CN104201101B - A kind of manufacturing method of double contact hole etch stop layer - Google Patents
A kind of manufacturing method of double contact hole etch stop layer Download PDFInfo
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Abstract
本发明公开了一种双接触孔刻蚀停止层的制作方法,通过在MOS器件作为接触孔刻蚀停止层的高张应力氮化硅层上,以由氮化硅层和氧化硅层交替组成的多层叠层作为PMOS区域的紫外光阻挡层,对PMOS、NMOS区域的高张应力氮化硅层进行选择性的紫外光固化处理,得到在PMOS区域上覆盖张应力相对较低的高张应力氮化硅层,而在NMOS区域上覆盖张应力相对较高的高张应力氮化硅层,实现在PMOS、NMOS区域具有不同高张应力的氮化硅双接触孔刻蚀停止层,既避免了单步高张应力氮化硅沉积对PMOS器件空穴迁移率的消极影响,又避免了两步氮化硅沉积形成双接触孔刻蚀停止层工艺的复杂性,实现用较低的成本提升了器件的电性能。
The invention discloses a method for manufacturing a double-contact hole etching stop layer, which comprises alternating silicon nitride layers and silicon oxide layers on a high tensile stress silicon nitride layer used as a contact hole etching stop layer on a MOS device. As the UV blocking layer in the PMOS region, the multi-layer stack of the PMOS region is subjected to selective UV curing treatment for the high tensile stress silicon nitride layers in the PMOS and NMOS regions to obtain high tensile stress with relatively low coverage on the PMOS region. The silicon nitride layer is covered with a high tensile stress silicon nitride layer with relatively high tensile stress on the NMOS region, so as to realize the etch stop layer of silicon nitride double contact holes with different high tensile stress in the PMOS and NMOS regions, which not only avoids the The negative effect of single-step high tensile stress silicon nitride deposition on the hole mobility of PMOS devices is avoided, and the complexity of the two-step silicon nitride deposition to form a double contact hole etch stop layer process is avoided, and the cost increase is realized. the electrical properties of the device.
Description
技术领域technical field
本发明涉及半导体集成电路制造技术领域,更具体地,涉及一种基于应变硅技术的双接触孔刻蚀停止层的制作方法。The present invention relates to the technical field of semiconductor integrated circuit manufacturing, and more particularly, to a method for manufacturing a double-contact hole etch stop layer based on strained silicon technology.
背景技术Background technique
随着CMOS集成电路制造工艺的发展以及关键尺寸的缩小,很多新的方法被运用到器件制造工艺中,用以改善器件性能。高应力氮化硅薄膜由于能够有效提高MOS管载流子迁移率,进而提高器件运行速度,因此被引入到集成电路制造工艺中。PMOS沟道方向上的压应力能提高PMOS器件中空穴迁移率,而NMOS沟道方向上的张应力能提高NMOS器件中电子迁移率。With the development of the CMOS integrated circuit manufacturing process and the reduction of critical dimensions, many new methods have been applied to the device manufacturing process to improve device performance. The high-stress silicon nitride film is introduced into the integrated circuit manufacturing process because it can effectively improve the carrier mobility of the MOS tube, thereby increasing the operating speed of the device. The compressive stress in the direction of the PMOS channel can improve the hole mobility in the PMOS device, while the tensile stress in the direction of the NMOS channel can improve the electron mobility in the NMOS device.
