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CN104196929A - Worm and inclined-worm-gear-disc type electronic parking brake - Google Patents

Worm and inclined-worm-gear-disc type electronic parking brake Download PDF

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Publication number
CN104196929A
CN104196929A CN201410417881.7A CN201410417881A CN104196929A CN 104196929 A CN104196929 A CN 104196929A CN 201410417881 A CN201410417881 A CN 201410417881A CN 104196929 A CN104196929 A CN 104196929A
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worm
brake
self
worm gear
housing
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CN104196929B (en
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王军年
李修森
魏武
闫佳伟
佟静
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Jilin University
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Jilin University
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Abstract

本发明公开了一种蜗杆斜蜗轮盘式电子驻车制动器,包括促动装置与制动钳总成,所述促动装置包括固定在制动钳总成的制动钳体上的壳体,在壳体内安装有蜗杆斜蜗轮传动机构;其中斜蜗轮盘的蜗轮对称中心线相对于蜗轮轴的轴线偏转一定角度,蜗轮轴外端插入到所述制动钳体内;在壳体一侧安装有驱动电机并与蜗杆一端连接,在壳体外侧一螺孔内通过锁止螺母固定调节螺钉,调节螺钉内端顶靠所述斜蜗轮盘的内端面上部,用于传递传动机构的反作用力。有益效果是:能够降低驾驶员体力消耗,简化车辆驻车制动系统,实现间隙自调、减速增扭、运动转换功能和机械逆向自锁功能,可减少长时间驻车时的电能消耗,并且改造加工成本低,制造过程和工艺流程继承性好。

The invention discloses a worm helical worm disc type electronic parking brake, comprising an actuating device and a brake caliper assembly, the actuating device includes a housing fixed on the brake caliper body of the brake caliper assembly, A worm helical worm gear transmission mechanism is installed in the housing; wherein the symmetric centerline of the worm gear of the helical worm disc is deflected at a certain angle relative to the axis of the worm gear shaft, and the outer end of the worm gear shaft is inserted into the brake caliper; on one side of the housing is installed a The drive motor is connected with one end of the worm, and the adjusting screw is fixed through a lock nut in a screw hole outside the housing, and the inner end of the adjusting screw is against the upper inner end surface of the inclined worm wheel for transmitting the reaction force of the transmission mechanism. The beneficial effects are: it can reduce the physical exertion of the driver, simplify the parking brake system of the vehicle, realize the gap self-adjustment, deceleration and torque increase, motion conversion function and mechanical reverse self-locking function, and can reduce the power consumption when parking for a long time, and The cost of transformation and processing is low, and the inheritance of the manufacturing process and technological process is good.

Description

蜗杆斜蜗轮盘式电子驻车制动器Worm Helical Worm Wheel Disc Electronic Parking Brake

技术领域technical field

本发明涉及一种车辆驻车制动系统中的执行机构,更确切地说,特别涉及一种蜗杆斜蜗轮盘式电子驻车制动器。The invention relates to an actuator in a vehicle parking brake system, more precisely, to a worm helical worm wheel disc type electronic parking brake.

背景技术Background technique

目前传统车辆驻车制动系统主要通过驻车制动手柄控制机械拉索的形式来实施驻车制动,虽然结构简单、成本低,但是存在着许多缺点,例如消耗驾驶员体力,坡道起步操作繁琐,难以实现间隙自调,安全性较低。随着汽车电子技术的发展,在汽车控制领域出现了汽车线控技术,进而出现了汽车线控制动技术。电子驻车制动系统EPB(Electric Park Brake)便是汽车线控制动技术的一类。At present, the traditional vehicle parking brake system mainly implements the parking brake by controlling the mechanical cable through the parking brake handle. The operation is cumbersome, it is difficult to realize the gap self-adjustment, and the safety is low. With the development of automotive electronic technology, automotive control-by-wire technology has appeared in the field of automotive control, and then automotive brake-by-wire technology has emerged. Electronic parking brake system EPB (Electric Park Brake) is a type of automotive brake-by-wire technology.

电子驻车制动系统EPB主要由电子驻车制动器与电子控制单元组成。其中电子驻车制动器把电动机的转动平稳地转化为制动块的平动,同时能够减速增扭自动补偿由于长期工作而产生的制动间隙,而且体积小、结构紧凑,是整个电子驻车制动系统EPB中非常重要的组成部分。The electronic parking brake system EPB is mainly composed of the electronic parking brake and the electronic control unit. Among them, the electronic parking brake smoothly converts the rotation of the motor into the translational motion of the brake block. At the same time, it can decelerate and increase the torque to automatically compensate the braking gap caused by long-term work. It is also small in size and compact in structure. It is a very important part of the EPB of the dynamic system.

现有的电子驻车制动器一般包括直流电机、传动机构(一般由减速机构和运动转换机构组成)、制动钳和制动盘等部件。目前减速机构的解决方案较多,国外有美国天合公司的行星齿轮减速机构,国内有浙江亚太机电有限公司的少齿差双联行星齿轮机构。运动转换机构目前种类较少,一般为滚珠丝杠、螺杆螺母机构。Existing electronic parking brakes generally include components such as a DC motor, a transmission mechanism (generally consisting of a reduction mechanism and a motion conversion mechanism), a brake caliper, and a brake disc. At present, there are many solutions for deceleration mechanisms. Overseas, there is a planetary gear deceleration mechanism of Trina Corporation of the United States, and domestically, there is a double planetary gear mechanism with a small tooth difference of Zhejiang Asia Pacific Electromechanical Co., Ltd. There are few types of motion conversion mechanisms at present, generally ball screw, screw and nut mechanisms.

发明内容Contents of the invention

本发明的目的是提供一种蜗杆斜蜗轮盘式电子驻车制动器,该制动器能够实现间隙自调、减速增扭、运动转换功能和机械逆向自锁功能,进一步的发明目的是降低驾驶员体力消耗,简化车辆驻车制动系统,可减少长时间驻车时的电能消耗,并且改造加工成本低,制造过程和工艺流程继承性好。The purpose of the present invention is to provide a worm helical worm wheel disc type electronic parking brake, which can realize clearance self-adjustment, deceleration and torque increase, motion conversion function and mechanical reverse self-locking function, and the further purpose of the invention is to reduce the physical exertion of the driver , Simplify the parking brake system of the vehicle, reduce the power consumption when parking for a long time, and the cost of transformation and processing is low, and the manufacturing process and process flow are well inherited.

