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CN104214082B - The controller of a kind of machine based on DSP load intelligent pump origin system - Google Patents

The controller of a kind of machine based on DSP load intelligent pump origin system Download PDF

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CN104214082B
CN104214082B CN201410410764.8A CN201410410764A CN104214082B CN 104214082 B CN104214082 B CN 104214082B CN 201410410764 A CN201410410764 A CN 201410410764A CN 104214082 B CN104214082 B CN 104214082B
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pump
chip
voltage
signal
hydraulic
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CN104214082A (en
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王少萍
李宇昂
常真卫
王兴坚
苟小华
张超
王永翔
孙凯
陈洪锋
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Beihang University
AVIC Liyuan Hydraulic Co Ltd
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AVIC Liyuan Hydraulic Co Ltd
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Abstract

本发明提供了一种基于DSP的机载智能泵源系统的控制器,包括智能泵控制板与信号调理板。智能泵控制板包括DSP芯片及其最小电路、AD采样电路、CAN通讯模块和DA输出及电压转电流电路。信号调理板为智能泵控制板及传感器供电,对采集的模拟信号进行调理。DSP芯片通过CAN通讯模块与上位机通讯,从上位机接收控制指令、飞机状态参数和工作周期任务剖面,从模式切换表中确定液压泵的工作模式,计算输出控制电液伺服阀动作的数字电压信号,以实时控制液压泵的斜盘倾角,通过改变液压泵的排量控制液压泵出口压力或出口流量。本发明能根据实际工况改变控制目标,有效减少无效功率,控制液压系统的发热,减轻了机载液压系统整体重量。

The invention provides a controller of a DSP-based airborne intelligent pump source system, which includes an intelligent pump control board and a signal conditioning board. The intelligent pump control board includes DSP chip and its minimum circuit, AD sampling circuit, CAN communication module, DA output and voltage-to-current circuit. The signal conditioning board supplies power to the intelligent pump control board and sensors, and regulates the collected analog signals. The DSP chip communicates with the host computer through the CAN communication module, receives control commands, aircraft status parameters and work cycle task profiles from the host computer, determines the working mode of the hydraulic pump from the mode switching table, calculates and outputs the digital voltage that controls the action of the electro-hydraulic servo valve Signal to control the swash plate inclination angle of the hydraulic pump in real time, and control the outlet pressure or outlet flow of the hydraulic pump by changing the displacement of the hydraulic pump. The invention can change the control target according to the actual working conditions, effectively reduce the reactive power, control the heating of the hydraulic system, and reduce the overall weight of the airborne hydraulic system.

Description

一种基于DSP的机载智能泵源系统的控制器A DSP-based controller for airborne intelligent pump source system

技术领域technical field

本发明属于液压泵的控制、状态监测技术领域,具体涉及一种基于DSP(DigitalSignalProcessor,数字信号处理器)的机载智能泵源系统的控制器。The invention belongs to the technical field of hydraulic pump control and state monitoring, and in particular relates to a controller of an airborne intelligent pump source system based on DSP (Digital Signal Processor, digital signal processor).

背景技术Background technique

民用飞机机载液压系统是指飞机上以油液为工作介质,靠液压驱动执行元件来完成特定操纵动作的系统。作为飞机的二次能源之一,机载液压系统主要为飞机主操纵系统、辅助操纵系统、发动机相关部件辅助调整、减速板收放、起落架收放以及机轮刹车和地面转弯等功能提供能源,其性能与可靠性对于保证飞机的安全飞行、设计性能的实现及飞行员的生存保障,都起着举足轻重的作用。The on-board hydraulic system of civil aircraft refers to the system on the aircraft that uses oil as the working medium and relies on hydraulically driven actuators to complete specific manipulation actions. As one of the secondary energy sources of the aircraft, the onboard hydraulic system mainly provides energy for the functions of the aircraft's main control system, auxiliary control system, auxiliary adjustment of engine-related components, speed brake retraction, landing gear retraction, wheel brakes, and ground turning. , its performance and reliability play a decisive role in ensuring the safe flight of the aircraft, the realization of the design performance and the survival guarantee of the pilot.

随着民用飞机在自重小、有效载荷大等方面需求的增加,飞机总体设计愈加要求机载液压系统既要做到质量轻、体积小,又要做到功率大、可靠性高,促使机载液压系统沿着高压化、大功率的方向发展。与此同时,高压化与大功率又造成发热功率增大、温升增加,加大了系统的散热难度,使系统十分臃肿,反而造成飞机重量增加。With the increase of civil aircraft's demand for small weight and large payload, the overall design of the aircraft requires that the onboard hydraulic system should not only be light in weight and small in size, but also high in power and high in reliability, so that the airborne The hydraulic system develops in the direction of high pressure and high power. At the same time, high voltage and high power increase the heating power and temperature rise, making it more difficult for the system to dissipate heat, making the system very bloated, and instead increasing the weight of the aircraft.

