增益补偿电路和二级放大电路进入单片机。The time gain compensation circuit is provided with a first threshold, and the comparison shaping circuit is provided with a second threshold. In this embodiment, the first threshold of the time gain compensation circuit is used to select echo signals whose transmission distance is greater than 50 cm, that is, signals less than 50 cm will be At this time, the amplified and filtered signal smaller than 50cm enters the microcontroller through the comparison shaping circuit; the second threshold of the comparison shaping circuit is used to select the echo signal with a transmission distance of less than 50cm, that is, the signal larger than 50cm will be rejected due to more attenuation. The automatic rejection cannot be received. At this time, the signal larger than 50cm will enter the single-chip microcomputer through the time gain compensation circuit and the secondary amplifier circuit.
其中,放大滤波信号输入时间增益补偿电路处理后输出时间增益补偿信号,时间增益补偿信号输入二级放大电路处理后输出二次放大的信号作为优化回波信号至单片机;放大滤波信号输入比较整形电路处理后输出比较整形信号作为优化回波信号至单片机。Among them, the amplified and filtered signal is input to the time gain compensation circuit to process and output the time gain compensation signal, and the time gain compensation signal is input to the secondary amplifying circuit for processing, and then the secondary amplified signal is output as the optimized echo signal to the microcontroller; the amplified and filtered signal is input to the comparison shaping circuit After processing, the comparative shaping signal is output as the optimized echo signal to the single-chip microcomputer.
单片机接收到优化回波信号后,控制定时器停止计时,定时器输出计时信号至单片机;同时温度补偿电路测量温度,并将温度信号输入单片机。After the single-chip microcomputer receives the optimized echo signal, it controls the timer to stop timing, and the timer outputs a timing signal to the single-chip microcomputer; at the same time, the temperature compensation circuit measures the temperature and inputs the temperature signal into the single-chip microcomputer.
单片机接收温度信号、计时信号以及优化回波信号,根据温度信号、计时信号对优化回波信号的传播路径进行温度补偿,计算被测点距变压器外壳距离。The single-chip microcomputer receives the temperature signal, the timing signal and the optimized echo signal, performs temperature compensation on the propagation path of the optimized echo signal according to the temperature signal and the timing signal, and calculates the distance between the measured point and the transformer shell.
本实施例还提供一种基于超声波的变压器绕组变形在线检测方法,参看图1,该方法包括以下步骤:This embodiment also provides an ultrasonic-based online detection method for transformer winding deformation, referring to Figure 1, the method includes the following steps:
S1:选定一个被测点,超声波发射探头发射超声波信号。S1: Select a point to be measured, and the ultrasonic emitting probe emits ultrasonic signals.
电源驱动电路通过一高频振荡电路产生高频方波脉冲,高频方波脉冲再通过激励电路激励超声波发射探头发射超声波信号。其中,该高频振荡电路内包括一自激振荡电路及一压电晶片,自激振荡电路产生高频振荡信号对该压电晶片进行激励,产生上述高频方波脉冲,高频方波脉冲加载在超声波发射探头上使其发射相应频率的超声波。同时电源驱动电路驱动单片机启动定时器开始进行计时。The power drive circuit generates a high frequency square wave pulse through a high frequency oscillating circuit, and the high frequency square wave pulse excites the ultrasonic transmitting probe through the excitation circuit to emit ultrasonic signals. Wherein, the high-frequency oscillation circuit includes a self-excited oscillation circuit and a piezoelectric wafer, and the self-excited oscillation circuit generates a high-frequency oscillation signal to excite the piezoelectric wafer to generate the above-mentioned high-frequency square wave pulse, and the high-frequency square wave pulse Load it on the ultrasonic emitting probe to make it emit ultrasonic waves of corresponding frequency. At the same time, the power drive circuit drives the single chip microcomputer to start the timer to start counting.
参考超声波通信的调制方法,通过改变振荡波形占空比的方式得到一个特殊的振荡信号,使所述超声波接收探头接收到的所述回波信号与干扰信号的波形明显不同,便于接收。Referring to the modulation method of ultrasonic communication, a special oscillating signal is obtained by changing the duty cycle of the oscillating waveform, so that the waveform of the echo signal received by the ultrasonic receiving probe is obviously different from that of the interference signal, which is convenient for reception.
