CN104198134B - A kind of expansion tank leak-testing apparatus and detection method thereof - Google Patents
A kind of expansion tank leak-testing apparatus and detection method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于检测机械技术领域,具体涉及一种膨胀水箱密封性检测设备及其检测方法。The invention belongs to the technical field of detection machinery, and in particular relates to an expansion tank sealing performance detection device and a detection method thereof.
背景技术Background technique
膨胀水箱是热水采暖系统和中央空调水路系统中的重要部件,它的作用是收容和补偿系统中水的胀缩量,被广泛应用于中央空调、锅炉、热水器、变频、恒压供水等设备中,其能缓冲系统压力的波动,起到稳压卸荷的作用,在系统内水压轻微变化时,膨胀水箱气囊的自动膨胀收缩会对水压的变化有一定缓冲作用,能保证系统的水压稳定,水泵不会因压力的改变而频繁的开启。Expansion water tank is an important part of hot water heating system and central air-conditioning water system. Its function is to accommodate and compensate the expansion and contraction of water in the system. It is widely used in central air-conditioning, boilers, water heaters, frequency conversion, constant pressure water supply and other equipment. Among them, it can buffer the fluctuation of the system pressure and play the role of stabilizing the pressure and unloading. When the water pressure in the system changes slightly, the automatic expansion and contraction of the airbag of the expansion tank will have a certain buffering effect on the change of the water pressure, which can ensure the stability of the system. The water pressure is stable, and the water pump will not be turned on frequently due to pressure changes.
从中可见,膨胀水箱的密封性能很重要,若膨胀水箱气囊存在泄露,即密封性能不好,会使设备因为压力过大或者水压的不稳定而造成损坏,因此需要一种能检测膨胀水箱密封性能的设备。It can be seen that the sealing performance of the expansion tank is very important. If the air bag of the expansion tank leaks, that is, the sealing performance is not good, and the equipment will be damaged due to excessive pressure or unstable water pressure. performance equipment.
发明内容Contents of the invention
本发明的目的是提供一种可以自动控制检测膨胀水箱密封性能是否良好的设备,并且可以提高检测精度和检测效率的检测系统和检测方法。The object of the present invention is to provide a detection system and a detection method which can automatically control the detection of whether the sealing performance of the expansion tank is good, and can improve the detection accuracy and detection efficiency.
为了实现上述目的,本发明的一方面提供一种膨胀水箱密封性检测设备,包括:In order to achieve the above object, one aspect of the present invention provides an expansion tank leak detection device, comprising:
多个待检测的膨胀水箱,所述膨胀水箱由玻璃钢复合材料制成,所述玻璃钢复合材料主要由以下重量份数成分组成:热塑性酚醛树脂:20-40份,FB树脂:10-20份,玻璃纤维:40-60份,填料:5-15份,固化剂:1-3份,偶联剂:1-3份,防老剂:1-3份;A plurality of expansion water tanks to be detected, the expansion water tanks are made of fiberglass composite material, and the glass fiber reinforced plastic composite material is mainly composed of the following parts by weight: thermoplastic phenolic resin: 20-40 parts, FB resin: 10-20 parts, Glass fiber: 40-60 parts, filler: 5-15 parts, curing agent: 1-3 parts, coupling agent: 1-3 parts, anti-aging agent: 1-3 parts;
机架,所述机架包括上面板和下面板,上面板设有用于运行整个检测设备的触摸屏,所述下面板包括操作台一和操作台二,所述操作台一上设有夹具装置;Frame, the frame includes an upper panel and a lower panel, the upper panel is provided with a touch screen for running the entire testing equipment, the lower panel includes a console 1 and a console 2, and the console 1 is provided with a fixture device;
夹具装置,所述夹具装置包括安装于机架上的气缸座、安装于气缸座上的气缸以及设置于操作台一上方且位于气缸下端的水箱靠座;A fixture device, which includes a cylinder seat mounted on the frame, a cylinder mounted on the cylinder seat, and a water tank seat arranged above the console one and at the lower end of the cylinder;
进水装置,所述进水装置包括设置于下面板内部的水槽和水泵,以及用于往膨胀水箱内注水的储水罐,所述水槽和水泵之间、水泵和储水罐之间以及水槽和膨胀水箱之间通过水管连接,且储水罐和膨胀水箱之间安装有手动球阀和密封阀;水槽和膨胀水箱之间安装有电控制的溢流阀;被检测的膨胀水箱放置于水箱靠座上,检测时,气缸向下压紧膨胀水箱,将水管与膨胀水箱对接,水泵开始向膨胀水箱内进水;Water inlet device, the water inlet device includes a water tank and a water pump arranged inside the lower panel, and a water storage tank for filling water into the expansion tank, between the water tank and the water pump, between the water pump and the water storage tank, and between the water tank and the water tank It is connected with the expansion tank through water pipes, and a manual ball valve and sealing valve are installed between the water storage tank and the expansion tank; an electrically controlled overflow valve is installed between the water tank and the expansion tank; the detected expansion tank is placed near the water tank. On the seat, when testing, the cylinder presses down on the expansion tank, connects the water pipe to the expansion tank, and the water pump starts to feed water into the expansion tank;