请参阅图1,图1是现有的在MOS器件上形成高应力氮化硅薄膜接触孔刻蚀停止层的器件结构示意图。如图所示,在MOS器件1上形成有高应力氮化硅薄膜2作为接触孔刻蚀停止层。从器件的性能上讲,PMOS器件上需要压应力高的氮化硅接触孔刻蚀停止层,而NMOS器件上需要张应力高的氮化硅接触孔刻蚀停止层。这就要求应用Dual CESL工艺(双接触孔刻蚀停止层工艺)。Please refer to FIG. 1 . FIG. 1 is a schematic diagram of a conventional device structure for forming an etch stop layer for a contact hole of a high-stress silicon nitride film on a MOS device. As shown in the figure, a high stress
传统的Dual CESL工艺需要进行两步氮化硅沉积,其主要流程为高张应力氮化硅沉积(包括紫外光固化工艺)→氧化硅掩膜层沉积→光刻→去除PMOS区域的高张应力氮化硅层→高压应力氮化硅沉积→光刻→去除NMOS区域的高压应力氮化硅层。由于在传统的Dual CESL工艺中需要进行两步光刻,以去除PMOS区域的高张应力氮化硅和NMOS区域的高压应力氮化硅,因此,该工艺极大地增加了工艺成本以及工艺复杂性。所以,目前广泛采用的还是Single CESL工艺,即采用单步氮化硅沉积工艺形成CESL层(接触孔刻蚀停止层)。一般而言,由于NMOS器件中的电子迁移率指标显得更关键,所以,一般的Single CESL工艺就是在PMOS区域和NMOS区域同时采用高张应力氮化硅形成接触孔刻蚀停止层。The traditional Dual CESL process requires two-step silicon nitride deposition. The main process is high tensile stress silicon nitride deposition (including UV curing process) → silicon oxide mask layer deposition → photolithography → removal of high tensile stress in the PMOS region Silicon nitride layer→high pressure stress silicon nitride deposition→lithography→removal of high pressure stress silicon nitride layer in NMOS region. Since two-step lithography is required in the conventional Dual CESL process to remove the high tensile stress silicon nitride in the PMOS region and the high pressure stress silicon nitride in the NMOS region, this process greatly increases the process cost and process complexity . Therefore, the single CESL process is widely used at present, that is, a single-step silicon nitride deposition process is used to form a CESL layer (contact hole etch stop layer). Generally speaking, since the electron mobility index in NMOS devices is more critical, the general Single CESL process is to use high tensile stress silicon nitride to form a contact hole etch stop layer in both the PMOS region and the NMOS region.
高张应力氮化硅薄膜(High Tensile Stress SiN)是在PECVD(等离子体增强化学气相沉积系统)中沉积得到的,反应物为硅烷(SiH4)和氨气(NH3),需要利用射频激发等离子体维持反应的进行。由于这种方法形成的氮化硅薄膜中含有大量的H(氢原子),其结构疏松,以致应力达不到要求,只有约0.7Gpa。所以,接下来还需要对薄膜进行UV cure(紫外光固化),利用紫外光破坏薄膜中的氢键,使氢原子形成氢气析出,而留下的悬挂键Si-与N-能形成Si-N键。这样,氮化硅薄膜的空间网络结构发生变化,从而可形成应力满足要求的高张应力氮化硅薄膜。目前,通过PECVD沉积得到的张应力氮化硅薄膜的应力极限为1.7Gpa左右(经紫外光固化之后),能够显著提高NMOS的性能。所以,通常以这种氮化硅薄膜作为接触孔刻蚀阻挡层,其厚度一般为300~600A。The high tensile stress silicon nitride film (High Tensile Stress SiN) is deposited in PECVD (plasma enhanced chemical vapor deposition system), the reactants are silane (SiH 4 ) and ammonia (NH 3 ), and radio frequency excitation is required The plasma keeps the reaction going. Since the silicon nitride film formed by this method contains a large amount of H (hydrogen atoms), its structure is loose, so that the stress cannot meet the requirements, only about 0.7Gpa. Therefore, the next step is to UV cure the film (ultraviolet light curing), using ultraviolet light to destroy the hydrogen bonds in the film, so that hydrogen atoms form hydrogen gas precipitation, and the remaining dangling bonds Si- and N- can form Si-N key. In this way, the spatial network structure of the silicon nitride film is changed, so that a high tensile stress silicon nitride film with satisfactory stress can be formed. At present, the stress limit of the tensile stress silicon nitride film deposited by PECVD is about 1.7 Gpa (after UV curing), which can significantly improve the performance of NMOS. Therefore, this silicon nitride film is usually used as a contact hole etching barrier, and its thickness is generally 300-600A.