为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种蜗杆斜蜗轮盘式电子驻车制动器,包括促动装置与制动钳总成,所述促动装置包括:A worm helical worm wheel disc type electronic parking brake, comprising an actuating device and a brake caliper assembly, the actuating device includes:

壳体,固定在制动钳总成的制动钳体上远离制动块一端;The housing is fixed on the brake caliper body of the brake caliper assembly at the end away from the brake block;

传动机构,安装在壳体内用于推动制动钳总成动作;The transmission mechanism is installed in the housing to push the action of the brake caliper assembly;

蜗杆,通过其两端的轴承座安装在壳体上,且蜗杆主体位于壳体内;The worm is installed on the casing through the bearing seats at both ends, and the main body of the worm is located in the casing;

斜蜗轮,由蜗轮轴和斜蜗轮盘构成,斜蜗轮盘位于壳体内且下部与蜗杆啮合,斜蜗轮盘的蜗轮对称中心线相对于蜗轮轴的轴线偏转一定角度α,用于在调节螺钉的支撑下实现斜蜗轮的轴向移动;蜗轮轴外端插入到制动钳总成的制动钳体内,用于传递动力推动制动钳总成内位于制动盘右侧的制动块动作;The inclined worm gear is composed of the worm shaft and the inclined worm disc. The inclined worm disc is located in the housing and the lower part is engaged with the worm. The symmetric center line of the inclined worm disc is deflected by a certain angle α relative to the axis of the worm shaft, which is used for the support of the adjusting screw. The axial movement of the inclined worm wheel is realized; the outer end of the worm gear shaft is inserted into the brake caliper body of the brake caliper assembly, which is used to transmit power to push the brake block on the right side of the brake disc in the brake caliper assembly to move;

驱动电机,通过一个电机座套安装在壳体一侧,并与蜗杆一端连接,用于驱动传动机构动作;The driving motor is installed on one side of the housing through a motor seat cover and connected to one end of the worm to drive the transmission mechanism;

所述调节螺钉旋入壳体外侧一螺孔内并通过锁止螺母固定,调节螺钉内端顶靠所述斜蜗轮盘的内端面上部,用于传递传动机构的反作用力,从而通过壳体推动制动钳总成的制动钳体和位于制动盘左侧的制动块移动。The adjusting screw is screwed into a screw hole on the outside of the housing and fixed by a lock nut. The inner end of the adjusting screw is against the upper inner end surface of the inclined worm wheel for transmitting the reaction force of the transmission mechanism, thereby pushing through the housing. The caliper body of the caliper assembly and the pad located on the left side of the disc move.

作为进一步优选,所述斜蜗轮盘的蜗轮对称中心线与蜗轮轴轴线之间的偏转角度α为5-10度。As a further preference, the deflection angle α between the symmetrical centerline of the worm wheel and the shaft axis of the worm wheel of the inclined worm wheel is 5-10 degrees.

作为进一步优选,所述驱动电机为直流伺服电机并通过一个固定垫片固定在电机座套内,驱动电机输出轴插入蜗杆一端并通过键连接。As a further preference, the driving motor is a DC servo motor and is fixed in the motor seat through a fixed washer, and the output shaft of the driving motor is inserted into one end of the worm and connected through a key.

作为进一步优选,在所述壳体上通过过盈配合对称安装有二个定位套,所述壳体与所述制动钳体通过定位套定位并通过贯穿定位套的联接螺栓固接。As a further preference, two positioning sleeves are symmetrically installed on the housing through interference fit, and the housing and the brake caliper body are positioned by the positioning sleeves and fixed by connecting bolts passing through the positioning sleeves.

作为进一步优选,所述制动钳总成包括制动钳体、制动钳支架、二个制动块、活塞和间隙自调机构,所述制动钳体通过紧固螺栓对称固定有二根导向销,并通过导向销与制动钳支架插接;所述二个制动块分别通过止动弹簧卡在制动钳支架上且位于制动盘两侧;所述活塞和间隙自调机构设在制动钳体的腔体部分内,所述活塞外端面紧贴同侧的制动块,活塞通过间隙自调机构与制动钳体的腔体部分内端部连接,所述蜗轮轴外端插入制动钳体的腔体部分内并依次通过间隙自调机构和活塞推动制动块实现制动。As a further preference, the brake caliper assembly includes a brake caliper body, a brake caliper bracket, two brake blocks, a piston and a clearance self-adjusting mechanism, and the brake caliper body is symmetrically fixed with two fastening bolts. The guide pin is inserted into the brake caliper bracket through the guide pin; the two brake blocks are respectively stuck on the brake caliper bracket through the stop spring and are located on both sides of the brake disc; the piston and the clearance self-adjusting mechanism Set in the cavity part of the brake caliper body, the outer end surface of the piston is close to the brake block on the same side, the piston is connected with the inner end of the cavity part of the brake caliper body through the gap self-adjusting mechanism, and the worm gear shaft The outer end is inserted into the cavity part of the brake caliper body, and the brake block is pushed through the gap self-adjusting mechanism and the piston in turn to realize braking.

作为进一步优选,在所述制动钳体的腔体部分内壁设有一个通过过盈配合套在活塞外壁上的活塞密封圈,以辅助活塞制动后复位。As a further preference, the inner wall of the cavity part of the brake caliper body is provided with a piston sealing ring sleeved on the outer wall of the piston through interference fit, so as to assist the reset of the piston after braking.

作为进一步优选,所述间隙自调机构包括通过螺纹连接的自调螺母组件和自调螺杆组件。As a further preference, the gap self-adjusting mechanism includes a self-adjusting nut assembly and a self-adjusting screw assembly connected by threads.

作为进一步优选,所述自调螺母组件包括自调螺母,在自调螺母上依次套装推力球轴承、两个结构相同的花形片、波形弹性片和自调螺母挡圈,所述自调螺母组件通过自调螺母挡圈卡在活塞内。As a further preference, the self-adjusting nut assembly includes a self-adjusting nut, on which a thrust ball bearing, two flower-shaped sheets with the same structure, a wave elastic sheet and a self-adjusting nut retaining ring are sequentially set, and the self-adjusting nut assembly Clamped in the piston by the self-adjusting nut retainer.

