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CN104190193A - Method for performing synchronous desulfurization, denitrification and dust removal in bag type dust collector - Google Patents

Method for performing synchronous desulfurization, denitrification and dust removal in bag type dust collector Download PDF

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CN104190193A
CN104190193A CN201410418970.3A CN201410418970A CN104190193A CN 104190193 A CN104190193 A CN 104190193A CN 201410418970 A CN201410418970 A CN 201410418970A CN 104190193 A CN104190193 A CN 104190193A
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manganese
solid
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coal
flue gas
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CN104190193B (en
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陈天虎
张萍
刘海波
朱承驻
谢晶晶
何宏平
袁鹏
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Hefei University of Technology
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Abstract

本发明公开了一种袋式除尘器内同步脱硫脱硝除尘的方法,其特征是:以袋式除尘器为反应装置,将经电除尘后的燃煤烟气通过连接管道引入袋式除尘器中,在连接管道中注入锰氧化物,使锰氧化物对燃煤烟气进行脱硫脱硝;未反应完的锰氧化物、脱硫脱硝产物及烟尘随燃煤烟气进入袋式除尘器的滤袋中,并被截留在滤袋表面形成滤层;向进入袋式除尘器的燃煤烟气中喷入氨气,氨气将燃煤烟气中剩余氮氧化物还原为氮气;对滤层物料回收后进行再生处理,获得的锰氧化物循环利用至注入连接管道。本发明以袋式除尘器作为核心装置,以锰氧化物作为活性材料,并通过一系列分离、再生处理和循环利用,在袋式除尘器内实现烟气脱硫脱硝除尘的同步和一体化。

The invention discloses a method for synchronous desulfurization, denitrification and dust removal in a bag filter, which is characterized in that: the bag filter is used as a reaction device, and the coal-fired flue gas after electric dust removal is introduced into the bag filter through a connecting pipe , inject manganese oxide into the connecting pipe to make the manganese oxide desulfurize and denitrify the coal-fired flue gas; the unreacted manganese oxide, desulfurization and denitrification products and soot enter the filter bag of the bag filter with the coal-fired flue gas , and is trapped on the surface of the filter bag to form a filter layer; inject ammonia gas into the coal-fired flue gas entering the bag filter, and the ammonia gas will reduce the remaining nitrogen oxides in the coal-fired flue gas to nitrogen; After regeneration, the obtained manganese oxide is recycled to the injection connection pipeline. The present invention takes the bag filter as the core device, uses manganese oxide as the active material, and realizes the synchronization and integration of flue gas desulfurization, denitrification and dust removal in the bag filter through a series of separation, regeneration treatment and recycling.

Description

一种袋式除尘器内同步脱硫脱硝除尘的方法A method for synchronous desulfurization, denitrification and dust removal in a bag filter

一、技术领域1. Technical field

本发明涉及大气污染控制领域,具体涉及一种烟气同步脱硫脱硝除尘的方法。The invention relates to the field of air pollution control, in particular to a method for synchronous desulfurization, denitrification and dust removal of flue gas.

二、背景技术2. Background technology

火力发电厂在高温燃烧过程中产生大量SO2、NOx、烟尘等污染物,空气中的氮氧化物是形成细颗粒物PM2.5主要来源,而火电厂是排放氮氧化物的大户。因此,电厂脱硝,减少PM2.5浓度,势在必行,刻不容缓。氮氧化物还会导致光化学烟雾和臭氧层破坏等区域环境污染问题。由于SO2、NOx排放已经致使全国81.6%的城市出现酸雨,全国范围雾霾等恶劣天气增加,对工农业生产、人民生活、人体健康带来严重影响。Thermal power plants produce a large amount of pollutants such as SO 2 , NO x , and soot during high-temperature combustion. Nitrogen oxides in the air are the main source of fine particulate matter PM2.5, and thermal power plants are the largest emitters of nitrogen oxides. Therefore, it is imperative to denitrify power plants and reduce PM2.5 concentration without delay. Nitrogen oxides can also cause regional environmental pollution problems such as photochemical smog and ozone layer depletion. Due to SO 2 and NO x emissions, acid rain has occurred in 81.6% of cities across the country, and severe weather such as smog has increased nationwide, which has seriously affected industrial and agricultural production, people's lives, and human health.

目前烟气脱硫已经在全国燃煤发电机组实施,普遍采用石灰或者石灰石作为脱硫材料干法或湿法脱硫,烟气除尘普遍采用电除尘,脱硫和除尘效果基本能够达到排放要求,但是为了保障大气环境质量,还需要进一步发展新的环保技术,提高脱硫、除尘效率,削减二氧化硫和烟尘排放量。At present, flue gas desulfurization has been implemented in coal-fired power generating units across the country. Lime or limestone is generally used as desulfurization material for dry or wet desulfurization. Electric dust removal is generally used for flue gas dust removal. The desulfurization and dust removal effects can basically meet the emission requirements. However, in order to protect the atmosphere Environmental quality requires further development of new environmental protection technologies to improve desulfurization and dust removal efficiency and reduce sulfur dioxide and smoke emissions.

烟气NOx污染控制,即烟气脱硝,包括吸收法、吸附法、非选择性催化还原(SNCR)和选择性催化还原(SCR)等。SCR技术以其具有较高的脱硝效率在国外烟气脱硝工程上得到较广泛的应用。SCR法是以氨或尿素作为还原剂在催化剂作用下有选择的把烟气中的NOx还原成为N2。目前,国内电厂引进国外商用脱硝催化剂WO3-V2O5/TiO2及其技术正在得到推广。该类催化剂的不足之处在于:一是催化制备成本较高,且毒性较强,安装时工人要带防毒面具,催化剂的使用寿命是3年,催化剂失效后较难处理;二是催化剂上的V2O5对于SO2氧化成SO3反应具有催化作用,生成的SO3与NH3和烟气中的水蒸气反应生成NH4HSO4,在低于其露点(300~330℃)时凝结在设备和管道上造成堵塞和腐蚀。三是该类催化剂脱硝要求的反应温度较高(300~400℃),不适合我国现有电厂烟气脱硫、除尘后温度偏低的实际情况。Flue gas NO x pollution control, that is, flue gas denitrification, includes absorption method, adsorption method, non-selective catalytic reduction (SNCR) and selective catalytic reduction (SCR), etc. SCR technology has been widely used in foreign flue gas denitrification projects because of its high denitrification efficiency. The SCR method uses ammonia or urea as a reducing agent to selectively reduce NO x in flue gas to N 2 under the action of a catalyst. At present, domestic power plants have introduced foreign commercial denitration catalyst WO 3 -V 2 O 5 /TiO 2 and its technology is being promoted. The shortcomings of this type of catalyst are: first, the cost of catalytic preparation is high, and the toxicity is strong, and the workers must wear gas masks during installation. The service life of the catalyst is 3 years, and it is difficult to handle after the catalyst fails; V 2 O 5 has a catalytic effect on the oxidation of SO 2 to SO 3 , and the generated SO 3 reacts with NH 3 and water vapor in the flue gas to form NH 4 HSO 4 , which condenses when it is lower than its dew point (300-330°C) Causes blockage and corrosion on equipment and piping. The third is that the reaction temperature required for the denitrification of this type of catalyst is relatively high (300-400°C), which is not suitable for the actual situation that the flue gas desulfurization and dust removal of existing power plants in my country are relatively low.