对于现代民用飞机机载液压系统来说,最理想的泵源形式是恒压源,目前在民用飞机上广泛采用的是恒压变量泵。但是由于恒压源的工作压力是按照最大工况条件来设计的,而在飞机的典型飞行剖面中,液压系统需要用到高压力的飞行时间占总飞行时间10%以下,其余超过90%的时间里只需低压力即可满足飞行要求,在使用恒压源供压的情况下机载液压系统的效率相对较低,而大量的无效功率是导致机载液压系统发热功率增大的重要原因之一。因此,为了有效降低液压系统的发热功率,同时能满足各种情况的使用要求,需要主动对斜盘柱塞式液压泵进行控制,在一定范围内做到压力或流量的连续可调,以减少无效功率的产生。For the onboard hydraulic system of modern civil aircraft, the most ideal form of pump source is constant pressure source. Currently, constant pressure variable pumps are widely used in civil aircraft. However, since the working pressure of the constant pressure source is designed according to the maximum operating conditions, and in the typical flight profile of the aircraft, the flight time where the hydraulic system needs to use high pressure accounts for less than 10% of the total flight time, and the rest exceeds 90%. Only low pressure is needed to meet flight requirements during the time period. The efficiency of the onboard hydraulic system is relatively low when using a constant pressure source, and a large amount of reactive power is an important reason for the increase in the heating power of the onboard hydraulic system. one. Therefore, in order to effectively reduce the heating power of the hydraulic system and meet the requirements of various situations, it is necessary to actively control the swash plate plunger hydraulic pump, and achieve continuous adjustment of pressure or flow within a certain range to reduce generation of reactive power.

发明内容Contents of the invention

本发明的目的是提供一种恒压变量泵控制器,能够实时的控制斜盘倾角,进而控制泵的排量。通过控制排量的变化,控制器能够对泵的压力或流量进行有效控制,在不同的工况下提供合理的压力或流量,减少无效功率,降低系统温度。同时,控制器也能对泵的运行状态进行监测,确保运行安全。The purpose of the present invention is to provide a constant pressure variable pump controller, which can control the inclination angle of the swash plate in real time, and then control the displacement of the pump. By controlling the change of displacement, the controller can effectively control the pressure or flow of the pump, provide reasonable pressure or flow under different working conditions, reduce reactive power, and lower system temperature. At the same time, the controller can also monitor the operating status of the pump to ensure safe operation.

本发明提供的基于DSP的机载智能泵源系统控制器,包括智能泵控制板与信号调理板。智能泵控制板包括DSP芯片及其最小电路、AD采样电路、CAN通讯模块和DA输出及电压转电流电路。The DSP-based airborne intelligent pump source system controller provided by the present invention includes an intelligent pump control board and a signal conditioning board. The intelligent pump control board includes DSP chip and its minimum circuit, AD sampling circuit, CAN communication module, DA output and voltage-to-current circuit.

所述的信号调理板为输入AD采样电路的模拟信号进行调理,同时对智能泵控制板及用于测量液压泵的压力、温度和随动活塞位移的传感器供电。压力包括液压泵的出口压力与回油压力,温度包括液压泵的出口温度、回油口温度和壳体温度。The signal conditioning board adjusts the analog signal input to the AD sampling circuit, and at the same time supplies power to the intelligent pump control board and sensors for measuring the pressure, temperature and displacement of the hydraulic pump. The pressure includes the outlet pressure and oil return pressure of the hydraulic pump, and the temperature includes the outlet temperature, oil return port temperature and shell temperature of the hydraulic pump.

所述的AD采样电路用于采集液压泵的压力、温度和随动活塞的位移,并将模拟信号转换为数字信号传送给DSP芯片。The AD sampling circuit is used to collect the pressure, temperature and displacement of the follower piston of the hydraulic pump, and convert the analog signal into a digital signal and send it to the DSP chip.

所述的DSP芯片通过CAN通讯模块与上位机通讯,用于完成:(1)将液压泵的压力、温度和流量上传给上位机;所述的液压泵流量是指液压泵的出口流量,根据随动活塞的位移计算得到;(2)从上位机接收飞机状态参数和工作周期任务剖面,根据工作周期任务剖面从模式切换表中确定液压泵的工作模式,计算输出控制电液伺服阀动作的数字电压信号,以实时控制液压泵的斜盘倾角,通过改变液压泵的排量控制液压泵出口压力或出口流量。所述的工作周期任务剖面中包括当前工况下所有作动器需要的压力与流量参数。所述的模式切换表预先存储在DSP芯片中,是根据作动器需要的压力与流量、飞行高度以及飞行速度四种参数的数值来判断液压泵工作模式的表格;模式切换表中设置三种液压泵的工作模式:恒压力模式、恒流量模式和负载敏感模式。Described DSP chip communicates with upper computer by CAN communication module, is used for completing: (1) the pressure, temperature and flow of hydraulic pump are uploaded to upper computer; Described hydraulic pump flow refers to the outlet flow of hydraulic pump, according to The displacement of the follower piston is calculated; (2) Receive the aircraft state parameters and the task profile of the work cycle from the host computer, determine the working mode of the hydraulic pump from the mode switching table according to the task profile of the work cycle, and calculate the output to control the action of the electro-hydraulic servo valve The digital voltage signal is used to control the inclination angle of the swash plate of the hydraulic pump in real time, and to control the outlet pressure or outlet flow of the hydraulic pump by changing the displacement of the hydraulic pump. The task profile of the working cycle includes pressure and flow parameters required by all actuators under the current working conditions. The mode switching table is pre-stored in the DSP chip, and is a table for judging the working mode of the hydraulic pump according to the values of the pressure and flow required by the actuator, the flight height and the flight speed; three types are set in the mode switching table. Working modes of the hydraulic pump: constant pressure mode, constant flow mode and load sensing mode.