作为进一步优选,所述自调螺杆组件包括自调螺杆,自调螺杆一端旋入自调螺母内,在自调螺杆另一端分别套装有压力弹簧、弹簧罩和铜垫片,所述弹簧罩套在压力弹簧的外面并通过弹性挡圈卡在所述制动钳体的腔体部分内端部,所述蜗轮轴外端插入到所述制动钳体的腔体部分内并通过铜垫片顶靠自调螺杆。As a further preference, the self-adjusting screw assembly includes a self-adjusting screw, one end of the self-adjusting screw is screwed into the self-adjusting nut, and the other end of the self-adjusting screw is respectively sleeved with a pressure spring, a spring cover and a copper gasket, and the spring cover is On the outside of the pressure spring and stuck in the inner end of the cavity part of the brake caliper body through the elastic ring, the outer end of the worm gear shaft is inserted into the cavity part of the brake caliper body and passed through the copper gasket Against the self-adjusting screw.

作为进一步优选,在所述制动钳体的腔体部分外端口内依次设有套在蜗轮轴上的O型密封圈、隔套和橡胶防尘罩,所述橡胶防尘罩外端凸出于制动钳体的腔体部分外端口并与斜蜗轮盘端面接触。As a further preference, in the outer port of the cavity part of the brake caliper body, an O-shaped sealing ring, a spacer and a rubber dust cover which are sleeved on the worm gear shaft are sequentially arranged, and the outer end of the rubber dust cover protrudes The outer port of the cavity part of the brake caliper body is in contact with the end surface of the inclined worm wheel.

本发明的有益效果是:The beneficial effects of the present invention are:

1、本发明所述的蜗杆斜蜗轮盘式电子驻车制动器使得驻车制动手柄被替代,相对于传统车辆驻车制动系统控制装置得到进一步地简化,节省了驾驶室空间,降低了驾驶员驻车时的体力消耗。1. The worm helical worm wheel disc type electronic parking brake of the present invention replaces the parking brake handle, which further simplifies the control device of the traditional vehicle parking brake system, saves cab space and reduces the driving force. The physical exertion of the driver when parking.

2、由于采用蜗杆斜蜗轮啮合传动机构,因此结构紧凑、传动比大,并且能够同时实现减速增扭功能和运动转换功能,即将蜗轮的转动转换为蜗轮轴的平动,传动平稳可靠。2. Due to the use of the worm helical worm gear meshing transmission mechanism, it has a compact structure and a large transmission ratio, and can simultaneously realize the function of deceleration, torque increase and motion conversion, that is, the rotation of the worm wheel is converted into the translation of the worm shaft, and the transmission is stable and reliable.

3、由于采用蜗杆斜蜗轮啮合传动机构,因此可以实现机械逆向自锁,故可以减少长时间驻车时的电能消耗。3. Due to the use of the worm helical worm gear meshing transmission mechanism, it can realize mechanical reverse self-locking, so it can reduce the power consumption when parking for a long time.

4、由于本发明是在原有带有驻车制动机构的盘式制动器总成基础上改进设计的,因此具有间隙自调功能,而且改造加工成本低,制造过程和工艺流程继承性好。4. Since the present invention is an improved design based on the original disc brake assembly with a parking brake mechanism, it has the function of gap self-adjustment, and the cost of transformation and processing is low, and the manufacturing process and process flow are well inherited.

附图说明Description of drawings

图1是本发明的结构剖视图。Fig. 1 is a structural sectional view of the present invention.

图2是图1的A-A局部剖视图。Fig. 2 is a partial cross-sectional view along line A-A of Fig. 1 .

图3是本发明的促动装置与制动钳总成位置关系的分解式轴测投影图。Fig. 3 is an exploded axonometric projection view of the positional relationship between the actuator device and the brake caliper assembly of the present invention.

图4是本发明的促动装置结构组成的分解式轴测投影图。Fig. 4 is an exploded axonometric projection view of the structural composition of the actuator device of the present invention.

图5为本发明的蜗杆斜蜗轮传动机构的分解式轴测投影图。Fig. 5 is an exploded axonometric projection view of the worm helical worm gear transmission mechanism of the present invention.

图6为本发明的制动钳总成的分解式轴测投影图。Figure 6 is an exploded axonometric view of the brake caliper assembly of the present invention.

图中:制动钳体1,钳体部分101,腔体部分102,制动块2,制动盘3,活塞防尘罩4,活塞5,活塞密封圈6,自调螺母7,推力球轴承8,花形片9,波形弹性片10,自调螺母挡圈11,自调螺杆12,大圆盘1201,弹簧罩13,槽口1301,压力弹簧14,铜垫片15,O型密封圈16,橡胶防尘罩17,斜蜗轮18,斜蜗轮盘1801,蜗轮轴1802,壳体19,锁止螺母20,调节螺钉21,隔套22,蜗杆23,弹性挡圈24,轴承座25,轴承密封圈26,轴承27,电机座套28,驱动电机29,防震套30,固定垫片31,制动钳总成32,促动装置33,定位套34,联接螺栓35,导向销36,制动钳支架37,螺钉38,螺栓39,止动弹簧40,紧固螺栓41。In the figure: brake caliper body 1, caliper body part 101, cavity part 102, brake block 2, brake disc 3, piston dust cover 4, piston 5, piston sealing ring 6, self-adjusting nut 7, thrust ball Bearing 8, flower-shaped piece 9, wave elastic piece 10, self-adjusting nut retaining ring 11, self-adjusting screw rod 12, large disc 1201, spring cover 13, notch 1301, pressure spring 14, copper gasket 15, O-ring 16, rubber dust cover 17, inclined worm gear 18, inclined worm wheel disc 1801, worm gear shaft 1802, housing 19, lock nut 20, adjusting screw 21, spacer sleeve 22, worm screw 23, circlip 24, bearing seat 25, Bearing sealing ring 26, bearing 27, motor seat cover 28, driving motor 29, shockproof sleeve 30, fixed gasket 31, brake caliper assembly 32, actuator 33, positioning sleeve 34, connecting bolt 35, guide pin 36, Brake caliper bracket 37, screw 38, bolt 39, stop spring 40, fastening bolt 41.