开发低温催化剂可以使反应在较低的温度下(200℃左右)进行,这不但可以减少反应能耗、降低成本;还可以考虑采取将SCR装置放置在ESP(电除尘)之后降低或完全排除SO2对催化剂的影响。国内外文献中提到的低温SCR脱硝催化剂主要是浸渍法制备的MnOx/TiO2、MnOx/AC、MnOx/Al2O3、MnOx/凹凸棒石、MnOx,具有较高的活性且水蒸气对催化剂的活性影响较小,但是烟气中SO2会对反应活性产生较大副作用,尤其是MnOx催化剂。国内公开专利(CN101352681)公开了以活性碳为载体浸渍负载Mn、V、Cu、Co、Fe氧化物低温SCR催化剂的制备;公开专利(CN101011659)公开了以活性碳为载体浸渍负载MnOx/CeO2低温SCR催化剂的制备。以活性碳为载体制备的催化剂优点在于活性炭载体丰富的比表面积有利于活性组分的分散,并且具有一定的抗SO2性能,但是在活化再生过程中活性炭高温烧蚀过于严重,导致催化剂损耗过大。山东省某热电厂使用稀土催化剂,烟气氮氧化物浓度450毫克/Nm3,降到了90毫克/Nm3以下,去除率达到了80%。但是这些技术都不能实现脱硫与脱硝的一体化。The development of low-temperature catalysts can make the reaction proceed at a lower temperature (about 200 ° C), which can not only reduce the energy consumption and cost of the reaction; it can also be considered to place the SCR device after the ESP (electrical dust removal) to reduce or completely eliminate SO 2 Effects on catalysts. The low-temperature SCR denitration catalysts mentioned in domestic and foreign literature are mainly MnO x /TiO 2 , MnO x /AC, MnO x /Al 2 O 3 , MnO x /attapulgite, and MnO x prepared by impregnation method, which have high Activity and water vapor has little effect on the activity of the catalyst, but SO 2 in the flue gas will have a greater side effect on the reaction activity, especially for the MnO x catalyst. Domestic published patent (CN101352681) discloses the preparation of low-temperature SCR catalysts using activated carbon as a support for impregnating and supporting Mn, V, Cu, Co, Fe oxides; published patent (CN101011659) discloses using activated carbon as a support for impregnating and supporting MnO x /CeO 2 Preparation of low temperature SCR catalyst. The advantage of the catalyst prepared with activated carbon as the carrier is that the rich specific surface area of the activated carbon carrier is conducive to the dispersion of the active components, and has a certain anti- SO2 performance, but the high-temperature ablation of the activated carbon is too severe during the activation and regeneration process, resulting in excessive catalyst loss big. A thermal power plant in Shandong Province used rare earth catalysts, and the concentration of nitrogen oxides in the flue gas was 450 mg/Nm 3 , which dropped to below 90 mg/Nm 3 , and the removal rate reached 80%. However, none of these technologies can realize the integration of desulfurization and denitrification.

随着烟气脱硫、脱硝、除尘技术的研究和开发,已经逐渐认识到脱硫和脱硝走向一体化是未来发展的趋势,可以减少烟气污染治理的流程,降低脱硫脱硝投资和烟气污染治理成本。With the research and development of flue gas desulfurization, denitrification, and dust removal technologies, it has been gradually recognized that the integration of desulfurization and denitrification is the future development trend, which can reduce the process of flue gas pollution treatment, reduce the investment in desulfurization and denitrification and the cost of flue gas pollution control .

从目前的研究来看锰氧化物既具有很高的脱硫活性,也具有很高的SCR脱硝活性。以锰氧化物为脱硫脱硝的活性材料选择适合的方式实现同步脱硫、脱硝,并进一步降低烟尘浓度是很有发展前景的技术。According to the current research, manganese oxide has both high desulfurization activity and high SCR denitrification activity. Using manganese oxide as the active material for desulfurization and denitrification to select a suitable method to achieve simultaneous desulfurization and denitrification, and to further reduce the concentration of soot is a promising technology.

三、发明内容3. Contents of the invention

本发明针对烟气污染综合治理中存在的问题,发明了一种袋式除尘器内同步脱硫脱硝除尘的方法,旨在实现同步脱硫、脱硝,并进一步降低烟尘浓度。Aiming at the problems existing in the comprehensive treatment of flue gas pollution, the present invention invents a method for synchronous desulfurization, denitrification and dust removal in a bag filter, aiming at realizing synchronous desulfurization and denitrification, and further reducing the concentration of smoke and dust.

本发明解决技术问题,采用如下技术方案:The present invention solves technical problem, adopts following technical scheme:

本发明袋式除尘器内同步脱硫脱硝除尘的方法,其特点是:The method for synchronous desulfurization, denitrification and dust removal in the bag filter of the present invention is characterized in that:

以袋式除尘器为反应装置,将经电除尘后的燃煤烟气通过连接管道引入袋式除尘器中,在所述连接管道中注入锰氧化物,使锰氧化物脱除燃煤烟气中大部分二氧化硫形成硫酸锰,且脱除部分氮氧化物形成硝酸锰;硫酸锰、硝酸锰、未反应完的锰氧化物及烟尘(在初始时,这里的烟尘只是经电除尘后燃煤烟气中剩余的烟尘,经锰氧化物的循环后,这里的烟尘即包括经电除尘后燃煤烟气中剩余的烟尘,同时也包括当以固体I作为锰氧化物循环使用时,固体I中的烟尘)随燃煤烟气进入袋式除尘器中,并被截留在袋式除尘器的滤袋表面形成滤层;在滤层中未反应完的锰氧化物继续与燃煤烟气中残留的二氧化硫反应;向进入袋式除尘器的燃煤烟气中喷入氨气,在滤层中未反应完的锰氧化物的催化作用下,氨气将燃煤烟气中剩余氮氧化物还原为氮气;Using the bag filter as the reaction device, the coal-fired flue gas after electrostatic precipitating is introduced into the bag filter through the connecting pipe, and manganese oxide is injected into the connecting pipe to make the manganese oxide remove the coal-fired flue gas. Most of the sulfur dioxide in the sulfur dioxide forms manganese sulfate, and part of the nitrogen oxides is removed to form manganese nitrate; The remaining soot in the gas, after the circulation of manganese oxide, the soot here includes the remaining soot in the coal-fired flue gas after electrostatic precipitator, and also includes when the solid I is used as manganese oxide for recycling, the soot in the solid I The soot) enters the bag filter along with the coal-fired flue gas, and is trapped on the surface of the filter bag of the bag filter to form a filter layer; the unreacted manganese oxide in the filter layer continues to remain with the coal-fired flue gas Sulfur dioxide reaction; inject ammonia gas into the coal-fired flue gas entering the bag filter, under the catalysis of unreacted manganese oxides in the filter layer, ammonia gas will reduce the remaining nitrogen oxides in the coal-fired flue gas is nitrogen;

随着滤层厚度增加,滤袋过滤阻力增加,当滤袋内压降达到800~900Pa时,通过电磁振打或者脉动喷吹的方式清除滤层并收集滤层物料,对滤层物料回收后进行再生处理,所获得的锰氧化物循环利用至注入连接管道。As the thickness of the filter layer increases, the filter resistance of the filter bag increases. When the pressure drop in the filter bag reaches 800-900Pa, the filter layer is removed by electromagnetic rapping or pulse blowing and the filter layer material is collected. After the filter layer material is recovered Regeneration is carried out and the obtained manganese oxides are recycled to the injection connection pipeline.

本发明袋式除尘器内同步脱硫脱硝除尘的方法,其特点也在于:The method for synchronous desulfurization, denitrification and dust removal in the bag filter of the present invention is also characterized in that:

在连接管道中注入的锰氧化物的质量与输送到连接管道的燃煤烟气中二氧化硫的质量比为2:1~5:1。The mass ratio of the manganese oxide injected into the connecting pipeline to the sulfur dioxide in the coal-fired flue gas delivered to the connecting pipeline is 2:1-5:1.

向袋式除尘器的燃煤烟气中喷入的氨气质量与进入袋式除尘器的燃煤烟气中氮氧化物的质量比为1:1~1:1.15。The mass ratio of the ammonia gas injected into the coal-fired flue gas of the bag filter to the nitrogen oxides in the coal-fired flue gas entering the bag filter is 1:1 to 1:1.15.

在燃煤烟气进入袋式除尘器前调节燃煤烟气温度使袋式除尘器内燃煤烟气温度稳定在150~220℃,以保证脱销反应的温度要求及滤袋的安全使用要求。Before the coal-fired flue gas enters the bag filter, adjust the temperature of the coal-fired flue gas to stabilize the temperature of the coal-fired flue gas in the bag filter at 150-220°C to ensure the temperature requirements of the out-of-stock reaction and the safe use of the filter bag.

