Rotor punching production line
Technical field
The invention belongs to motor manufacturing technology field, relate to a kind of rotor punching production line.
Background technology
In making the process of motor, stator, rotor form by stamping forming punching stack compacting.Stator, rotor punching silicon steel sheet used, when dispatching from the factory, be produced into the deep bid coiled strip of 1200-1250MM left and right according to specification.Motor stator, rotor stamping factory, when striking out punching, due to the restriction of mould and punch press tonnage, need material to be cut into the blanking plate of setting shape according to the scrap (bridge) of the single-row or biserial production of motor stator, rotor and 1.5-2MM before punching press.
Blanking plate is struck out to the stator of different size to decompressor, in the process of rotor punching, stator, the rotor punching of different size mix; Often there is blanking on the ground, yet in blanking, contain stator, rotor punching and fragment.
Prior art is to adopt separate unit punching apparatus punching press stator, rotor punching, is the separate unit punching apparatus a certain partial shape of punching press stator, rotor punching respectively, finally by many parts shape, forms stator, rotor punching.Meanwhile, screening plant imperfection, is difficult to the stator of different size, rotor and chip separation.There is inefficiency in this technology, manual operation intensity is high, high in cost of production shortcoming.
Summary of the invention
Object of the present invention, for overcoming above-mentioned the deficiencies in the prior art, provides a kind of rotor punching production line, and this rotor punching production line has improved production efficiency, has saved labour, thereby cost-saving.
For achieving the above object, the present invention has adopted following technical scheme:
A kind of rotor punching production line, comprise for silicon steel coil being cut into the cutting system of blanking plate, and the decompressor that blanking plate is struck out to rotor punching, the punching exit slant setting of described decompressor has screening plant, and one end that this screening plant is higher is positioned at the punching exit of described decompressor; Described rotor punching production line also comprises the sorting unit for the rotor punching of sorting ground blanking;
Described cutting system comprises for supporting the bracing or strutting arrangement of silicon steel coil, for consigning the guide carriage of silicon steel sheet, for delivery of the guide conveying appliance of silicon steel sheet with silicon steel sheet is struck out to the punching press platform of blanking plate; Between described bracing or strutting arrangement and described guide conveying appliance, be provided with buffer unit, described buffer unit is for being opened in underground square groove, described groove be positioned at described guide carriage under.
The present invention can also further realize by following steps.
Described bracing or strutting arrangement comprises the central rotating shaft of the silicon steel coil inside that is arranged on hollow form, all sides of described central rotating shaft are provided with some supporting brackets, the axis of described central rotating shaft and the center line of supporting bracket are parallel to each other, between described supporting bracket and described central rotating shaft, be provided with some first connecting rods, between described first connecting rod and supporting bracket and first connecting rod and central rotating shaft, be hinged, also comprise for regulating the adjusting device of spacing between described supporting bracket and silicon steel coil.
Further, on described central rotating shaft, fixed cover is provided with the axle sleeve that internal diameter is suitable with central rotating shaft external diameter, and the both ends of described axle sleeve are all provided with bearing, and described bearing is placed on bearing pedestal.
Preferably, described adjusting device comprises the first flange and the second flange being fitted to each other, and described the first flange is set on axle sleeve and with axle sleeve and forms threaded engagement; Described the second flange is sheathed on axle sleeve and is arranged on the end of supporting bracket, and described the second flange can moving axially along axle sleeve; One side of the close supporting bracket of the second flange is provided with second connecting rod, is hinged between described second connecting rod and the second flange and second connecting rod and supporting bracket.
Preferably, described first connecting rod is affixed with the connecting plate being welded on axle sleeve by hinged mode away from one end of supporting bracket, described connecting plate is set to polylith along the circumferencial direction of axle sleeve sagittal plane, the plate face of described connecting plate is parallel with the axis of axle sleeve, and described connecting plate becomes relation one to one with described supporting bracket.
Preferably, described guide carriage comprises support frame, and described support frame is connected with many holder rods away from the side on ground, the direction that the length direction of described holder rod moves perpendicular to silicon steel sheet, described holder rod is alongst sheathed a plurality of rollers.