其中,被检测的膨胀水箱放置于水箱靠座上,检测时,气缸向下压紧膨胀水箱,将水管与膨胀水箱对接,水泵开始向膨胀水箱内进水。而本发明被检测的膨胀水箱由上述玻璃钢复合材料制成,相较于现有技术中用不锈钢等合金材料制成的膨胀水箱,本发明被检测的膨胀水箱质量轻,大约只有钢材制成的膨胀水箱的20-25%,但是强度却与钢材制成的膨胀水箱接近,甚至更高,完全可以代替钢材制备膨胀水箱。而且本发明用玻璃钢复合材料制备膨胀水箱的工艺简单,可以一次成型,整体性好,与钢材等合金材料制备膨胀水箱相比,不需要进行金加工工艺,极大的节约了加工工序和加工刀具等设备费用,成本低,周期短,经济效果突出。另外,本发明制成的膨胀水箱耐腐蚀性非常好,对大气、水和一般浓度的酸、碱、盐以及多种油类和溶剂都有较好的抵抗能力,扩大了本发明膨胀水箱的应用范围。Wherein, the expansion water tank to be tested is placed on the water tank seat, and during detection, the cylinder presses the expansion water tank downward, the water pipe is connected with the expansion water tank, and the water pump starts to feed water into the expansion water tank. However, the tested expansion tank of the present invention is made of the above-mentioned glass fiber reinforced plastic composite material. Compared with the expansion tank made of alloy materials such as stainless steel in the prior art, the tested expansion tank of the present invention is light in weight, and only approximately made of steel 20-25% of the expansion tank, but the strength is close to that of the expansion tank made of steel, or even higher, and can completely replace the steel expansion tank. Moreover, the process of preparing the expansion water tank with the FRP composite material in the present invention is simple, can be formed at one time, and has good integrity. Compared with the preparation of the expansion water tank with alloy materials such as steel, it does not need to carry out gold processing technology, which greatly saves the processing steps and processing tools. And other equipment costs, low cost, short cycle, outstanding economic effect. In addition, the expansion water tank made by the present invention has very good corrosion resistance, and has good resistance to the atmosphere, water, and general concentrations of acids, alkalis, salts, and various oils and solvents, which expands the expansion tank of the present invention. application range.
而且,本发明制备膨胀水箱的玻璃钢复合材料配伍合理,原料中的FB树脂分解温度>500℃,氧指数48.5,对玻璃纤维、填料等都有优异的粘结性能,将它与热塑性酚醛树脂共混使用,将玻璃纤维、填料等原料粘合在一起,制成能承受拉应力、弯曲、压缩和剪切应力的坚硬的膨胀水箱制品,且能大幅度提高制品膨胀水箱的工作温度,不会出现在高温下或者长期工作后温度升高使强度等性能出现明显下降的问题。此外,老化现象是塑料、玻璃钢等制品的共同缺陷,而老化后容易导致制品的性能下降,所以本发明在玻璃钢复合材料的配方中加入了防老剂以延缓制品膨胀水箱的老化,使其使用寿命更长,而防老剂可以选择市售任意符合本发明要求的防老剂即可。Moreover, the FB composite material for the expansion tank prepared by the present invention has reasonable compatibility, the decomposition temperature of the FB resin in the raw material is >500°C, the oxygen index is 48.5, and it has excellent bonding properties to glass fibers and fillers. Mixed use, glass fiber, filler and other raw materials are bonded together to make a hard expansion tank product that can withstand tensile stress, bending, compression and shear stress, and can greatly increase the working temperature of the product expansion tank. There is a problem that the strength and other properties are obviously reduced when the temperature rises under high temperature or after long-term work. In addition, aging phenomenon is a common defect of products such as plastics and glass fiber reinforced plastics, and aging will easily lead to a decline in the performance of the product, so the present invention adds an anti-aging agent to the formula of the fiberglass reinforced plastic composite material to delay the aging of the expansion tank of the product and make its service life longer, and the anti-aging agent can choose any commercially available anti-aging agent that meets the requirements of the present invention.
在上述一种膨胀水箱密封性检测设备中,所述玻璃纤维为S-1玻璃纤维、S-2玻璃纤维、S-3玻璃纤维中的一种或多种;所述玻璃纤维的直径为3-8μm,长度为5-10mm。本发明所选的S系列玻璃纤维是高强度玻璃纤维,它相较于普通玻璃纤维(如E玻璃纤维)具有明显的性能的优势。作为玻璃钢复合材料的主要原料,本发明选择性能优势更为明显的S系列玻璃纤维,使其制品膨胀水箱的性能更为优越。In the above-mentioned a kind of expansion tank tightness detection equipment, described glass fiber is one or more in S-1 glass fiber, S-2 glass fiber, S-3 glass fiber; The diameter of described glass fiber is 3 -8μm, length 5-10mm. The S series glass fibers selected by the present invention are high-strength glass fibers, which have obvious performance advantages compared with ordinary glass fibers (such as E glass fibers). As the main raw material of the glass fiber reinforced plastic composite material, the present invention selects the S series glass fiber with more obvious performance advantages, so that the performance of the product expansion tank is more superior.