但是,采用Single CESL工艺在PMOS区域和NMOS区域同时形成了高张应力氮化硅接触孔刻蚀停止层,而高张应力氮化硅的存在对PMOS器件的电性能是有不利影响的,故Single CESL工艺毕竟是以牺牲PMOS器件中的空穴迁移率为代价的一种折中方法。因此,如何避免单步高张应力氮化硅沉积对PMOS器件的消极影响,以及避免两步氮化硅沉积形成双接触孔刻蚀停止层工艺的复杂性,成为当前业界的一个重要课题。However, the high tensile stress silicon nitride contact hole etch stop layer is formed simultaneously in the PMOS region and the NMOS region by the Single CESL process, and the existence of high tensile stress silicon nitride has an adverse effect on the electrical properties of the PMOS device, so After all, the Single CESL process is a compromise at the expense of hole mobility in PMOS devices. Therefore, how to avoid the negative impact of single-step high tensile stress silicon nitride deposition on PMOS devices and the complexity of the two-step silicon nitride deposition to form a double-contact etch stop layer process has become an important issue in the current industry.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术存在的上述缺陷,提供一种双接触孔刻蚀停止层的制作方法,通过在MOS器件上沉积高张应力氮化硅层作为接触孔刻蚀停止层、沉积非晶碳层作为高张应力氮化硅层的保护层,并以由氮化硅层和氧化硅层交替组成的多层叠层作为MOS器件PMOS区域的紫外光阻挡层,对MOS器件PMOS、NMOS区域的高张应力氮化硅层进行选择性的紫外光固化处理,实现在PMOS、NMOS区域具有不同张应力的高张应力氮化硅双接触孔刻蚀停止层,可以避免单步高张应力氮化硅沉积对PMOS器件空穴迁移率的消极影响,又可避免两步氮化硅沉积形成双接触孔刻蚀停止层工艺的复杂性。The purpose of the present invention is to overcome the above-mentioned defects in the prior art, and to provide a method for making a double contact hole etching stop layer, by depositing a high tensile stress silicon nitride layer on a MOS device as a contact hole etching stop layer, depositing The amorphous carbon layer is used as the protective layer of the high tensile stress silicon nitride layer, and the multilayer layer composed of alternately composed of silicon nitride layers and silicon oxide layers is used as the ultraviolet light blocking layer in the PMOS region of the MOS device. The high tensile stress silicon nitride layer in the region is subjected to selective UV curing treatment to realize the high tensile stress silicon nitride double contact hole etch stop layer with different tensile stress in the PMOS and NMOS regions, which can avoid single-step high tensile stress. The negative effect of silicon nitride deposition on the hole mobility of PMOS devices can also avoid the complexity of the two-step silicon nitride deposition to form a double-contact etch stop layer process.
为实现上述目的,本发明的技术方案如下:For achieving the above object, technical scheme of the present invention is as follows:
一种双接触孔刻蚀停止层的制作方法,包括以下步骤:A method for manufacturing a double-contact hole etch stop layer, comprising the following steps:
步骤一:提供一MOS器件,在所述MOS器件上沉积一层高张应力氮化硅层作为接触孔刻蚀停止层;Step 1: providing a MOS device, and depositing a high tensile stress silicon nitride layer on the MOS device as a contact hole etching stop layer;
步骤二:在所述高张应力氮化硅层上沉积一层非晶碳层作为所述高张应力氮化硅层的保护层;Step 2: depositing an amorphous carbon layer on the high tensile stress silicon nitride layer as a protective layer of the high tensile stress silicon nitride layer;
步骤三:在所述非晶碳层上依次交替沉积氮化硅层、氧化硅层,形成由所述氮化硅层和所述氧化硅层组成的多层叠层,作为紫外光阻挡层;Step 3: alternately depositing a silicon nitride layer and a silicon oxide layer on the amorphous carbon layer to form a multi-layer stack consisting of the silicon nitride layer and the silicon oxide layer as an ultraviolet light blocking layer;
步骤四:将所述MOS器件NMOS区域的所述叠层去除;Step 4: removing the stack in the NMOS region of the MOS device;
步骤五:对所述高张应力氮化硅层进行紫外光固化处理;Step 5: performing ultraviolet light curing treatment on the high tensile stress silicon nitride layer;
步骤六:将所述MOS器件PMOS区域的所述叠层去除,然后,去除所述非晶碳层,以在所述MOS器件上形成具有不同高张应力的氮化硅双接触孔刻蚀停止层。Step 6: Remove the stack in the PMOS region of the MOS device, and then remove the amorphous carbon layer to form silicon nitride double contact holes with different high tensile stress on the MOS device. Etch stop Floor.