所述的DA输出及电压转电流电路,包括DA输出芯片和电压转电流电路,DA输出芯片将DSP芯片输出的数字电压信号转换为模拟电压信号,电压转电流电路将模拟电压信号转换为±40mA电流信号,并将电流信号传送给智能泵源系统,控制电液伺服阀动作。The DA output and the voltage-to-current circuit include a DA output chip and a voltage-to-current circuit, the DA output chip converts the digital voltage signal output by the DSP chip into an analog voltage signal, and the voltage-to-current circuit converts the analog voltage signal to ±40mA The current signal is sent to the intelligent pump source system to control the action of the electro-hydraulic servo valve.

本发明提供的基于DSP的机载智能泵源系统控制器,采用双余度设计,包括两块智能泵控制板。每块智能泵控制板中的AD采样电路和DA输出芯片均采用双余度设计,各有两片。信号调理板上的信号调理通道也采用双余度设计,包含双倍数量的信号调理通道,本发明采集6路模拟信号,所以信号调理板上有12路信号调理通道。The DSP-based airborne intelligent pump source system controller provided by the present invention adopts a dual-redundancy design and includes two intelligent pump control boards. The AD sampling circuit and DA output chip in each smart pump control board adopt a dual-redundancy design, each with two chips. The signal conditioning channels on the signal conditioning board are also designed with double redundancy, including double the number of signal conditioning channels. The present invention collects 6 analog signals, so there are 12 signal conditioning channels on the signal conditioning board.

本发明的机载智能泵源系统的控制器,优点和积极效果是:The advantages and positive effects of the controller of the airborne intelligent pump source system of the present invention are:

(1)本发明的控制器能够根据实际工况改变控制目标,在满足液压系统需求的前提下有效减少无效功率,从而控制了液压系统的发热,进而减轻了机载液压系统整体的重量;(1) The controller of the present invention can change the control target according to the actual working conditions, effectively reduce the reactive power under the premise of meeting the requirements of the hydraulic system, thereby controlling the heating of the hydraulic system, and then reducing the overall weight of the onboard hydraulic system;

(2)本发明的控制器采用DSP为核心的嵌入式系统,相较于工控机体积小、重量轻,适合机载条件,DSP相比较于单片机,能实现较为复杂的控制算法,同时片上外设丰富,性能扩展方便,更加具有通用性和实用性;(2) The controller of the present invention adopts DSP as the core embedded system, which is small in size and light in weight compared with the industrial computer, and is suitable for airborne conditions. Compared with the single-chip microcomputer, the DSP can realize a comparatively complicated control algorithm. Rich settings, convenient performance expansion, and more versatility and practicability;

(3)本发明的控制器采用了双余度设计,一个控制器包含两块控制板,互为余度备份,每块控制板都具有同时控制两台液压泵的能力,提高了系统的可靠性,满足机载设备的条件。(3) The controller of the present invention adopts a double-redundancy design. One controller includes two control boards, which are redundant backups for each other. Each control board has the ability to control two hydraulic pumps at the same time, which improves the reliability of the system. Sex, to meet the conditions of airborne equipment.

附图说明Description of drawings

图1是传统恒压变量泵的原理图;Figure 1 is a schematic diagram of a traditional constant pressure variable pump;

图2是传统恒压变量泵的压力-流量曲线图;Fig. 2 is a pressure-flow curve diagram of a traditional constant pressure variable pump;

图3是智能泵源实验系统结构图;Figure 3 is a structural diagram of the intelligent pump source experimental system;

图4是智能泵源系统控制器结构图;Fig. 4 is a structural diagram of the intelligent pump source system controller;

图5是智能泵源系统控制器控制板电压转电流电路。Figure 5 is the voltage-to-current circuit of the control board of the intelligent pump source system controller.

具体实施方式detailed description

下面结合附图对本发明的智能泵控制器及控制方法进行详细说明。The intelligent pump controller and control method of the present invention will be described in detail below in conjunction with the accompanying drawings.

如图1所示,为一种传统的恒压变量泵结构图。传统的恒压变量泵的变量机构由压力补偿阀、随动活塞和回程弹簧组成。压力补偿阀感知泵的出口压力,通过对比出口压力与调定压力来完成机械反馈控制,控制随动活塞的运动,进而改变斜盘倾角。As shown in Figure 1, it is a structure diagram of a traditional constant pressure variable pump. The variable mechanism of the traditional constant pressure variable pump consists of a pressure compensation valve, a follower piston and a return spring. The pressure compensation valve senses the outlet pressure of the pump, and completes the mechanical feedback control by comparing the outlet pressure with the set pressure, controls the movement of the follower piston, and then changes the inclination of the swash plate.

