CN104197926B - A kind of robot navigation device of use active vision mode - Google Patents
A kind of robot navigation device of use active vision mode Download PDFInfo
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- CN104197926B CN104197926B CN201410383590.0A CN201410383590A CN104197926B CN 104197926 B CN104197926 B CN 104197926B CN 201410383590 A CN201410383590 A CN 201410383590A CN 104197926 B CN104197926 B CN 104197926B
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Abstract
本发明提供一种移动机器人导航装置,该装置主要包括双目图像传感器模块、扫描激光线投射模块、三路可调光源模块、控制电路模块。该装置基于双目主动视觉,可用于狭窄非结构化空间的移动机器人自主避障导航任务。本装置的所有设备的电源和控制信号都由控制电路模块控制,简单高效。该移动机器人导航装置体积小、重量轻、基于主动视觉,特别适合在狭窄非结构化空间机器人导航任务中使用。该装置能够获取较高密度的三维重建点云,采用双目视觉定位精度高。此外,该装置具有结构稳定、控制简单高效的优点。
The invention provides a mobile robot navigation device, which mainly includes a binocular image sensor module, a scanning laser line projection module, a three-way adjustable light source module, and a control circuit module. The device is based on binocular active vision and can be used for autonomous obstacle avoidance navigation tasks for mobile robots in narrow unstructured spaces. The power supply and control signals of all equipment in the device are controlled by the control circuit module, which is simple and efficient. This mobile robot navigation device is small, lightweight and based on active vision, which is especially suitable for use in narrow unstructured space robot navigation tasks. The device can obtain high-density three-dimensional reconstruction point cloud, and adopts binocular vision with high positioning accuracy. In addition, the device has the advantages of stable structure, simple and efficient control.
Description
技术领域technical field
本发明涉及一种机器人导航装置,特别涉及一种用于狭窄非结构化空间的基于主动视觉的机器人导航装置基于主动视觉的机器人导航装置。The invention relates to a robot navigation device, in particular to an active vision-based robot navigation device for narrow unstructured spaces.
背景技术Background technique
通常,自主导航作为移动机器人领域的核心研究内容之一,是实现机器人智能化、实用化的一项关键技术。在众多导航方式中,双目视觉导航最能接近人类双眼视觉,通过视觉传感器获取环境信息并进一步得到空间深度信息具有信息丰富、非接触、适用领域广泛的优势,在移动机器人领域越来越受到人们重视。Generally, autonomous navigation, as one of the core research contents in the field of mobile robots, is a key technology to realize the intelligence and practicality of robots. Among the many navigation methods, binocular vision navigation is the closest to human binocular vision. Obtaining environmental information through visual sensors and further obtaining spatial depth information has the advantages of rich information, non-contact, and wide application fields. It is becoming more and more popular in the field of mobile robots. People value.
视觉导航依赖于对环境特征所对应的视觉图像中特征点的提取、匹配,因狭窄非结构空间中自然特征存在光照变化、遮挡、纹理特征不明显等原因,基于自然特征的被动视觉导航能够获得的特征点较稀疏,可靠性不高。主动视觉方式利用投射装置作为辅助向目标物投射具有一定形态光模板,具有重建精度高、受控性强的特点。现有的主动视觉装置主要依赖投影仪向目标物投射点阵列、散斑、线结构光、面结构光等光模板,存在投影装置体积大,重量重的缺点,无法适用于狭窄空间移动机器人导航任务中。Visual navigation relies on the extraction and matching of feature points in visual images corresponding to environmental features. Due to the reasons such as illumination changes, occlusion, and inconspicuous texture features in natural features in narrow unstructured spaces, passive visual navigation based on natural features can obtain The feature points are sparse and the reliability is not high. The active vision method uses the projection device as an auxiliary to project a light template with a certain shape to the target, which has the characteristics of high reconstruction accuracy and strong controllability. Existing active vision devices mainly rely on projectors to project light templates such as point arrays, speckles, line-structured light, and surface-structured light to the target. The projection device has the disadvantages of large volume and heavy weight, and cannot be used for mobile robot navigation in narrow spaces. on task.
因此,需要一种能有效地解决上述问题,即能够用于狭窄非结构化空间的基于主动视觉的机器人导航装置。Therefore, there is a need for an active vision-based robot navigation device that can effectively solve the above problems, that is, can be used in narrow unstructured spaces.
发明内容Contents of the invention
本发明的目的在于提供一种基于双目主动视觉的小型导航装置,该装置能够投射扫描激光线作为人工特征辅助双目视觉系统进行特征提取、匹配、三维重建等任务,实现移动机器人在未知狭窄非结构空间中自主导航。该装置具有体积小、重量轻、安装简单,受控性强、三维重建点云密集的特点。The purpose of the present invention is to provide a small navigation device based on binocular active vision, which can project and scan laser lines as artificial features to assist the binocular vision system to perform tasks such as feature extraction, matching, and three-dimensional reconstruction, so as to realize mobile robots in unknown narrow areas. Autonomous navigation in unstructured spaces. The device has the characteristics of small size, light weight, simple installation, strong controllability, and dense 3D reconstruction point cloud.