对滤层物料进行再生处理获得锰氧化物的方法为:在滤层物料中加入3~10倍质量的水,获得固液混合物I,对固液混合物I进行固液分离后获得由锰氧化物和烟尘构成的固体I及由硫酸锰和硝酸锰溶于水构成的液体I;The method of regenerating the filter layer material to obtain manganese oxide is: adding 3 to 10 times the mass of water to the filter layer material to obtain a solid-liquid mixture I, and separating the solid-liquid mixture I to obtain the manganese oxide Solid I composed of smoke and dust and liquid I composed of manganese sulfate and manganese nitrate dissolved in water;

将液体I用氨水中和至pH值在8~9范围内,然后曝气充氧使二价锰离子被氧化为四价锰离子,获得固液混合物II,对固液混合物II进行固液分离,获得由锰氧化物构成的固体II和富含硫酸铵和硝酸铵的液体II;Neutralize the liquid I with ammonia water until the pH value is in the range of 8-9, then aerate and oxygenate the divalent manganese ions to be oxidized to tetravalent manganese ions to obtain the solid-liquid mixture II, and perform solid-liquid separation on the solid-liquid mixture II , to obtain a solid II composed of manganese oxides and a liquid II rich in ammonium sulfate and ammonium nitrate;

将固体I与固体II混合获得回收锰氧化物浆料,或者将固体I与固体II混合后在空气气氛中、以300~500℃沸腾焙烧或回转窑焙烧氧化10-40min,获得回收锰氧化物粉体;以所述回收锰氧化物浆料或所述回收锰氧化物粉体作为所述锰氧化物,从连接于电除尘器与袋式除尘器之间的连接管道喷射加入到燃煤烟气中循环使用。Mix solid I and solid II to obtain recycled manganese oxide slurry, or mix solid I and solid II and then boil and oxidize at 300-500°C or rotary kiln for 10-40 minutes in an air atmosphere to obtain recycled manganese oxide Powder; use the recovered manganese oxide slurry or the recovered manganese oxide powder as the manganese oxide, and inject it into the coal smoke from the connecting pipeline connected between the electrostatic precipitator and the bag filter Air recycling.

本发明袋式除尘器内同步脱硫脱硝除尘的方法,采取如下操作步骤:The method for synchronous desulfurization, denitrification and dust removal in the bag filter of the present invention takes the following steps:

a、将燃煤烟气首先经过电除尘器去除大部分烟尘,当燃用高硫煤粉致使燃煤烟气中硫含量高于800PPm时,先在高硫煤粉中加入占高硫煤粉质量1-3%的石灰石粉后再燃用;a. First pass the coal-fired flue gas through the electrostatic precipitator to remove most of the dust. When burning high-sulfur pulverized coal so that the sulfur content in the coal-fired flue gas is higher than 800PPm, first add high-sulfur pulverized coal to the high-sulfur pulverized coal 1-3% by mass of limestone powder for re-burning;

b、在将电除尘后的燃煤烟气通过连接管道引入袋式除尘器之前,调节燃煤烟气温度,使袋式除尘器内燃煤烟气温度稳定在150~220℃,以保证脱销反应的温度要求及滤袋的安全使用要求;b. Before introducing the coal-fired flue gas after electrostatic precipitator into the bag filter through the connecting pipe, adjust the temperature of the coal-fired flue gas so that the temperature of the coal-fired flue gas in the bag filter is stable at 150-220°C to ensure out-of-stock The temperature requirements of the reaction and the safe use requirements of the filter bag;

c、向电除尘器与袋式除尘器之间的连接管道中的燃煤烟气中喷射加入锰氧化物,使锰氧化物与燃煤烟气中的二氧化硫快速反应,脱除燃煤烟气中大部分二氧化硫形成硫酸锰,且与燃煤烟气中的部分氮氧化物反应,脱去氮氧化物形成硝酸锰;硫酸锰、硝酸锰、未反应完的锰氧化物及烟尘随燃煤烟气进入袋式除尘器中,并被截留在袋式除尘器的滤袋表面形成滤层;在滤层中的未反应完的锰氧化物继续与燃煤烟气中残留的二氧化硫反应;所加入的锰氧化物的质量与与输送到连接管道的燃煤烟气中二氧化硫的质量比为2:1~5:1;c. Inject manganese oxide into the coal-fired flue gas in the connecting pipe between the electrostatic precipitator and the bag filter, so that the manganese oxide can quickly react with the sulfur dioxide in the coal-fired flue gas, and remove the coal-fired flue gas Most of the sulfur dioxide in the sulfur dioxide forms manganese sulfate, and reacts with part of the nitrogen oxides in the coal-fired flue gas, and the nitrogen oxides are removed to form manganese nitrate; manganese sulfate, manganese nitrate, unreacted manganese oxides and smoke The gas enters the bag filter and is trapped on the surface of the filter bag of the bag filter to form a filter layer; the unreacted manganese oxide in the filter layer continues to react with the residual sulfur dioxide in the coal-fired flue gas; the added The mass ratio of the manganese oxide to the sulfur dioxide in the coal-fired flue gas transported to the connecting pipeline is 2:1 to 5:1;

d、向进入袋式除尘器的燃煤烟气中喷入氨气,滤袋表面滤层中未反应的锰氧化物作为选择性催化还原催化剂,在150℃~220℃温度区域发挥高效的脱硝催化作用,使氨气将燃煤烟气中剩余氮氧化物还原为氮气;向袋式除尘器的燃煤烟气中喷入的氨气质量与进入袋式除尘器的燃煤烟气中氮氧化物的质量比为1:1~1:1.15;d. Spray ammonia gas into the coal-fired flue gas entering the bag filter, and the unreacted manganese oxide in the filter layer on the surface of the filter bag is used as a selective catalytic reduction catalyst to exert high-efficiency denitrification in the temperature range of 150°C to 220°C Catalysis, so that ammonia can reduce the remaining nitrogen oxides in the coal-fired flue gas to nitrogen; The mass ratio of oxides is 1:1~1:1.15;

e、随着滤袋表面滤层厚度增加,滤袋过滤阻力增加,当滤袋内压降达到800~900Pa时,通过电磁控制的振打装置振打或者脉动喷吹的方式使滤袋上滤层物料脱落进入灰斗;e. As the thickness of the filter layer on the surface of the filter bag increases, the filter resistance of the filter bag increases. When the pressure drop in the filter bag reaches 800-900Pa, the filter bag is vibrated by electromagnetically controlled rapping device or pulsating blowing. Layer material falls off and enters the ash hopper;

f、收集灰斗中的滤层物料,并在滤层物料中加入3~10倍质量的水溶解滤层物料中的硫酸锰和硝酸锰,获得固液混合物I,对固液混合物I进行固液分离后获得由锰氧化物和烟尘构成的固体I及由硫酸锰和硝酸锰溶于水构成的液体I;f. Collect the filter layer material in the ash hopper, and add 3 to 10 times the quality of water to dissolve the manganese sulfate and manganese nitrate in the filter layer material to obtain the solid-liquid mixture I, and solid-liquid mixture I is solidified After liquid separation, a solid I composed of manganese oxides and soot and a liquid I composed of manganese sulfate and manganese nitrate dissolved in water are obtained;

g、把液体I用氨水中和至液体pH值在8~9范围内,然后曝气充氧氧化二价锰离子为四价锰离子,获得固液混合物II,对固液混合物II进行固液分离,获得由锰氧化物构成的固体II和富含硫酸铵和硝酸铵的液体II;g. Neutralize liquid I with ammonia water until the pH of the liquid is in the range of 8 to 9, then aerate and oxygenate divalent manganese ions to tetravalent manganese ions to obtain solid-liquid mixture II, and carry out solid-liquid mixture II for solid-liquid mixture II separation to obtain a solid II consisting of manganese oxides and a liquid II rich in ammonium sulfate and ammonium nitrate;

h、将固体I与固体II混合获得回收锰氧化物浆料,或者将固体I与固体II混合后在空气气氛中、以300~500℃沸腾焙烧或回转窑焙烧氧化10-40min,获得回收锰氧化物粉体;以所述回收锰氧化物浆料或所述回收锰氧化物粉体作为步骤c所用锰氧化物,从连接管道喷射加入到燃煤烟气中循环使用。h. Mix solid I and solid II to obtain recovered manganese oxide slurry, or mix solid I and solid II and boil and oxidize at 300-500°C or rotary kiln for 10-40 minutes in an air atmosphere to obtain recovered manganese Oxide powder: using the recovered manganese oxide slurry or the recovered manganese oxide powder as the manganese oxide used in step c, spraying it into the coal-fired flue gas from the connecting pipeline for recycling.

