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CN104190413B - SCR-based NO oxidation catalyst and preparation method thereof - Google Patents

SCR-based NO oxidation catalyst and preparation method thereof Download PDF

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Publication number
CN104190413B
CN104190413B CN201410396395.1A CN201410396395A CN104190413B CN 104190413 B CN104190413 B CN 104190413B CN 201410396395 A CN201410396395 A CN 201410396395A CN 104190413 B CN104190413 B CN 104190413B
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noble metal
catalyst
serosity
solution
scr
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CN104190413A (en
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杨金
王刚
刘洋
贾莉伟
赵龙龙
周钧
郝士杰
邱祎源
鲍展栋
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Wuxi Weifu Lida Catalytic Converter Co Ltd
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Wuxi Weifu Lida Catalytic Converter Co Ltd
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Abstract

The invention relates to a SCR-based NO oxidation catalyst and a preparation method thereof. The preparation method of the SCR-based NO oxidation catalyst comprises the following steps: firstly coating the surface of a catalyst carrier with coating slurry containing noble metal Pt by taking cordierite honeycomb ceramic as the catalyst carrier, drying and roasting; and subsequently fixing a certain amount of noble metal Pd solution at one end of the catalyst by using an impregnation method, wherein the amount of the impregnated noble metal Pd solution accounts for 1/3 of the total water absorption amount of the catalyst; the coating slurry is prepared by taking a molecular sieve as an HC adsorption material, taking SiO2 as a dispersing agent, taking zirconium acetate as a thermal stability additive, taking noble metal Pt as an active component and adding an alumina gel adhesive. The preparation method of the SCR-based NO oxidation catalyst is simple in processing steps; the noble metal Pt or Pd is impregnated in the air inlet direction of the prepared catalyst; by virtue of the improved catalyst, the oxidation rate of the NO at the low temperature can be improved, so that the and the temperature window is relatively wide when the NO is oxidized to between 40%-70% in the process of oxidizing NO into NO2; the catalyst is relatively high in stability.

Description

No oxidation catalyst based on scr and preparation method thereof
Technical field
The present invention relates to a kind of no oxidation catalyst based on scr and preparation method thereof, belong to diesel vehicle oxidizing catalytic The preparing technical field of agent.
Background technology
Automobile exhaust pollution has become one of main source of atmospheric pollution.Most no in cityx, co, hc and pm All produced by vehicle exhaust.nox, co, hc, pm not only cause to human body to damage but also produce blue under certain conditions Photochemical fog, make vegetation dead, the environment of human survival is destroyed.Existing exhaust method regulation, Beijing, Shanghai will be implemented Diesel vehicle state five discharge standard, national implementation date of diesel vehicle state four discharge standard nearly, therefore, urges to diesel vehicle oxidisability The catalytic conversion efficiency of agent it is also proposed higher requirement.
Diesel vehicle oxidative catalyst (doc) is used for solvable organic in co, no, hc and pm in the tail gas of oxidated diesel oil car Composition (sof), its coating is mainly made up of oxide coating and active noble metal constituent, and noble metal is the pass of oxidative catalyst Key component, it is simply that can reduce the chemical anti-of hc, co and sof in diesel engine vent gas etc. using doc for diesel vehicle doc The activation energy answered, enables these materials to carry out oxidation reaction at a lower temperature with the oxygen in tail gas, is converted into co2With h2o;Oxidation catalyst, generally with ceramic honey comb or honeycomb as carrier, loads oxide coating and active metal group thereon Point, conventional noble metal component is pt, pd etc., and the widely used noble metal of current exhaust gas from diesel vehicle post processing is pt, the master of pt If being used for aoxidizing co, hc.
Gradually strict with discharge standard, simply use doc and be unable to reach emission request, doc and dpf is used in conjunction elimination pm Or it is used in conjunction elimination nox with scr and be increasingly becoming study hotspot.It is desirable to no generates no when doc and dpf is used in conjunction2Conversion ratio Height, is so conducive to the regeneration of dpf;It is desirable to no generates no when doc and scr is used in conjunction2Conversion ratio between 40%~70%, And window temperature is more wide better, be so conducive to accelerating the reaction rate of scr, reduce nox discharge.
There are problems in existing diesel vehicle oxidative catalyst at present in terms of no oxidation, the diesel oil based on scr aspect The no oxidizing temperature window of car oxidative catalyst is narrower, and when noble metal addition improves, no conversion ratio is higher;Through aging Afterwards, catalyst performance declines substantially.