本发明的用于狭窄非结构化空间的基于主动视觉的双目机器人导航装置,包括:双目图像传感器模块,所述双目图像传感器模块包括第一高精度微型机头分离式工业相机和第二高精度微型机头分离式工业相机,所述第一高精度微型机头分离式工业相机和第二高精度微型机头分离式工业相机安装在相机支撑架上,其成像元件的轴向轴线设置为彼此平行;扫描激光线投射模块,所述扫描激光线投射模块包括电机、减速箱、绝对编码器、直角棱镜及棱镜卡具、微型半导体激光器及激光器卡具,所述电机作为动力输出装置,其输出轴作为所述减速箱的输入轴,所述减速箱的输出轴一端安装有所述绝对编码器,另一端穿过所述第一高精度微型机头分离式工业相机和第二高精度微型机头分离式工业相机之间在其上方安装有棱镜卡具,所述直角棱镜以过盈配合的方式安装在所述棱镜卡具上,所述激光器卡具以间隙配合的方式安装在所述减速箱上,所述微型半导体激光器安装在所述激光器卡具上;可调照明光源模块,设置在所述第一高精度微型机头分离式工业相机和所述第二高精度微型机头分离式工业相机的前端,包括“∞”字形基板以及设置在所述基板上的多个光源;控制电路模块,所述控制电路模块包括所述双目图像传感器模块、所述扫描激光线投射模块、以及所述可调照明光源模块各自驱动电路。The active vision-based binocular robot navigation device for narrow unstructured spaces of the present invention includes: a binocular image sensor module, the binocular image sensor module includes the first high-precision miniature head-separated industrial camera and the second Two high-precision miniature head-separated industrial cameras, the first high-precision miniature head-separated industrial camera and the second high-precision miniature head-separated industrial camera are installed on the camera support frame, and the axial axis of the imaging element Set to be parallel to each other; scanning laser line projection module, the scanning laser line projection module includes a motor, a gear box, an absolute encoder, a rectangular prism and a prism fixture, a micro-semiconductor laser and a laser fixture, and the motor is used as a power output device , the output shaft is used as the input shaft of the reduction box, the absolute encoder is installed at one end of the output shaft of the reduction box, and the other end passes through the first high-precision miniature head-separated industrial camera and the second high-precision A prism fixture is installed above the precision micro-head separation industrial cameras, the right-angle prism is installed on the prism fixture in an interference fit manner, and the laser fixture is installed on the prism fixture in a clearance fit manner. On the reduction box, the micro-semiconductor laser is installed on the laser fixture; the adjustable lighting source module is arranged on the first high-precision micro-head separation industrial camera and the second high-precision micro-computer The front end of the head-separated industrial camera includes a "∞"-shaped substrate and a plurality of light sources arranged on the substrate; a control circuit module, which includes the binocular image sensor module, the scanning laser line projection The module and the adjustable lighting source module each drive a circuit.
优选地,所述相机支撑架固定有两个套筒,所述第一高精度微型机头分离式工业相机和第二高精度微型机头分离式工业相机的头部分别安装在两个套筒中,通过紧固螺丝固紧。Preferably, the camera support frame is fixed with two sleeves, and the heads of the first high-precision miniature head-separated industrial camera and the second high-precision miniature head-separated industrial camera are installed on the two sleeves respectively. , fasten with the set screw.
优选地,所述电机的电机轴以一定角速度作正向、反向旋转运动。Preferably, the motor shaft of the motor performs forward and reverse rotation at a certain angular velocity.
优选地,所述导航装置的整体尺寸不超过90x90x100mm。Preferably, the overall size of the navigation device does not exceed 90x90x100mm.
优选地,所述导航装置通过法兰盘安装在对应机器人的法兰盘上。Preferably, the navigation device is installed on the flange of the corresponding robot through a flange.
优选地,所述微型半导体激光器为微型可调一字线激光器,其发射的光线横截面为一字型激光条。Preferably, the micro-semiconductor laser is a micro-tunable line laser, and the cross-section of the light emitted by it is a line-shaped laser bar.
优选地,所述电机为步进电机或伺服电机,用于控制电机轴的转动速度和转动方向。Preferably, the motor is a stepper motor or a servo motor, which is used to control the rotation speed and direction of the motor shaft.
优选地,所述可调照明光源模块中的基板为铝质材料。Preferably, the substrate in the adjustable lighting source module is made of aluminum.
优选地,所述绝对编码器包括光电码盘和光电对管,所述光电码盘在所述光电对管的中间缝隙通过。Preferably, the absolute encoder includes a photoelectric code disk and a photoelectric pair tube, and the photoelectric code disk passes through a middle gap of the photoelectric pair tube.
优选地,所述减速箱包括一齿轮组,所述齿轮组包括2组双联齿轮,第一组双联齿轮中大轮为蜗轮,小轮为直齿轮,第二组双联齿轮中大轮和小轮都为直齿轮。应当理解,前述大体的描述和后续详尽的描述均为示例性说明和解释,并不应当用作对本发明所要求保护内容的限制。Preferably, the reduction box includes a gear set, the gear set includes 2 sets of dual gears, the large wheel in the first set of dual gears is a worm gear, the small wheel is a spur gear, and the large wheel in the second set of dual gears And steamboat all are spur gears. It should be understood that both the foregoing general description and the following detailed description are exemplary illustrations and explanations, and should not be used as limitations on the claimed content of the present invention.
附图说明Description of drawings
参考随附的附图,本发明更多的目的、功能和优点将通过本发明实施方式的如下描述得以阐明,其中:With reference to the accompanying drawings, more objects, functions and advantages of the present invention will be clarified through the following description of the embodiments of the present invention, wherein:
图1a示意性地示出了根据本发明的能够用于狭窄非结构化空间的基于主动视觉的机器人导航装置的结构示意图。Fig. 1a schematically shows the structure of an active vision-based robot navigation device that can be used in narrow unstructured spaces according to the present invention.
图1b示意性地示出了根据本发明一个实施例的扫描激光线投射模块中减速箱的结构图。Fig. 1b schematically shows a structure diagram of a reduction box in a scanning laser line projection module according to an embodiment of the present invention.
图2示意性示出本发明的机器人导航装置的双目视觉传感器模块的结构示意图。Fig. 2 schematically shows the structural diagram of the binocular vision sensor module of the robot navigation device of the present invention.
图3a示意性示出本发明的扫描激光线投射模块的整体结构示意图。Fig. 3a schematically shows the overall structure of the scanning laser line projection module of the present invention.
图3b示意性示出本发明的扫描激光线投射模块的电机和减速箱内部的具体结构示意图。Fig. 3b schematically shows the specific structure inside the motor and the reduction box of the scanning laser line projection module of the present invention.
图3c示意性示出本发明的扫描激光线投射模块的电机、减速箱以及绝对编码器的具体结构示意图。Fig. 3c schematically shows the specific structure diagram of the motor, reduction box and absolute encoder of the scanning laser line projection module of the present invention.