对滤层物料进行再生处理过程产生的液体II浓缩结晶得到固体硫酸铵和硝酸铵。Solid ammonium sulfate and ammonium nitrate are obtained by concentrating and crystallizing the liquid II produced during the regeneration process of the filter layer material.

随着滤层物料经水溶解后所得固体I不断循环,导致固体I中的烟尘组分积累,烟尘所占比例增加,当固体I中烟尘含量高于90%时,将固体I直接丢弃5-20%,并在剩余固体I中补充与丢弃部分相同质量的新锰氧化物,然后与固体II混合后循环使用。As the solid I obtained after the filter layer material is dissolved in water is continuously circulated, the soot component in the solid I is accumulated, and the proportion of the soot increases. When the soot content in the solid I is higher than 90%, the solid I is directly discarded for 5- 20%, and add new manganese oxide of the same quality as the discarded part to the remaining solid I, and then mix it with solid II for recycling.

滤层物料经水溶解后所得固体I不断循环,导致固体I中的烟尘组分积累,当固体I中烟尘含量高于85%时,按如下方式去除固体I中的烟尘,然后再循环使用:将固体I作为锰氧化物注入到连接管道中,使燃煤烟气中的二氧化硫和氮氧化物把固体I中的四价锰离子完全还原为二价锰离子,生成硫酸锰和硝酸锰,硫酸锰、硝酸锰及烟尘随燃煤烟气进入袋式除尘器的滤袋中,并被截留在滤袋表面形成滤层;通过电磁振打或者脉动喷吹的方式方式清除滤层并收集滤层物料,对滤层物料经水溶解获得固液混合物,经固液分离后,所得液体为由硫酸锰和硝酸锰溶于水构成的液体,所得固体为烟尘,回收由硫酸锰和硝酸锰溶于水构成的液体并再生为锰氧化物,丢弃烟尘,按此方式去除固体I中的烟尘后,再次循环使用;投加固体I的量按照其中四价锰与燃煤烟气中二氧化硫的摩尔比为0.9:1~1:1。The solid I obtained after the filter layer material is dissolved in water is continuously circulated, resulting in the accumulation of soot components in the solid I. When the soot content in the solid I is higher than 85%, the soot in the solid I is removed as follows, and then recycled: Inject the solid I as manganese oxide into the connecting pipe, so that the sulfur dioxide and nitrogen oxides in the coal-fired flue gas completely reduce the tetravalent manganese ions in the solid I to divalent manganese ions, and generate manganese sulfate and manganese nitrate, sulfuric acid Manganese, manganese nitrate and soot enter the filter bag of the bag filter along with the coal-fired flue gas, and are trapped on the surface of the filter bag to form a filter layer; the filter layer is removed and collected by means of electromagnetic rapping or pulse blowing Material, the filter layer material is dissolved in water to obtain a solid-liquid mixture, after solid-liquid separation, the obtained liquid is a liquid composed of manganese sulfate and manganese nitrate dissolved in water, and the obtained solid is soot, which is recovered by dissolving manganese sulfate and manganese nitrate in water. The liquid composed of water is regenerated into manganese oxide, and the dust is discarded, and the dust in the solid I is removed in this way, and then recycled; the amount of the solid I added is based on the molar ratio of tetravalent manganese to sulfur dioxide in the coal-fired flue gas 0.9:1 to 1:1.

初始所用的锰氧化物为锰结核粉体、天然高品位氧化锰矿石粉体、工业二氧化锰粉体。The initially used manganese oxides are manganese nodule powder, natural high-grade manganese oxide ore powder, and industrial manganese dioxide powder.

与已有技术相比,本发明的创新及所取得的效果体现在:Compared with the prior art, the innovation of the present invention and the achieved effects are reflected in:

本发明以袋式除尘器作为核心装置和反应器,以锰氧化物作为活性材料,并通过一系列分离、再生处理和循环利用,在袋式除尘器内实现烟气脱硫脱硝除尘的同步和一体化。The present invention uses the bag filter as the core device and reactor, uses manganese oxide as the active material, and through a series of separation, regeneration treatment and recycling, realizes the synchronization and integration of flue gas desulfurization, denitrification and dust removal in the bag filter change.

本发明的袋式除尘器布置在电除尘之后,电除尘去除了燃煤烟气中绝大部分的烟尘颗粒物,不仅降低了袋式除尘器的负荷,发挥袋式除尘器补充降尘的作用,同时,可以降低锰氧化物循环物料中烟尘的含量,降低锰氧化物分离、再生、循环系统处理物料量,降低处理成本。The bag filter of the present invention is arranged after the electrostatic precipitator, which removes most of the soot particles in the coal-fired flue gas, not only reduces the load of the bag filter, but also plays the role of the bag filter to supplement dust, and at the same time , can reduce the content of soot in manganese oxide circulating materials, reduce the amount of manganese oxide separation, regeneration, and recycling systems, and reduce processing costs.

锰是变价元素,在空气环境下主要呈现二价锰、四价锰状态,四价锰具有很强的氧化性,很容易氧化二氧化硫这类还原性物质,同时水中的二价锰离子在中性、碱性条件下很容易被空气氧化变成四价锰,或者二价锰的沉淀在空气中加热很容易被氧化物四价锰氧化物,本发明利用锰元素及其化合物的这一特性,不仅实现脱硫而且很方便的实现锰氧化物的再生。Manganese is a valence-changing element, and it mainly presents divalent manganese and tetravalent manganese in the air environment. Quadrivalent manganese has strong oxidizing properties and is easy to oxidize reducing substances such as sulfur dioxide. At the same time, divalent manganese ions in water are neutral 1. Under alkaline conditions, it is easy to be oxidized by air to become tetravalent manganese, or the precipitation of divalent manganese is easily oxidized by oxide tetravalent manganese oxide when heated in air. The present invention utilizes this characteristic of manganese element and its compound, It not only realizes desulfurization but also realizes the regeneration of manganese oxide very conveniently.

向连接在电除尘装置与袋式除尘器之间的连接管道中喷射锰氧化物浆体或粉体,利用锰氧化物与二氧化硫氧化还原反应的高活性,快速脱除烟气中的二氧化硫(反应方程1),锰氧化物还具有氧化烟气中氮氧化物形成硝酸锰的作用(反应方程2)。Spray manganese oxide slurry or powder into the connecting pipeline between the electrostatic precipitator and the bag filter, and use the high activity of the redox reaction between manganese oxide and sulfur dioxide to quickly remove sulfur dioxide in the flue gas (reaction Equation 1), manganese oxides also have the effect of oxidizing nitrogen oxides in flue gas to form manganese nitrate (reaction equation 2).

如图1所示,滤袋既截留脱硫产物硫酸锰、脱销产物硝酸锰、未反应完全的锰氧化物,又截留燃煤烟气中剩余的烟尘颗粒物,作为电除尘的补充,提高除尘效果。同时滤袋表面形成的富含锰氧化物的颗粒物层又是催化氨还原脱硝的催化剂(反应方程3),本发明利用了锰氧化物同时具有脱硫脱硝活性的突出特点。As shown in Figure 1, the filter bag not only intercepts desulfurization product manganese sulfate, out-of-market product manganese nitrate, unreacted manganese oxide, but also retains the remaining soot particles in the coal-fired flue gas, as a supplement to electrostatic precipitator, improving the dust removal effect. At the same time, the particle layer rich in manganese oxides formed on the surface of the filter bag is also a catalyst for catalyzing the reduction and denitrification of ammonia (reaction equation 3).