Preferably, described screening plant comprises the screen cloth at the unlimited place that is fixed in the groove that offers a plurality of outlets, described screen cloth alongst arranges the screening stage that multistage mesh size increases gradually, and the mesh in same section of screening stage only makes the punching of size of the same race pass through, described screening stage and the described relation one to one that exports into.
Further, between the adjacent area of the corresponding inside grooves of described adjacent screening stage, be provided with a block that allows punching skid off from the outlet corresponding with this screening stage smoothly, described in the exit that is opened in recess sidewall be all placed with the first disposable box.
Preferably, described sorting unit comprises the recovering hopper that embeds bracing frame II, the opened upper end place of described recovering hopper is provided with rotating separatory vessel, and all side wall surfaces of the tubular of described separatory vessel are set to be convenient to the mesh that fragment falls, and all side wall surfaces of described separatory vessel are provided with charging aperture; In described separatory vessel, along centerline direction, run through and be provided with rotating shaft, the bottom of described recovering hopper offers the discharging opening dropping out for fragment, is placed with movably for receiving the receiving vat of fragment under described recovering hopper.
Further, the end of described rotating shaft is all provided with bearing I I, described bearing I I is connected on the both sides that described recovering hopper is relative, and the length direction of described rotating shaft is parallel to the length direction of described recovering hopper, and one of them bearing I I is provided with handle away from a side of described separatory vessel.
Beneficial effect of the present invention is:
1) this rotor punching production line forms a complete production line by cutting system, decompressor, screening plant and sorting unit.Described cutting system is first cut into silicon steel coiled strip the blanking plate of setting shape, again blanking plate is moved to the rotor punching that decompressor strikes out different size, in the punching source of described decompressor, be provided with the screening plant of the rotor punching that filters out different size.
In the process of punching press, stator, rotor punching and the fragment omitted on the ground form mixing blanking, and blanking is arranged and pours separatory vessel into, can sub-elect fragment and rotor punching in blanking.This rotor punching production line has improved the efficiency of punching press rotor punching greatly, has also saved labour simultaneously, thereby saves the manufacturing cost of motor.
2) when cutting silicon steel coil, first silicon steel sheet is moved in the process of guide conveying appliance, need guide carriage that silicon steel sheet is held up, then move to punching press platform by guide conveying appliance, it is more convenient, quick that the roller rolling on guide carriage is moved silicon steel sheet.
3) in the present invention, silicon steel coil bracing or strutting arrangement regulates the spacing between silicon steel coil and supporting bracket by adjusting device, can make silicon steel coil easy for installation, also make silicon steel coil and described supporting bracket fit tightly simultaneously, follow the rotation together of central rotating shaft, effectively ensureing the security reliability of bracing or strutting arrangement in cutting process.
4) in the present invention, on the central rotating shaft in silicon steel coil bracing or strutting arrangement, be arranged with and synchronize the axle sleeve rotating with it, all sides of axle sleeve are provided with the connecting plate affixed with first connecting rod, supporting bracket are connected more reliable with axle sleeve.
5) in the present invention, the sidewall of separatory vessel is network structure, in this stator and sorting broken segments device, for collecting the device of fragment, be respectively and embed the recovering hopper of bracing frame and be placed on the receiving vat under recovering hopper, recovering hopper is collected the fragment sorting out in time, receiving vat is hoarded the fragment that recovering hopper drops out, being used in conjunction with of recovering hopper and receiving vat, is processed the fragment sorting out in time, and it is simple in structure and reasonable in design, effectively improve the efficiency of separation, strengthened practicality.
Accompanying drawing explanation
Fig. 1 is the structural representation of cutting system in the present invention;
Fig. 2 is the structural representation of bracing or strutting arrangement in the present invention;
Fig. 3 is the cutaway view of bracing or strutting arrangement in the present invention;
Fig. 4 is the structural representation of a kind of screening plant in the present invention;
Fig. 5 is the structural representation of another kind of screening plant in the present invention;
Fig. 6 is the structural representation of position block in the present invention;
Fig. 7 is the structural representation of sorting unit in the present invention;
Fig. 8 is the cutaway view of separatory vessel in the present invention.