图2是传统的恒压变量泵的压力-流量曲线,图中Qs-Ps曲线为恒压变量泵的输出,QL-PL为负载的变化曲线,图中阴影部分表示恒压变量泵产生的无效功率。可以直观地看到液压泵并不能很好地跟随负载,在大部分负载情况下液压泵产生了大量的无效功率,这些无效功率通过溢流阀以热量的形式消散,从而增加了机载液压系统的热功率,需要附加散热设备,导致整体重量增加。Figure 2 is the pressure-flow curve of a traditional constant pressure variable pump. The Q s -P s curve in the figure is the output of the constant pressure variable pump, and the Q L -P L is the change curve of the load. The shaded part in the figure represents the constant pressure variable The reactive power produced by the pump. It can be intuitively seen that the hydraulic pump does not follow the load very well. Under most load conditions, the hydraulic pump generates a large amount of reactive power, which is dissipated in the form of heat through the relief valve, thereby increasing the onboard hydraulic system. The thermal power requires additional heat dissipation equipment, resulting in an increase in overall weight.

为了减少无效功率,液压泵需要根据负载情况实时调整输出,本发明采用了如图3所示的泵源系统。如图3所示,两个智能泵源系统都设置有本发明的智能泵控制器,智能泵控制器通过传感器获取智能泵的状态信息,控制智能泵的变量机构。智能泵控制器通过AD/DA(模数/数模)接口接收来自传感器的模拟信号并转换为数字信号,将计算得到的数字控制信号转换为模拟信号发送给电液伺服阀,以控制智能泵的变量机构工作。控制板通过CAN(ControllerAreaNetwork,控制器局域网)总线与上位机通讯,经过USB转CAN卡,将采集到的泵出口压力、泵回油压力、泵出口温度、泵壳体温度、泵回油温度和随动活塞位移六种数据上传给上位机,在上位机进行数据显示、状态监控与参数整定,同时接收上位机的控制指令。In order to reduce the reactive power, the output of the hydraulic pump needs to be adjusted in real time according to the load condition. The present invention adopts the pump source system as shown in FIG. 3 . As shown in Fig. 3, the two smart pump source systems are equipped with the smart pump controller of the present invention, and the smart pump controller obtains the status information of the smart pump through the sensor, and controls the variable mechanism of the smart pump. The intelligent pump controller receives the analog signal from the sensor through the AD/DA (analog-digital/digital-analog) interface and converts it into a digital signal, converts the calculated digital control signal into an analog signal and sends it to the electro-hydraulic servo valve to control the intelligent pump variable body work. The control board communicates with the upper computer through the CAN (ControllerAreaNetwork, Controller Area Network) bus, and transfers the collected pump outlet pressure, pump return oil pressure, pump outlet temperature, pump casing temperature, pump return oil temperature and The six kinds of data of the displacement of the moving piston are uploaded to the host computer, where data display, status monitoring and parameter setting are performed, and control instructions from the host computer are received at the same time.

智能泵源系统控制器通过控制液压泵斜盘倾角改变液压泵的排量,而通过分析液压泵的结构可知,需要通过控制随动活塞的位置才能控制斜盘倾角。所以,本方案采用了电液伺服阀来控制随动活塞的运动。作为优选,电液伺服阀选用了MOOG公司的G701系列喷嘴挡板阀,额定控制电流为±40mA。The controller of the intelligent pump source system changes the displacement of the hydraulic pump by controlling the inclination angle of the hydraulic pump swash plate, and through the analysis of the structure of the hydraulic pump, it can be known that the inclination angle of the swash plate needs to be controlled by controlling the position of the follower piston. Therefore, this program uses an electro-hydraulic servo valve to control the movement of the follower piston. As a preference, the electro-hydraulic servo valve uses the G701 series nozzle flapper valve of MOOG Company, and the rated control current is ±40mA.

由所述的智能泵源系统结构与功能需求,本发明提出了如图4所示的基于DSP的机载智能泵源系统控制器的结构图。本发明的智能泵源系统控制器包括智能泵控制板和信号调理板两部分,信号调理板同时作为供电板,为智能泵控制板及传感器供电。Based on the structure and functional requirements of the intelligent pump source system, the present invention proposes a structural diagram of a DSP-based airborne intelligent pump source system controller as shown in FIG. 4 . The intelligent pump source system controller of the present invention includes two parts: an intelligent pump control board and a signal conditioning board, and the signal conditioning board is also used as a power supply board to supply power to the intelligent pump control board and sensors.

智能泵控制板包括DSP芯片及其最小电路、AD采样电路、CAN通讯模块和DA输出及电压转电流电路。The intelligent pump control board includes DSP chip and its minimum circuit, AD sampling circuit, CAN communication module, DA output and voltage-to-current circuit.

本发明实施例中,DSP芯片使用德州仪器公司的TMS320F28335芯片,AD采样电路采用AD7606模数转换芯片,CAN通讯模块采用型号是SN65HVD235的CAN收发器,DA输出及电压转电流电路中,采用AD5791数模转换芯片实现DA输出功能。在设计时,AD采样电路与DA输出及电压转电流电路均采用了双余度设计,满足了可靠性要求。In the embodiment of the present invention, the DSP chip uses the TMS320F28335 chip of Texas Instruments, the AD sampling circuit adopts the AD7606 analog-to-digital conversion chip, the CAN communication module adopts the CAN transceiver of the SN65HVD235 model, and in the DA output and the voltage-to-current circuit, the AD5791 digital The analog conversion chip realizes the DA output function. When designing, the AD sampling circuit, DA output and voltage-to-current circuit all adopt a double-redundancy design, which meets the reliability requirements.