在上述技术方案中,由于PMOS区域在紫外光固化的过程中依然保留着由氮化硅层和氧化硅层交替组成的多层叠层,而此多层叠层可通过具有不同折射率的空气、氮化硅层和氧化硅层的介质界面,对紫外光进行反射,使紫外光在通过多层叠层、非晶碳层到达下面的高张应力氮化硅层的过程中光强逐步衰减。氮化硅层和氧化硅层交替沉积的重复次数,决定了最终到达高张应力氮化硅层的紫外光的强度。所以,在经过紫外光固化后,PMOS区域的高张应力氮化硅层的张应力的提高程度将受到明显影响。这种相对较低的张应力状态明显降低了对PMOS器件电性能的不利影响。而对于NMOS区域的高张应力氮化硅层,因由氮化硅层和氧化硅层交替组成的多层叠层已被去除,所以其紫外光固化过程不会受到影响,在紫外光固化工艺之后,该区域的高张应力氮化硅层将可以达到1.7Gpa左右的极限张应力,能够显著提高NMOS器件中的电子迁移率。In the above technical solution, since the PMOS region still retains a multi-layered layer composed of alternating silicon nitride layers and silicon oxide layers during the UV curing process, and the multi-layered layer can pass through air, nitrogen with different refractive indices The dielectric interface between the silicon oxide layer and the silicon oxide layer reflects the ultraviolet light, so that the light intensity of the ultraviolet light is gradually attenuated during the process of reaching the underlying high tensile stress silicon nitride layer through the multilayer stack and the amorphous carbon layer. The number of repetitions of alternating deposition of silicon nitride and silicon oxide layers determines the intensity of UV light that eventually reaches the high tensile stress silicon nitride layer. Therefore, after UV curing, the increase of the tensile stress of the high tensile stress silicon nitride layer in the PMOS region will be significantly affected. This relatively low tensile stress state significantly reduces the detrimental effect on the electrical performance of the PMOS device. As for the high tensile stress silicon nitride layer in the NMOS region, since the multilayer stack consisting of alternating silicon nitride layers and silicon oxide layers has been removed, the UV curing process will not be affected. After the UV curing process, The high tensile stress silicon nitride layer in this region can reach the ultimate tensile stress of about 1.7 Gpa, which can significantly improve the electron mobility in NMOS devices.
本发明通过将由氮化硅层和氧化硅层交替组成的多层叠层作为PMOS区域的紫外光阻挡层,对PMOS、NMOS区域的高张应力氮化硅层进行选择性的紫外光固化过程,实现在PMOS、NMOS区域具有不同高张应力的氮化硅双接触孔刻蚀停止层,即可在PMOS区域上覆盖张应力相对较低的高张应力氮化硅层,在NMOS区域上覆盖张应力相对较高的高张应力氮化硅层。因此,本发明可以避免单步高张应力氮化硅沉积对PMOS器件的消极影响,又可避免两步氮化硅沉积形成双接触孔刻蚀停止层工艺的复杂性。而且,本发明的工艺方法相对传统的双接触孔刻蚀停止层工艺要更简单,成本更低。In the present invention, a multi-layered layer composed of alternately composed silicon nitride layers and silicon oxide layers is used as the ultraviolet light blocking layer in the PMOS region, and the high tensile stress silicon nitride layer in the PMOS and NMOS regions is subjected to a selective ultraviolet light curing process. The etch stop layer of silicon nitride double contact holes with different high tensile stress in the PMOS and NMOS regions can cover the high tensile stress silicon nitride layer with relatively low tensile stress on the PMOS region and the tensile stress on the NMOS region. Relatively high tensile stress silicon nitride layer. Therefore, the present invention can avoid the negative influence of the single-step high tensile stress silicon nitride deposition on the PMOS device, and also avoid the complexity of the two-step silicon nitride deposition to form the double contact hole etch stop layer process. Moreover, the process method of the present invention is simpler and lower in cost than the traditional double-contact hole etching stop layer process.
优选的,步骤一中,所述高张应力氮化硅层的沉积厚度为300~1000A。Preferably, in
优选的,步骤二中,所述非晶碳层的沉积厚度为1000~5000A。Preferably, in
优选的,步骤三中,所述叠层中的所述氮化硅层的层数为3层及以上,所述氧化硅层的层数为2层及以上。Preferably, in
优选的,步骤三中,所述叠层中的最上层为所述氮化硅层。Preferably, in
优选的,步骤三中,每层所述氮化硅层的厚度为100~300A。Preferably, in
优选的,步骤三中,每层所述氧化硅层的厚度为100~300A。Preferably, in
优选的,步骤四中,采用光刻工艺,用光刻胶覆盖所述MOS器件的PMOS区域,然后,采用干法刻蚀工艺去除所述MOS器件NMOS区域的所述叠层。Preferably, in
优选的,步骤五中,采用波长为190~400nm的紫外光对所述高张应力氮化硅层进行紫外光固化处理。Preferably, in
优选的,步骤六中,先采用等离子氧化工艺去除所述MOS器件PMOS区域的所述光刻胶,然后采用干法刻蚀工艺去除所述MOS器件PMOS区域的所述叠层,最后采用等离子氧化工艺去除所述非晶碳层。Preferably, in