具体实施方式Detailed ways

如图1-图5所示,本发明所涉及的一种蜗杆斜蜗轮盘式电子驻车制动器,包括促动装置33与制动钳总成32。所述促动装置33包括一个壳体19,在壳体19内安装有用于推动制动钳总成32动作的传动机构,在壳体19一侧设有驱动电机29,在壳体19上设有调节螺钉21。As shown in FIGS. 1-5 , a worm helical worm wheel disc type electronic parking brake according to the present invention includes an actuating device 33 and a brake caliper assembly 32 . The actuating device 33 includes a housing 19, in which a transmission mechanism for pushing the action of the brake caliper assembly 32 is installed, a driving motor 29 is provided on one side of the housing 19, and a driving motor 29 is arranged on the housing 19. Adjusting screw 21 is arranged.

所述壳体19是由一个一面敞口的空心箱体和设在箱体敞口一侧的异型法兰构成的一体结构,壳体19固定在制动钳总成32的制动钳体1上远离制动块2一端,在所述壳体19的异型法兰上通过过盈配合对称镶装有二个定位套34,所述壳体19与所述制动钳体1通过定位套34定位并通过贯穿定位套34的联接螺栓35固接。所述传动机构包括一个蜗杆23和斜蜗轮18,所述蜗杆23两端分别通过轴承座25和轴承27贯穿安装在壳体19内下部,蜗杆23主体位于壳体19内,轴承座25分别插入并通过螺栓39固定在壳体19的前、后两侧,在蜗杆23两端位于轴承座25内的轴承27外侧分别套装有轴承密封圈26。所述斜蜗轮18是由连为一体的蜗轮轴1802和斜蜗轮盘1801构成,斜蜗轮盘1801位于壳体19内且下部与蜗杆23啮合,斜蜗轮盘1801的蜗轮对称中心线相对于蜗轮轴1802的轴线偏转一定角度α,作为优选,所述斜蜗轮盘1801的蜗轮对称中心线与蜗轮轴1802轴线之间的偏转角度α为5-10度。在斜蜗轮盘1801外端设有一个一体的圆柱形凸台,圆柱形凸台的外端面为竖直的平面。斜蜗轮盘1801与蜗杆23的齿形均采用渐开线式结构,并且斜蜗轮盘1801与蜗杆23的法面模数和法向压力角相等,蜗杆23的导程角与斜蜗轮盘1801的螺旋角相等,蜗杆23的旋向与斜蜗轮盘1801的旋向相同,蜗杆23的端面模数与斜蜗轮盘1801的端面模数相等。此外由于斜蜗轮盘1801的蜗轮对称中心线与其蜗轮轴1802的旋转轴线存在角度差,因此蜗杆23中心线不在斜蜗轮盘1801沿齿宽方向的中分线上。The housing 19 is an integral structure composed of a hollow box with one side open and a special-shaped flange located on one side of the box opening. The housing 19 is fixed on the brake caliper body 1 of the brake caliper assembly 32. On the end far away from the brake block 2, two positioning sleeves 34 are mounted symmetrically on the special-shaped flange of the housing 19 through interference fit, and the housing 19 and the brake caliper body 1 pass through the positioning sleeves 34. Locate and fix through the connecting bolt 35 passing through the positioning sleeve 34 . The transmission mechanism includes a worm 23 and a helical worm wheel 18. The two ends of the worm 23 are respectively installed in the lower part of the housing 19 through the bearing housing 25 and the bearing 27. The main body of the worm 23 is located in the housing 19, and the bearing housings 25 are respectively inserted It is fixed on the front and rear sides of the housing 19 by bolts 39, and bearing sealing rings 26 are respectively sleeved on the outer sides of the bearings 27 located in the bearing housing 25 at both ends of the worm 23 . Described helical worm gear 18 is to be made up of worm gear shaft 1802 and helical worm wheel disk 1801 that are connected as a whole, and helical worm wheel disk 1801 is positioned at housing 19 and the bottom is meshed with worm screw 23, and the worm gear symmetrical center line of helical worm wheel disk 1801 is relative to worm gear shaft. The axis of 1802 is deflected by a certain angle α. Preferably, the deflection angle α between the symmetric centerline of the worm gear of the inclined worm wheel 1801 and the axis of the worm gear shaft 1802 is 5-10 degrees. An integrated cylindrical boss is provided at the outer end of the inclined worm wheel 1801, and the outer end surface of the cylindrical boss is a vertical plane. The tooth profiles of the helical worm wheel 1801 and the worm 23 both adopt an involute structure, and the normal modulus and normal pressure angle of the helical worm wheel 1801 and the worm 23 are equal, and the lead angle of the worm 23 is the same as that of the helical worm wheel 1801. The helix angles are equal, the direction of rotation of the worm 23 is the same as that of the inclined worm wheel 1801 , and the end modulus of the worm 23 is equal to that of the inclined worm wheel 1801 . In addition, because there is an angle difference between the symmetric centerline of the worm gear 1801 and the rotation axis of the worm shaft 1802 , the centerline of the worm 23 is not on the midline of the worm gear 1801 along the tooth width direction.

所述驱动电机29通过一个电机座套28和螺栓固定在壳体19一侧的轴承座25上,并与蜗杆23一端同轴连接,所述驱动电机29为直流伺服电机并通过一个固定垫片31和螺钉38固定在电机座套28内,驱动电机29输出轴插入蜗杆23一端中心孔内并通过键连接,用于驱动传动机构动作。在电机座套28内端与驱动电机29之间设有防震套30,以保护电机。The driving motor 29 is fixed on the bearing seat 25 on one side of the housing 19 through a motor seat cover 28 and bolts, and is coaxially connected with one end of the worm 23. The driving motor 29 is a DC servo motor and is passed through a fixed gasket 31 and screw 38 are fixed in the motor seat cover 28, and the drive motor 29 output shafts are inserted in the center hole at one end of the worm screw 23 and are connected by a key for driving the transmission mechanism. A shockproof sleeve 30 is provided between the inner end of the motor seat cover 28 and the drive motor 29 to protect the motor.