在上述一种膨胀水箱密封性检测设备中,所述填料为高岭土、滑石粉、碳酸钙中的一种或多种;所述填料的粒径为1-3μm。填料主要起填充、增强强度等性能、降低成本的作用,选择粒径范围较小的填料以免制品因粒径过大,造成制品膨胀水箱内部存在空隙,结合不紧密等缺陷,也防止出现表面不光滑的问题。In the above-mentioned leak detection device for an expansion tank, the filler is one or more of kaolin, talcum powder, and calcium carbonate; the particle size of the filler is 1-3 μm. The filler mainly plays the role of filling, enhancing strength and other performances, and reducing costs. Fillers with a smaller particle size range are selected to avoid defects such as voids and loose bonding in the expansion tank of the product due to excessive particle size, and to prevent surface irregularities. Smooth question.
在上述一种膨胀水箱密封性检测设备中,所述固化剂为乌洛托品、六亚甲基四胺中的一种或两种。由于热塑性酚醛树脂自身不具备固化的能力,因此需要加入固化剂乌洛托品和六亚甲基四胺,它们与酚醛树脂热熔的过程中均能分解出亚甲基,起交联作用,促使热塑性酚醛树脂固化。当然,其用量既不能太少也不能过量,太少,树脂固化交联程度不够,则制品膨胀水箱的强度等性能较低;过量,则会使树脂交联反应过度,存在较多的缺陷,产生明显脆性,也会造成制品膨胀水箱的强度、韧度等性能的下降。所以固化剂的加入量依据本发明热塑性酚醛树脂的量控制在上述范围内。In the above-mentioned expansion tank leak detection device, the curing agent is one or both of hexamethylenetetramine and hexamethylenetetramine. Since thermoplastic phenolic resin itself does not have the ability to cure, it is necessary to add curing agents urotropine and hexamethylenetetramine, which can decompose methylene during the process of melting with phenolic resin, and play a role in crosslinking. Accelerates the curing of thermoplastic phenolic resins. Of course, its dosage should neither be too little nor too much. If it is too little, the degree of curing and crosslinking of the resin will be insufficient, and the strength and other properties of the product expansion tank will be low; if it is too much, the crosslinking reaction of the resin will be excessive, and there will be many defects. The obvious brittleness will also cause the strength, toughness and other properties of the expansion tank of the product to decline. Therefore, the amount of the curing agent added is controlled within the above range according to the amount of the thermoplastic phenolic resin of the present invention.
另外,还可以加入0.5-1.5份的促进剂与固化剂配合使用,加快热塑性酚醛树脂与固化剂之间的交联反应,降低固化温度、缩短固化时间。促进剂优选氧化镁,粒径为1-3μm。In addition, 0.5-1.5 parts of accelerator can be added together with the curing agent to accelerate the cross-linking reaction between the thermoplastic phenolic resin and the curing agent, lower the curing temperature and shorten the curing time. The accelerator is preferably magnesium oxide, with a particle size of 1-3 μm.
在上述一种膨胀水箱密封性检测设备中,所述偶联剂为硅烷偶联剂、钛酸酯偶联剂中的一种或多种。偶联剂可以在纤维表面发生交换反应,也可与树脂发生反应,很好的溶解于树脂的表面,从而改善层间的粘结力,提高制品的剪切强度。In the above-mentioned expansion tank leak detection device, the coupling agent is one or more of a silane coupling agent and a titanate coupling agent. The coupling agent can undergo exchange reaction on the surface of the fiber, or react with the resin, and dissolve well on the surface of the resin, thereby improving the bonding force between layers and increasing the shear strength of the product.
此外,本发明还可以在膨胀水箱的制备原料玻璃钢复合材料中添加10-20份补强纤维,补强纤维的直径也为3-8μm,长度也为5-10mm。补强纤维可以为碳纤维、硼纤维、芳纶纤维、氧化铝纤维、碳化硅纤维中的一种或多种,这些高性能的补强纤维可以进一步增强本发明玻璃钢复合材料制品膨胀水箱的强度等性能。In addition, the present invention can also add 10-20 parts of reinforcing fibers to the glass fiber reinforced plastic composite material used for the preparation of the expansion tank. The diameter of the reinforcing fibers is also 3-8 μm and the length is also 5-10 mm. The reinforcing fiber can be one or more of carbon fiber, boron fiber, aramid fiber, alumina fiber, silicon carbide fiber, and these high-performance reinforcing fibers can further enhance the strength of the expansion tank of the FRP composite product of the present invention, etc. performance.
在上述一种膨胀水箱密封性检测设备中,所述膨胀水箱的制备方法包括以下步骤:In the above-mentioned expansion tank leak detection device, the preparation method of the expansion tank includes the following steps:
混配料:按上述膨胀水箱的组成成分及其重量份数称取原料,投入到高速混合机中混合均匀;Mixing ingredients: Weigh the raw materials according to the composition and parts by weight of the above-mentioned expansion tank, put them into a high-speed mixer and mix them evenly;
造粒:将上述混合均匀的物料投入到双螺杆挤出机喂料料斗,由喂料料斗喂入双螺杆挤出机中,从双螺杆挤出机的机头挤出,通过造粒机造粒得到粒料;Granulation: Put the above-mentioned uniformly mixed materials into the feeding hopper of the twin-screw extruder, feed them into the twin-screw extruder from the feeding hopper, extrude from the head of the twin-screw extruder, and pass through the granulator to produce pellets to obtain pellets;
注塑:将上述得到的粒料加入到注塑机的料筒中,加热到熔融状态,然后将熔融状态的原料经喷嘴注射到膨胀水箱的模具中,经保压、冷却成型、开模制得膨胀水箱。Injection molding: Add the pellets obtained above into the barrel of the injection molding machine, heat it to a molten state, and then inject the molten raw material into the mold of the expansion water tank through the nozzle, pressurize, cool and form, and open the mold to make the expansion water tank .