从上述技术方案可以看出,本发明通过在MOS器件上沉积高张应力氮化硅层作为接触孔刻蚀停止层、沉积非晶碳层作为高张应力氮化硅层的保护层,并在非晶碳层上以由氮化硅层和氧化硅层交替组成的多层叠层作为MOS器件PMOS区域的紫外光阻挡层,对MOS器件PMOS、NMOS区域的高张应力氮化硅层进行选择性的紫外光固化处理,得到在PMOS区域上覆盖张应力相对较低的高张应力氮化硅层,在NMOS区域上覆盖张应力相对较高的高张应力氮化硅层,实现在PMOS、NMOS区域具有不同高张应力的氮化硅双接触孔刻蚀停止层,既可以避免单步高张应力氮化硅沉积对PMOS器件空穴迁移率的消极影响,又可避免两步氮化硅沉积形成双接触孔刻蚀停止层工艺的复杂性。而且,本发明的工艺方法相对传统的双接触孔刻蚀停止层工艺要更简单,成本更低,因而具有用较低的成本提升了器件电性能的显著进步。It can be seen from the above technical solutions that the present invention deposits a high tensile stress silicon nitride layer on the MOS device as a contact hole etching stop layer, and an amorphous carbon layer is deposited as a protective layer for the high tensile stress silicon nitride layer. On the amorphous carbon layer, a multilayer layer consisting of alternating silicon nitride layers and silicon oxide layers is used as an ultraviolet light blocking layer in the PMOS region of the MOS device, and the high tensile stress silicon nitride layer in the PMOS and NMOS regions of the MOS device is selected. A high tensile stress silicon nitride layer with relatively low tensile stress is obtained on the PMOS region, and a high tensile stress silicon nitride layer with relatively high tensile stress is covered on the NMOS region. Silicon nitride double-contact etch stop layer with different high tensile stress regions, which can not only avoid the negative impact of single-step high tensile stress silicon nitride deposition on the hole mobility of PMOS devices, but also avoid two-step silicon nitride deposition The complexity of the process of forming the double contact hole etch stop layer. Moreover, the process method of the present invention is simpler and lower in cost than the traditional double-contact hole etch stop layer process, and thus has a significant improvement in improving the electrical performance of the device at a lower cost.
附图说明Description of drawings
图1是现有的在MOS器件上形成高应力氮化硅薄膜接触孔刻蚀停止层的器件结构示意图;1 is a schematic diagram of a device structure for forming a contact hole etch stop layer of a high-stress silicon nitride film on a MOS device in the prior art;
图2是本发明一种双接触孔刻蚀停止层的制作方法的流程图;2 is a flow chart of a method for manufacturing a double-contact hole etching stop layer of the present invention;
图3~图11是本发明一实施例中根据图2的制作方法制作双接触孔刻蚀停止层的器件结构示意图;3 to 11 are schematic diagrams of device structures for fabricating a double-contact hole etch stop layer according to the fabrication method of FIG. 2 according to an embodiment of the present invention;
图12是多层叠层的局部结构放大示意图。FIG. 12 is an enlarged schematic view of a partial structure of the multilayer stack.
具体实施方式Detailed ways
下面结合附图,对本发明的具体实施方式作进一步的详细说明。当然本发明并不局限于下述具体实施例,本领域内的技术人员所熟知的一般替换也涵盖在本发明的保护范围内。The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. Of course, the present invention is not limited to the following specific embodiments, and general substitutions known to those skilled in the art are also covered within the protection scope of the present invention.
需要说明的是,在下述的实施例中,利用图3~图12的示意图对按本发明的双接触孔刻蚀停止层的制作方法形成的器件结构进行了详细的表述。在详述本发明的实施方式时,为了便于说明,各示意图不依照一般比例绘制并进行了局部放大及省略处理,因此,应避免以此作为对本发明的限定。It should be noted that, in the following embodiments, the device structure formed by the method for fabricating the double-contact hole etch stop layer of the present invention is described in detail by using the schematic diagrams of FIGS. 3 to 12 . When describing the embodiments of the present invention in detail, for the convenience of description, each schematic diagram is not drawn in accordance with the general scale and partially enlarged and omitted, therefore, it should be avoided as a limitation of the present invention.
请参阅图2,图2是本发明一种双接触孔刻蚀停止层的制作方法的流程图。同时,请对照参考图3~图11以及图12,图3~图11是本发明一实施例中根据图2的制作方法制作双接触孔刻蚀停止层的器件结构示意图;图12是作为紫外光阻挡层的氮化硅-氧化硅多层叠层的局部结构放大示意图。图3~图11中示意的器件结构,分别与图2中的各制作步骤相对应,以便于对本发明方法的理解。Please refer to FIG. 2 . FIG. 2 is a flow chart of a method for fabricating a double-contact hole etch stop layer according to the present invention. Meanwhile, please refer to FIG. 3 to FIG. 11 and FIG. 12. FIG. 3 to FIG. 11 are schematic diagrams of the device structure of a double-contact hole etch stop layer according to the manufacturing method of FIG. 2 according to an embodiment of the present invention; An enlarged schematic view of the partial structure of the silicon nitride-silicon oxide multilayer stack of the light blocking layer. The device structures illustrated in FIGS. 3 to 11 correspond to the fabrication steps in FIG. 2 respectively, so as to facilitate the understanding of the method of the present invention.
