CN104210399A - integrated setting process for car seat cover - Google Patents
integrated setting process for car seat cover Download PDFInfo
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- CN104210399A CN104210399A CN201410094745.9A CN201410094745A CN104210399A CN 104210399 A CN104210399 A CN 104210399A CN 201410094745 A CN201410094745 A CN 201410094745A CN 104210399 A CN104210399 A CN 104210399A
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- product
- setting process
- setting
- sponge
- cover
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- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention relates to an integrated setting process for a car seat cover, and relates to the technical field of car parts. The integrated setting process comprises the following process steps that 1) according to the requirement of a product drawing, a mold is engraved by a CNC (Computer Numerical Control) engraving machine, and is made of a brass or LC4 ultraduralumin; 2) fabric and sponge leather are cut according to the size of a product so as to be matched with the product; 3) the fabric and the sponge leather are put into the mold, and then enter a high-frequency setting machine, a setting machine oscillator works within a wave band of 27.12MHZ, or 40.68MHZ, the working voltage is 380V, the power is 25 watts, the output force of a pressurizing cylinder is equal to the gravity of an object of 0-8 tons , the setting time is 0-60 seconds, depending on the specific product; 4) after one-time pressing setting, all sides and other accessories are sewn until the product is completed. The integrated setting process provided by the invention has the advantages of one-time setting, fast speed, less labor , good effect, attractive three-dimensional relief, high elasticity and high deformation resistance.
Description
Technical field
The present invention relates to technical field of automobile, be specifically related to a kind of automobile and sit the comprehensive setting process of cover.
Background technology
Along with improving constantly of people's living standard, the vehicle that people go out also have substituted into private car by bicycle in the past, motor bike gradually, automobile generally all can put automobile cushion when using in addition, the traveling comfort that cover sat by automobile is very important for driver and occupant, general automobile cushion have fur, bamboo matter, cloth matter etc., require good looking appearance, quality is high.
The traditional diamond-making technique that cover sat by automobile continues to use sanction, seam, a technique such as flower, compound always.I.e. lost labor, price is high simultaneously, unsightly.
Summary of the invention
It is simple that technical matters to be solved by this invention is to provide a kind of method, and speed is fast, and the comprehensive setting process of cover sat by effective automobile.
Technical matters to be solved by this invention realizes by the following technical solutions:
The comprehensive setting process of cover sat by a kind of automobile, comprises following processing step,
1) according to product drawing requirement, with CNC engraving machine, mould is carved, mold materials brass or LC4 superduralumin;
2) cloth and sponge skin are cut by product size dimension, make it supporting with product;
3) cloth and sponge skin are put into mould, then enter high frequency forming machine, forming machine oscillator wave band is at 27.12MHZ, or 40.68MHZ, adopt Toshiba's electron tube, voltage 380V, power 25 watts, pressurized cylinder 0-8 ton, shaping time 0-60 second, specifically depending on product;
4) disposable pressed sizing well after, then carry out the making, until product completes of each limit and other auxiliary.
Described sponge skin adopts expanded polyester sponge crust, is industrial waste.
The present invention has done very large improvement on traditional infrastructure, adopts on the one hand the concussion of high-voltage rectifying self-excitation high frequency electron tube to generate electromagnetic waves instantaneously current electric fields, by mould to the friction of cover for seat material internal molecule polarization, then adds certain pressure and makes it welding sizing; Another aspect expanded polyester sponge crust replaces tradition and uses common composite sponge, and so namely accomplish that the environmental protection of waste material utilizes, reduce costs again, traditional handicraft is beyond one's reach and has the attractive in appearance of plastic relief formula especially.
The invention has the beneficial effects as follows: the disposable sizing of the present invention, speed is fast, and less manpower, effective, its plastic relief is attractive in appearance, high resiliency, not yielding.
Detailed description of the invention
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with specific embodiment, setting forth the present invention further.
Embodiment 1
The comprehensive setting process of cover sat by a kind of automobile, comprises following processing step,
1) according to product drawing requirement, with CNC engraving machine, mould is carved, mold materials brass;
2) cloth and sponge skin are cut by product size dimension, make it supporting with product;
3) put into mould by outside cloth and expanded polyester sponge, then enter high frequency forming machine, forming machine oscillator wave band is at 27.12MHZ, adopt Toshiba's electron tube, voltage 380V, power 25 watts, pressurized cylinder 0-8 ton, shaping time 0-60 second, specifically depending on product;
4) disposable pressed sizing well after, then carry out the making, until product completes of each limit and other auxiliary.
This technique has done very large improvement on traditional infrastructure, adopts on the one hand the concussion of high-voltage rectifying self-excitation high frequency electron tube to generate electromagnetic waves instantaneously current electric fields, by mould to the friction of cover for seat material internal molecule polarization, then adds certain pressure and makes it welding sizing; Another aspect expanded polyester sponge crust replaces tradition and uses common composite sponge, and so namely accomplish that the environmental protection of waste material utilizes, reduce costs again, traditional handicraft is beyond one's reach and has the attractive in appearance of plastic relief formula especially.