图3d示意性出了本发明的绝对编码器工作原理示意图。Fig. 3d schematically shows a schematic diagram of the working principle of the absolute encoder of the present invention.
图4示意性示出本发明的扫描激光线投射模块的减速箱凹形轨道的局部结构放大示意图。Fig. 4 schematically shows an enlarged partial structure of the concave track of the reduction box of the scanning laser line projection module of the present invention.
图5示意性示出本发明的机器人导航装置的激光器卡的结构示意图。Fig. 5 schematically shows the structure diagram of the laser card of the robot navigation device of the present invention.
图6a示意性示出本发明的机器人导航装置的扫描激光线投射模块的俯视结构示意图。Fig. 6a schematically shows a schematic top view of the scanning laser line projection module of the robot navigation device of the present invention.
图6b示意性示出微型可调线形激光器中心线与减速箱中心线的夹角β的计算方法示意图。Fig. 6b schematically shows a calculation method of the angle β between the centerline of the micro-tunable linear laser and the centerline of the gear box.
图7示意性示出本发明的机器人导航装置的可调照明光源模块的结构示意图。Fig. 7 schematically shows the structure diagram of the adjustable illumination light source module of the robot navigation device of the present invention.
具体实施方式detailed description
通过参考示范性实施例,本发明的目的和功能以及用于实现这些目的和功能的方法将得以阐明。然而,本发明并不受限于以下所公开的示范性实施例;可以通过不同形式来对其加以实现。说明书的实质仅仅是帮助相关领域技术人员综合理解本发明的具体细节。The objects and functions of the present invention and methods for achieving the objects and functions will be clarified by referring to the exemplary embodiments. However, the present invention is not limited to the exemplary embodiments disclosed below; it can be implemented in various forms. The essence of the description is only to help those skilled in the relevant art comprehensively understand the specific details of the present invention.
在下文中,将参考附图描述本发明的实施例。在附图中,相同的附图标记代表相同或类似的部件,或者相同或类似的步骤。Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the drawings, the same reference numerals represent the same or similar components, or the same or similar steps.
图1a示意性地示出了根据本发明的能够用于狭窄非结构化空间的基于主动视觉的机器人导航装置100的结构示意图。根据本发明的一种狭窄非结构化空间基于主动视觉的双目机器人导航装置100包括用于感测图像的双目图像传感器模块、用于通过发射激光成像的扫描激光线投射模块、用于投射照明光源用的可调光源模块、以及控制电路模块。Fig. 1a schematically shows the structure of an active vision-based robot navigation device 100 that can be used in narrow unstructured spaces according to the present invention. A binocular robot navigation device 100 based on active vision in a narrow unstructured space according to the present invention includes a binocular image sensor module for sensing images, a scanning laser line projection module for imaging by emitting laser light, and a projection module for projecting An adjustable light source module and a control circuit module for lighting sources.
具体地,如图1a所示,根据本发明的机器人导航装置100通过位于导航装置一侧的法兰盘1050作为连接件,安装在机器人对应的法兰盘(图1中未示出)上。支架1060通过螺栓安装在所述法兰盘1050上,起支撑上述基于主动视觉的机器人导航装置100的作用。优选地,所述机器人导航装置100的整体尺寸不超过90×90×100mm。Specifically, as shown in FIG. 1a, the robot navigation device 100 according to the present invention is installed on a corresponding flange of the robot (not shown in FIG. 1 ) by using a flange 1050 on one side of the navigation device as a connecting piece. The bracket 1060 is installed on the flange 1050 through bolts, and plays a role of supporting the above-mentioned active vision-based robot navigation device 100 . Preferably, the overall size of the robot navigation device 100 does not exceed 90×90×100 mm.
所述双目机器人导航装置100包括双目图像传感器模块用于通过传感器感测机器人所处的位置,具体地,通过感测机器人行进方向上的特定成像从而判断机器人所在的位置。根据本发明的一个实施例,所述双目图像传感器模块包括2台高精度微型机头分离式工业相机以及连接二者的相机支撑架。2台高精度微型机头分离式工业相机分别为第一高精度微型机头分离式工业相机1011和第二高精度微型机头分离式工业相机1012。优选地,所述第一高精度微型机头分离式工业相机1011和第二高精度微型机头分离式工业相机1012的性能参数选择为完全相同,其成像元件的轴向轴线设置为彼此平行。所述2台相机各自安装在相机支撑架1070上,所述相机支撑架1070安装在所述支架1060上。所述2台相机能实时采集环境图像并将图像信息传送给处理系统。The binocular robot navigation device 100 includes a binocular image sensor module for sensing the position of the robot through the sensor, specifically, judging the position of the robot by sensing specific imaging in the direction of travel of the robot. According to an embodiment of the present invention, the binocular image sensor module includes two high-precision miniature head-separated industrial cameras and a camera support frame connecting them. The two high-precision micro-head detachable industrial cameras are the first high-precision micro-head detachable industrial camera 1011 and the second high-precision micro-head detachable industrial camera 1012 . Preferably, the performance parameters of the first high-precision micro-head detachable industrial camera 1011 and the second high-precision micro-head detachable industrial camera 1012 are selected to be identical, and the axial axes of their imaging elements are set to be parallel to each other. Each of the two cameras is mounted on a camera support frame 1070 , and the camera support frame 1070 is mounted on the bracket 1060 . The two cameras can collect environmental images in real time and transmit the image information to the processing system.