Content of the invention
The invention aims in solution prior art diesel vehicle oxidative catalyst no is aoxidized 40%~ A kind of narrower problem of temperature window between 70%, there is provided no based on scr that preparation method is simple, no conversion ratio is wider Oxidation catalyst and preparation method thereof.
The present invention adopts the following technical scheme that a kind of no oxidation catalyst based on scr, and catalyst is made pottery with cordierite honeycomb Porcelain is catalyst carrier, and the surface-coated of catalyst carrier contains the coating slurry of noble metal pt, and one end of catalyst is using dipping Method is fixed with a certain amount of noble metal pd solution, and the noble metal pd amount of solution of described fixation is the 1/ of described catalyst total suction 3, it is hc adsorbing material that described coating slurry adopts molecular sieve, sio2For dispersant, zirconium acetate is thermally-stabilised auxiliary agent, noble metal pt For active component, aluminium glue binding agent is added to make.
A kind of preparation method of the no oxidation catalyst based on scr, comprises the steps:
(1) River Bank Stability: by a certain percentage by sio2, molecular sieve, zirconium acetate, aluminium glue binding agent be added to deionized water In, weight ratio for 0.4~0.72:0.25~0.45:0.02~0.1:0.01~0.05, stirs, and adds nitric acid to adjust Section serosity ph is less than 4.0;
(2) serosity ball milling: serosity grinds through planetary ball mill, the rotating speed of planetary ball mill is 250~380 turns/ Point, run time is 3~6h, and serous granule degree to d90 is 2~20um;
(3) mensure of solid content: take 10g serosity in dry pot, dry pot is placed in 550~600 DEG C of Muffle kiln roasting 10- 20min, is cooled to room temperature, weighs its powder quality, with this quality divided by 10g, just obtains slurry solid content;
(4) addition of noble metal pt solution: noble metal pt solution is added in ball milling rear slurry, stirs 2~8h, extremely live Property component noble metal pt solution be thoroughly dispersed in serosity, the amount of added noble metal pt is 15~30g/ft3
(5) coating coating: carrier cordierite honeycomb ceramic is immersed in serosity, takes out the carrier cordierite honeybee being saturated with serosity Nest pottery, blows away unnecessary serosity with air gun, and by coated weight be 100~180g/l and solid content controls wet weightening, calculates actual painting The amount of covering;
(6) dry: through 100~180 DEG C of flash bakings, drying time is 3~6h by coating to the catalyst having coated Water evaporation fall;
(7) roasting: put in Muffle furnace by drying rear catalyst, 450~550 DEG C of roasting 1~2h, insulation cools down after terminating To room temperature, weigh catalyst weight;
(8) quantitative dipping noble metal pd solution: one end dipping noble metal pd solution of catalyst, the amount of dipping noble metal pd For 5~10g/ft3, as airintake direction, catalyst dries 3~6h through 100~180 DEG C to dipping noble metal area end, in 450 Under the conditions of~550 DEG C, roasting 1~2h makes.
Further, take the serosity 20g with noble metal to be centrifuged after the completion of described step (4), carry out solid liquid phase and divide From taking solid fraction icp to carry out the mensure of noble metal pt content.
Further, the mass ratio of the noble metal platinum in described step (4) and (9) and palladium is 3:1.
Present invention process step is simple, and the catalyst prepared is impregnated with noble metal pd in the direction of air inlet, after improvement Catalyst can improve no oxygenation efficiency at low temperature, makes no be oxidized to no2Between 40%~70%, temperature window is more wider, The stability of catalyst is more preferable.
Specific embodiment
Below will the invention will be further described according to specific embodiment.Three below example is all using a diameter of The cylindrical cordierite honeycomb ceramic carrier of 80mm, a height of 60mm, volume is 0.301l, and vehicle weight is 97g, noble metal pt's Concentration is 0.138g (noble metal)/g (liquid), and the concentration of noble metal pd is 0.1511g (noble metal)/g (liquid).