Embodiment 2
The comprehensive setting process of cover sat by a kind of automobile, comprises following processing step,
1) according to product drawing requirement, with CNC engraving machine, mould is carved, mold materials LC4 superduralumin;
2) cloth and sponge skin are cut by product size dimension, make it supporting with product;
3) cloth and sponge skin are put into mould, then enter high frequency forming machine, forming machine oscillator wave band, at 40.68MHZ, concrete adopts Toshiba's electron tube, voltage 380V, power 25 watts, pressurized cylinder 0-8 ton, shaping time 0-60 second, specifically depending on product;
4) disposable pressed sizing well after, then carry out the making, until product completes of each limit and other auxiliary.
Described sponge skin adopts expanded polyester sponge crust, is industrial waste.
The present invention has done very large improvement on traditional infrastructure, adopts on the one hand the concussion of high-voltage rectifying self-excitation high frequency electron tube to generate electromagnetic waves instantaneously current electric fields, by mould to the friction of cover for seat material internal molecule polarization, then adds certain pressure and makes it welding sizing; Another aspect expanded polyester sponge crust replaces tradition and uses common composite sponge, and so namely accomplish that the environmental protection of waste material utilizes, reduce costs again, traditional handicraft is beyond one's reach and has the attractive in appearance of plastic relief formula especially.
More than show and describe groundwork of the present invention and principal character and advantage of the present invention.The technical personnel of the industry should be understood; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and specification sheets just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (2)
1. the comprehensive setting process of cover sat by automobile, it is characterized in that: comprise following processing step,
1) according to product drawing requirement, with CNC engraving machine, mould is carved, mold materials brass or LC4 superduralumin;
2) cloth and sponge skin are cut by product size dimension, make it supporting with product;
3) cloth and sponge skin are put into mould, then enter high frequency forming machine, forming machine oscillator wave band is at 27.12MHZ, or 40.68MHZ, voltage 380V, power 25 watts, pressurized cylinder 0-8 ton, shaping time 0-60 second, specifically depending on product;
4) disposable pressed sizing well after, then carry out the making, until product completes of each limit and other auxiliary.
2. the comprehensive setting process of cover sat by automobile according to claim 1, it is characterized in that: described sponge skin adopts expanded polyester sponge crust, is industrial waste.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410094745.9A CN104210399A (en) | 2014-03-16 | 2014-03-16 | integrated setting process for car seat cover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410094745.9A CN104210399A (en) | 2014-03-16 | 2014-03-16 | integrated setting process for car seat cover |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104210399A true CN104210399A (en) | 2014-12-17 |
Family
ID=52092451
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410094745.9A Pending CN104210399A (en) | 2014-03-16 | 2014-03-16 | integrated setting process for car seat cover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104210399A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105835591A (en) * | 2016-04-12 | 2016-08-10 | 莆田市安顺源家居饰品有限公司 | Manufacturing method for elastic relief surface material |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4663211A (en) * | 1984-09-29 | 1987-05-05 | Tachikawa Spring Co., Ltd. | Trim cover assembly for a vehicle seat |
| JPH0113396B2 (en) * | 1982-10-28 | 1989-03-06 | Aisin Seiki | |
| JPH0571279B2 (en) * | 1985-03-30 | 1993-10-06 | Tachi S Co | |
| JPH06181826A (en) * | 1992-12-17 | 1994-07-05 | Araco Corp | Production of back reverse side board of vehicle seat |
| GB2278082A (en) * | 1993-04-26 | 1994-11-23 | Tachi S Co | Forming a trim cover assembly |
| CN2449904Y (en) * | 2000-09-27 | 2001-09-26 | 明达塑胶（厦门）有限公司 | High-cycle welding three-D mould |
| CN1579289A (en) * | 2003-08-08 | 2005-02-16 | 吴秀雪 | Manufacturing method and product of office chair backrest |
-
2014
- 2014-03-16 CN CN201410094745.9A patent/CN104210399A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0113396B2 (en) * | 1982-10-28 | 1989-03-06 | Aisin Seiki | |
| US4663211A (en) * | 1984-09-29 | 1987-05-05 | Tachikawa Spring Co., Ltd. | Trim cover assembly for a vehicle seat |
| JPH0571279B2 (en) * | 1985-03-30 | 1993-10-06 | Tachi S Co | |
| JPH06181826A (en) * | 1992-12-17 | 1994-07-05 | Araco Corp | Production of back reverse side board of vehicle seat |
| GB2278082A (en) * | 1993-04-26 | 1994-11-23 | Tachi S Co | Forming a trim cover assembly |
| CN2449904Y (en) * | 2000-09-27 | 2001-09-26 | 明达塑胶（厦门）有限公司 | High-cycle welding three-D mould |
| CN1579289A (en) * | 2003-08-08 | 2005-02-16 | 吴秀雪 | Manufacturing method and product of office chair backrest |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105835591A (en) * | 2016-04-12 | 2016-08-10 | 莆田市安顺源家居饰品有限公司 | Manufacturing method for elastic relief surface material |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20141217 |