所述双目机器人导航装置100还包括扫描激光线投射模块,用于向所述机器人行进的方向上投射激光从而成像,以便由上述双目图像传感器模块进行感测。根据本发明的一个实施例,所述扫描激光线投射模块位于第一高精度微型机头分离式工业相机1011和第二高精度微型机头分离式工业相机1012底部和之间,包括电机1021、减速箱1022、绝对编码器1023(参见图1b)、直角棱镜1024及棱镜卡具1025、微型半导体激光器1026(投射线型激光)及激光器卡具1027。减速箱1022安装在所述支架1060上,电机1021安装在所述减速箱1022上,作为动力源。上述电机1021作为动力输出装置,其电机轴以一定角速度作正向、反向旋转运动。所述减速箱1022的输入轴为上述电机1021的输出轴。The binocular robot navigation device 100 also includes a scanning laser line projection module, which is used to project laser light in the direction of the robot's travel to form an image, so as to be sensed by the above binocular image sensor module. According to an embodiment of the present invention, the scanning laser line projection module is located at the bottom and between the first high-precision micro-head detachable industrial camera 1011 and the second high-precision micro-head detachable industrial camera 1012, including a motor 1021, Gearbox 1022, absolute encoder 1023 (see Figure 1b), rectangular prism 1024 and prism fixture 1025, micro-semiconductor laser 1026 (projection line laser) and laser fixture 1027. The reduction box 1022 is installed on the bracket 1060, and the motor 1021 is installed on the reduction box 1022 as a power source. The above-mentioned motor 1021 is used as a power output device, and its motor shaft rotates forward and reverse at a certain angular velocity. The input shaft of the reduction box 1022 is the output shaft of the motor 1021 .
优选地,本实施例中的电机1021可采用步进电机或伺服电机,能够控制电机轴的转动速度和转动方向。本装置的电机通过电机驱动器来驱动,并通过单片机或运动控制板卡来控制电机轴的运动。Preferably, the motor 1021 in this embodiment can be a stepper motor or a servo motor, which can control the rotation speed and rotation direction of the motor shaft. The motor of the device is driven by a motor driver, and the movement of the motor shaft is controlled by a single-chip microcomputer or a motion control board.
图1b示意性地示出了根据本发明一个实施例的扫描激光线投射模块中减速箱的结构图。如图1b所示,所述减速箱1022的输出轴3070一端安装有绝对编码器1023,另一端穿过第一高精度微型机头分离式工业相机1011和第二高精度微型机头分离式工业相机1012之间在其上方安装有棱镜卡具1025,上述直角棱镜1024以过盈配合的方式安装在棱镜卡具1025上。Fig. 1b schematically shows a structure diagram of a reduction box in a scanning laser line projection module according to an embodiment of the present invention. As shown in Figure 1b, an absolute encoder 1023 is installed at one end of the output shaft 3070 of the reduction box 1022, and the other end passes through the first high-precision micro-head detachable industrial camera 1011 and the second high-precision micro-head detachable industrial camera 1011. A prism fixture 1025 is installed above the cameras 1012, and the rectangular prism 1024 is mounted on the prism fixture 1025 in an interference fit manner.
如图1a所示,所述激光器卡具1027以间隙配合的方式安装在上述减速箱1022的双面凹形导轨3100(参见图3a)上,并且通过紧固螺栓固紧。所述微型半导体激光器1026安装在激光器卡具1027上,并以紧固螺丝固紧。As shown in FIG. 1 a , the laser fixture 1027 is installed on the double-sided concave guide rail 3100 (see FIG. 3 a ) of the above-mentioned reduction box 1022 in a loose fit manner, and is fastened by fastening bolts. The micro-semiconductor laser 1026 is installed on the laser fixture 1027 and fastened with fastening screws.
在所述扫描激光线投射模块运行过程中,电机1021的电机轴旋转运动作为输入,经过减速箱1022转换成减速箱输出轴及其所夹持的直角棱镜1024的偏转运动。微型半导体激光器1026投射的线型光线经过直角棱镜1024折反射后形成在一定角度范围内往返扫描的激光线。第一高精度微型机头分离式工业相机1011和第二高精度微型机头分离式工业相机1012分别采集激光线所成的图像,并将图像送入控制单元进行分析,从而感测得知机器人所在的位置。During the operation of the scanning laser line projection module, the rotational motion of the motor shaft of the motor 1021 is used as an input, which is converted into the deflection motion of the output shaft of the gear box and the right-angle prism 1024 held by the gear box 1022 through the gear box 1022 . The linear light projected by the micro-semiconductor laser 1026 is refracted and reflected by the rectangular prism 1024 to form a laser line that scans back and forth within a certain angle range. The first high-precision micro-head detachable industrial camera 1011 and the second high-precision micro-head detachable industrial camera 1012 respectively collect the images formed by the laser line, and send the images to the control unit for analysis, so as to sense the robot location.
优选地,本实施例选用的微型半导体激光器1026为微型可调焦一字线激光器,其发射的光线横截面为一字型激光条,激光器可根据工作距离调焦,使在工作距离上的一字激光光条最细,亮度最均匀。激光器的位置调教应保持与本实施例中的基于主动视觉的机器人导航装置100的中心轴线成所需的角度。Preferably, the micro-semiconductor laser 1026 selected in this embodiment is a miniature adjustable-focus inline laser, and the cross-section of the light emitted by it is an inline-shaped laser bar. The laser light bar is the thinnest and the brightness is the most uniform. The position adjustment of the laser should maintain a required angle with the central axis of the active vision-based robot navigation device 100 in this embodiment.
优选地,本实施例中的一字型激光条采用三维重建点云技术,具体是激光光条投射装置工作时投射扫描光条,在光条扫描过程中双目相机不断采集图像(大约400~800帧图像)。软件算法对每张图进行处理,提取每张2维图的激光光条中心线,然后左右相机对应处理后的图像进行匹配、三维重建,获得激光光条中心线的三维空间坐标(几百个点),对400~800对图像对进行上述算法就获得一块空间区域的点云三维坐标(几万个点)。Preferably, the in-line laser bar in this embodiment adopts the three-dimensional reconstruction point cloud technology, specifically, when the laser light bar projecting device is working, it projects and scans the light bar, and the binocular camera continuously collects images (about 400~ 800 frame images). The software algorithm processes each picture, extracts the center line of the laser light bar of each 2D picture, and then performs matching and three-dimensional reconstruction on the left and right cameras corresponding to the processed images to obtain the three-dimensional space coordinates of the center line of the laser light bar (hundreds of points), and the above algorithm is performed on 400-800 pairs of images to obtain the three-dimensional coordinates of a point cloud (tens of thousands of points) in a spatial area.