如图2所示,本发明提供了一种双接触孔刻蚀停止层的制作方法,包括:As shown in FIG. 2 , the present invention provides a method for manufacturing a double-contact hole etching stop layer, including:
如框1所示,步骤一:提供一MOS器件,在所述MOS器件上沉积一层高张应力氮化硅层作为接触孔刻蚀停止层。As shown in
请参考图3,在已制作完成的MOS器件3上沉积一层高张应力氮化硅层4作为接触孔刻蚀停止层。MOS器件3的制作工艺与现有工艺相同,MOS器件3具有NMOS区域9和PMOS区域8。氮化硅层4可采用等离子体增强化学气相沉积(PECVD)方法沉积形成,反应气体可包括SiH4(硅烷)和NH3(氨气),但不限于此。沉积厚度为300~1000A。反应过程需要利用射频激发等离子体以维持反应的进行。作为一个实例,氮化硅层4的沉积厚度可为600A,此时氮化硅层4的应力大概为0.7Gpa左右。Referring to FIG. 3 , a high tensile stress
如框2所示,步骤二:在所述高张应力氮化硅层上沉积一层非晶碳层作为所述高张应力氮化硅层的保护层。As shown in
请参考图4,在高张应力氮化硅层4上沉积一层非晶碳层5,作为高张应力氮化硅层的保护层。在后续的步骤中,由于需要去除非晶碳层上的紫外光阻挡层(详见后文说明),为了避免去除紫外光阻挡层时对高张应力氮化硅层造成破坏,因而沉积此非晶碳层5,作为高张应力氮化硅层在去除紫外光阻挡层时的刻蚀阻挡层,来保护下面的高张应力氮化硅层4薄膜。非晶碳层5的厚度可为1000~5000A,可采用现有的工艺方法生成。作为一个实例,可在高张应力氮化硅层4上沉积厚度为3000A的非晶碳层5。Referring to FIG. 4 , an
如框3所示,步骤三:在所述非晶碳层上依次交替沉积氮化硅层、氧化硅层,形成由所述氮化硅层和所述氧化硅层组成的多层叠层,作为紫外光阻挡层。As shown in
请参考图5,在非晶碳层5上沉积形成一叠层6,此叠层6的作用是在后续步骤中对高张应力氮化硅层4进行紫外光固化处理时,作为PMOS区域8的紫外光阻挡层,以减弱紫外光对PMOS区域8的高张应力氮化硅层4的辐射光强(详见后文说明)。Referring to FIG. 5 , a
请参考图12,图5中的叠层6由依次交替沉积的氮化硅层和氧化硅层组成。作为本发明的一个优选实施例,叠层6由在非晶碳层5上依次交替沉积的3层氮化硅层10-1、10-2、10-3和2层氧化硅层11-1、11-2组成多层叠层。叠层6中的最上层为氮化硅层10-3。每层氮化硅层的厚度为100~300A;每层氧化硅层的厚度为100~300A。需要说明的是,理论上,叠层6中氮化硅层和氧化硅层的交替层数越多,对紫外光的阻挡效果越大(其阻挡机理将在后文详述),但需要结合器件的设计要求来决定。因此,作为本发明的其他可选实施例,叠层可由3层以上的氮化硅层和2层以上的氧化硅层组成多层叠层;并且,氮化硅层和氧化硅层的层数可以相同,此时的叠层中的最上层将变为氧化硅层。Referring to FIG. 12 , the
如框4所示,步骤四:将所述MOS器件NMOS区域的所述叠层去除。As shown in
请参考图6,采用光刻工艺,在整个MOS器件3上进行光刻胶7涂布,即在整个MOS器件3上方将NMOS区域9和PMOS区域8的叠层6进行覆盖。Referring to FIG. 6 , a photolithography process is used to coat the
请参考图7,通过曝光显影,将NMOS区域9的光刻胶7去除(图示为NMOS区域9的光刻胶7已去除状态),使NMOS区域9的叠层6暴露出来,而PMOS区域8上方仍被光刻胶7所覆盖。Please refer to FIG. 7 , through exposure and development, the
请参考图8,采用干法刻蚀工艺,利用含氟等离子体气体刻蚀去除NMOS区域9的叠层6(图示为NMOS区域9的叠层6已去除状态)。Referring to FIG. 8 , a dry etching process is used to remove the
如框5所示,步骤五:对所述高张应力氮化硅层进行紫外光固化处理。As shown in
请参考图9,在如图9所示的器件状态下,采用波长为190~400nm的紫外光,例如波长为193nm的紫外光,对高张应力氮化硅层进行紫外光固化处理(图中向下的空心箭头代表紫外光的照射方向)。Referring to FIG. 9, in the state of the device as shown in FIG. 9, ultraviolet light with a wavelength of 190-400 nm, such as ultraviolet light with a wavelength of 193 nm, is used to perform ultraviolet light curing treatment on the high tensile stress silicon nitride layer (in the figure The downward hollow arrow represents the irradiation direction of UV light).