所述调节螺钉21旋入壳体19外侧上部一螺孔内并通过锁止螺母20固定,在壳体19外侧对应所述螺孔处设有一个沉头孔,调节螺钉21位于沉头孔内且内端为半圆球形,其旋入壳体19内并顶靠所述斜蜗轮盘1801的内端面上部,通过锁止螺母20可调节调节螺钉21的轴向安装位置,用于传递传动机构的反作用力,从而通过壳体19推动制动钳总成32的制动钳体1和位于制动盘3左侧的制动块2移动。The adjusting screw 21 is screwed into a screw hole on the upper part of the outer side of the housing 19 and fixed by a lock nut 20. A countersunk hole is provided on the outer side of the housing 19 corresponding to the screw hole, and the adjusting screw 21 is located in the countersink hole. And the inner end is semi-spherical, it is screwed into the housing 19 and leans against the inner end surface of the inclined worm wheel 1801, and the axial installation position of the adjusting screw 21 can be adjusted by the lock nut 20, which is used to transmit the transmission mechanism. The reaction force pushes the brake caliper body 1 of the brake caliper assembly 32 and the brake block 2 on the left side of the brake disc 3 to move through the housing 19 .

如图1、图3和图6所示,所述的制动钳总成32为现有轿车普遍采用的浮动钳盘式制动器,它在作为行车制动执行机构的同时可兼作驻车制动执行机构。所述制动钳总成32包括制动钳体1、制动钳支架37、二个制动块2、活塞5和间隙自调机构。其中制动钳支架37通过螺栓穿过其下端两侧的两个螺栓孔固定在车辆转向系统的转向节上,所述制动钳体1是由一个钳体部分101和一个腔体部分102构成的一体式结构,制动钳体1上端的钳体部分101两侧通过紧固螺栓41对称固定有二根导向销36,并通过导向销36分别插入制动钳支架37上端二个对应的插孔中且为滑动配合,使制动钳体1可沿导向销36做轴向滑动。所述二个制动块2分别通过止动弹簧40卡在制动钳支架37上且位于制动盘3两侧,使制动块2可以轴向移动但不能上下左右窜动,所述制动钳体1的钳体部分101上对应制动块2一端设有一体的梯形凸台并通过梯形凸台贴在位于制动盘3左侧的制动块2外侧。所述活塞5和间隙自调机构设在制动钳体1的腔体部分102内,所述活塞5外端面紧贴同侧的制动块2,活塞5通过间隙自调机构与制动钳体1的腔体部分102内端部连接,所述蜗轮轴1802外端插入制动钳体1的腔体部分102内并依次通过间隙自调机构和活塞5推动制动块2实现制动。As shown in Figure 1, Figure 3 and Figure 6, the brake caliper assembly 32 is a floating caliper disc brake commonly used in existing cars, and it can also be used as a parking brake while serving as a service brake actuator. executive body. The brake caliper assembly 32 includes a brake caliper body 1, a brake caliper bracket 37, two brake blocks 2, a piston 5 and a gap self-adjusting mechanism. Wherein the brake caliper bracket 37 is fixed on the steering knuckle of the vehicle steering system through two bolt holes on both sides of its lower end through bolts, and the brake caliper body 1 is composed of a caliper body part 101 and a cavity part 102 Two guide pins 36 are symmetrically fixed on both sides of the caliper body part 101 at the upper end of the brake caliper body 1 through fastening bolts 41, and are respectively inserted into two corresponding plugs at the upper end of the brake caliper bracket 37 through the guide pins 36. In the hole and for sliding fit, the brake caliper body 1 can slide axially along the guide pin 36. The two brake blocks 2 are respectively stuck on the brake caliper bracket 37 by the stop spring 40 and are located on both sides of the brake disc 3, so that the brake blocks 2 can move axially but cannot move up and down, left and right. The caliper body part 101 of the movable caliper body 1 is provided with an integral trapezoidal boss corresponding to one end of the brake block 2, and is attached to the outer side of the brake block 2 on the left side of the brake disc 3 through the trapezoidal boss. The piston 5 and the gap self-adjusting mechanism are arranged in the cavity part 102 of the brake caliper body 1, the outer end surface of the piston 5 is close to the brake block 2 on the same side, and the piston 5 is connected to the brake caliper through the gap self-adjusting mechanism. The inner end of the cavity part 102 of the body 1 is connected, and the outer end of the worm gear shaft 1802 is inserted into the cavity part 102 of the brake caliper body 1, and the brake block 2 is pushed through the gap self-adjusting mechanism and the piston 5 to realize braking.

如图1所示,在所述制动钳体1的腔体部分102内壁靠近其内端口处设有二个环形凹槽,在所述二个环形凹槽内分别装有活塞密封圈6和活塞防尘罩4,所述活塞密封圈6通过过盈配合套在活塞5外壁上,以帮助活塞5制动后复位。所述活塞防尘罩4为橡胶材料制成且位于活塞密封圈6外侧并卡在活塞5外端部。As shown in Figure 1, two annular grooves are arranged on the inner wall of the cavity part 102 of the brake caliper body 1 near its inner port, and the piston sealing ring 6 and The piston dust cover 4, the piston sealing ring 6 is sleeved on the outer wall of the piston 5 through an interference fit, so as to help the piston 5 reset after braking. The piston dust cover 4 is made of rubber material and is located outside the piston sealing ring 6 and stuck on the outer end of the piston 5 .