在上述一种膨胀水箱密封性检测设备中,所述造粒过程中,双螺杆挤出机温度设定在230-290℃,转速20-60r/min。In the above-mentioned expansion tank leak detection equipment, during the granulation process, the temperature of the twin-screw extruder is set at 230-290° C., and the rotation speed is 20-60 r/min.
在上述一种膨胀水箱密封性检测设备中,所述注塑过程中,喷嘴温度为250-300℃,模具温度为120-160℃,喷射压力为80-100MPa,喷射时间为3-8s,保压压力为50-70MPa,保压时间为30-80s,冷却时间为1-3min。In the above-mentioned expansion tank leak detection equipment, during the injection molding process, the nozzle temperature is 250-300°C, the mold temperature is 120-160°C, the injection pressure is 80-100MPa, the injection time is 3-8s, and the pressure holding time is 3-8s. The pressure is 50-70MPa, the holding time is 30-80s, and the cooling time is 1-3min.
在上述一种膨胀水箱密封性检测设备中,所述操作台二上设有晾晒装置,所述晾晒装置包括膨胀水箱固定座架、放置膨胀水箱固定座架上的用于固定膨胀水箱的固定座以及放置于固定座上,且等待晾晒的被检测后的膨胀水箱。In the above-mentioned expansion water tank sealing test equipment, the second operating platform is provided with a drying device, and the drying device includes an expansion tank fixing seat frame, and a fixing seat for fixing the expansion water tank placed on the expansion water tank fixing seat frame And the detected expansion water tank placed on the fixed seat and waiting to be dried.
本发明的另一个目的在于提供一种应用上述检测设备的检测方法,包括以下步骤:Another object of the present invention is to provide a detection method using the above-mentioned detection equipment, comprising the following steps:
装夹:把被检测膨胀水箱放置在水箱靠座上,将水管与被检测膨胀水箱对接,按下触摸屏上的启动按钮,气缸向下压住并压紧被检测膨胀水箱;Clamping: Place the detected expansion tank on the water tank seat, connect the water pipe to the detected expansion tank, press the start button on the touch screen, the cylinder presses down and compresses the detected expansion tank;
进水:开启手动球阀和密封阀,储水罐向被检测膨胀水箱注水直至达到设备预设的进水时间,此时设备会判断被检测膨胀水箱内的压力值,若压力值低于检测要求的最低压力,触摸屏上显示报警信息;若压力值高于最高设定值,则控制溢流阀开启,把多余的水排回水槽;Water intake: Open the manual ball valve and sealing valve, and the water storage tank will fill the detected expansion tank with water until the water intake time preset by the device is reached. At this time, the device will judge the pressure value in the detected expansion tank. If the pressure value is lower than the detection requirement If the pressure is higher than the maximum set value, the overflow valve will be controlled to open and the excess water will be drained back to the sink;
保压:关闭密封阀,并在预设的保压时间段内对被检测膨胀水箱内的压力值进行监控,若保压之后的压力值低于保压时间段内压力值5KPa,此时触摸屏上报警信息;Pressure holding: close the sealing valve, and monitor the pressure value in the expansion tank to be detected during the preset pressure holding time period. If the pressure value after the pressure holding is lower than the pressure value of 5KPa during the pressure holding time period, the touch screen will alarm information;
排水:检测完毕,关闭密封阀,关闭溢流阀,断开与膨胀水箱连接的水管,气缸恢复初始位置,将检测后的膨胀水箱置于晾晒装置上排水至水槽。Drainage: After the test, close the sealing valve, close the overflow valve, disconnect the water pipe connected to the expansion tank, restore the cylinder to its original position, and place the tested expansion tank on the drying device to drain to the sink.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1.本发明利用程序控制检测设备测试膨胀水箱密封性的过程,提高了检测精确性,通过向被检测膨胀水箱内注水,检测监控膨胀水箱内的实时压力来判断膨胀水箱是否存在泄露,并在触摸屏上显示检测结果,使用触摸屏是为了方便人机交互,这样大大缩减了检测时间,提高了检测效率。1. The present invention utilizes the process of program control testing equipment to test the tightness of the expansion tank, which improves the detection accuracy. By injecting water into the detected expansion tank, detecting and monitoring the real-time pressure in the expansion tank to determine whether there is leakage in the expansion tank, and The detection results are displayed on the touch screen, which is used to facilitate human-computer interaction, which greatly reduces the detection time and improves the detection efficiency.