Embodiment one: a kind of preparation method of the no oxidation catalyst based on scr, comprise the steps:
(1) River Bank Stability: by a certain percentage by sio2, molecular sieve, zirconium acetate, binding agent be added in deionized water, weight Amount ratio is 0.72:0.25:0.02:0.01, stirs, and surveying ph is 3.24;
(2) serosity ball milling: serosity grinds through planetary ball mill, rotating speed is 250 revs/min, and run time is 6h, serosity Granularity is 3.22um to d90;
(3) mensure of solid content: take 10g serosity in dry pot, dry pot is placed in 600 DEG C of Muffle kiln roasting 10min, cold But to room temperature, weighing its powder quality is 3.95g, and with this quality divided by 10g, just obtaining slurry solid content is 39.5%;
(4) addition of noble metal pt solution: take the serosity 1000g after ball milling, noble metal pt addition is 15g/ft3, apply The amount of covering is 100g/l, and the amount calculating noble metal pt is 2.092g, and the amount weighing noble metal pt solution is 15.157g, will Noble metal pt solution be added to ball milling after serosity in, stir 2h, be thoroughly dispersed in serosity to active component noble metal platinum;
(5) take 20g serosity to be placed in test tube, put into centrifugation in centrifuge, carry out Solid-Liquid Separation, measured using icp solid The content of noble metal pt in phase, result is 0.0052g (noble metal)/g (powder body);
(6) coating coating: carrier cordierite honeycomb ceramic is immersed in serosity, takes out the carrier cordierite honeybee being saturated with serosity Nest pottery, blows away unnecessary serosity with air gun, by coated weight requirement and the wet weightening of solid content control targe recording of 150g/l, counts Calculation catalyst practical coating amount is 77.4g;
(7) dry: the catalyst having coated dries 6h through 100 DEG C, and the water evaporation in coating is fallen;
(8) roasting: put in Muffle furnace by drying rear catalyst, 450 DEG C of roasting 2h, insulation is cooled to room temperature after terminating, Weighing catalyst weight is 127.5g;
(9) noble metal pd solution quantitatively impregnates: catalyst impregnates fixing noble metal pd solution at one end, and noble metal pd adds Measure as 5g/ft3, the amount calculating noble metal pd is 0.053g, weighs noble metal pd solution 0.3509g, adds water to dipping Amount desired value is 42.5g, and as airintake direction, catalyst dries 6h through 100 DEG C to dipping pd noble metal area end, in 450 DEG C Under the conditions of roasting 2h be prepared from;
Embodiment two: a kind of preparation method of the no oxidation catalyst based on scr, comprise the steps:
(1) River Bank Stability: by a certain percentage by sio2, molecular sieve, zirconium acetate, aluminium glue binding agent be added to deionized water In, its weight ratio for 0.58:0.35:0.04:0.03, stirs, and surveying ph is 3.29;
(2) serosity ball milling: serosity grinds through planetary ball mill, rotating speed is 320 revs/min, and run time is 4h, serosity Granularity is 3.16um to d90;
(3) mensure of solid content: take 10g serosity in dry pot, dry pot is placed in 600 DEG C of Muffle kiln roasting 10min, cold But to room temperature, weighing its powder quality is 3.89g, with this quality divided by 10g, just obtains slurry solid content 38.9%;
(4) addition of precious metal solution pt: take ball milling rear slurry 1000g, noble metal pt addition is 20g/ft3, coating Measure as 140g/l, the amount calculating noble metal pt is 1.9625g, the amount weighing noble metal pt solution is 14.24g, your gold Belong in the serosity after pt solution is added to ball milling, stir 2h, be thoroughly dispersed in serosity to active component noble metal pt;
(5) take 20g serosity to be placed in test tube, put into centrifugation in centrifuge, carry out Solid-Liquid Separation, measured using icp solid The content of noble metal pt in phase, result is 0.0050g (noble metal)/g (powder body);
(6) coating coating: carrier cordierite honeycomb ceramic is immersed in serosity, takes out the carrier cordierite honeybee being saturated with serosity Nest pottery, blows away unnecessary serosity with air gun, by coated weight requirement and the wet weightening of solid content control targe recording of 140g/l 108.3g, practical coating amount is 110.3g;
(7) dry: the catalyst having coated dries 4h through 150 DEG C, and the water evaporation in coating is fallen;
(8) roasting: put in Muffle furnace by drying rear catalyst, 500 DEG C of roasting 1.5h, insulation is cooled to room after terminating Temperature, weighing catalyst weight is 139.1g;