如图1和图6所示,所述间隙自调机构包括通过螺纹连接的自调螺母组件和自调螺杆组件。所述自调螺母组件包括一个自调螺母7,自调螺母7外壁为阶梯状圆柱体且位于中部的环形凸台直径大于其两侧的圆柱段外径,在自调螺母7的环形凸台轴肩上沿圆周方向均布有六个通孔,以便于行车制动时的制动液流动。在自调螺母7上位于其中部的环形凸台外侧依次套装推力球轴承8、两个结构相同的花形片9、波形弹性片10和自调螺母挡圈11,所述波形弹性片10夹在二个花形片9之间,所述自调螺母组件通过自调螺母挡圈11卡在活塞5的阶梯孔内,在自调螺母7的环形凸台与活塞5内孔阶梯卡沿之间加工有相互配合的圆锥面,以确保将自调螺母7的轴向运动传递给活塞5。As shown in Figure 1 and Figure 6, the gap self-adjusting mechanism includes a self-adjusting nut assembly and a self-adjusting screw assembly connected by threads. The self-adjusting nut assembly includes a self-adjusting nut 7, the outer wall of the self-adjusting nut 7 is a stepped cylinder and the diameter of the annular boss located in the middle is greater than the outer diameter of the cylindrical section on both sides, and the annular boss of the self-adjusting nut 7 Six through holes are evenly distributed along the circumferential direction on the shaft shoulder to facilitate the flow of brake fluid during service braking. A thrust ball bearing 8, two flower-shaped pieces 9 with the same structure, a wave-shaped elastic piece 10 and a self-adjusting nut retaining ring 11 are sequentially set on the outer side of the annular boss located in the middle of the self-adjusting nut 7, and the wave-shaped elastic piece 10 is clamped on the Between the two flower-shaped pieces 9, the self-adjusting nut assembly is stuck in the stepped hole of the piston 5 through the self-adjusting nut retaining ring 11, and is processed between the annular boss of the self-adjusting nut 7 and the stepped edge of the inner hole of the piston 5 There are conical surfaces that cooperate with each other to ensure that the axial movement of the self-adjusting nut 7 is transmitted to the piston 5 .

所述花形片9为一个沿圆周方向均布加工出六个凹槽的环形薄片,从而既能起到将卡在活塞5内槽的自调螺母挡圈11受到的力传递给波形弹性片10及自调螺母7,又不阻碍行车制动时液压油的流动。所述波形弹性片10为一个环形薄片且冲压出一圈圆弧凸起,能够产生轴向变形。The flower-shaped sheet 9 is an annular thin sheet with six grooves uniformly processed along the circumferential direction, so as to transmit the force received by the self-adjusting nut retaining ring 11 stuck in the inner groove of the piston 5 to the wave elastic sheet 10. And self-adjusting nut 7, does not hinder the flow of hydraulic oil when service braking again. The corrugated elastic piece 10 is an annular thin piece and a circle of arc protrusions is stamped out, which can produce axial deformation.

所述自调螺杆组件包括自调螺杆12,自调螺杆12一端加工有外螺纹并旋入自调螺母7内,在自调螺杆12另一端分别套装有压力弹簧14、弹簧罩13和铜垫片15,所述弹簧罩13为杯筒状并套在压力弹簧14的外面,弹簧罩13的杯沿一端通过弹性挡圈24卡在所述制动钳体1的腔体部分102内端部,在所述自调螺杆12的另一端设有一体的大圆盘1201,所述大圆盘1201插入弹簧罩13内并通过对称设在其外缘上的凸台卡入对称设在弹簧罩13的杯沿一端筒壁上的槽口1301内,所述槽口1301的长度大于所述凸台的厚度,所述压力弹簧14卡在弹簧罩13的杯底与所述大圆盘1201之间。所述铜垫片15套在所述自调螺杆12另一端的中心轴头上,所述蜗轮轴1802外端由壳体19穿出插入到所述制动钳体1的腔体部分102内并通过铜垫片15顶靠自调螺杆12,用于传递动力推动制动钳总成32内位于制动盘3右侧的制动块2动作。The self-adjusting screw assembly includes a self-adjusting screw 12, one end of the self-adjusting screw 12 is processed with an external thread and screwed into the self-adjusting nut 7, and the other end of the self-adjusting screw 12 is respectively equipped with a pressure spring 14, a spring cover 13 and a copper pad Sheet 15, the spring cover 13 is in the shape of a cup and sleeved on the outside of the pressure spring 14, and one end of the cup of the spring cover 13 is stuck in the inner end of the cavity part 102 of the brake caliper body 1 through the circlip 24 , the other end of the self-adjusting screw 12 is provided with an integrated large disk 1201, the large disk 1201 is inserted into the spring cover 13 and snapped into the spring cover symmetrically provided on the spring cover through the boss symmetrically arranged on its outer edge. 13 cup along the notch 1301 on one end cylinder wall, the length of the notch 1301 is greater than the thickness of the boss, the pressure spring 14 is stuck between the bottom of the cup of the spring cover 13 and the large disc 1201 between. The copper washer 15 is sleeved on the central shaft head of the other end of the self-adjusting screw 12, and the outer end of the worm gear shaft 1802 is passed through the housing 19 and inserted into the cavity part 102 of the brake caliper body 1 And through the copper gasket 15 against the self-adjusting screw rod 12, it is used to transmit power to push the brake block 2 located on the right side of the brake disc 3 in the brake caliper assembly 32 to act.

如图1所示,在所述制动钳体1的腔体部分102外端口内依次设有用于套在蜗轮轴1802上的O型密封圈16、隔套22和橡胶防尘罩17,所述橡胶防尘罩17外端凸出于制动钳体1的腔体部分102外端口并与斜蜗轮盘1801的圆柱形凸台端面接触,所述蜗轮轴1802外端依次穿过橡胶防尘罩17、隔套22和O型密封圈16后顶靠在铜垫片15上。As shown in Figure 1, an O-ring 16, a spacer 22 and a rubber dustproof cover 17 for being sleeved on the worm gear shaft 1802 are sequentially arranged in the outer port of the cavity part 102 of the brake caliper body 1, so that The outer end of the rubber dust cover 17 protrudes from the outer port of the cavity part 102 of the brake caliper body 1 and contacts the end surface of the cylindrical boss of the inclined worm gear disc 1801, and the outer end of the worm gear shaft 1802 passes through the rubber dustproof cover in turn. The cover 17 , the spacer 22 and the O-ring 16 lean against the copper gasket 15 behind.