In figure, the implication of label symbol is as follows:
10-bracing or strutting arrangement, 11-bearing pedestal, 12-central rotating shaft, 13-bearing I
14-the first flange 15-the second flange 16-connecting plate 17-supporting bracket
18-silicon steel coil, 19-axle sleeve, 140-annular component, 160-first connecting rod
161-second connecting rod, 20-guide carriage, 21-support frame
22-holder rod, 23-roller, 30-guide conveying appliance, 40-punching press platform
60-screening plant, 61-groove, 62-screen cloth 63-outlet
64-the first disposable box 65-screening tank 650-rotor material-dropping hole
651-bracing frame I, 66-the second disposable box 67-workbench
68-reference column, 69-position block, 690-screw, 691-chute
692-base, 70-separatory vessel, 71-bearing I I, 72-handle
73-rotating shaft, 80-bracing frame II, 81-recovering hopper, 90-receiving vat
91-wheel 92-traction drags part
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, a kind of rotor punching production line, comprise for silicon steel coil being cut into the cutting system of blanking plate, and the decompressor that blanking plate is struck out to rotor punching, the punching exit slant setting of described decompressor has screening plant 60, and one end that this screening plant 60 is higher is positioned at the punching exit of described decompressor; Described rotor punching production line also comprises for the sorting ground stator of blanking, the sorting unit of rotor punching;
Described cutting system comprises for supporting the bracing or strutting arrangement 10 of silicon steel coil, for consigning the guide carriage 20 of silicon steel sheet, for delivery of the guide conveying appliance 30 of silicon steel sheet with silicon steel sheet is struck out to the punching press platform 40 of blanking plate; Between described bracing or strutting arrangement 10 and described guide conveying appliance 30, be provided with buffer unit, described buffer unit is for being opened in underground square groove, described groove be positioned at described guide carriage 20 under.
Described bracing or strutting arrangement comprises for supporting the bracing or strutting arrangement 10 of silicon steel coil, for consigning the guide carriage 20 of silicon steel sheet, for delivery of the guide conveying appliance 30 of silicon steel sheet with silicon steel sheet is struck out to the punching press platform 40 of blanking plate; Between described bracing or strutting arrangement 10 and described guide conveying appliance 30, be provided with buffer unit, described buffer unit is for being opened in underground square groove, described groove be positioned at described guide carriage 20 under.
As shown in Figure 2, described bracing or strutting arrangement comprises the central rotating shaft 12 of the silicon steel coil inside that is arranged on hollow form, all sides of described central rotating shaft 12 are provided with some supporting brackets 17, the center line of the axis of described central rotating shaft 12 and supporting bracket 17 is parallel to each other, between described supporting bracket 17 and described central rotating shaft 12, be provided with some first connecting rods 160, between described first connecting rod 160 and supporting bracket 17 and first connecting rod 160 and central rotating shaft 12, be hinged, also comprise for regulating the adjusting device of spacing between described supporting bracket 17 and silicon steel coil 18.
As shown in Figure 3, on described central rotating shaft 12, fixed cover is provided with the axle sleeve 19 that internal diameter is suitable with central rotating shaft 12 external diameters, and the both ends of described axle sleeve 19 are all provided with bearing 13, and described bearing 13 is placed on bearing pedestal 11.
Described adjusting device comprises the first flange 14 and the second flange 15 being fitted to each other, described the first flange 14 is set on axle sleeve 19 and with axle sleeve 19 and forms threaded engagement, and on the cylindrical shell of described the first flange 14, fixed cover is provided with the annular component 140 of being convenient to turn the first flange;
Described the second flange 15 is sheathed on axle sleeve 19 and is arranged on the end of supporting bracket 17, and described the second flange 15 can moving axially along axle sleeve 19; One side of the close supporting bracket 17 of the second flange 15 is provided with second connecting rod 161, is hinged between described second connecting rod 161 and the second flange 15 and second connecting rod 161 and supporting bracket 17.
The hinged one end of one end that described second connecting rod 161 and supporting bracket 17 are hinged and the first connecting rod 160 of the most close the second flange 15 and supporting bracket 17 coaxially arranges.