本实施例中,超声波通信的调制方法为基本的二进制数字信号调制方法,如2ASK、2FSK或2PSK,相应地改变信号波形占空比的方法参考一般的2ASK、2FSK或2PSK信号波形占空比改变方式,调制后发送超声波脉冲信号。In this embodiment, the modulation method of ultrasonic communication is a basic binary digital signal modulation method, such as 2ASK, 2FSK or 2PSK, and the method of changing the duty ratio of the signal waveform accordingly refers to the change of the duty ratio of the general 2ASK, 2FSK or 2PSK signal waveform mode, and send ultrasonic pulse signal after modulation.
S2:将所述超声波信号传播入变压器内部。S2: propagating the ultrasonic signal into the inside of the transformer.
采用低频软探头及超声波耦合剂去除空气薄层,使超声波信号顺利传播进入变压器内部。Use low-frequency soft probes and ultrasonic coupling agents to remove thin air layers, so that ultrasonic signals can smoothly propagate into the interior of the transformer.
低频软探头保护膜采用橡胶软膜,可以与被测物体表面更紧密的接触,使得超声波探头在接触变压器外壳时不受压力影响,从而其阻抗、静态电容等参数不受影响。另外,使用超声波耦合剂来去除空气薄层。测量时,将超声波耦合剂充满在探头和被检测工件的接触层当中,将超声波探头和被测工件之间的接触面里的空气层排挤掉,使超声波探头可以顺利的发射和接收通过被测工件的超声波。The protective film of the low-frequency soft probe adopts a soft rubber film, which can be in closer contact with the surface of the measured object, so that the ultrasonic probe will not be affected by pressure when it contacts the transformer shell, so that its impedance, static capacitance and other parameters will not be affected. In addition, ultrasonic couplants are used to remove air thin layers. During measurement, the ultrasonic coupling agent is filled in the contact layer between the probe and the workpiece to be tested, and the air layer in the contact surface between the ultrasonic probe and the workpiece to be tested is squeezed out, so that the ultrasonic probe can transmit and receive smoothly through the tested workpiece. Ultrasonic of the workpiece.
本实施例中,超声波耦合剂为变压器油。In this embodiment, the ultrasonic coupling agent is transformer oil.
S3:超声波接收探头接收回波信号,并转化成回波电信号。S3: The ultrasonic receiving probe receives the echo signal and converts it into an echo electrical signal.
超声波接收探头接收变压器绕组反射回来的回波脉冲信号,并由超声波接收探头将超声波回波信号转换为回波电信号,回波电信号为脉冲形式的信号。The ultrasonic receiving probe receives the echo pulse signal reflected by the transformer winding, and the ultrasonic receiving probe converts the ultrasonic echo signal into an echo electrical signal, and the echo electrical signal is a signal in the form of a pulse.
S4:对所述回波电信号进行优化处理。S4: Optimizing the echo electrical signal.
首先,采用滤波放大电路对回波电信号进行优化处理:采用一级放大滤波电路进行滤波放大,输出放大滤波信号。由于超声波在传播的过程中回波信号随着距离的增大会减小并混有杂波,因此需要进行放大滤波,本实施例中一级放大滤波电路采用NE5532来放大信号。NE5532是一款双运放、高性能、低噪声的运算放大器,相比较大多数标准运放,显示出更好的噪声性能,具有相当高的小信号带宽和电源带宽。First, the echo electric signal is optimized by using a filter amplifier circuit: a first-stage amplifier filter circuit is used for filter amplification, and the amplified filter signal is output. Since the echo signal will decrease and be mixed with clutter as the distance increases during the propagation of the ultrasonic wave, amplification and filtering are required. In this embodiment, the primary amplification and filtering circuit uses NE5532 to amplify the signal. NE5532 is a dual op-amp, high-performance, low-noise operational amplifier. Compared with most standard op-amps, it shows better noise performance, and has relatively high small-signal bandwidth and power supply bandwidth.
其次,传输距离大于50cm的超声波回波信号进入时间增益补偿电路进行增益补偿:Secondly, the ultrasonic echo signal with a transmission distance greater than 50cm enters the time gain compensation circuit for gain compensation:
通过时间增益补偿电路来对变压器绕组反射回的衰落较严重的回波信号进行放大。A time gain compensation circuit is used to amplify the seriously attenuated echo signal reflected by the transformer winding.