2.本发明待检测的膨胀水箱由玻璃钢复合材料制成,质量轻,强度高,而且耐腐蚀性非常好,对大气、水和一般浓度的酸、碱、盐以及多种油类和溶剂都有较好的抵抗能力,完全可以代替钢材制备膨胀水箱,扩大了本发明膨胀水箱的应用范围。2. The expansion water tank to be tested in the present invention is made of fiberglass composite material, which is light in weight, high in strength, and very good in corrosion resistance. It has better resistance, can completely replace steel to prepare expansion water tanks, and expands the application range of the expansion water tanks of the present invention.
3.本发明制备膨胀水箱的玻璃钢复合材料配伍合理,制成能承受拉应力、弯曲、压缩和剪切应力的坚硬的膨胀水箱制品,且能大幅度提高制品膨胀水箱的工作温度,不会出现在高温下或者长期工作后温度升高使强度等性能出现明显下降的问题。3. The FRP composite materials used in the preparation of expansion tanks in the present invention have reasonable compatibility, and can be made into hard expansion tank products that can withstand tensile stress, bending, compression and shear stress, and can greatly increase the working temperature of the product expansion tank without occurrence of At high temperature or after long-term work, the temperature rises and the strength and other properties are obviously reduced.
4.本发明用玻璃钢复合材料制备膨胀水箱的工艺简单,一次成型,整体性好,与钢材等合金材料制备膨胀水箱相比,不需要进行金加工工艺,极大的节约了加工工序和加工刀具等设备费用,成本低,周期短,经济效果突出。4. In the present invention, the process of preparing the expansion water tank with the FRP composite material is simple, one-time forming, and the integrity is good. Compared with the preparation of the expansion water tank with alloy materials such as steel, no gold processing technology is required, which greatly saves the processing steps and processing tools And other equipment costs, low cost, short cycle, outstanding economic effect.
5.本发明膨胀水箱由玻璃钢复合材料一次成型制得,密封性非常好。5. The expansion water tank of the present invention is made of fiberglass composite material at one time, and has very good sealing performance.
附图说明Description of drawings
图1为本发明设备的爆炸图;Fig. 1 is the explosion diagram of equipment of the present invention;
图2为本发明检测的原理图。Fig. 2 is a principle diagram of the detection of the present invention.
图中:水箱100;机架200;夹具装置300;进水装置400;上面板210;下面板220;触摸屏211;操作台一221;操作台二222;气缸座310;气缸320;水箱靠座330;水槽410;水泵420;储水罐430;水管440;手动球阀450;密封阀460;溢流阀470;晾晒装置500;固定座架510;固定座520;In the figure: water tank 100; frame 200; fixture device 300; water inlet device 400; upper panel 210; lower panel 220; touch screen 211; console one 221; console two 222; cylinder seat 310; cylinder 320; 330; water tank 410; water pump 420; water storage tank 430; water pipe 440; manual ball valve 450; sealing valve 460; overflow valve 470;
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
如图1所示,一种膨胀水箱密封性检测设备,包括:多个待检测的膨胀水箱100、机架200、夹具装置300、进水组合400和晾晒装置500。As shown in FIG. 1 , an expansion tank leak detection device includes: a plurality of expansion tanks 100 to be tested, a frame 200 , a fixture device 300 , a water inlet assembly 400 and a drying device 500 .
机架200包括上面板210和下面板220,上面板210设有触摸屏211,所述下面板220包括操作台一221和操作台二222,所述操作台一221上设有夹具装置300。The frame 200 includes an upper panel 210 and a lower panel 220 , the upper panel 210 is provided with a touch screen 211 , the lower panel 220 includes a console 1 221 and a console 2 222 , and the console 1 221 is provided with a fixture device 300 .
夹具装置300包括安装于机架100上的气缸座310、安装于气缸座310上的气缸320以及设置于操作台一221上方且位于气缸320下端的水箱靠座330。The fixture device 300 includes a cylinder base 310 mounted on the frame 100 , a cylinder 320 mounted on the cylinder base 310 , and a water tank seat 330 located above the console 1 221 and at the lower end of the cylinder 320 .
进水装置400包括设置于下面板220内部的水槽410和水泵420,以及用于往膨胀水箱100内注水的储水罐430,所述水槽410和水泵420之间、水泵420和储水罐430之间以及水槽410和膨胀水箱100之间通过水管440连接,且储水罐430和膨胀水箱100之间安装有手动球阀450和密封阀460;水槽410和膨胀水箱100之间安装有电控制的溢流阀470,其中被检测的膨胀水箱100放置于水箱靠座330上,检测时,气缸320向下压紧膨胀水箱100,将水管440与膨胀水箱100对接,水泵420开始向膨胀水箱100内进水。The water inlet device 400 includes a water tank 410 and a water pump 420 arranged inside the lower panel 220, and a water storage tank 430 for filling water into the expansion tank 100, between the water tank 410 and the water pump 420, the water pump 420 and the water storage tank 430 Between the water tank 410 and the expansion tank 100 are connected by a water pipe 440, and a manual ball valve 450 and a sealing valve 460 are installed between the water storage tank 430 and the expansion tank 100; The overflow valve 470, wherein the tested expansion water tank 100 is placed on the water tank seat 330. During the detection, the cylinder 320 presses the expansion water tank 100 downward, connects the water pipe 440 with the expansion water tank 100, and the water pump 420 starts to flow into the expansion water tank 100. Ingress of water.