Described first connecting rod 160 is affixed with the connecting plate 16 that is welded on axle sleeve 19 by hinged mode away from one end of supporting bracket 17, described connecting plate 16 is set to polylith along the circumferencial direction of axle sleeve 19 sagittal planes, the plate face of described connecting plate 16 is parallel with the axis of axle sleeve 19, and 17 one-tenth of described connecting plate 16 and described supporting brackets relation one to one.
The cross section of described supporting bracket 17 is T-shape.
Described bracing or strutting arrangement also comprises and is arranged on described central rotating shaft 12 away from the belt pulley of an end of flange 15, and described belt pulley is connected with motor by belt, and this structure is for providing in the drawings.
Described guide carriage 20 comprises support frame 21, and described support frame 21 is provided with many holder rods 22 away from a side on ground, and the direction that the length direction of described holder rod 22 and silicon steel sheet move is perpendicular.
Described holder rod 22 is alongst sheathed a plurality of rollers 23, described holder rod 22 is connected with described support frame 21 by the mode of clamping.
Further, described guide conveying appliance 30 is drum conveyor.
As a kind of optimal way of the present invention, as shown in Figure 4, described screening plant 60 comprises the screen cloth 62 at the unlimited place that is fixed in the groove 61 that offers a plurality of outlets, described screen cloth 62 alongst arranges the screening stage that multistage mesh size increases gradually, and the mesh in same section of screening stage only makes the punching of size of the same race pass through, described screening stage and the described relation one to one that exports into.
Between the adjacent area of the corresponding groove of described adjacent screening stage 61 inside, be provided with a block that allows punching skid off from the outlet corresponding with this screening stage smoothly, described in the exit that is opened on groove 61 sidewalls be all placed with the first disposable box 64.
As another kind of optimal way of the present invention, as shown in Figure 5, described screening plant 60 comprises the screening frame that tilts to be overlapped on decompressor discharging opening place, under described screening frame, be placed with for receiving the second disposable box 66 of the rotor falling from screening frame, described screening frame is provided with away from a side of decompressor the collecting platform of collecting stator punching.
Described screening frame comprises bracing frame 651 and tilts to be fixed in the screening tank 65 on bracing frame I 651, the bottom land of described screening tank 65 alongst runs through and offers rotor material-dropping hole 650, under described rotor material-dropping hole 650, be provided with the second disposable box 66, the two ends of described screening tank 65 are all opening-like, wherein the opening of higher one end and the discharging opening of decompressor are connected, and the opening of lower one end forms stator discharging opening.
Described collecting platform comprises the reference column 68 interting thereon for stator being arranged on workbench 67, described workbench 67 belows are provided with the motor that drives reference column 68 to rotate, described reference column 68 forms and is rotatably assorted with described workbench 67, and the relative side of the stator discharging opening with on screening tank 65 of described reference column 68 is provided with position block 69.
Described position block 69 matches with the cramp groove being arranged on stator punching excircle.
As shown in Figure 6, further, described position block 69 is " L " shape, and described position block 69 horizontal directions are provided with chute 691, described position block 69 is connected with described workbench 67 screws 690 by being provided with the base 692 of chute 691, described in state position block 69 and can move along horizontal direction.
As shown in Figure 7, described sorting unit comprises the recovering hopper 81 that embeds bracing frame II80, the opened upper end place of described recovering hopper 81 is provided with rotating separatory vessel 70, all side wall surfaces of the tubular of described separatory vessel 70 are set to be convenient to the mesh that fragment falls, and all side wall surfaces of described separatory vessel 70 are provided with charging aperture; In described separatory vessel 70, along centerline direction, run through and be provided with rotating shaft 73, the bottom of described recovering hopper 81 offers the discharging opening dropping out for fragment, is placed with for receiving the receiving vat 90 of fragment under described recovering hopper 81.
Described separatory vessel 70 can be connected to drive with motor separatory vessel 70 to rotate, and handle also can be set and by the hand separatory vessel 70 that drives, rotate.
As shown in Figure 8, the end of described rotating shaft 73 is all provided with bearing 71, described bearing 71 is connected on the both sides that described recovering hopper 81 is relative, and the length direction of described rotating shaft 73 is parallel to the length direction of described recovering hopper 81, and one of them bearing 71 is provided with handle 72 away from a side of described separatory vessel 70.