由于超声波在空气中传播时会产生衰减现象,即声强会随传播距离的增加而减小,因此需要对衰减的信号进行补偿。设最初的声强为I0,在经过x距离后,由于吸收衰减,声强变为I,则超声波的吸收可以用式(1)表示:Since the ultrasonic wave will attenuate when it propagates in the air, that is, the sound intensity will decrease with the increase of the propagation distance, so the attenuated signal needs to be compensated. Assuming that the initial sound intensity is I 0 , after x distance, the sound intensity becomes I due to absorption attenuation, then the absorption of ultrasonic waves can be expressed by formula (1):
I=I0e-αx (1)I=I 0 e -αx (1)
式中,α为空气衰减系数。where α is the air attenuation coefficient.
由上式可知,超声波在空气中传播时,随着传播距离的增加,其总能量逐渐减弱,其规律是按指数形式衰减。因此,在不同距离上的回波脉冲幅度,由于其声程不同,造成的吸收程度也不同,使回波脉冲幅度的差异很大,由于在回波脉冲信号处理中通常采用比较器电路,将回波脉冲(形状为钟形)跟一固定的基准电压作比较,将回波脉冲整形为方波;由于不同距离的回波脉冲幅度差异较大,回波到达时间产生不确定性,导致测量误差产生。It can be seen from the above formula that when the ultrasonic wave propagates in the air, as the propagation distance increases, its total energy gradually weakens, and its law is exponentially attenuated. Therefore, the echo pulse amplitudes at different distances have different absorption degrees due to their different sound paths, so that the echo pulse amplitudes vary greatly. Since a comparator circuit is usually used in the echo pulse signal processing, the The echo pulse (shaped as a bell) is compared with a fixed reference voltage, and the echo pulse is shaped into a square wave; due to the large difference in the echo pulse amplitude at different distances, the arrival time of the echo is uncertain, resulting in measurement error occurs.
如果探头发出的超声波,经x距离到达某反射面,并经原路返回,其入射声强和反射声强分别是Ii和Ir,由式(1)可得:If the ultrasonic wave emitted by the probe reaches a reflective surface through the distance x and returns through the original path, the incident sound intensity and reflected sound intensity are I i and I r respectively, which can be obtained from formula (1):
Ir=Iie-αax (2)I r =I i e -αax (2)
从中可以看出,因为吸收而使声强增益L减少的分贝数(dB)为:It can be seen that the number of decibels (dB) by which the sound intensity gain L is reduced due to absorption is:
L=4.3×2αx=4.3αct (4)L=4.3×2αx=4.3αct (4)
式中,c为声波在空气中的传播速度,t为传播过程中经历的时间。由于空气衰减系数α,传播速度c均能确定,由此可以证明:超声波在x传播距离上幅度减少的分贝数与超声波穿过该距离的时间t成正比。因而,必须对衰减上的回波进行增益补偿。依式(4),可以把接收的增益G与回波时间t成正比,或者增益G与回波时间t成指数增加关系,补偿衰减的幅度。最终使接收器接收的信号保持不变。In the formula, c is the propagation speed of the sound wave in the air, and t is the time elapsed in the propagation process. Due to the air attenuation coefficient α, the propagation speed c can be determined, so it can be proved that the decibels of the amplitude reduction of the ultrasonic wave at the propagation distance x is proportional to the time t for the ultrasonic wave to pass through this distance. Thus, gain compensation must be performed for echoes on attenuation. According to formula (4), the received gain G can be directly proportional to the echo time t, or the gain G and the echo time t can be exponentially increased to compensate for the attenuation. Finally, the signal received by the receiver remains unchanged.
这种时间增益补偿方式具体实现过程为:The specific implementation process of this time gain compensation method is as follows:
1)把通过实验获得的与一定距离对应的放大增益换算成数字电位器的抽头位置;1) Convert the amplification gain corresponding to a certain distance obtained through experiments into the tap position of the digital potentiometer;
2)把这些位置参数固化到Flash中;2) Solidify these position parameters into Flash;
3)在测量过程中,单片机通过查表方式获得对应的增益,然后通过串行设置对应增益。3) During the measurement process, the single-chip microcomputer obtains the corresponding gain by looking up the table, and then sets the corresponding gain through serial.