AD采样电路用于采集液压泵的压力、温度和随动活塞的位移,并将模拟信号转换为数字信号传送给DSP芯片。采集的液压泵的压力信号是指通过压力传感器测量的液压泵的出口压力与回油压力;温度信号是指通过温度传感器测量的液压泵的出口温度、回油口温度和壳体温度;随动活塞的位移是为了计算液压泵的出口流量,根据位移传感器测量到的随动活塞的位移,然后进行进一步计算获得。The AD sampling circuit is used to collect the pressure, temperature and displacement of the follower piston of the hydraulic pump, and convert the analog signal into a digital signal and send it to the DSP chip. The collected pressure signal of the hydraulic pump refers to the outlet pressure and oil return pressure of the hydraulic pump measured by the pressure sensor; the temperature signal refers to the outlet temperature, oil return port temperature and casing temperature of the hydraulic pump measured by the temperature sensor; The displacement of the piston is used to calculate the outlet flow of the hydraulic pump, which is obtained by further calculation according to the displacement of the follower piston measured by the displacement sensor.

DA输出及电压转电流电路,包括DA输出芯片和电压转电流电路,DA输出芯片将DSP芯片输出的数字电压信号转换为模拟电压信号,电源转电流电路将模拟电压信号转换为±40mA电流信号,并将电流信号传送给智能泵源系统,控制电液伺服阀动作。DA output and voltage-to-current circuit, including DA output chip and voltage-to-current circuit. The DA output chip converts the digital voltage signal output by the DSP chip into an analog voltage signal, and the power-to-current circuit converts the analog voltage signal into a ±40mA current signal. And transmit the current signal to the intelligent pump source system to control the action of the electro-hydraulic servo valve.

DSP芯片通过CAN通讯模块与上位机通讯,DSP芯片内封装了基于PID算法的控制程序。DSP芯片实现的功能包括:(1)将液压泵的压力、温度和流量上传给上位机;液压泵流量是指液压泵的出口流量,根据随动活塞的位移计算得到;(2)实时控制液压泵的斜盘倾角,输出控制电液伺服阀动作的数字电压信号,通过改变液压泵的排量控制液压泵的输出压力或输出流量。The DSP chip communicates with the upper computer through the CAN communication module, and the control program based on the PID algorithm is encapsulated in the DSP chip. The functions realized by the DSP chip include: (1) upload the pressure, temperature and flow of the hydraulic pump to the host computer; the flow of the hydraulic pump refers to the outlet flow of the hydraulic pump, which is calculated according to the displacement of the servo piston; The inclination angle of the swash plate of the pump outputs a digital voltage signal to control the action of the electro-hydraulic servo valve, and controls the output pressure or output flow of the hydraulic pump by changing the displacement of the hydraulic pump.

DSP芯片接收上位机的控制指令,主要包括控制控制器启停的指令。DSP芯片从上位机接收当前的发动机转速、大气参数、飞机状态参数、作动系统状态参数以及工作周期任务剖面。大气参数主要包括外界气压和气温。飞机状态参数主要包括飞行的飞行高度、飞行速度、马赫数和姿态角等。作动系统状态参数包括各作动器位移和两腔压力。工作周期任务剖面包括由上位机计算出的当前工况下所有作动器需要的压力与流量参数。DSP芯片根据工作周期任务剖面,从模式切换表中确定液压泵工作模式,计算液压泵的斜盘倾角,输出控制电液伺服阀动作的数字电压信号。模式切换表是预先生成并存储在DSP芯片中的,是根据作动器需要的压力与流量、飞行高度以及飞行速度四种参数的数值来判断液压泵工作模式的表格。The DSP chip receives control commands from the host computer, mainly including commands to control the start and stop of the controller. The DSP chip receives the current engine speed, atmospheric parameters, aircraft state parameters, actuation system state parameters and duty cycle task profiles from the host computer. Atmospheric parameters mainly include external air pressure and air temperature. Aircraft state parameters mainly include flight altitude, flight speed, Mach number and attitude angle. The state parameters of the actuation system include the displacement of each actuator and the pressure of the two chambers. The duty cycle task profile includes the pressure and flow parameters required by all actuators under the current working conditions calculated by the host computer. According to the task profile of the working cycle, the DSP chip determines the working mode of the hydraulic pump from the mode switching table, calculates the inclination angle of the swash plate of the hydraulic pump, and outputs a digital voltage signal to control the action of the electro-hydraulic servo valve. The mode switching table is pre-generated and stored in the DSP chip. It is a table for judging the working mode of the hydraulic pump according to the values of the four parameters required by the actuator, the pressure and flow, the flight altitude and the flight speed.

模式切换表中设置三种液压泵的工作模式:Three working modes of the hydraulic pump are set in the mode switching table:

(1)恒压力模式,参考输入为作动器需要的压力,反馈信号为液压泵出口压力;(1) In constant pressure mode, the reference input is the pressure required by the actuator, and the feedback signal is the outlet pressure of the hydraulic pump;

(2)恒流量模式,参考输入为作动器需要的流量,反馈信号为液压泵出口流量;(2) Constant flow mode, the reference input is the flow required by the actuator, and the feedback signal is the outlet flow of the hydraulic pump;

(3)负载敏感模式,即液压泵出口压力跟随负载的需求压力,参考输入为负载压力与电液伺服阀压降之和,反馈信号为液压泵出口压力。(3) Load-sensing mode, that is, the outlet pressure of the hydraulic pump follows the demand pressure of the load, the reference input is the sum of the load pressure and the pressure drop of the electro-hydraulic servo valve, and the feedback signal is the outlet pressure of the hydraulic pump.