操作台二上设有晾晒装置500,晾晒装置500包括膨胀水箱100固定座架510、放置膨胀水箱固定座架510上的用于固定膨胀水箱100的固定座520以及放置于固定座520上,且等待晾晒的被检测后的膨胀水箱100。The operating platform 2 is provided with a drying device 500, and the drying device 500 includes a fixed seat frame 510 of the expansion tank 100, a fixed seat 520 for fixing the expansion water tank 100 placed on the fixed seat frame 510 of the expansion tank, and a fixed seat 520 placed on the fixed seat 520, and The detected expansion water tank 100 waiting to be dried.
如图2所示,本发明还提供了一种应用上述检测设备的检测方法:As shown in Figure 2, the present invention also provides a detection method using the above-mentioned detection equipment:
装夹:把被检测的膨胀水箱100放置在水箱靠座330上,将水管440与被检测膨胀水箱100对接,按下触摸屏211上的启动按钮,气缸320向下压住并压紧被检测膨胀水箱100;Clamping: place the detected expansion tank 100 on the water tank seat 330, connect the water pipe 440 with the detected expansion tank 100, press the start button on the touch screen 211, the cylinder 320 presses down and compresses the detected expansion water tank 100;
进水:开启手动球阀450和密封阀460,储水罐430向被检测膨胀水箱100注水直至达到设备预设的进水时间,此时设备会判断被检测膨胀水箱100内的压力值,若压力值低于检测要求的最低压力,触摸屏211上显示报警信息;若压力值高于最高设定值,则控制溢流阀470开启,把多余的水排回水槽410。Water intake: Open the manual ball valve 450 and the sealing valve 460, and the water storage tank 430 will fill the detected expansion tank 100 with water until the water intake time preset by the device is reached. At this time, the device will judge the pressure value in the detected expansion tank 100. If the pressure If the pressure value is lower than the minimum pressure required by the detection, an alarm message will be displayed on the touch screen 211;
保压:关闭密封阀460,并在预设的保压时间段内对被检测膨胀水箱100内的压力值进行监控,若保压之后的压力值低于保压时间段内压力值5KPa,则系统报警停机,此时触摸屏211上显示报警信息。Pressure holding: close the sealing valve 460, and monitor the pressure value in the expansion tank 100 within the preset pressure holding time period. If the pressure value after the pressure holding is lower than 5KPa during the pressure holding time period, then The system alarms and shuts down, and now the touch screen 211 displays alarm information.
排水:检测完毕,关闭密封阀460,关闭溢流阀470,断开与膨胀水箱100连接的水管440,气缸320恢复初始位置,将检测后的膨胀水箱100置于晾晒装置500上排水至水槽410。Drainage: After the test is completed, close the sealing valve 460, close the overflow valve 470, disconnect the water pipe 440 connected to the expansion tank 100, restore the cylinder 320 to its original position, and place the detected expansion tank 100 on the drying device 500 to drain to the water tank 410 .
本发明的实现是利用程序控制检测设备测试膨胀水箱密封性的过程,提高了检测精确性,通过向被检测膨胀水箱内注水,检测监控膨胀水箱内的实时压力来判断膨胀水箱是否存在泄露,并在触摸屏上显示检测结果,使用触摸屏是为了方便人机交互,这样大大缩减了检测时间,提高了检测效率。The realization of the present invention is to use the program to control the detection equipment to test the sealing of the expansion tank, which improves the detection accuracy. By injecting water into the detected expansion tank, detecting and monitoring the real-time pressure in the expansion tank to determine whether there is leakage in the expansion tank, and The detection results are displayed on the touch screen, which is used to facilitate human-computer interaction, which greatly reduces the detection time and improves the detection efficiency.
上述待检测的膨胀水箱由玻璃钢复合材料制成,玻璃钢复合材料主要由以下重量份数成分组成:热塑性酚醛树脂:20-40份,FB树脂:10-20份,玻璃纤维:40-60份,填料:5-15份,固化剂:1-3份,偶联剂:1-3份,防老剂:1-3份。其中玻璃纤维、填料以及促进剂、补强纤维均可以在添加有表面活性剂的液态低聚酚醛树脂浸润24-48小时后再与其它组分进行高速混合。The above-mentioned expansion tank to be tested is made of fiberglass composite material, and the fiberglass composite material is mainly composed of the following parts by weight: thermoplastic phenolic resin: 20-40 parts, FB resin: 10-20 parts, glass fiber: 40-60 parts, Filler: 5-15 parts, curing agent: 1-3 parts, coupling agent: 1-3 parts, anti-aging agent: 1-3 parts. Among them, the glass fiber, filler, accelerator and reinforcing fiber can be mixed with other components at high speed after soaking in the liquid oligomeric phenolic resin added with surfactant for 24-48 hours.