(9) noble metal pd solution quantitatively impregnates: catalyst impregnates noble metal pd solution at one end, and noble metal pd addition is 6.7g/ft3, the amount calculating noble metal pd is 0.071g, weighs noble metal pd solution 0.4698g, adds water to pickup Desired value is 46.3g, and the pickup of this noble metal pd solution is the 1/3 of the total water absorption rate of catalyst, impregnates noble metal pd solution area Domain end dries 4h as airintake direction, catalyst through 150 DEG C, and under the conditions of 500 DEG C, roasting 1.5h is prepared from;
Embodiment three: a kind of preparation method of the no oxidation catalyst based on scr, comprise the steps:
(1) River Bank Stability: by a certain percentage by sio2, molecular sieve, zirconium acetate, aluminium glue binding agent be added to deionized water In, its weight ratio for 0.4:0.45:0.1:0.05, stirs, and surveying ph is 3.45;
(2) serosity ball milling: serosity grinds through planetary ball mill, rotating speed is 380 revs/min, and run time is 3h, serosity Granularity is 3.08um to d90;
(3) mensure of solid content: take 10g serosity in dry pot, dry pot is placed in 580 DEG C of Muffle kiln roasting 20min, cold But to room temperature, weighing its powder quality is 3.97g, with this quality divided by 10g, just obtains slurry solid content 39.7%;
(4) addition of noble metal pt solution: take ball milling rear slurry 1000g, noble metal pt addition is 30g/ft3Calculate, Coated weight is 180g/l, and the amount calculating noble metal pt is 2.337g, and the amount weighing noble metal pt solution is 16.937g, Noble metal pt solution be added to ball milling after serosity in, stir 8h, be thoroughly dispersed in serosity to active component noble metal pt;
(5) take 20g serosity to be placed in test tube, put into centrifugation in centrifuge, carry out Solid-Liquid Separation, measured using icp solid The content of noble metal pt in phase, result is 0.0057g (noble metal)/g (powder body);
(6) coating coating: carrier cordierite honeycomb ceramic is immersed in serosity, takes out the carrier cordierite honeybee being saturated with serosity Nest pottery, blows away unnecessary serosity with air gun, by the coated weight requirement and wet weightening of solid content control targe recording of 180g/l is 136.5g, practical coating 137.8g;
(7) dry: the catalyst having coated dries 3h through 180 DEG C, and the water evaporation in coating is fallen;
(8) roasting: put into 550 DEG C of roasting 1h in Muffle furnace by drying rear catalyst, insulation is cooled to room temperature after terminating, and claims Amount catalyst weight is 151.7g;
(9) noble metal pd solution quantitatively impregnates: catalyst impregnates noble metal pd solution at one end, and noble metal pd addition is 10g/ft3, the amount calculating noble metal pd is 0.106g, weighs noble metal pd solution 0.703g, adds water to pickup mesh Scale value is 50.5g, and as airintake direction, catalyst dries 3h through 180 DEG C to the area end of dipping noble metal pd solution, in 550 Under the conditions of DEG C, roasting 1h is prepared from.
Activity rating is carried out to the catalyst of embodiment two preparation.
First, fresh state catalyst activity evaluation is investigated:
Test is carried out in high temperature furnace.
Method of testing: will be containing no, co2、h2o、c3h8, the gaseous mixture of co be passed through in high temperature reaction stove, wherein no: 300ppm, co:500ppm, c3h8: 300ppm, h2O:6%, co2: 6%;Heating rate is that every min heats up 10 DEG C, is eventually raised to 500℃.
Test result is shown in Table 1
The fresh state catalyst activity evaluation result of table 1
Found by table 1 Data Comparison, no is converted into no2It is 170 DEG C -425 DEG C in the temperature window of 40%-70%.
2nd, heat ageing rear catalyst activity rating is investigated:
Pre-treatment: first catalyst is placed in aging in Muffle furnace, aging temperature is 750 DEG C, ageing time is 20h, so Again the conversion ratio of nox, co and hc in vehicle exhaust respectively is investigated afterwards,
Test is to carry out in high temperature reaction stove.
Method of testing: will be containing no, co2、h2o、c3h8, the gaseous mixture of co be passed through in high temperature reaction stove, wherein no: 300ppm, co:500ppm, c3h8: 300ppm, h2O:6%, co2: 6%;Heating rate is that every min heats up 10 DEG C, is eventually raised to 500℃.
Test result is shown in Table 2.
Table 2 heat ageing rear catalyst Activity evaluation
From the data in table 2, it can be seen that no is converted into no2Temperature window 40%~70% is 202 DEG C~407 DEG C, low temperature window Mouth comparatively fresh state improves nearly 32 DEG C, is 202 DEG C, can reach more than 40% at 200 DEG C about, reach requirement, high temperature window exists 400 DEG C remain in that more than 40%.