所述机器人导航装置100还包括用于投射照明光源用的可调光源模块。根据本发明的一个实施例,可调光源模块设置在第一高精度微型机头分离式工业相机1011和第二高精度微型机头分离式工业相机1012的前端,为一个“∞”字形3路可调光源模块,该模块基板7020为一块“∞”字形铝基板,卡装在第一高精度微型机头分离式工业相机1011和第二高精度微型机头分离式工业相机1012的前端,多个光源7010分别分布在第一高精度微型机头分离式工业相机1011和第二高精度微型机头分离式工业相机1012的镜头周围。The robot navigation device 100 also includes an adjustable light source module for projecting a lighting source. According to an embodiment of the present invention, the adjustable light source module is arranged at the front end of the first high-precision miniature head-separated industrial camera 1011 and the second high-precision miniature head-separated industrial camera 1012, and is a "∞"-shaped 3-way Adjustable light source module, the module substrate 7020 is a "∞"-shaped aluminum substrate, which is clamped on the front ends of the first high-precision micro-head detachable industrial camera 1011 and the second high-precision micro-head detachable industrial camera 1012. A light source 7010 is respectively distributed around the lenses of the first high-precision miniature head-separated industrial camera 1011 and the second high-precision miniature head-separated industrial camera 1012 .
所述机器人导航装置100还包括控制电路模块,所述控制电路模块包括双目图像传感器模块、扫描激光线投射模块、以及可调光源模块各自的驱动电路,用户可以通过上位机控制各驱动电路的供电。The robot navigation device 100 also includes a control circuit module, the control circuit module includes a binocular image sensor module, a scanning laser line projection module, and the respective driving circuits of the adjustable light source module, and the user can control the driving circuits of each driving circuit through a host computer. powered by.
图2是根据本发明的双目机器人导航装置中的双目视觉传感器模块的具体结构示意图。Fig. 2 is a schematic structural diagram of a binocular vision sensor module in a binocular robot navigation device according to the present invention.
如图2所示,双目视觉传感器模块包括2台高精度微型机头分离式工业相机1011和1012以及连接二者的相机支撑架。所述的相机支撑架包括分别容纳高精度微型机头分离式工业相机1011和1012的套筒2010和套筒2020,以及连接两个套筒的“凹”字形连接部2030。套筒2010和套筒2020对称分布,高精度微型机头分离式工业相机1011和高精度微型机头分离式工业相机1012分别安装在所述套筒2010和套筒2020中,并通过紧固螺旋2041和2042固紧。As shown in Figure 2, the binocular vision sensor module includes two high-precision miniature head-separated industrial cameras 1011 and 1012 and a camera support frame connecting the two. The camera support frame includes a sleeve 2010 and a sleeve 2020 for respectively accommodating the high-precision micro-head detachable industrial cameras 1011 and 1012, and a "concave"-shaped connection part 2030 connecting the two sleeves. The sleeve 2010 and the sleeve 2020 are symmetrically distributed, and the high-precision micro-head detachable industrial camera 1011 and the high-precision micro-head detachable industrial camera 1012 are installed in the sleeve 2010 and the sleeve 2020 respectively, and are tightened by the fastening screw. 2041 and 2042 are fastened.
优选地,本实施例中的2台高精度微型机头分离式工业相机安装位置在同一水平面上保持平行,并且两台相机位置以过本实施例中的基于主动视觉的机器人导航装置中心线的垂直面为对称面对称。Preferably, the installation positions of the two high-precision miniature head-separated industrial cameras in this embodiment are kept parallel on the same horizontal plane, and the positions of the two cameras pass the centerline of the active vision-based robot navigation device in this embodiment. The vertical plane is symmetrical to the plane of symmetry.
图3a-图3d是根据本发明的双目机器人导航装置中的扫描激光线投射模块的具体结构示意图。其中图3a为扫描激光线投射模块的整体结构示意图,图3b为扫描激光线投射模块的电机和减速箱内部的具体结构示意图,图3c为扫描激光线投射模块的电机、减速箱以及绝对编码器的具体结构示意图,图3d示出了绝对编码器工作原理示意图。3a-3d are schematic structural diagrams of the scanning laser line projection module in the binocular robot navigation device according to the present invention. Among them, Fig. 3a is a schematic diagram of the overall structure of the scanning laser line projection module, Fig. 3b is a schematic diagram of the specific structure inside the motor and the gearbox of the scanning laser line projection module, and Fig. 3c is a schematic diagram of the motor, gearbox and absolute encoder of the scanning laser line projection module A schematic diagram of the specific structure, and Fig. 3d shows a schematic diagram of the working principle of the absolute encoder.
如图3a所示,根据本发明的扫描激光线投射模块包括电机1021、减速箱1022、绝对编码器1023(参见图1b)、直角棱镜1024及棱镜卡具1025、微型半导体激光器1026(用于投射线性激光)及激光器卡具1027。As shown in Figure 3a, the scanning laser line projection module according to the present invention includes a motor 1021, a reduction box 1022, an absolute encoder 1023 (see Figure 1b), a rectangular prism 1024, a prism fixture 1025, and a micro semiconductor laser 1026 (for projection linear laser) and laser fixture 1027.
所述电机1021作为动力输出装置,其电机轴以一定角速度作正向、反向旋转运动。电机1021的输出轴3010与蜗杆3020通过过盈配合装配在一起作为动力轴。The motor 1021 is used as a power output device, and its motor shaft rotates forward and reverse at a certain angular velocity. The output shaft 3010 of the motor 1021 and the worm 3020 are assembled together through interference fit as a power shaft.