DSP芯片根据参考输入和反馈信号计算输出控制电液伺服阀动作的数字电压信号,以改变液压泵的排量。The DSP chip calculates and outputs a digital voltage signal to control the action of the electro-hydraulic servo valve according to the reference input and feedback signal, so as to change the displacement of the hydraulic pump.

本发明实施例中智能泵控制板的DSP芯片采用型号为TMS320F28335的芯片,该芯片支持浮点运算,能够满足实时控制的运算速度要求。同时,F28335片上集成了丰富的外设,为系统的通讯与控制提供了便利的条件。为了满足未来程序的扩展性,本发明还为DSP外扩了型号为SST39VF的4Mb的FLASH芯片和型号为CY7C1011CV33的2Mb的SRAM芯片,FLASH芯片由DSP的XINTF6控制,SRAM芯片由DSP的XINTF7控制。在实际应用中,智能泵控制板与飞控计算机通过飞控总线1553B进行通讯,本发明采用BU61580协议芯片来完成通讯协议,通过F28335的XINTF1进行控制。在系统调试时使用CAN总线与作为上位机的笔记本电脑进行通讯,F28335自带ECAN模块,最高支持1Mbps的传输速率,具有32个可单独配置的邮箱,为通讯的实现提供了极大的便利。在使用CAN总线时,仅需配置一个CAN收发器SN65HVD235即可实现通讯。如图4所示,DSP芯片的最小电路中,还包括芯片供电模块、时钟电路和仿真器接口电路。芯片供电模块用于将信号调理板传输来的电压转换为适合DSP芯片的工作电压,为DSP芯片供电。时钟电路的作用是为DSP芯片提供稳定的时钟源。仿真器接口电路的作用是对DSP芯片中的程序调试时烧写程序使用。DSP芯片中的控制程序还实现了对外置模数转换芯片AD7606的控制。The DSP chip of the intelligent pump control board in the embodiment of the present invention adopts the chip of model TMS320F28335, and this chip supports floating-point calculation, and can meet the calculation speed requirement of real-time control. At the same time, the F28335 integrates rich peripherals on the chip, which provides convenient conditions for the communication and control of the system. In order to meet the expansibility of the future program, the present invention also expands the FLASH chip of 4Mb of model SST39VF and the SRAM chip of 2Mb of CY7C1011CV33 for DSP, and the FLASH chip is controlled by XINTF6 of DSP, and the SRAM chip is controlled by XINTF7 of DSP. In practical application, the intelligent pump control board communicates with the flight control computer through the flight control bus 1553B. The present invention uses the BU61580 protocol chip to complete the communication protocol and controls it through the XINTF1 of the F28335. During system debugging, CAN bus is used to communicate with the laptop computer as the host computer. F28335 has its own ECAN module, which supports a maximum transmission rate of 1Mbps, and has 32 individually configurable mailboxes, which provide great convenience for the realization of communication. When using the CAN bus, only need to configure a CAN transceiver SN65HVD235 to achieve communication. As shown in Figure 4, the minimum circuit of the DSP chip also includes a chip power supply module, a clock circuit and an emulator interface circuit. The chip power supply module is used to convert the voltage transmitted by the signal conditioning board into a working voltage suitable for the DSP chip to supply power for the DSP chip. The function of the clock circuit is to provide a stable clock source for the DSP chip. The function of the interface circuit of the emulator is to burn and write the program when debugging the program in the DSP chip. The control program in the DSP chip also realizes the control of the external analog-to-digital conversion chip AD7606.

为了满足余度配置要求,每块控制板上有两片AD7606模数转换芯片和两片AD5791数模转换芯片。AD7606为8通道16位的芯片,每片AD7606采集一台智能泵的6路传感器信号。AD5791为单通道20位的芯片,每片AD5791控制一台智能泵的电液伺服阀。AD7606使用并行输出,量程为±10V。两片AD7606的输出端均与F28335的115~136端口相连。F28335通过控制AD7606的片选信号来完成对不同泵的信号采集。AD7606具有1MΩ模拟输入阻抗的输入缓冲器以及二阶抗混叠模拟滤波器,可以极大地简化前端模拟信号调理电路。AD5791通过SPI总线完成数据传输,本发明采用F28335的GPIO口模拟SPI时序来完成对AD5791的控制。In order to meet the redundancy configuration requirements, each control board has two AD7606 analog-to-digital conversion chips and two AD5791 digital-to-analog conversion chips. AD7606 is an 8-channel 16-bit chip, and each AD7606 collects 6 sensor signals of an intelligent pump. AD5791 is a single-channel 20-bit chip, and each AD5791 controls an electro-hydraulic servo valve of a smart pump. The AD7606 uses a parallel output with a range of ±10V. The output ends of two slices of AD7606 are connected with 115- 136 ports of F28335. F28335 completes the signal acquisition of different pumps by controlling the chip selection signal of AD7606. The AD7606 has an input buffer with 1MΩ analog input impedance and a second-order anti-aliasing analog filter, which can greatly simplify the front-end analog signal conditioning circuit. AD5791 completes data transmission through SPI bus, and the present invention uses GPIO port of F28335 to simulate SPI timing to complete the control of AD5791.