3rd, sulfur aging rear catalyst activity rating is investigated:
Pre-treatment: the catalyst of preparation is placed in Muffle furnace, is passed through so2, 100ppm, 350 DEG C of heating-up temperature, the time 10h, then more respectively to the no in vehicle exhaustx, the conversion ratio of co and hc investigated.
Test is to carry out in high temperature reaction stove.
Method of testing: will be containing no, co2、h2o、c3h8, the gaseous mixture of co be passed through in high temperature reaction stove, wherein no: 300ppm, co:500ppm, c3h8: 300ppm, h2O:6%, co2: 6%;Heating rate is that every min heats up 10 DEG C, is eventually raised to 500℃.
Test result is shown in Table 3.
Table 3 sulfur aging catalyst Activity evaluation
As seen from the results in Table 3, no is converted into no2It is 206~396 DEG C in the temperature window of 40%-70%, low temperature window is relatively Fresh state improves nearly 36 DEG C, is 206 DEG C, and high temperature window reaches more than 40% in 396 DEG C of no oxidations.

Claims (4)

1. a kind of no oxidation catalyst based on scr it is characterised in that: catalyst with cordierite honeycomb ceramic for catalyst carry Body, the surface-coated of catalyst carrier contains the coating slurry of noble metal pt, and one end of catalyst is fixed with necessarily using infusion process The noble metal pd solution of amount, the noble metal pd amount of solution of described fixation is the 1/3 of described catalyst total suction, described coating slurry It is hc adsorbing material that liquid adopts molecular sieve, sio2For dispersant, zirconium acetate is thermally-stabilised auxiliary agent, and noble metal pt is active component, Aluminium glue binding agent is added to make.
2. the no oxidation catalyst based on scr described in claim 1 preparation method it is characterised in that: comprise the steps:
(1) River Bank Stability: in proportion by sio2, molecular sieve, zirconium acetate, aluminium glue binding agent be added in deionized water, weight ratio is 0.4 ~ 0.72:0.25 ~ 0.45:0.02 ~ 0.1:0.01 ~ 0.05, stirs, and adds nitric acid to adjust serosity ph and is less than 4.0;
(2) serosity ball milling: serosity grinds through planetary ball mill, the rotating speed of planetary ball mill is 250 ~ 380 revs/min, fortune The row time is 3 ~ 6h, and serous granule degree to d90 is 2 ~ 20um;
(3) mensure of solid content: take 10g serosity in dry pot, dry pot is placed in 550 ~ 600 DEG C of Muffle kiln roasting 10- 20min, is cooled to room temperature, weighs its powder quality, with this quality divided by 10g, just obtains slurry solid content;
(4) addition of noble metal pt solution: noble metal pt solution is added in ball milling rear slurry, stirs 2 ~ 8h, to activearm Noble metal pt solution is divided to be thoroughly dispersed in serosity, the amount of added noble metal pt is 15 ~ 30g/ft3
(5) coating coating: carrier cordierite honeycomb ceramic is immersed in serosity, takes out the carrier cordierite honeycomb pottery being saturated with serosity Porcelain, blows away unnecessary serosity with air gun, and by coated weight be 100 ~ 180g/l and solid content controls wet weightening, calculates practical coating amount;
(6) dry: through 100 ~ 180 DEG C of flash bakings, drying time is that the water in coating is steamed by 3 ~ 6h to the catalyst having coated Send out;
(7) roasting: put in Muffle furnace by drying rear catalyst, 450 ~ 550 DEG C of roasting 1 ~ 2h, insulation is cooled to room after terminating Temperature, weighs catalyst weight;
(8) quantitative dipping noble metal pd solution: one end dipping noble metal pd solution of catalyst, the amount of dipping noble metal pd is 5 ~ 10g/ft3, as airintake direction, catalyst dries 3 ~ 6h through 100 ~ 180 DEG C to dipping noble metal pd area end, in 450 ~ 550 Under the conditions of DEG C, roasting 1 ~ 2h makes.
3. as claimed in claim 2 the no oxidation catalyst based on scr preparation method it is characterised in that: described step (4) is complete Take the serosity 20g with noble metal pt to be centrifuged after one-tenth, carry out Solid-Liquid Separation, take solid fraction icp to carry out noble metal The mensure of pt content.
4. as claimed in claim 2 the no oxidation catalyst based on scr preparation method it is characterised in that: described step (4) and (8) mass ratio of noble metal pt and pd in is 3:1.
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