减速箱1022的减速箱壳体3080起支撑和保护作用。减速箱1022的输出轴3070通过轴承3090安装在减速箱壳体3080上,避免与减速箱壳体3080因直接接触而产生较大摩擦力。减速箱输出轴3070另一端与绝对绝对编码器(图3a中未示出)连接,绝对编码器的输出码值反馈给控制器实现对棱镜卡具1025及直角棱镜1024转动角度的闭环控制。微型半导体激光器1026安装在激光器卡具1027上,激光器卡具1027安装在凹形轨道1080上,并通过紧固螺栓固紧。The reduction box housing 3080 of the reduction box 1022 plays a role of support and protection. The output shaft 3070 of the reduction box 1022 is installed on the reduction box casing 3080 through the bearing 3090, so as to avoid the large frictional force due to direct contact with the reduction box casing 3080. The other end of the output shaft 3070 of the reduction box is connected to an absolute encoder (not shown in FIG. 3 a ), and the output code value of the absolute encoder is fed back to the controller to realize closed-loop control of the rotation angle of the prism fixture 1025 and the right-angle prism 1024. The micro-semiconductor laser 1026 is installed on the laser fixture 1027, and the laser fixture 1027 is installed on the concave track 1080, and is fastened by fastening bolts.
如图3b所示,示出了扫描激光线投射模块的电机和减速箱内部的具体结构示意图。所述的减速箱1022中的齿轮为一齿轮组,所述齿轮组包括2组双联齿轮,第一组双联齿轮大轮为蜗轮3030,小轮为直齿轮3040。第二组双联齿轮大轮3050和小轮3060都为直齿轮。As shown in FIG. 3 b , it shows a schematic diagram of the specific structure inside the motor and the reduction box of the scanning laser line projection module. The gear in the reduction box 1022 is a gear set, and the gear set includes 2 sets of double gears, the first set of double gears has a worm gear 3030 as its large wheel and a spur gear 3040 as its small wheel. The second group of double gear bull wheel 3050 and the small wheel 3060 are all spur gears.
齿轮组传动过程为:电机轴3010带动蜗杆3020转动,蜗杆的转动带动第一组双联齿轮的蜗轮3030转动,同时第一组双联齿轮的小轮3040(直齿轮)带动第二组级联齿轮的大轮3050转动。第二组双联齿轮与输出轴3070通过销键连接,因而第二组双联齿轮的转动带动减速箱输出轴3070转动。The transmission process of the gear set is: the motor shaft 3010 drives the worm 3020 to rotate, the rotation of the worm drives the worm wheel 3030 of the first set of double gears to rotate, and at the same time the small wheel 3040 (spur gear) of the first set of double gears drives the second set of cascade The bull wheel 3050 of the gear rotates. The second group of dual gears is connected with the output shaft 3070 by a pin key, so the rotation of the second group of dual gears drives the output shaft 3070 of the reduction box to rotate.
所述减速箱的输入轴为上述电机的输出轴3010,上述减速箱的输出轴3070一端安装有绝对编码器,另一端安装有棱镜卡具1025(参见图3a),上述直角棱镜1024以过盈配合的方式安装在棱镜卡具上。The input shaft of the reduction box is the output shaft 3010 of the above-mentioned motor, an absolute encoder is installed at one end of the output shaft 3070 of the above-mentioned reduction box, and a prism fixture 1025 (referring to Fig. 3a) is installed at the other end. It is installed on the prism fixture in a coordinated manner.
如图3c所示,示出了扫描激光线投射模块中的电机、减速箱以及绝对编码器的具体结构。绝对编码器包括光电码盘3100和光电对管3110,所述光电码盘3100在所述光电对管3110的中间缝隙通过。所述光电码盘通过复合胶水固定在输出轴3070上。根据本发明的一个优选实施例,光电码盘3100为100线,即编码器转动一圈共输出100个脉冲,定位精度为3.6度。As shown in Fig. 3c, it shows the specific structure of the motor, reduction box and absolute encoder in the scanning laser line projection module. The absolute encoder includes a photoelectric code disc 3100 and a photoelectric pair tube 3110 , and the photoelectric code disc 3100 passes through a middle gap of the photoelectric pair tube 3110 . The photoelectric code disc is fixed on the output shaft 3070 by composite glue. According to a preferred embodiment of the present invention, the photoelectric code disc 3100 has 100 lines, that is, the encoder outputs a total of 100 pulses in one revolution, and the positioning accuracy is 3.6 degrees.
当所述扫描激光线投射模块运行过程中,电机轴3010旋转作为输入,经过减速箱转成减速箱输出轴3070及其所夹持的直角棱镜的偏移运动。微型半导体激光器投射的线型经过直角棱镜折反后形成一定角度范围内往返扫描的激光线。When the scanning laser line projection module is running, the rotation of the motor shaft 3010 is used as an input, which is transformed into the offset motion of the output shaft 3070 of the reduction box and the right-angle prism held by the reduction box through the reduction box. The line shape projected by the micro-semiconductor laser is refracted by a right-angle prism to form a laser line that scans back and forth within a certain angle range.
优选地,本实施例中采用蜗轮蜗杆的传动方式的优势是既能获得较大的传动比,又能起到位置自锁的功能,防止直角棱镜摆动过程中因惯性或外力作用而发生位置偏移。Preferably, the advantage of adopting the transmission mode of worm gear in this embodiment is that it can not only obtain a larger transmission ratio, but also have the function of position self-locking, preventing the position deviation due to inertia or external force during the swinging process of the rectangular prism. shift.
图3d示出了绝对编码器工作原理示意图。Fig. 3d shows a schematic diagram of the working principle of the absolute encoder.
如图3d所示,根据本发明的一个优选实施例,光电码盘3100为100线,即编码器转动一圈共输出100个脉冲。即定位精度为3.6度。光电码盘3100随着输出轴在光电对管3110中间缝隙中转动,光电对管3110直接输出数字脉冲信号,因此可以直接将这些脉冲信号连接到控制器。当光电对管3110输出两个脉冲信号时,它们波形相同,相位相差90度。如果输出轴正转,第二个脉冲落后90°;如果反转,第二个脉冲超前90度。通过这个关系可以判断输出轴是否正反转。As shown in Fig. 3d, according to a preferred embodiment of the present invention, the photoelectric code disc 3100 has 100 lines, that is, the encoder outputs 100 pulses in total for one rotation. That is, the positioning accuracy is 3.6 degrees. The photoelectric code disc 3100 rotates in the middle gap of the photoelectric pair tube 3110 along with the output shaft, and the photoelectric pair tube 3110 directly outputs digital pulse signals, so these pulse signals can be directly connected to the controller. When the photoelectric pair tube 3110 outputs two pulse signals, they have the same waveform and a phase difference of 90 degrees. If the output shaft is rotating forward, the second pulse lags by 90°; if it is rotating reversely, the second pulse leads by 90°. Through this relationship, it can be judged whether the output shaft is forward or reverse.