锰氧化物直接氧化二氧化硫、氮氧化物形成硫酸盐和硝酸盐,反应方程如下:Manganese oxides directly oxidize sulfur dioxide and nitrogen oxides to form sulfates and nitrates. The reaction equation is as follows:

MnO2+SO2=====MnSO4  (1)MnO 2 +SO 2 =====MnSO 4 (1)

2NO+O2+MnO2=====Mn(NO3)2  (2)2NO+O 2 +MnO 2 =====Mn(NO 3 ) 2 (2)

锰氧化物作为催化剂催化氨还原烟气中的氮氧化物Manganese oxides as catalysts for ammonia reduction of nitrogen oxides in flue gas

6NO+4NH3=====5N2+6H2O  (3)6NO+4NH 3 =====5N 2 +6H 2 O (3)

滤袋上滤层主要是烟尘、锰氧化物及其脱硫脱销反应产物,当滤袋压降超过要求时,通过通用的电磁振打或者脉动喷吹的方式使滤层脱落进入灰斗。为了再生和回收锰氧化物,把灰斗中的物料经过水溶解提取硫酸锰,固液分离得到固体I和液体I。固体I主要是未反应完全的锰氧化物和烟尘。液体I内主要是硫酸锰和硝酸锰,经氨中和、曝气氧化、固液分离回收锰氧化物固体II和液体II。液体II为硫酸铵与硝酸铵的混合溶液,可进一步回收处理。把固体I与固体II混合成为浆体或混合后焙烧成粉体储存在料仓中,再次通过喷射方式把锰氧化物加入到烟气中同步脱硫脱硝除尘。通过对滤袋滤层物料的一系列处理,锰氧化物得到再生、回收实现循环利用(如图2所示)。The filter layer on the filter bag is mainly dust, manganese oxide and its desulfurization and denitrification reaction products. When the pressure drop of the filter bag exceeds the requirement, the filter layer will fall off and enter the ash hopper by means of general electromagnetic vibration or pulse injection. In order to regenerate and recover manganese oxide, the material in the ash hopper is dissolved in water to extract manganese sulfate, and solid-liquid separation is performed to obtain solid I and liquid I. Solid I is mainly unreacted manganese oxide and soot. Liquid I mainly contains manganese sulfate and manganese nitrate, and manganese oxide solid II and liquid II are recovered through ammonia neutralization, aeration oxidation, and solid-liquid separation. Liquid II is a mixed solution of ammonium sulfate and ammonium nitrate, which can be further recycled. Mix solid I and solid II to form a slurry or mix them and roast them into powder and store them in a silo, and then add manganese oxides to the flue gas by spraying again for simultaneous desulfurization, denitrification and dust removal. Through a series of treatments on the material of the filter layer of the filter bag, manganese oxides are regenerated, recovered and recycled (as shown in Figure 2).

为了消除烟尘物质在锰氧化物中的积累以及影响锰氧化物循环用于脱硫脱硝的效率,通过降低向烟气中喷射锰氧化物的量,计量比改为锰氧化物中四价锰与燃煤烟气中二氧化硫的摩尔比为0.9:1~1:1,并停止向烟气中投加氨气,仅进行烟气脱硫,促使投加的锰氧化物完全转变为硫酸锰,滤袋回收的灰渣经水溶提取硫酸锰后,不溶解的固体主要是烟尘,作为废物处理,通过这种方式消除锰氧化物循环浆料中烟尘积累。In order to eliminate the accumulation of soot substances in manganese oxide and affect the efficiency of manganese oxide cycle for desulfurization and denitrification, by reducing the amount of manganese oxide injected into the flue gas, the metering ratio is changed to tetravalent manganese in manganese oxide and fuel. The molar ratio of sulfur dioxide in the coal flue gas is 0.9:1~1:1, and the addition of ammonia gas to the flue gas is stopped, and only the flue gas desulfurization is carried out, so that the manganese oxide added is completely converted into manganese sulfate, and the filter bag is recovered After the manganese sulfate is extracted by water-soluble ash, the undissolved solids are mainly soot, which will be treated as waste. In this way, the soot accumulation in the manganese oxide circulating slurry can be eliminated.

由于锰氧化物浆体或粉体喷射进入烟气流,利用烟气动力快速混合、分散成为细小颗粒状,在悬浮态与烟气二氧化硫、氮氧化物发生氧化还原反应,在被滤袋截留形成滤层后其中未反应的锰氧化物继续与通过滤层气体中的二氧化硫、氮氧化物发生氧化还原反应,克服了石灰石干法脱硫效率低、投加石灰石比例大的缺陷,也可以克服湿法脱硫对烟气的温度降低较多、满足不了脱硝温度要求、不利于脱硝的难题。As the manganese oxide slurry or powder is sprayed into the flue gas flow, it is rapidly mixed and dispersed into fine particles by the power of the flue gas, and undergoes redox reactions with flue gas sulfur dioxide and nitrogen oxides in a suspended state, and is trapped in the filter bag to form After the filter layer, the unreacted manganese oxides continue to undergo oxidation-reduction reactions with the sulfur dioxide and nitrogen oxides in the gas passing through the filter layer, which overcomes the defects of low desulfurization efficiency of the limestone dry method and a large proportion of limestone added, and can also overcome the wet method. Desulfurization reduces the temperature of flue gas more, cannot meet the temperature requirements of denitrification, and is not conducive to the problem of denitrification.

本发明把滤袋作为核心反应装置,既利用了滤袋高的表面积,降低单位面积烟气负荷,又截留回收了脱硫脱硝产物,同时未反应的锰氧化物作为SCR催化剂,滤袋即成为了催化剂固定床层的载体,电磁控制的振打装置清除失效的催化剂床层,并进行再生。The present invention uses the filter bag as the core reaction device, which not only utilizes the high surface area of the filter bag, reduces the flue gas load per unit area, but also intercepts and recovers the desulfurization and denitrification products, and at the same time, the unreacted manganese oxide is used as the SCR catalyst, and the filter bag becomes a The carrier of the fixed bed of catalyst, the electromagnetically controlled rapping device removes the spent catalyst bed and regenerates it.

四、附图说明4. Description of drawings

图1为利用袋式除尘器实现烟气同步脱硫脱硝除尘的原理示意图;Figure 1 is a schematic diagram of the principle of synchronous desulfurization, denitrification and dust removal of flue gas by using a bag filter;

图2为燃煤烟气同步脱硫脱硝除尘工艺技术路线示意图。Figure 2 is a schematic diagram of the technical route for synchronous desulfurization, denitrification and dust removal of coal-fired flue gas.

五、具体实施例5. Specific examples

实施例1Example 1

如图1和图2所示,本实施例举例说明本发明袋式除尘器内同步脱硫脱硝除尘的方法,具体步骤为:As shown in Figure 1 and Figure 2, this embodiment illustrates the method for synchronous desulfurization, denitrification and dust removal in the bag filter of the present invention, and the specific steps are:

a、将燃用煤粉产生的燃煤烟气经过电除尘器去除绝大部分烟尘,烟气中硫含量大约为550PPm;a. The coal-fired flue gas produced by burning coal powder is passed through an electric precipitator to remove most of the dust, and the sulfur content in the flue gas is about 550PPm;

b、调节电除尘后的燃煤烟气温度,使其稳定在200~210℃之间;这样进入袋式除尘器的燃煤烟气温度可以稳定在200~210℃,在此温度既满足催化氨还原烟气脱硝的温度要求,又满足滤袋使用安全和保障寿命的要求。b. Adjust the temperature of coal-fired flue gas after electrostatic precipitator to keep it stable at 200-210°C; in this way, the temperature of coal-fired flue gas entering the bag filter can be stabilized at 200-210°C. The temperature requirements of ammonia reduction flue gas denitrification also meet the requirements of safety and service life of filter bags.

c、向电除尘器与袋式除尘器之间的连接管道中喷射工业二氧化锰粉体,使锰氧化物与燃煤烟气中的二氧化硫快速反应,脱除燃煤烟气中大部分二氧化硫形成硫酸锰,且与燃煤烟气中的部分氮氧化物反应,脱去氮氧化物形成硝酸锰;硫酸锰、硝酸锰、未反应完的锰氧化物及烟尘随燃煤烟气进入袋式除尘器的滤袋中,并被截留在滤袋表面形成滤层,净化烟气透过滤袋排出;在滤层中的未反应完的锰氧化物继续与燃煤烟气中残留的二氧化硫反应;所加入的锰氧化物的质量与输送到连接管道的燃煤烟气中二氧化硫的质量比为3:1;c. Inject industrial manganese dioxide powder into the connecting pipe between the electrostatic precipitator and the bag filter, so that the manganese oxide can quickly react with the sulfur dioxide in the coal-fired flue gas, and remove most of the sulfur dioxide in the coal-fired flue gas Manganese sulfate is formed, and reacts with part of the nitrogen oxides in the coal-fired flue gas, and the nitrogen oxides are removed to form manganese nitrate; manganese sulfate, manganese nitrate, unreacted manganese oxides and smoke enter the bag bag In the filter bag of the dust collector, it is trapped on the surface of the filter bag to form a filter layer, and the purified flue gas is discharged through the filter bag; the unreacted manganese oxide in the filter layer continues to react with the residual sulfur dioxide in the coal-fired flue gas; The mass ratio of the added manganese oxide to the sulfur dioxide in the coal-fired flue gas delivered to the connecting pipeline is 3:1;