采用等离子体增强化学气相沉积方法形成的氮化硅薄膜中含有大量的H(氢原子),其结构疏松,以致应力达不到要求,只有约0.7Gpa。所以,还需要对薄膜进行UV cure(紫外光固化),利用紫外光破坏薄膜中的氢键,使氢原子形成氢气析出,而留下的悬挂键Si-与N-能形成Si-N键。这样,氮化硅薄膜的空间网络结构发生变化,从而可形成应力极限为1.7Gpa左右的氮化硅薄膜,能够显著提高NMOS的性能。The silicon nitride film formed by the plasma-enhanced chemical vapor deposition method contains a large amount of H (hydrogen atoms), and its structure is loose, so that the stress cannot meet the requirements, only about 0.7Gpa. Therefore, it is also necessary to perform UV cure (ultraviolet light curing) on the film, and use ultraviolet light to destroy the hydrogen bonds in the film, so that hydrogen atoms form hydrogen gas precipitation, and the remaining dangling bonds Si- and N- can form Si-N bonds. In this way, the spatial network structure of the silicon nitride film changes, so that a silicon nitride film with a stress limit of about 1.7 Gpa can be formed, which can significantly improve the performance of the NMOS.
由于PMOS区域8在紫外光固化的过程中依然保留着由氮化硅层和氧化硅层交替组成的多层叠层6,而此多层叠层6可通过具有不同折射率的空气、Since the
氮化硅层和氧化硅层的介质界面,对紫外光进行反射,使紫外光在通过多层叠层6、非晶碳层5到达下面的高张应力氮化硅层4的过程中光强逐步衰减。氮化硅层和氧化硅层交替沉积的重复次数,决定了最终到达高张应力氮化硅层的紫外光的强度。The dielectric interface between the silicon nitride layer and the silicon oxide layer reflects the ultraviolet light, so that the light intensity of the ultraviolet light gradually reaches the high tensile stress
根据光的反射原理,光在两种折射率不同的介质的界面处会发生反射。当光束接近正入射(入射角约等于90度)时,反射率计算公式是:According to the principle of reflection of light, light is reflected at the interface of two media with different refractive indices. When the beam is near normal incidence (incidence angle is approximately equal to 90 degrees), the reflectance calculation formula is:
R=(n1-n2)2/(n1+n2)2 R=(n1-n2) 2 /(n1+n2) 2
其中,R代表反射率,n1、n2分别是两种介质的真实折射率(即相对于真空的折射率)。Among them, R represents the reflectivity, and n1 and n2 are the real refractive indices of the two media (ie, the refractive indices relative to vacuum).