图4是如图3a所示的根据本发明的扫描激光线投射模块的减速箱凹形轨道的局部结构放大示意图。图5是根据本发明的扫描激光线投射模块的激光器卡具的结构示意图。Fig. 4 is an enlarged schematic diagram of a partial structure of the concave track of the reduction box of the scanning laser line projection module according to the present invention as shown in Fig. 3a. Fig. 5 is a schematic structural view of the laser fixture of the scanning laser line projection module according to the present invention.
如图3a所示,激光器卡具1027以间隙配合的方式安装在上述减速箱的双面凹形导轨1080上,并且通过紧固螺栓固紧。图4示出了减速箱凹形轨道的局部结构放大示意图。如图4所示,双面凹形导轨1080上配置有挡板4010结构,用于定位激光器卡具1027。如图5所示,激光器卡具1027上方具有套环5030,用于容纳激光器,套环5030的下方是支撑架5040,支撑架5040下部具有内凹形轨道5010,与所述凹形轨道1080间隙配合,螺孔5020用于安装紧固螺栓。As shown in FIG. 3 a , the laser fixture 1027 is installed on the double-sided concave guide rail 1080 of the above-mentioned reduction box in a loose fit manner, and is fastened by fastening bolts. Fig. 4 shows an enlarged schematic view of the local structure of the concave track of the reduction box. As shown in FIG. 4 , a baffle plate 4010 is disposed on the double-sided concave guide rail 1080 for positioning the laser fixture 1027 . As shown in Figure 5, there is a collar 5030 above the laser fixture 1027 for accommodating the laser, and a support frame 5040 below the collar 5030. Cooperate, screw hole 5020 is used for installing fastening bolt.
图6a是根据本发明的扫描激光线投射模块的俯视结构示意图,以说明其工作原理。Fig. 6a is a top structural schematic diagram of a scanning laser line projection module according to the present invention to illustrate its working principle.
如图6a所示,图6a示出了微型半导体激光器1026的中心线与减速箱1022中心线的夹角为β,所述β夹角用于保证经直角棱镜射出的激光扫描线扫描范围φ以减速中心线为中心线。具体夹角β的计算方法将在下文中具体说明。As shown in Figure 6a, Figure 6a shows that the angle between the centerline of the micro-semiconductor laser 1026 and the centerline of the reduction box 1022 is β, and the angle β is used to ensure that the scanning range of the laser scanning line emitted by the rectangular prism is less than or equal to The deceleration center line is the center line. The calculation method of the specific included angle β will be described in detail below.
图6b是夹角β的计算方法的光学验证的示意图。如6b所示,图6b示出了夹角β的计算方法,微型半导体激光器1026中心线与减速箱1022中心线的夹角β计算过程。Fig. 6b is a schematic diagram of the optical verification of the calculation method of the included angle β. As shown in 6b, FIG. 6b shows the calculation method of the included angle β, and the calculation process of the included angle β between the centerline of the micro-semiconductor laser 1026 and the centerline of the reduction box 1022.
由光的折射定理和全反射定理大致确定微型半导体激光器1026与出射光线的一个夹角范围(实际情况是微型半导体激光器1026位置固定,三棱镜转动,出射光线也会转动,这样就产生了微型半导体激光器1026与出射光线的一个夹角范围),其中标号为2的线的夹角和标号为6的线的夹角为该夹角范围的两个边界值,然后在这个范围内选一个合适的角度,所选的合适的角度尽量在这两个边界值的中间附近。The angle range between the micro-semiconductor laser 1026 and the outgoing light is roughly determined by the refraction theorem of light and the total reflection theorem (the actual situation is that the position of the micro-semiconductor laser 1026 is fixed, and the prism rotates, and the outgoing light will also rotate, so that the micro-semiconductor laser is produced. 1026 and an angle range of the outgoing light), where the angle between the line marked 2 and the line marked 6 are the two boundary values of the angle range, and then select a suitable angle within this range , the selected appropriate angle should be near the middle of these two boundary values as far as possible.
本发明中微型半导体激光器1026位置固定,直角棱镜1024旋转运动。为了方便计算,采取直角棱镜1024位置固定,微型半导体激光器1026绕着直角棱镜1024以棱镜的重心为中心旋转,然后根据光的折射、全反射定律得到激光传播的理论路径。In the present invention, the position of the miniature semiconductor laser 1026 is fixed, and the rectangular prism 1024 rotates. For the convenience of calculation, the right-angled prism 1024 is fixed, and the micro-semiconductor laser 1026 rotates around the right-angled prism 1024 with the center of gravity of the prism as the center, and then the theoretical path of laser propagation is obtained according to the law of refraction and total reflection of light.
激光在直角棱镜一直角面(入射面)发生折射:折射公式为:The laser is refracted on the rectangular surface (incident surface) of the rectangular prism: the refraction formula is:
n玻璃/n空气=sinθ1/sinθ2n glass /n air = sinθ1/sinθ2
其中θ1为入射面处入射光与法线之间夹角,θ2为入射面处折射光线与法线的夹角。Where θ1 is the angle between the incident light at the incident surface and the normal line, and θ2 is the angle between the refracted light at the incident surface and the normal line.
当满足一定角度要求时sinθ=1/n其中θ角为全反射临界角,n为棱镜玻璃与空气折射率比值。激光在直角棱镜斜边处发生全反射:这时入射角与出射角关于法线对称。When a certain angle requirement is met, sinθ=1/n where the angle θ is the critical angle of total reflection, and n is the ratio of the refractive index of the prism glass to air. The laser beam is totally reflected at the hypotenuse of the right-angle prism: at this time, the incident angle and the outgoing angle are symmetrical about the normal.