d、向袋式除尘器的燃煤烟气中喷入氨气,滤袋表面滤层中未反应的锰氧化物作为选择性催化还原催化剂,发挥高效的脱硝催化作用,使氨气将燃煤烟气中剩余氮氧化物还原为氮气;喷入的氨气质量与进入滤袋的燃煤烟气中氮氧化物的质量比为1:1;d. Spray ammonia gas into the coal-fired flue gas of the bag filter, and the unreacted manganese oxide in the filter layer on the surface of the filter bag acts as a selective catalytic reduction catalyst to play an efficient denitrification catalytic effect, so that the ammonia gas will burn coal The remaining nitrogen oxides in the flue gas are reduced to nitrogen; the mass ratio of the injected ammonia gas to the nitrogen oxides in the coal-fired flue gas entering the filter bag is 1:1;

e、随着滤袋表面滤层(由烟尘、锰氧化物及其脱硫脱销反应产物硫酸锰与硝酸锰组成)厚度增大,滤袋过滤阻力增加,当滤袋内压降达到800Pa时,通过电磁控制的振打装置振打使滤袋上滤层物料脱落进入灰斗;e. As the thickness of the filter layer on the surface of the filter bag (composed of soot, manganese oxides and their desulfurization and depinning reaction products manganese sulfate and manganese nitrate) increases, the filter resistance of the filter bag increases. When the pressure drop in the filter bag reaches 800Pa, through Electromagnetically controlled rapping device vibrates to make the filter layer material on the filter bag fall off and enter the ash hopper;

f、收集灰斗中的滤层物料,并在滤层物料中加入5倍质量的水溶解滤层物料中的硫酸锰和硝酸锰,获得固液混合物I,对固液混合物I进行固液分离后获得由锰氧化物和烟尘构成的固体I及由硫酸锰和硝酸锰溶于水构成的液体I;f. Collect the filter layer material in the ash hopper, and add 5 times the quality of water to dissolve the manganese sulfate and manganese nitrate in the filter layer material to obtain the solid-liquid mixture I, and carry out solid-liquid separation to the solid-liquid mixture I Finally, a solid I composed of manganese oxides and soot and a liquid I composed of manganese sulfate and manganese nitrate dissolved in water are obtained;

g、把液体I用氨水中和至液体pH值8~9范围内,并曝气充氧氧化二价锰离子为四价锰离子,获得固液混合物II,对固液混合物II进行固液分离,获得由锰氧化物构成的固体II和富含硫酸铵和硝酸铵的液体II;g. Neutralize the liquid I with ammonia water to the pH value of the liquid in the range of 8 to 9, aerate and oxygenate the divalent manganese ions into tetravalent manganese ions to obtain the solid-liquid mixture II, and perform solid-liquid separation on the solid-liquid mixture II , to obtain a solid II composed of manganese oxides and a liquid II rich in ammonium sulfate and ammonium nitrate;

h、将固体I与固体II混合获得回收锰氧化物浆料,将其存储在锰氧化物料仓中,以回收锰氧化物浆料作为步骤c所用锰氧化物,从连接管道喷射加入到燃煤烟气中循环使用。h. Mix solid I with solid II to obtain recovered manganese oxide slurry, store it in the manganese oxide silo, use the recovered manganese oxide slurry as the manganese oxide used in step c, and spray it into the coal-fired coal from the connecting pipeline Recycled in flue gas.

i、滤层物料经水溶解后所得固体I不断循环,导致固体I中的烟尘组分积累,当固体I中烟尘含量高于85%时,按如下方式去除固体I中的烟尘,然后再循环使用:将固体I作为锰氧化物使用到步骤c(投加固体I的量按照其中四价锰与燃煤烟气中二氧化硫的摩尔比为0.9:1),并不进行步骤d的氨气加入步骤,使燃煤烟气中的二氧化硫和氮氧化物把固体I中的四价锰离子完全还原为二价锰离子,生成硫酸锰和硝酸锰,硫酸锰、硝酸锰及烟尘随燃煤烟气进入袋式除尘器的滤袋中,并被截留在滤袋表面形成滤层;自动检测装置监测到排放烟气中二氧化硫浓度超过排放要求后,通过电磁控制的振打装置使滤袋上的滤层物料脱落进入灰斗,把灰斗中的物料按照固液质量比1:5的比例用水溶解提取其中的硫酸锰、硝酸锰,固液分离得到固体和液体,所得液体为由硫酸锰和硝酸锰溶于水构成的液体,所得固体为烟尘,把固体作为废物直接抛弃,把液体I用氨水中和至液体pH值8~9并曝气充氧氧化二价锰离子为四价锰,固液分离回收锰氧化物得到固体和液体,把固体储存在料仓中备用,完成锰氧化物物料一次循环后基本消除物料中烟尘积累,再恢复到步骤c-h操作。i. The solid I obtained after the filter layer material is dissolved in water is continuously circulated, resulting in the accumulation of soot components in the solid I. When the soot content in the solid I is higher than 85%, the soot in the solid I is removed as follows, and then recycled Use: use solid I as manganese oxide until step c (the amount of dosing solid I is according to the molar ratio of tetravalent manganese and sulfur dioxide in coal-fired flue gas is 0.9:1), do not add ammonia gas in step d Step, make the sulfur dioxide and nitrogen oxides in the coal-fired flue gas completely reduce the tetravalent manganese ions in the solid I to divalent manganese ions, generate manganese sulfate and manganese nitrate, and the manganese sulfate, manganese nitrate and soot are accompanied by the coal-fired flue gas It enters the filter bag of the bag filter and is trapped on the surface of the filter bag to form a filter layer; after the automatic detection device detects that the concentration of sulfur dioxide in the exhaust gas exceeds the emission requirements, the electromagnetically controlled rapping device makes the filter on the filter bag The layer material falls off and enters the ash hopper, dissolves the material in the ash hopper with water according to the ratio of solid-liquid mass ratio 1:5 to extract the manganese sulfate and manganese nitrate, and separates the solid and liquid to obtain solid and liquid. The obtained liquid is made of manganese sulfate and nitric acid. Manganese is dissolved in water to form a liquid, and the obtained solid is smoke dust. The solid is discarded directly as waste, and the liquid I is neutralized with ammonia water to a pH value of 8-9, and aerated with oxygen to oxidize divalent manganese ions to tetravalent manganese. Manganese oxides are recovered by liquid separation to obtain solids and liquids, and the solids are stored in the silo for later use. After one cycle of manganese oxide materials is completed, the accumulation of smoke and dust in the materials is basically eliminated, and then the operation is resumed to steps c-h.

按照本实施例方式可以实现脱硫效率大于90%,脱硝效率大于85%。According to the method of this embodiment, the desulfurization efficiency can be greater than 90%, and the denitrification efficiency can be greater than 85%.