Described separatory vessel 70 is hexa-prism, and these separatory vessel 70 inner wall increasings are provided with for reinforcing described cancellated strengthening part.
Further, described strengthening part comprises that described separatory vessel 70 inwalls arrange the first bracing piece along six rib length respectively, and described separatory vessel 70 two end cap inwalls are disperseed to extend to respectively the second bracing piece of this end face drift angle by central area; The both ends of described the first bracing piece are affixed away from one end of central area with described the second bracing piece respectively, and described the first bracing piece and described cancellated seamed edge bundle connect.
Further, the cross section of described recovering hopper 81 is inverted isosceles trapezoid.
Further, described recovering hopper 81 opens wide the residing horizontal plane in top that two limits parallel with described rotating shaft 73, place vertically extend to respectively described separatory vessel 70.
Described receiving vat 90 inside are square, and the both sides of described receiving vat 90 are provided with wheel 91, and the unlimited place of described receiving vat 90 is provided with traction and drags part 92.
Described guide conveying appliance 30 is drum conveyor.
Operation principle of the present invention:
By adjusting device, make between supporting bracket 17 and silicon steel coil in longer distance, silicon steel coil is sleeved in supporting bracket 17, regulate adjusting device that silicon steel coil is fitted tightly with supporting bracket 17 and reach and synchronize rotation, will be provided with on the bearing pedestal 11 of central rotating shaft 12 arrangements of silicon steel coil.
When cutting silicon steel coil, starter motor, can drive belt pulley to rotate by belt, and described belt pulley rotates and drives central rotating shaft 12, and supporting bracket 17 is rotated together with silicon steel coil, thereby discharges silicon steel sheet.
Silicon steel sheet is moved in the process of guide conveying appliance 30 first, need guide carriage 20 that silicon steel sheet is held up, and the roller on guide carriage 20 23 rolls that silicon steel sheet is moved is more convenient, quick, then move to punching press platform 40 by guide conveying appliance 30.
In the process of silicon steel coil cutting, do not need guide carriage 20, the holder rod 22 being about on guide carriage 20 is extracted out, and because the weight of silicon steel sheet self is sagging, silicon steel sheet forms one section of arc buffering silicon steel sheet.The bottom of described buffering silicon steel sheet is positioned at groove.
The blanking plate cutting is moved to the feeding mouth of decompressor, decompressor strikes out blanking plate the rotor punching of different size.Rotor punching skids off and process screening plant 60 from punching outlet, by stator, rotor punching categorised collection.
As a kind of optimal way of the present invention, described screening plant 60 is divided into a plurality of screening stages, and each screening stage filters out a kind of punching, and punching enters in the first disposable box by outlet.
As another kind of optimal way of the present invention, decompressor is by the stator punching of circular sheet punching press moulding and rotor punching, and the rotor punching of moulding skids off from discharging opening simultaneously.Rotor punching enters screening tank 10 from one end of screening tank 10, and rotor punching falls from rotor material-dropping hole 11, and stator punching skids off from the other end of screening tank 10, and is enclosed within on reference column 31.
According to large young pathbreaker's position block 32 horizontal directions of stator punching, adjust to a suitable position, when stator punching is enclosed within on reference column 31, stator punching is along with reference column 31 rotates until the cramp groove being arranged on stator punching excircle is stuck on position block 32, now stator punching stops operating, reference column 31 is rotated further, and stator punching is fitly piled up into a pile one by one
Open separatory vessel 70, pack blanking into separatory vessel 70, swinging handle 72, handle 72 drive shafts 73 are rotated, and rotating shaft 73 is rotated and is driven separatory vessel 70 to rotate.Described separatory vessel 70 is in the process of rotating, and fragment is separated from mesh 71, falls in recovering hopper 81, and recovering hopper 81 bottoms are provided with discharging opening, and fragment falls into receiving vat 90 from discharging opening again.When receiving vat 90 is hoarded too much fragment, drag traction and be dragged to part 92, fragment can be moved to other places.