激光在直角棱镜的另一面(出射面)也发生折射,折射公式同上。The laser light is also refracted on the other side (exit surface) of the rectangular prism, and the refraction formula is the same as above.
在计算夹角β时,首先计算激光器相对于棱镜的临界位置(满足全反射定律)。When calculating the included angle β, first calculate the critical position of the laser relative to the prism (to satisfy the law of total reflection).
标号2处为临界位置,角度相对于入射表面法线的夹角为-5.6758度。因为激光器相对于棱镜重心旋转,要保证入射激光照射在入射面上,标号6处为另一临界位置角度相对于入射表面法线的夹角为-63度。Mark 2 is the critical position, and the included angle of the angle relative to the normal of the incident surface is -5.6758 degrees. Because the laser rotates relative to the center of gravity of the prism, it is necessary to ensure that the incident laser light is irradiated on the incident surface. Mark 6 is another critical position where the angle relative to the normal of the incident surface is -63 degrees.
考虑到双目相机的公共视场角度大概为45度,并且考虑到激光器安放对整套系统空间体积的影响(角度比标号7小时,占横向空间大;角度比标号7大时,占纵向空间也会增大),选取标号7处为激光器安装位置,这是出射光7处为减速箱中心线方向。Considering that the public field of view angle of the binocular camera is about 45 degrees, and considering the impact of laser placement on the space volume of the entire system (the angle is 7 hours larger than the label, it occupies more horizontal space; when the angle is larger than the label 7, it occupies the vertical space. will increase), select the position marked 7 as the laser installation position, which is the direction of the center line of the gear box at the point 7 of the outgoing light.
图7是根据本发明的机器人导航装置的可调照明光源模块的结构示意图。Fig. 7 is a schematic structural diagram of an adjustable lighting source module of a robot navigation device according to the present invention.
如图7所示,根据本发明的一个实施例,机器人导航装置的3路可调照明光源模块呈“∞”字形,所述模块包括24颗白光LED 7010和一块“∞”字形基板7020。所述“∞”形光源基板7020上分布24颗白光LED 7010,分别位于所述“∞”形光源基板7020的两端,以圆周方式均匀排列,每端排列有12颗LED。所述白光LED优选分成三路,三路LED交错分布在基板7020上。As shown in FIG. 7 , according to an embodiment of the present invention, the 3-way adjustable lighting source module of the robot navigation device is in the shape of "∞", and the module includes 24 white LEDs 7010 and a substrate 7020 in the shape of "∞". 24 white light LEDs 7010 are distributed on the "∞" shaped light source substrate 7020, respectively located at both ends of the "∞" shaped light source substrate 7020, evenly arranged in a circular manner, with 12 LEDs arranged at each end. The white light LEDs are preferably divided into three paths, and the three paths of LEDs are alternately distributed on the substrate 7020 .
所述LED的排列顺序依次为:第一路第一颗LED(1-1)、第二路第一颗LED(2-1)、第三路第一颗LED(3-1)、第一路第二颗LED(1-2)、第二路第二颗LED(2-2)、第三路第二颗LED(3-2)、…第一路第八颗LED、第二路第八颗LED、第三路第八颗LED。所述括号中的文字前面数字为第几路,后面数字为所述路的第N个LED。。上述排列的有益效果是使每一路LED都能均匀分布在“∞”形光源铝基板37上,使光照均匀。用户可以自由选择每路LED电源的通断,并且可以自由操控每路LED的亮暗程度来得到合适的光照条件,进而获得高品质、高对比度的图像。The arrangement order of the LEDs is as follows: the first LED (1-1) of the first road, the first LED (2-1) of the second road, the first LED (3-1) of the third road, and the first LED (3-1) of the first road. The second LED(1-2) of the road, the second LED of the second road(2-2), the second LED of the third road(3-2),...the eighth LED of the first road, the Eight LEDs, the eighth LED in the third way. The number in front of the words in the brackets is the number of the road, and the number after it is the Nth LED of the road. . The beneficial effect of the above arrangement is that each LED can be evenly distributed on the "∞" shaped light source aluminum substrate 37, so that the illumination is uniform. Users can freely choose the on and off of each LED power supply, and can freely control the brightness of each LED to obtain suitable lighting conditions, and then obtain high-quality, high-contrast images.
优选地,所述可调照明光源模块中“∞”形光源铝基板7020为铝质材料,目的是有利于散热。Preferably, the "∞" shaped light source aluminum substrate 7020 in the adjustable lighting source module is made of aluminum material, which is beneficial for heat dissipation.
根据本发明的机器人导航装置的优点至少在于:The advantages of the robot navigation device according to the present invention are at least:
1.体积小、重量轻,与其他使用投影仪或类似设备的装备相比,更适合用于狭窄空间中移动机器人的导航避障任务。1. Small in size and light in weight, compared with other equipment using projectors or similar equipment, it is more suitable for navigation and obstacle avoidance tasks of mobile robots in narrow spaces.
2.本实施例装置导航过程中获得的三维重建点云比用投射十字线或点阵列的装置获得的三维重建更密集,这就为机器人提供理解周围环境的更加丰富的信息。2. The 3D reconstruction point cloud obtained during the navigation of the device in this embodiment is denser than the 3D reconstruction obtained by the device projecting crosshairs or point arrays, which provides the robot with richer information for understanding the surrounding environment.
3.使用者对相机、激光器、电机、光源的控制完全通过上位机控制,简单方便。3. The user's control of the camera, laser, motor and light source is completely controlled by the host computer, which is simple and convenient.
结合这里披露的本发明的说明和实践,本发明的其他实施例对于本领域技术人员都是易于想到和理解的。说明和实施例仅被认为是示例性的,本发明的真正范围和主旨均由权利要求所限定。Other embodiments of the invention will be apparent to and understood by those skilled in the art from consideration of the specification and practice of the invention disclosed herein. The description and examples are considered exemplary only, with the true scope and spirit of the invention defined by the claims.
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