表1:本发明实施例1-5膨胀水箱的组成成分及其重量份数Table 1: Components and parts by weight of expansion tanks of Examples 1-5 of the present invention
实施例1:Example 1:
按表1中实施例1膨胀水箱的组成成分及其重量份数称取原料,原料中粉料的粒径为1-2微米,纤维的直径为3-5μm,长度为5-8mm,投入到高速混合机中混合均匀。然后将混合均匀的物料投入到双螺杆挤出机喂料料斗,由喂料料斗喂入双螺杆挤出机中,双螺杆挤出机温度设定在230-260℃,转速20r/min,从双螺杆挤出机的机头挤出,通过造粒机造粒得到粒料。Take the raw material by the composition and parts by weight of the expansion tank of Example 1 in Table 1, the particle diameter of the powder in the raw material is 1-2 micron, the diameter of the fiber is 3-5 μm, and the length is 5-8mm, drop into Mix well in a high-speed mixer. Then put the uniformly mixed material into the feeding hopper of the twin-screw extruder, and feed it into the twin-screw extruder from the feeding hopper. Extrude from the head of a twin-screw extruder, and granulate through a granulator to obtain pellets.
然后将得到的粒料加入到注塑机的料筒中,加热到熔融状态,并将熔融状态的原料经温度为250℃的喷嘴在压力为80MPa条件下喷射到膨胀水箱的模具中,喷射时间为8s,模具预先加热到120℃。最后在压力为50MPa条件下保压80s,冷却1min,成型、开模制得膨胀水箱。Then put the obtained pellets into the barrel of the injection molding machine, heat to the molten state, and spray the molten raw material into the mold of the expansion tank through a nozzle with a temperature of 250°C and a pressure of 80MPa, and the injection time is 8s , the mold is preheated to 120°C. Finally, keep the pressure for 80s under the condition of 50MPa, cool for 1min, form and open the mold to obtain the expansion tank.
实施例2:Example 2:
按表1中实施例2膨胀水箱的组成成分及其重量份数称取原料,原料中粉料的粒径为1-2微米,纤维的直径为4-6μm,长度为6-8mm,投入到高速混合机中混合均匀。然后将混合均匀的物料投入到双螺杆挤出机喂料料斗,由喂料料斗喂入双螺杆挤出机中,双螺杆挤出机温度设定在240-280℃,转速40r/min,从双螺杆挤出机的机头挤出,通过造粒机造粒得到粒料。Take by weighing raw material by the composition of embodiment 2 expansion tank in table 1 and parts by weight thereof, the particle diameter of powder in the raw material is 1-2 micron, and the diameter of fiber is 4-6 μ m, and length is 6-8mm, drops into Mix well in a high-speed mixer. Then put the uniformly mixed material into the feeding hopper of the twin-screw extruder, and feed it into the twin-screw extruder from the feeding hopper. Extrude from the head of a twin-screw extruder, and granulate through a granulator to obtain pellets.
然后将得到的粒料加入到注塑机的料筒中,加热到熔融状态,并将熔融状态的原料经温度为280℃的喷嘴在压力为90MPa条件下喷射到膨胀水箱的模具中,喷射时间为6s,模具预先加热到140℃。最后在压力为65MPa条件下保压50s,冷却2min,成型、开模制得膨胀水箱。Then put the obtained pellets into the barrel of the injection molding machine, heat to the molten state, and spray the molten raw material into the mold of the expansion tank through a nozzle with a temperature of 280°C and a pressure of 90 MPa, and the injection time is 6s. , the mold is preheated to 140°C. Finally, keep the pressure at 65MPa for 50s, cool for 2min, form and open the mold to obtain the expansion tank.
实施例3:Example 3:
按表1中实施例3膨胀水箱的组成成分及其重量份数称取原料,并称取0.5份促进剂氧化镁和10份补强碳纤维,原料中粉料的粒径为1-2微米,纤维的直径为4-6μm,长度为6-8mm,投入到高速混合机中混合均匀。然后将混合均匀的物料投入到双螺杆挤出机喂料料斗,由喂料料斗喂入双螺杆挤出机中,双螺杆挤出机温度设定在240-280℃,转速40r/min,从双螺杆挤出机的机头挤出,通过造粒机造粒得到粒料。Take the raw material by the composition and parts by weight of the expansion tank of Example 3 in Table 1, and take by weighing 0.5 parts of accelerator magnesium oxide and 10 parts of reinforcing carbon fiber. The particle diameter of the powder in the raw material is 1-2 microns, The diameter of the fiber is 4-6μm, the length is 6-8mm, put into the high-speed mixer and mix evenly. Then put the uniformly mixed material into the feeding hopper of the twin-screw extruder, and feed it into the twin-screw extruder from the feeding hopper. Extrude from the head of a twin-screw extruder, and granulate through a granulator to obtain pellets.
然后将得到的粒料加入到注塑机的料筒中,加热到熔融状态,并将熔融状态的原料经温度为280℃的喷嘴在压力为90MPa条件下喷射到膨胀水箱的模具中,喷射时间为6s,模具预先加热到140℃。最后在压力为65MPa条件下保压50s,冷却2min,成型、开模制得膨胀水箱。Then put the obtained pellets into the barrel of the injection molding machine, heat to the molten state, and spray the molten raw material into the mold of the expansion tank through a nozzle with a temperature of 280°C and a pressure of 90 MPa, and the injection time is 6s. , the mold is preheated to 140°C. Finally, keep the pressure at 65MPa for 50s, cool for 2min, form and open the mold to obtain the expansion tank.