以上述如图12所示的具有3层氮化硅层10-1、10-2、10-3和2层氧化硅层11-1、11-2的叠层为例,根据已有数据,在193nm波长的紫外光下,氮化硅薄膜的折射率是2.7左右,氧化硅为1.5左右,非晶碳膜为1.5左右,空气为1。将数据代入上述反射率计算公式,可得到紫外光在各层的透过率(即1-反射率)及紫外光抵达高张应力氮化硅层4时的总透过率,如下表所示:Taking the above-mentioned stack of three silicon nitride layers 10-1, 10-2, 10-3 and two silicon oxide layers 11-1 and 11-2 as shown in FIG. 12 as an example, according to the existing data, Under the ultraviolet light of 193nm wavelength, the refractive index of silicon nitride film is about 2.7, silicon oxide is about 1.5, amorphous carbon film is about 1.5, and air is 1. Substituting the data into the above reflectance calculation formula, the transmittance of ultraviolet light in each layer (ie 1-reflectance) and the total transmittance of ultraviolet light when it reaches the high tensile stress
从表中数据可知,最终能透过非晶碳膜的紫外光只有初始入射光的50%左右,故抵达PMOS区域8的紫外光的光强将衰减近一半。所以,在经过紫外光固化后,PMOS区域的高张应力氮化硅层4的张应力的提高程度将受到明显影响,已不能达到1.7Gpa的极限张应力状态。这种相对较低的张应力状态明显降低了对PMOS器件电性能的不利影响。而对于NMOS区域的高张应力氮化硅层,因由氮化硅层和氧化硅层交替组成的多层叠层已被去除,所以其紫外光固化过程不会受到影响,在紫外光固化工艺之后,该区域的高张应力氮化硅层将转化为可以达到1.7Gpa左右极限张应力的高张应力氮化硅层4-1(此处使用4-1标记,以与PMOS区域具有相对较低的张应力的高张应力氮化硅层4相区别),能够显著提高NMOS器件中的电子迁移率。It can be seen from the data in the table that the ultraviolet light that can finally pass through the amorphous carbon film is only about 50% of the initial incident light, so the light intensity of the ultraviolet light reaching the
如框6所示,步骤六:将所述MOS器件PMOS区域的所述叠层去除,然后,去除所述非晶碳层,以在所述MOS器件上形成具有不同高张应力的氮化硅双接触孔刻蚀停止层。As shown in
请参考图10,先采用等离子氧化工艺,利用氧化性气体例如氧气激发形成的氧等离子气体去除MOS器件PMOS区域8的光刻胶7(图示为PMOS区域8的光刻胶7已去除状态);然后,采用干法刻蚀工艺,利用含氟等离子体气体刻蚀去除PMOS区域8的叠层6(图示为PMOS区域8的叠层6已去除状态)。Referring to FIG. 10 , first, a plasma oxidation process is used to remove the
最后,请参考图11,采用等离子氧化工艺,利用氧化性气体例如氧气激发形成的氧等离子气体去除全部的非晶碳层5(图示为非晶碳层5已去除状态),从而在MOS器件3的NMOS区域9和PMOS区域8上最终形成以张应力相对较高(可达约1.7Gpa的极限状态)的高张应力氮化硅层4-1和张应力相对较低(明显小于1.7Gpa)的高张应力氮化硅层4所构成的具有不同高张应力的氮化硅双接触孔刻蚀停止层。Finally, please refer to FIG. 11 , a plasma oxidation process is used to remove all the amorphous carbon layer 5 (the state in which the
综上所述,本发明通过将由氮化硅层和氧化硅层交替组成的多层叠层作为MOS器件PMOS区域的紫外光阻挡层,对MOS器件PMOS、NMOS区域的高张应力氮化硅层进行选择性的紫外光固化处理,得到在PMOS区域上覆盖张应力相对较低的高张应力氮化硅层,在NMOS区域上覆盖张应力相对较高的高张应力氮化硅层,实现在PMOS、NMOS区域具有不同高张应力的氮化硅双接触孔刻蚀停止层,从而既可以避免现有的单步高张应力氮化硅沉积工艺对PMOS器件空穴迁移率的消极影响,又可避免两步氮化硅沉积形成双接触孔刻蚀停止层工艺的复杂性。而且,本发明的工艺方法相对传统的双接触孔刻蚀停止层工艺要更简单,成本更低,最终实现用较低的成本提升了器件的电性能。To sum up, in the present invention, the high tensile stress silicon nitride layer in the PMOS and NMOS regions of the MOS device is subjected to high tensile stress by using the multilayer layer consisting of alternating silicon nitride layers and silicon oxide layers as the ultraviolet light blocking layer in the PMOS region of the MOS device. Selective UV curing treatment can obtain a high tensile stress silicon nitride layer with relatively low tensile stress on the PMOS region, and a high tensile stress silicon nitride layer with relatively high tensile stress on the NMOS region. , The NMOS region has silicon nitride double-contact etch stop layers with different high tensile stress, which can not only avoid the negative impact of the existing single-step high tensile stress silicon nitride deposition process on the hole mobility of PMOS devices, but also can Avoid the complexity of the two-step silicon nitride deposition to form the double-contact etch stop layer process. Moreover, the process method of the present invention is simpler and lower in cost than the traditional double-contact hole etching stop layer process, and ultimately improves the electrical performance of the device at a lower cost.
以上所述的仅为本发明的优选实施例,所述实施例并非用以限制本发明的专利保护范围,因此凡是运用本发明的说明书及附图内容所作的等同结构变化,同理均应包含在本发明的保护范围内。The above are only the preferred embodiments of the present invention, and the embodiments are not intended to limit the scope of the patent protection of the present invention. Therefore, any equivalent structural changes made by using the contents of the description and the accompanying drawings of the present invention shall also include within the protection scope of the present invention.
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