实施例2Example 2

a、燃煤烟气经过电除尘器去除绝大部分烟尘,烟气中硫含量大约为550PPm;a. Coal-fired flue gas passes through the electrostatic precipitator to remove most of the dust, and the sulfur content in the flue gas is about 550PPm;

b、调节电除尘后的燃煤烟气温度,使其稳定在150~160℃之间;b. Adjust the temperature of coal-fired flue gas after electrostatic precipitator to keep it stable at 150-160°C;

c、向电除尘器与袋式除尘器之间的连接管道中喷射天然高品位氧化锰矿石粉体,使锰氧化物与燃煤烟气中的二氧化硫快速反应,脱除燃煤烟气中大部分二氧化硫形成硫酸锰,且与燃煤烟气中的部分氮氧化物反应,脱去氮氧化物形成硝酸锰;硫酸锰、硝酸锰、未反应完的锰氧化物及烟尘随燃煤烟气进入袋式除尘器的滤袋中,并被截留在滤袋表面形成滤层,净化烟气透过滤袋排出;在滤层中的未反应完的锰氧化物继续与燃煤烟气中残留的二氧化硫反应;所加入的锰氧化物的质量与输送到连接管道的燃煤烟气中二氧化硫的质量比为5:1;c. Inject natural high-grade manganese oxide ore powder into the connecting pipe between the electrostatic precipitator and the bag filter, so that the manganese oxide can quickly react with the sulfur dioxide in the coal-fired flue gas, and remove large amounts of coal-fired flue gas. Part of the sulfur dioxide forms manganese sulfate, and reacts with part of the nitrogen oxides in the coal-fired flue gas, and the nitrogen oxides are removed to form manganese nitrate; manganese sulfate, manganese nitrate, unreacted manganese oxides and soot enter with the coal-fired flue gas In the filter bag of the bag filter, it is trapped on the surface of the filter bag to form a filter layer, and the purified flue gas is discharged through the filter bag; the unreacted manganese oxide in the filter layer continues to interact with the residual sulfur dioxide in the coal-fired flue gas Reaction; the mass ratio of the added manganese oxide to the sulfur dioxide in the coal-fired flue gas delivered to the connecting pipeline is 5:1;

d、向袋式除尘器的燃煤烟气中喷入氨气,滤袋表面滤层中未反应的锰氧化物作为选择性催化还原催化剂,发挥高效的脱硝催化作用,使氨气将燃煤烟气中剩余氮氧化物还原为氮气;喷入的氨气质量与进入滤袋的燃煤烟气中氮氧化物的质量比为1:1.5;d. Spray ammonia gas into the coal-fired flue gas of the bag filter, and the unreacted manganese oxide in the filter layer on the surface of the filter bag acts as a selective catalytic reduction catalyst to play an efficient denitrification catalytic effect, so that the ammonia gas will burn coal The remaining nitrogen oxides in the flue gas are reduced to nitrogen; the mass ratio of the injected ammonia gas to the nitrogen oxides in the coal-fired flue gas entering the filter bag is 1:1.5;

e、随着滤袋表面滤层(由烟尘、锰氧化物及其脱硫脱销反应产物硫酸锰与硝酸锰组成)厚度增大,滤袋过滤阻力增加,当滤袋内压降达到900Pa时,通过电磁控制的振打装置振打使滤袋上滤层物料脱落进入灰斗;e. As the thickness of the filter layer on the surface of the filter bag (composed of soot, manganese oxide and its desulfurization and depinning reaction products manganese sulfate and manganese nitrate) increases, the filter resistance of the filter bag increases. When the pressure drop in the filter bag reaches 900Pa, through Electromagnetically controlled rapping device vibrates to make the filter layer material on the filter bag fall off and enter the ash hopper;

f、收集灰斗中的滤层物料,并在滤层物料中加入8倍质量的水溶解滤层物料中的硫酸锰和硝酸锰,获得固液混合物I,对固液混合物I进行固液分离后获得由锰氧化物和烟尘构成的固体I及由硫酸锰和硝酸锰溶于水构成的液体I;f. Collect the filter layer material in the ash hopper, and add 8 times the quality of water to dissolve the manganese sulfate and manganese nitrate in the filter layer material to obtain the solid-liquid mixture I, and carry out solid-liquid separation to the solid-liquid mixture I Finally, a solid I composed of manganese oxides and soot and a liquid I composed of manganese sulfate and manganese nitrate dissolved in water are obtained;

g、把液体I用氨水中和至液体pH值在8~9范围内,然后曝气充氧氧化二价锰离子为四价锰离子,获得固液混合物II,对固液混合物II进行固液分离,获得由锰氧化物构成的固体II和富含硫酸铵和硝酸铵的液体II;g. Neutralize liquid I with ammonia water until the pH of the liquid is in the range of 8 to 9, then aerate and oxygenate divalent manganese ions to tetravalent manganese ions to obtain solid-liquid mixture II, and carry out solid-liquid mixture II for solid-liquid mixture II separation to obtain a solid II consisting of manganese oxides and a liquid II rich in ammonium sulfate and ammonium nitrate;

h、将固体I与固体II混合后在空气气氛中、以450℃沸腾焙烧或回转窑焙烧氧化30min,获得回收锰氧化物粉体;将回收锰氧化物粉体加入到锰氧化物料仓中,作为步骤c所用锰氧化物,从连接管道喷射加入到燃煤烟气中循环使用。h. After mixing solid I and solid II, boil and oxidize at 450°C or in a rotary kiln for 30 minutes in an air atmosphere to obtain recovered manganese oxide powder; add the recovered manganese oxide powder into the manganese oxide silo, As the manganese oxide used in step c, it is injected into the coal-fired flue gas from the connecting pipeline for recycling.

J、滤层物料经水溶解后所得固体I不断循环,导致固体I中的烟尘组分积累,当固体I中烟尘含量高于85%时,按实施例1相同的方式去除固体I中的烟尘,然后再循环使用。J, the obtained solid I after the filter layer material is dissolved in water is continuously circulated, causing the soot component in the solid I to accumulate, and when the soot content in the solid I is higher than 85%, remove the soot in the solid I in the same manner as in Example 1 , and then recycled.

按照本实施例方式可以实现脱硫效率大于90%,脱硝效率大于90%。According to the method of this embodiment, the desulfurization efficiency can be greater than 90%, and the denitrification efficiency can be greater than 90%.

Claims (10)