确定接收增益后,将其加载在接收的信号上,即可恢复信号波形,输出时间增益补偿信号至二级放大电路,二级放大电路对时间增益补偿信号进行二次放大后输出二级放大的信号至单片机。After determining the receiving gain, load it on the received signal to restore the signal waveform, output the time gain compensation signal to the secondary amplifier circuit, and the secondary amplifier circuit performs secondary amplification on the time gain compensation signal and outputs the secondary amplified signal signal to the microcontroller.
传输距离小于50cm的超声波回波信号进入比较整形电路进行比较整形,输出比较整形信号至单片机。The ultrasonic echo signal whose transmission distance is less than 50cm enters the comparison and shaping circuit for comparison and shaping, and outputs the comparison shaping signal to the single-chip microcomputer.
S5:根据优化处理的回波电信号计算超声波信号在变压器内部的传播时间。S5: Calculate the propagation time of the ultrasonic signal inside the transformer according to the optimized processed echo electric signal.
二级放大的信号或比较整形信号输入单片机后驱动单片机控制定时器停止计时,获得计时信号并传输给单片机,由此获得超声波传播时间。The second-level amplified signal or the comparison shaping signal is input to the single-chip microcomputer to drive the single-chip microcomputer to control the timer to stop timing, and the timing signal is obtained and transmitted to the single-chip microcomputer, thereby obtaining the ultrasonic propagation time.
测量所述超声波耦合剂的温度,依据该温度值计算当前声速,根据当前声速对传播时间进行温度补偿。The temperature of the ultrasonic coupling agent is measured, the current sound velocity is calculated according to the temperature value, and the propagation time is temperature compensated according to the current sound velocity.
温度补偿时即为计算当前温度下声速的过程,具体依下式进行:Temperature compensation is the process of calculating the sound velocity at the current temperature, specifically according to the following formula:
Vt=V0+α(T-T0) (5)V t =V 0 +α(TT 0 ) (5)
其中Vt即为温度为T时的声速,T0为标准温度,V0表示温度为T0时声速,α为温度系数。相应的,本实施例中变压器油中t0=20℃,V0=1923m/s,α=-1.8m/s·℃。则将相应参数带入公式(5)之中即可对声速进行换算,进而对超声波传播时间进行温度补偿。Among them, V t is the speed of sound when the temperature is T, T 0 is the standard temperature, V 0 is the speed of sound when the temperature is T 0 , and α is the temperature coefficient. Correspondingly, in the transformer oil in this embodiment, t 0 =20°C, V 0 =1923m/s, α=-1.8m/s·°C. Then bring the corresponding parameters into the formula (5) to convert the sound velocity, and then perform temperature compensation for the ultrasonic propagation time.
S6:对超声波在变压器内部传播的路径进行接收补偿,进而获得被测点距变压器外壳距离;S6: Perform receiving compensation for the path of ultrasonic waves propagating inside the transformer, and then obtain the distance between the measured point and the transformer shell;
根据接收探头距变压器外壳中心位置距离计算接收探头距变压器外壳中心位置的距离,并放置所述接收探头接收回波信号。Calculate the distance between the receiving probe and the center of the transformer shell according to the distance between the receiving probe and the center of the transformer shell, and place the receiving probe to receive the echo signal.
图3反映了高压侧绕组基本的测量情况。由图可见入射超声波与变压器绕组法线有一定角度,回波的返回路线并非沿原路返回,需要用另外单独安置的接收探头来接收变压器绕组反射的回波。Figure 3 reflects the basic measurement of the high-voltage side winding. It can be seen from the figure that there is a certain angle between the incident ultrasonic wave and the normal line of the transformer winding, and the return route of the echo is not along the original route. It is necessary to use another separately installed receiving probe to receive the echo reflected by the transformer winding.
计算表明超声波信号在变压器外壳中的折射造成的超声波传播路径改变可以忽略不计。则设接收探头距中心位置距离为z,令O3A2=x,即发射探头距中心位置距离为x,则有The calculation shows that the change of the ultrasonic propagation path caused by the refraction of the ultrasonic signal in the transformer shell is negligible. Then suppose the distance from the receiving probe to the center is z, let O 3 A 2 =x, that is, the distance from the transmitting probe to the center is x, then we have
A1P=d1+R-Rcosθ1 (7)A 1 P=d 1 +R-Rcosθ 1 (7)
接收探头放置位置为The location of the receiving probe is
A2B2=(A1P+d2)arctan(θ2+θ3) (8)A 2 B 2 =(A 1 P+d 2 )arctan(θ 2 +θ 3 ) (8)
z1=O3B2=O2A1+A2B2 (9)z 1 =O 3 B 2 =O 2 A 1 +A 2 B 2 (9)
综合式(6)、(7)、(8)、(9)则有The comprehensive formula (6), (7), (8), (9) has
根据三角函数可知反正切函数的值域在,因此,与x等参数相比其值足够小甚至于可以忽略。According to the trigonometric function, it can be known that the value range of the arctangent function is , so, compared with parameters such as x, its value is small enough or even negligible.