AD5791输出的电压经过图5的电压转电流电路转换为±40mA电流信号,进而控制电液伺服阀。在电压转电流电路中,第一级使用AD622作电压跟随器对AD5791输出的电压进行调理。经调理之后,电压信号通过由LH0041组成的电流负反馈放大电路转换成±40mA电流信号。输入电压VOUT*与输出电流I有如下关系:The voltage output by AD5791 is converted into a ±40mA current signal through the voltage-to-current circuit in Figure 5, and then controls the electro-hydraulic servo valve. In the voltage-to-current circuit, the first stage uses AD622 as a voltage follower to regulate the voltage output by AD5791. After conditioning, the voltage signal is converted into a ±40mA current signal through a current negative feedback amplifier circuit composed of LH0041. The input voltage VOUT * has the following relationship with the output current I:

II == (( RsRs. 88 RsRs. 77 -- 11 )) ×× (( VOUTVOUT ** RsRs. 11 ++ Uu RsRs. 55 RsRs. 55 ))

其中URs5表示调零电压,其值可通过调节电位器Rs6来改变,作用是调节电路的零偏。放大增益可以通过调节电位器Rs8的大小来改变,通过调节增益将电路的输出调整到±40mA。电阻Rs1串联在AD622输出端与LH0041的负输入端之间,电阻Rs5串联在电位器Rs6的输入端与LH0041的负输入端之间,电阻Rs7串联在模拟地与LH0041的输出端之间,电阻Rs8串联在LH0041的负输入端与LH0041的输出端之间。图5中,经过DA输出及电压转电流电路后的电流信号物理上经过信号调理板,但不需要进行信号调理。Among them, U Rs5 represents the zeroing voltage, its value can be changed by adjusting the potentiometer Rs6, and its function is to adjust the zero bias of the circuit. The amplification gain can be changed by adjusting the size of the potentiometer Rs8, and the output of the circuit can be adjusted to ±40mA by adjusting the gain. Resistor Rs1 is connected in series between AD622 output terminal and LH0041 negative input terminal, resistor Rs5 is connected in series between potentiometer Rs6 input terminal and LH0041 negative input terminal, resistor Rs7 is connected in series between analog ground and LH0041 output terminal, resistor Rs8 is connected in series between the negative input terminal of LH0041 and the output terminal of LH0041. In Figure 5, the current signal after passing through the DA output and the voltage-to-current circuit physically passes through the signal conditioning board, but no signal conditioning is required.

信号调理板的功能是为输入AD采样电路的模拟信号进行调理,同时对智能泵控制板及传感器供电。信号调理板对液压泵出口压力信号、回油压力信号、温度信号以及直线位移传感器信号进行调理。由于涉及了余度备份,所以一块调理板上有12路信号调理通道。由于AD7606为调理电路设计带来的便捷性,每路信号调理通道可使用由AD622组成的电压跟随器。对于温度传感器与LVDT来说,由于传感器输出为4~20mA,所以在电压跟随器前端设计了500Ω精密采样电阻,将信号转换为2~10V的电压信号。同时,信号调理板作为控制器的母板,还需要对控制板及传感器供电。由于航空直流电源的电压为28V,信号调理板需要将28V转换为±15V和+5V三种电压,以供各类芯片及传感器使用。The function of the signal conditioning board is to condition the analog signal input to the AD sampling circuit, and at the same time supply power to the intelligent pump control board and the sensor. The signal conditioning board regulates the hydraulic pump outlet pressure signal, oil return pressure signal, temperature signal and linear displacement sensor signal. Due to the redundancy backup involved, there are 12 signal conditioning channels on one conditioning board. Due to the convenience brought by AD7606 to the design of the conditioning circuit, each signal conditioning channel can use a voltage follower composed of AD622. For the temperature sensor and LVDT, since the output of the sensor is 4-20mA, a 500Ω precision sampling resistor is designed at the front end of the voltage follower to convert the signal into a voltage signal of 2-10V. At the same time, the signal conditioning board, as the motherboard of the controller, also needs to supply power to the control board and sensors. Since the voltage of the aviation DC power supply is 28V, the signal conditioning board needs to convert 28V into three voltages of ±15V and +5V for use by various chips and sensors.

本发明的机载智能泵源系统的控制器可以控制泵源系统工作在恒压力、恒流量或负载敏感模式。恒压力模式与传统的恒压变量泵基本相同,压力-流量特性曲线也一致。恒流量模式主要在需要大流量或匀速工况下使用。负载敏感模式在飞机巡航时使用,其特点是能跟随负载的变化而变化,并维持一个压差以保证飞机作动系统伺服阀的正常工作。工作模式的切换由控制器根据飞控计算机(上位机)传来的大气与飞机状态等数据进行分析后与存储在控制器的模式切换表比对后完成。控制器进行控制信号计算时采用PID算法,并且根据所处模式的不同使用不同的PID参数。The controller of the airborne intelligent pump source system of the present invention can control the pump source system to work in a constant pressure, constant flow or load sensitive mode. The constant pressure mode is basically the same as the traditional constant pressure variable pump, and the pressure-flow characteristic curve is also consistent. The constant flow mode is mainly used in the conditions that require large flow or constant speed. The load sensing mode is used when the aircraft is cruising, and its characteristic is that it can change with the change of the load and maintain a pressure difference to ensure the normal operation of the servo valve of the aircraft actuation system. The switching of the working mode is completed by the controller after analyzing the atmospheric and aircraft status data transmitted from the flight control computer (host computer) and comparing it with the mode switching table stored in the controller. The controller adopts PID algorithm when calculating the control signal, and uses different PID parameters according to the different modes.