实施例4:Example 4:
按表1中实施例4膨胀水箱的组成成分及其重量份数称取原料,并称取1份促进剂氧化镁和15份补强芳纶纤维,原料中粉料的粒径为2-3微米,纤维的直径为5-8μm,长度为7-9mm,投入到高速混合机中混合均匀。然后将混合均匀的物料投入到双螺杆挤出机喂料料斗,由喂料料斗喂入双螺杆挤出机中,双螺杆挤出机温度设定在250-290℃,转速50r/min,从双螺杆挤出机的机头挤出,通过造粒机造粒得到粒料。Weigh the raw materials according to the composition and parts by weight of the expansion tank of Example 4 in Table 1, and take by weighing 1 part of accelerator magnesium oxide and 15 parts of reinforcing aramid fiber. The particle size of the powder in the raw material is 2-3 Micron, the diameter of the fiber is 5-8 μm, and the length is 7-9mm, put it into a high-speed mixer and mix evenly. Then put the uniformly mixed material into the feeding hopper of the twin-screw extruder, and feed it into the twin-screw extruder from the feeding hopper. Extrude from the head of a twin-screw extruder, and granulate through a granulator to obtain pellets.
然后将得到的粒料加入到注塑机的料筒中,加热到熔融状态,并将熔融状态的原料经温度为280℃的喷嘴在压力为95MPa条件下喷射到膨胀水箱的模具中,喷射时间为5s,模具预先加热到150℃。最后在压力为68MPa条件下保压45s,冷却2min,成型、开模制得膨胀水箱。Then put the obtained pellets into the barrel of the injection molding machine, heat it to a molten state, and spray the molten raw material into the mold of the expansion tank through a nozzle with a temperature of 280°C and a pressure of 95MPa, and the injection time is 5s. , the mold is preheated to 150°C. Finally, keep the pressure for 45 seconds under the condition of 68 MPa, cool for 2 minutes, form and open the mold to obtain the expansion tank.
实施例5:Example 5:
按表1中实施例5膨胀水箱的组成成分及其重量份数称取原料,并称取1.5份促进剂氧化镁和20份补强碳化硅纤维,原料中粉料的粒径为2-3微米,纤维的直径为6-8μm,长度为8-10mm,投入到高速混合机中混合均匀。然后将混合均匀的物料投入到双螺杆挤出机喂料料斗,由喂料料斗喂入双螺杆挤出机中,双螺杆挤出机温度设定在240-290℃,转速60r/min,从双螺杆挤出机的机头挤出,通过造粒机造粒得到粒料。Weigh the raw materials according to the composition and parts by weight of the expansion tank of Example 5 in Table 1, and take by weighing 1.5 parts of accelerator magnesium oxide and 20 parts of reinforcing silicon carbide fibers. The particle diameter of the powder in the raw materials is 2-3 Micron, the diameter of the fiber is 6-8μm, and the length is 8-10mm, put it into a high-speed mixer and mix evenly. Then put the uniformly mixed material into the feeding hopper of the twin-screw extruder, and feed it into the twin-screw extruder from the feeding hopper. Extrude from the head of a twin-screw extruder, and granulate through a granulator to obtain pellets.
然后将得到的粒料加入到注塑机的料筒中,加热到熔融状态,并将熔融状态的原料经温度为300℃的喷嘴在压力为100MPa条件下喷射到膨胀水箱的模具中,喷射时间为3s,模具预先加热到160℃。最后在压力为70MPa条件下保压30s,冷却3min,成型、开模制得膨胀水箱。Then put the obtained pellets into the barrel of the injection molding machine, heat it to a molten state, and spray the molten raw material into the mold of the expansion tank through a nozzle with a temperature of 300°C and a pressure of 100 MPa, and the injection time is 3s. , the mold is preheated to 160°C. Finally, keep the pressure for 30s under the condition of 70MPa, cool for 3min, form and open the mold to obtain the expansion tank.
将本发明实施例1-5制得的膨胀水箱进行力学性能测试,测试结果如表2所示。The expansion tanks prepared in Examples 1-5 of the present invention were tested for mechanical properties, and the test results are shown in Table 2.
表2:本发明实施例1-5制得的膨胀水箱的力学性能测试结果Table 2: Mechanical performance test results of the expansion tank made in Examples 1-5 of the present invention
从表2可知,本发明采用配伍合理的玻璃钢复合材料制成的膨胀水箱力学性能优异,完全可以替代不锈钢等合金材料制成的膨胀水箱,而且质量轻,耐腐蚀性好,制备工艺简单、周期短、成本低,通过一次成型,整体性好,密封性优异,经济效果突出。As can be seen from Table 2, the expansion tank made of reasonable FRP composite material in the present invention has excellent mechanical properties, can completely replace the expansion tank made of alloy materials such as stainless steel, and is light in weight, good in corrosion resistance, simple in preparation process and cycle time Short, low cost, through one-time molding, good integrity, excellent sealing, and outstanding economic effect.
将本发明实施例1-5制得的膨胀水箱采用本发明膨胀水箱密封性检测设备及其检测方法测试其密封性能,均达到了测试要求,密封效果突出。The expansion water tanks prepared in Examples 1-5 of the present invention were tested for their sealing performance by using the expansion tank sealing performance testing equipment and testing method of the present invention, all of which met the test requirements and had outstanding sealing effects.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
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