如果忽略了钢板的厚度,则有If the thickness of the steel plate is neglected, then there is
则在确定了绕组测量点后通过(11)式可知超声波接收探头的安放位置。After determining the winding measurement point, the placement position of the ultrasonic receiving probe can be known through (11) formula.
单片机根据步骤S5获得的超声波信号的传播时间、传播速度及计算的接收探头的安放位置,即可得到被测点距变压器外壳距离。The single-chip microcomputer can obtain the distance between the measured point and the transformer casing according to the propagation time and propagation speed of the ultrasonic signal obtained in step S5 and the calculated placement position of the receiving probe.
S7:在变压器外壳移动超声波探头到下一个被测点,重复S1-S6,进行下一组数据测量。S7: Move the ultrasonic probe to the next measured point on the transformer shell, repeat S1-S6, and measure the next set of data.
S8:测试全部被测点后,处理全部被测点数据,给出变压器绕组变形诊断报告。S8: After testing all the measured points, process the data of all the measured points, and give the transformer winding deformation diagnosis report.
本实施例中,将实际变压器绕组截取一段,置于盛有变压器油的钢板箱内构成变压器模型,该变压器模型的布置与实际变压器基本相同。用本发明提供的变压器绕组变形超声检测系统样机对变压器模型进行测试。测试时,以绕组上端为起始位置沿纵向方向慢慢等间隔向下移动,每移动一个间隔就测量一次,直到沿纵向测完一条线,然后将超声探头沿水平方向平移一个间隔,再沿纵向从绕组上端向下慢慢移动并逐点测量完纵向各点,依次类推,超声探头扫完绕组全部表面,即可获得绕组表面各点相对油箱箱体表面距离的数据,这些数据经过计算机处理,最终给出变压器绕组状态检测报告。In this embodiment, a segment of the actual transformer winding is cut and placed in a steel plate box filled with transformer oil to form a transformer model. The layout of the transformer model is basically the same as that of the actual transformer. The transformer model is tested with the prototype of the transformer winding deformation ultrasonic detection system provided by the invention. During the test, take the upper end of the winding as the starting position and slowly move downwards along the longitudinal direction at equal intervals, and measure once at each interval until a line is measured in the longitudinal direction, then move the ultrasonic probe along the horizontal direction for an interval, and then move along the Slowly move down from the upper end of the winding in the longitudinal direction and measure each point in the longitudinal direction point by point, and so on. After the ultrasonic probe scans the entire surface of the winding, the data of the distance between each point on the winding surface and the surface of the fuel tank can be obtained. These data are processed by a computer. , and finally give the detection report of the transformer winding state.
表1 变压器绕组变形测量数据Table 1 Transformer winding deformation measurement data
由表1可见,利用超声的方法对变压器进行测量不仅具有很高的分辨能力,而且精确度高,能准确地检测到绕组变形。It can be seen from Table 1 that the ultrasonic method to measure the transformer not only has high resolution, but also has high precision, and can accurately detect the winding deformation.
当然,本发明方法实施过程中,不以上述实施例为限,如变压器耦合剂可以为其他不影响变压器性能并利于声波传播的介质,放大滤波电路也可以为其他性能可与该方法匹配的放大滤波电路等等。Of course, in the implementation process of the method of the present invention, the above-mentioned embodiments are not limited. For example, the coupling agent of the transformer can be other media that does not affect the performance of the transformer and is conducive to the propagation of sound waves, and the amplification filter circuit can also be an amplifier with other performances that can match the method. filter circuits, etc.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何本领域的技术人员在本发明揭露的技术范围内,对本发明所做的变形或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述的权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any deformation or replacement made by those skilled in the art within the technical scope disclosed in the present invention shall be Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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