未驻车制动时,蜗杆23与斜蜗轮盘1801的齿啮合区域在蜗杆23中心线右端。驻车制动时,驱动电机29带动蜗杆23转动,蜗杆23通过与斜蜗轮盘1801的啮合把转矩传递给斜蜗轮盘1801,由于斜蜗轮盘1801对称中心线的倾斜,因此斜蜗轮盘1801在绕其蜗轮轴1802轴线旋转的同时,在调节螺钉21的接触限位下,斜蜗轮盘1801将向左轴向移动。斜蜗轮盘1801和蜗杆23的啮合区域也沿蜗轮轴1802线方向向左移动,并始终保持啮合传动。进而斜蜗轮盘1801通过蜗轮轴1802依次推动铜垫片15、自调螺杆12、自调螺母7和活塞5向左移动,最终推动制动盘3右侧的制动块2左移靠近制动盘3;同时,由于斜蜗轮盘1801的蜗轮对称中心线相对于蜗轮轴1802的轴线偏转一定角度,因此在斜蜗轮盘1801旋转同时通过调节螺钉21推动制动钳体1向右移动,并通过所述钳体部分101上的梯形凸台带动位于制动盘3左侧的制动块2右移靠近制动盘3,从而产生制动力。When the parking brake is not applied, the meshing area between the worm screw 23 and the inclined worm wheel 1801 is at the right end of the center line of the worm screw 23 . During the parking brake, the drive motor 29 drives the worm 23 to rotate, and the worm 23 transmits the torque to the inclined worm disc 1801 through engagement with the inclined worm disc 1801. Due to the inclination of the symmetrical center line of the inclined worm disc 1801, the inclined worm disc 1801 While rotating around the axis of the worm gear shaft 1802 , under the contact limit of the adjusting screw 21 , the inclined worm wheel disc 1801 will axially move to the left. The meshing area of the inclined worm wheel disc 1801 and the worm screw 23 also moves to the left along the line direction of the worm wheel shaft 1802, and keeps meshing transmission all the time. Further, the inclined worm wheel 1801 pushes the copper washer 15, the self-adjusting screw 12, the self-adjusting nut 7 and the piston 5 to move to the left through the worm shaft 1802 in turn, and finally pushes the brake block 2 on the right side of the brake disc 3 to move to the left to approach the brake. disc 3; at the same time, since the symmetric center line of the worm wheel of the inclined worm wheel disc 1801 deflects at a certain angle relative to the axis of the worm wheel shaft 1802, the brake caliper body 1 is pushed to the right by the adjustment screw 21 while the inclined worm wheel disc 1801 rotates, and passes The trapezoidal boss on the caliper body part 101 drives the brake block 2 on the left side of the brake disc 3 to move rightward to approach the brake disc 3, thereby generating braking force.

解除制动时,驱动电机29反转带动蜗杆23反向转动,同理斜蜗轮盘1801与蜗杆23啮合区域向右移动,斜蜗轮18的蜗轮轴1802不再推动间隙自调机构,进而在压力弹簧14的作用下使间隙自调机构右移复位,在自调螺母7回位时通过波形弹性片10能够起到缓冲减振作用,从而减少噪声;位于活塞5上的活塞密封圈6在制动时变形,此时便恢复原状,使活塞5回位,制动钳总成32解除制动,位于制动盘3两侧的制动块2分别在止动弹簧40的作用下复位。由于一般盘式制动器制动间隙大概为0.2mm,所以斜蜗轮盘1801中的蜗轮对称中心线与其蜗轮轴1802的轴线相差10度以内便可以保证在斜蜗轮盘1801转动不超过120度时,斜蜗轮盘1801的轴向位移就可以满足制动要求。When the brake is released, the drive motor 29 reverses to drive the worm 23 to rotate in the opposite direction. Similarly, the meshing area between the helical worm wheel 1801 and the worm 23 moves to the right, and the worm shaft 1802 of the helical worm wheel 18 no longer pushes the gap self-adjusting mechanism, and then the pressure Under the action of the spring 14, the gap self-adjusting mechanism is moved to the right and resets. When the self-adjusting nut 7 returns to its original position, the wave elastic sheet 10 can play a buffering and damping effect, thereby reducing noise; Deformation when moving, this moment just restores original shape, piston 5 is returned, and brake caliper assembly 32 releases braking, and the brake block 2 that is positioned at brake disc 3 both sides resets under the effect of stop spring 40 respectively. Since the braking clearance of a general disc brake is about 0.2 mm, the difference between the symmetric center line of the worm wheel in the inclined worm wheel 1801 and the axis of the worm shaft 1802 within 10 degrees can ensure that the inclined worm wheel 1801 rotates no more than 120 degrees. The axial displacement of the worm wheel disc 1801 can meet the braking requirement.

若使用过程中制动块2磨损产生少量过量间隙,则制动时活塞5将相对活塞密封圈6向左滑移一段距离,由于自调螺母组件与活塞5通过连成一体不可发生分离,所以此时自调螺母7会在推力球轴承8的作用下与自调螺杆12通过螺纹相对旋转前移相同的距离,从而实现制动间隙的自动调整。If the brake block 2 wears and produces a small amount of excess clearance during use, the piston 5 will slide a certain distance to the left relative to the piston sealing ring 6 during braking. Since the self-adjusting nut assembly and the piston 5 cannot be separated by being integrated, so At this time, the self-adjusting nut 7 will move forward by the same distance with the self-adjusting screw rod 12 through the thread relative rotation under the action of the thrust ball bearing 8, thereby realizing the automatic adjustment of the braking clearance.

尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the use listed in the specification and implementation, it can be applied to various fields suitable for the present invention, and it can be easily understood by those skilled in the art Therefore, the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the claims and their equivalents.