经仿真与实验分析,本发明能稳定地控制液压泵的斜盘倾角,进而完成一系列的控制目标,达到对液压泵的无效功率的抑制。Through simulation and experimental analysis, the present invention can stably control the inclination angle of the swash plate of the hydraulic pump, thereby accomplishing a series of control objectives and suppressing the reactive power of the hydraulic pump.

Claims (4)

1. the controller of the load intelligent pump origin system of the machine based on DSP, it is characterised in that, intelligent pump origin system controller obtains the status information of intelligent pump by sensor, the variable mechanism of control intelligent pump; Intelligent pump origin system controller comprises intelligent pump switchboard and signal regulating panel; Wherein, intelligent pump switchboard comprises dsp chip and minimum circuit thereof, AD sample circuit, CAN communication module and DA and exports and Voltage-current conversion circuit;
Intelligent pump origin system controller changes hydraulic pressure pump duty by hydraulic control pump swashplate angle, and by analyzing the structure of hydro-pump it will be seen that need the position by controlling piston follower could control swashplate angle;
The simulating signal that described signal regulating panel is input AD sample circuit is nursed one's health, and powers to intelligent pump switchboard and for measuring the sensor of the pressure of hydro-pump, temperature and piston follower displacement simultaneously;
Described AD sample circuit is for gathering the displacement of the pressure of hydro-pump, temperature and piston follower, and simulating signal is converted to numerary signal and sends dsp chip to;
Described dsp chip passes through CAN communication module and upper machine communication, for completing: the pressure of hydro-pump, temperature and flow are uploaded to upper computer by (1); Described hydraulic pump flow refers to the rate of discharge of hydro-pump, calculates according to the displacement of piston follower; (2) aircraft state parameter and work period task section is received from upper computer, from pattern switching table, the operating mode of hydro-pump is determined according to work period task section, calculate the digital voltage signal exporting control electro-hydraulic servo valve events, with the swashplate angle of real-time hydraulic control pump, by changing displacement control hydraulic pump outlet pressure or the rate of discharge of hydro-pump; The pressure versus flow parameter of described work period task section all actuator needs under comprising current working; Described pattern switching table is stored in advance in dsp chip, is the form that pressure versus flow, flight height and the numerical value of flight velocity four kinds of parameters needed according to actuator judges hydraulic pump works pattern; Pattern switching table arranges the operating mode of three kinds of hydro-pumps: constant pressure pattern, permanent flow rate mode and load-sensitive pattern;
Described DA exports and Voltage-current conversion circuit, comprise DA pio chip and Voltage-current conversion circuit, the digital voltage signal that dsp chip exports is converted to analog voltage signal by DA pio chip, analog voltage signal is converted to �� 40mA electric current signal by Voltage-current conversion circuit, and send electric current signal to intelligent pump origin system, control electro-hydraulic servo valve events;
The model of described dsp chip is that TMS320F28335, F28335 carry ECAN module, and the transfer rate of the highest support 1Mbps, has 32 mailboxes that can configure separately; AD sample circuit adopts model to be the modulus conversion chip of AD7606, CAN communication module adopts model to be the CAN transceiver of SN65HVD235, DA pio chip adopts model to be the analog-digital chip of AD5791, and described signal regulating panel employing model is the chip composition voltage follow device of AD622.
2. the controller of a kind of machine based on DSP according to claim 1 load intelligent pump origin system, it is characterized in that, the minimum circuit of described dsp chip, comprise: the model extended out is the FLASH chip of the 4Mb of SST39VF, model is the SRAM chip of the 2Mb of CY7C1011CV33, with the 1553B module of upper machine communication, chip power supply module, clock circuit and emulator interface circuit; Wherein, 1553B module is model is BU61580 protocol chip; Chip power supply module is used for signal regulating panel transmits the operating voltage that the voltage transitions come is applicable dsp chip; Clock circuit provides stable clock source for dsp chip.
3. the controller of a kind of machine based on DSP according to claim 1 load intelligent pump origin system, it is characterized in that, described intelligent pump origin system controller comprises two pieces of intelligent pump switchboards, every block intelligent pump switchboard comprises two pieces of AD sample circuits and two pieces of DA export and Voltage-current conversion circuit, and signal regulating panel comprises the signal conditioning passage of double amount.
4. the controller of a kind of machine based on DSP according to claim 1 load intelligent pump origin system, it is characterized in that, described Voltage-current conversion circuit, use AD622 to make voltage follow device to be nursed one's health by the voltage that AD5791 exports, the voltage signal after conditioning is amplified by the Current Negative Three-Point Capacitance being made up of LH0041 the electric current signal of circuit conversion one-tenth �� 40mA.
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