Claims (10)

1. the oblique worm gear disc type of a worm screw electric parking brake, comprises actuation gear and brake caliper assy, it is characterized in that: described actuation gear comprises:
Housing, is fixed on the braking clamp body of brake caliper assy away from brake slipper one end;
Driving mechanism, is arranged in housing for promoting brake caliper assy action;
Worm screw, is arranged on housing by the bearing support at its two ends, and worm screw main body is positioned at housing;
Tiltedly worm gear, formed by worm-wheel shaft and oblique worm gear dish, tiltedly worm gear dish is positioned at housing and bottom and worm meshing, and tiltedly the worm wheel symmetrical center line of worm gear dish is with respect to the axis tilt several angle α of worm-wheel shaft, for realize moving axially of oblique worm gear under the support of adjusting screw; Worm-wheel shaft outer end is inserted in the braking clamp body of brake caliper assy, promotes to be positioned in brake caliper assy the brake slipper action on brake disc right side for transferring power;
Drive motor, is arranged on housing one side by a motor cover for seat, and is connected with worm screw one end, moves for drive transmission device;
Described adjusting screw screws in hull outside one screw and fixes by lock-nut, adjusting screw the inner leans the interior edge face top of described oblique worm gear dish, for transmitting the reaction force of driving mechanism, thereby promotes the braking clamp body of brake caliper assy and the brake slipper that is positioned on the left of brake disc moves by housing.
2. the oblique worm gear disc type of worm screw according to claim 1 electric parking brake, is characterized in that: the deflection angle α between worm wheel symmetrical center line and the worm-wheel shaft axis of described oblique worm gear dish is 5-10 degree.
3. the oblique worm gear disc type of worm screw according to claim 1 and 2 electric parking brake, it is characterized in that: described drive motor is DC servo motor and is fixed in motor cover for seat by a retaining washer, drive motor output shaft inserts worm screw one end and also connects by key.
4. the oblique worm gear disc type of worm screw according to claim 1 electric parking brake, it is characterized in that: on described housing, be symmetrically installed with two setting sleeves by interference fit, described housing and described braking clamp body are located by setting sleeve and be affixed by running through the attachment bolt of setting sleeve.
5. according to the oblique worm gear disc type of the worm screw described in claim 1 or 4 electric parking brake, it is characterized in that: described brake caliper assy comprises described braking clamp body, brake-caliper support, two brake slipper, piston and clearance self-regulating mechanisms, described braking clamp body is symmetrically fixed with two guide fingers by clamping bolt, and pegs graft by guide finger and brake-caliper support; Described two brake slipper are stuck on brake-caliper support by stopper spring respectively and are positioned at brake disc both sides; Described piston and clearance self-regulating mechanism are located in the cavity part of braking clamp body, the brake slipper of homonymy is close in described piston exterior edge face, piston is connected with the cavity part inner end of braking clamp body by clearance self-regulating mechanism, in the cavity part of described worm-wheel shaft outer end insertion braking clamp body and successively, is realized and being braked by clearance self-regulating mechanism and piston promotion brake slipper.
6. the oblique worm gear disc type of worm screw according to claim 5 electric parking brake, is characterized in that: be provided with one at the cavity part inwall of described braking clamp body and be enclosed within the piston packing on piston outer wall by interference fit, to reset after auxiliary piston braking.
7. according to the oblique worm gear disc type of the worm screw described in claim 5 or 6 electric parking brake, it is characterized in that: described clearance self-regulating mechanism comprises the self-regulated nut assembly and the self-regulated screw arbor assembly that are threaded connection.
8. the oblique worm gear disc type of worm screw according to claim 7 electric parking brake, it is characterized in that: described self-regulated nut assembly comprises self-regulated nut, on self-regulated nut, be set with successively thrust ball bearing, two colored shape sheet, waveform elastic sheet and self-regulated nut back-up rings that structure is identical, described self-regulated nut assembly is stuck in piston by self-regulated nut back-up ring.
9. according to the oblique worm gear disc type of the worm screw described in claim 7 or 8 electric parking brake, it is characterized in that: described self-regulated screw arbor assembly comprises self-regulated screw rod, self-regulated screw rod one end screws in self-regulated nut, be respectively installed with pressure spring, spring shield and copper backing at the self-regulated screw rod the other end, described spring shield is enclosed within the outside of pressure spring and is stuck in the cavity part inner end of described braking clamp body by circlip, and described worm-wheel shaft outer end is inserted in the cavity part of described braking clamp body and leans self-regulated screw rod by copper backing.
10. according to the oblique worm gear disc type of the worm screw described in claim 1 or 6 electric parking brake, it is characterized in that: in the cavity part external port of described braking clamp body, be provided with successively the O RunddichtringO, spacer and the bellows that are enclosed within on worm-wheel shaft, described bellows outer end protrude from the cavity part external port of braking clamp body and with oblique worm gear dish end contact.
CN201410417881.7A 2014-08-20 2014-08-20 Worm and inclined-worm-gear-disc type electronic parking brake Active CN104196929B (en)

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CN107804308A (en) * 2017-11-23 2018-03-16 华南理工大学 A kind of master cylinder and its braking method for taking into account parking and service brake
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CN111960310A (en) * 2020-08-26 2020-11-20 安徽理工大学 Braking device for mine hoist
CN112833119A (en) * 2021-01-04 2021-05-25 中车青岛四方车辆研究所有限公司 Manual parking relieving device and parking brake cylinder
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Publication number Priority date Publication date Assignee Title
CN104575239A (en) * 2015-01-21 2015-04-29 重庆工商职业学院 Automobile rear brake assembly teaching experiment device
CN104895966A (en) * 2015-06-04 2015-09-09 广东中博汽车零部件有限公司 Retainer ring with elastic presser feet for parking calipers
CN108430843A (en) * 2015-11-13 2018-08-21 株式会社五十岚电机制作所 Electric parking and braking device
CN106438776A (en) * 2016-11-04 2017-02-22 浙江力邦合信智能制动系统股份有限公司 Brake caliper
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CN112849109A (en) * 2019-11-28 2021-05-28 比亚迪股份有限公司 Braking system, vehicle and braking method
CN110864079A (en) * 2019-12-13 2020-03-06 江苏徐工工程机械研究院有限公司 Worm gear box for land leveler and land leveler
CN111631903B (en) * 2020-05-27 2022-01-28 太原理工大学 Torque output device based on force sensor feedback
CN111631903A (en) * 2020-05-27 2020-09-08 太原理工大学 Torque output device based on force sensor feedback
CN111960310A (en) * 2020-08-26 2020-11-20 安徽理工大学 Braking device for mine hoist
CN112833119A (en) * 2021-01-04 2021-05-25 中车青岛四方车辆研究所有限公司 Manual parking relieving device and parking brake cylinder
CN112833119B (en) * 2021-01-04 2022-06-21 中车青岛四方车辆研究所有限公司 Manual parking relieving device and parking brake cylinder

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