1.一种袋式除尘器内同步脱硫脱硝除尘的方法,其特征是:1. A method for synchronous desulfurization, denitrification and dust removal in a bag filter, characterized in that: 以袋式除尘器为反应装置,将经电除尘后的燃煤烟气通过连接管道引入袋式除尘器中,在所述连接管道中注入锰氧化物,使锰氧化物脱除燃煤烟气中大部分二氧化硫形成硫酸锰,且脱除部分氮氧化物形成硝酸锰;硫酸锰、硝酸锰、未反应完的锰氧化物及烟尘随燃煤烟气进入袋式除尘器中,并被截留在袋式除尘器的滤袋表面形成滤层;在滤层中未反应完的锰氧化物继续与燃煤烟气中残留的二氧化硫反应;向进入袋式除尘器的燃煤烟气中喷入氨气,在滤层中未反应完的锰氧化物的催化作用下,氨气将燃煤烟气中剩余氮氧化物还原为氮气;Using the bag filter as the reaction device, the coal-fired flue gas after electrostatic precipitating is introduced into the bag filter through the connecting pipe, and manganese oxide is injected into the connecting pipe to make the manganese oxide remove the coal-fired flue gas. Most of the sulfur dioxide in the sulfur dioxide will form manganese sulfate, and some nitrogen oxides will be removed to form manganese nitrate; A filter layer is formed on the surface of the filter bag of the bag filter; the unreacted manganese oxide in the filter layer continues to react with the residual sulfur dioxide in the coal-fired flue gas; ammonia is injected into the coal-fired flue gas entering the bag filter Gas, under the catalysis of the unreacted manganese oxide in the filter layer, the ammonia gas reduces the remaining nitrogen oxides in the coal-fired flue gas to nitrogen; 随着滤层厚度增加,滤袋过滤阻力增加,当滤袋内压降达到800~900Pa时,通过电磁振打或者脉动喷吹的方式清除滤层并收集滤层物料,对滤层物料回收后进行再生处理,所获得的锰氧化物循环利用至注入连接管道。As the thickness of the filter layer increases, the filter resistance of the filter bag increases. When the pressure drop in the filter bag reaches 800-900Pa, the filter layer is removed by electromagnetic rapping or pulse blowing and the filter layer material is collected. After the filter layer material is recovered Regeneration is carried out and the obtained manganese oxides are recycled to the injection connection pipeline. 2.根据权利要求1所述的袋式除尘器内同步脱硫脱硝除尘的方法,其特征是:2. The method for synchronous desulfurization, denitrification and dust removal in the bag filter according to claim 1, characterized in that: 在连接管道中注入的锰氧化物的质量与输送到连接管道的燃煤烟气中二氧化硫的质量比为2:1~5:1。The mass ratio of the manganese oxide injected into the connecting pipeline to the sulfur dioxide in the coal-fired flue gas delivered to the connecting pipeline is 2:1-5:1. 3.根据权利要求1所述的袋式除尘器内同步脱硫脱硝除尘的方法,其特征是:3. The method for synchronous desulfurization, denitrification and dust removal in the bag filter according to claim 1, characterized in that: 向袋式除尘器的燃煤烟气中喷入的氨气质量与进入袋式除尘器的燃煤烟气中氮氧化物的质量比为1:1~1:1.15。The mass ratio of the ammonia gas injected into the coal-fired flue gas of the bag filter to the nitrogen oxides in the coal-fired flue gas entering the bag filter is 1:1 to 1:1.15. 4.根据权利要求1所述的袋式除尘器内同步脱硫脱硝除尘的方法,其特征是:4. The method for synchronous desulfurization, denitrification and dust removal in the bag filter according to claim 1, characterized in that: 在燃煤烟气进入袋式除尘器前调节燃煤烟气温度使袋式除尘器内燃煤烟气温度稳定在150~220℃,以保证脱销反应的温度要求及滤袋的安全使用要求。Before the coal-fired flue gas enters the bag filter, adjust the temperature of the coal-fired flue gas to stabilize the temperature of the coal-fired flue gas in the bag filter at 150-220°C to ensure the temperature requirements of the out-of-stock reaction and the safe use of the filter bag. 5.根据权利要求1所述的袋式除尘器内同步脱硫脱硝除尘的方法,其特征是:5. The method for synchronous desulfurization, denitrification and dust removal in the bag filter according to claim 1, characterized in that: 对滤层物料进行再生处理获得锰氧化物的方法为:在滤层物料中加入3~10倍质量的水,获得固液混合物I,对固液混合物I进行固液分离后获得由锰氧化物和烟尘构成的固体I及由硫酸锰和硝酸锰溶于水构成的液体I;The method of regenerating the filter layer material to obtain manganese oxide is: adding 3 to 10 times the mass of water to the filter layer material to obtain a solid-liquid mixture I, and separating the solid-liquid mixture I to obtain the manganese oxide Solid I composed of smoke and dust and liquid I composed of manganese sulfate and manganese nitrate dissolved in water; 将液体I用氨水中和至pH值在8~9范围内,然后曝气充氧使二价锰离子被氧化为四价锰离子,获得固液混合物II,对固液混合物II进行固液分离,获得由锰氧化物构成的固体II和富含硫酸铵和硝酸铵的液体II;Neutralize the liquid I with ammonia water until the pH value is in the range of 8-9, then aerate and oxygenate the divalent manganese ions to be oxidized to tetravalent manganese ions to obtain the solid-liquid mixture II, and perform solid-liquid separation on the solid-liquid mixture II , to obtain a solid II composed of manganese oxides and a liquid II rich in ammonium sulfate and ammonium nitrate; 将固体I与固体II混合获得回收锰氧化物浆料,或者将固体I与固体II混合后在空气气氛中、以300~500℃沸腾焙烧或回转窑焙烧氧化10-40min,获得回收锰氧化物粉体;以所述回收锰氧化物浆料或所述回收锰氧化物粉体作为所述锰氧化物,从连接于电除尘器与袋式除尘器之间的连接管道喷射加入到燃煤烟气中循环使用。Mix solid I and solid II to obtain recycled manganese oxide slurry, or mix solid I and solid II and then boil and oxidize at 300-500°C or rotary kiln for 10-40 minutes in an air atmosphere to obtain recycled manganese oxide Powder; use the recovered manganese oxide slurry or the recovered manganese oxide powder as the manganese oxide, and inject it into the coal smoke from the connecting pipeline connected between the electrostatic precipitator and the bag filter Air recycling. 6.根据专利权利要求1所述的袋式除尘器内同步脱硫脱硝除尘的方法,其特征是采取如下操作步骤:6. According to the method of synchronous desulfurization, denitrification and dust removal in the bag filter according to patent claim 1, it is characterized in that the following steps are taken: a、将燃煤烟气首先经过电除尘器去除大部分烟尘,当燃用高硫煤粉致使燃煤烟气中硫含量高于800PPm时,先在高硫煤粉中加入占高硫煤粉质量1-3%的石灰石粉后再燃用;a. First pass the coal-fired flue gas through the electrostatic precipitator to remove most of the dust. When burning high-sulfur pulverized coal so that the sulfur content in the coal-fired flue gas is higher than 800PPm, first add high-sulfur pulverized coal to the high-sulfur pulverized coal 1-3% by mass of limestone powder for re-burning; b、在将电除尘后的燃煤烟气通过连接管道引入袋式除尘器之前,调节燃煤烟气温度,使袋式除尘器内燃煤烟气温度稳定在150~220℃,以保证脱销反应的温度要求及滤袋的安全使用要求;b. Before introducing the coal-fired flue gas after electrostatic precipitator into the bag filter through the connecting pipe, adjust the temperature of the coal-fired flue gas so that the temperature of the coal-fired flue gas in the bag filter is stable at 150-220°C to ensure out-of-stock The temperature requirements of the reaction and the safe use requirements of the filter bag; c、向电除尘器与袋式除尘器之间的连接管道中的燃煤烟气中喷射加入锰氧化物,使锰氧化物与燃煤烟气中的二氧化硫快速反应,脱除燃煤烟气中大部分二氧化硫形成硫酸锰,且与燃煤烟气中的部分氮氧化物反应,脱去氮氧化物形成硝酸锰;硫酸锰、硝酸锰、未反应完的锰氧化物及烟尘随燃煤烟气进入袋式除尘器中,并被截留在袋式除尘器的滤袋表面形成滤层;在滤层中的未反应完的锰氧化物继续与燃煤烟气中残留的二氧化硫反应;所加入的锰氧化物的质量与与输送到连接管道的燃煤烟气中二氧化硫的质量比为2:1~5:1;c. Inject manganese oxide into the coal-fired flue gas in the connecting pipe between the electrostatic precipitator and the bag filter, so that the manganese oxide can quickly react with the sulfur dioxide in the coal-fired flue gas, and remove the coal-fired flue gas Most of the sulfur dioxide in the sulfur dioxide forms manganese sulfate, and reacts with part of the nitrogen oxides in the coal-fired flue gas, and the nitrogen oxides are removed to form manganese nitrate; manganese sulfate, manganese nitrate, unreacted manganese oxides and smoke The gas enters the bag filter and is trapped on the surface of the filter bag of the bag filter to form a filter layer; the unreacted manganese oxide in the filter layer continues to react with the residual sulfur dioxide in the coal-fired flue gas; the added The mass ratio of the manganese oxide to the sulfur dioxide in the coal-fired flue gas transported to the connecting pipeline is 2:1 to 5:1; d、向进入袋式除尘器的燃煤烟气中喷入氨气,滤袋表面滤层中未反应的锰氧化物作为选择性催化还原催化剂,在150℃~220℃温度区域发挥高效的脱硝催化作用,使氨气将燃煤烟气中剩余氮氧化物还原为氮气;向袋式除尘器的燃煤烟气中喷入的氨气质量与进入袋式除尘器的燃煤烟气中氮氧化物的质量比为1:1~1:1.15;d. Spray ammonia gas into the coal-fired flue gas entering the bag filter, and the unreacted manganese oxide in the filter layer on the surface of the filter bag is used as a selective catalytic reduction catalyst to exert high-efficiency denitrification in the temperature range of 150°C to 220°C Catalysis, so that ammonia can reduce the remaining nitrogen oxides in the coal-fired flue gas to nitrogen; The mass ratio of oxides is 1:1~1:1.15; e、随着滤袋表面滤层厚度增加,滤袋过滤阻力增加,当滤袋内压降达到800~900Pa时,通过电磁控制的振打装置振打或者脉动喷吹的方式使滤袋上滤层物料脱落进入灰斗;e. As the thickness of the filter layer on the surface of the filter bag increases, the filter resistance of the filter bag increases. When the pressure drop in the filter bag reaches 800-900Pa, the filter bag is vibrated by electromagnetically controlled rapping device or pulsating blowing. Layer material falls off and enters the ash hopper; f、收集灰斗中的滤层物料,并在滤层物料中加入3~10倍质量的水溶解滤层物料中的硫酸锰和硝酸锰,获得固液混合物I,对固液混合物I进行固液分离后获得由锰氧化物和烟尘构成的固体I及由硫酸锰和硝酸锰溶于水构成的液体I;f. Collect the filter layer material in the ash hopper, and add 3 to 10 times the quality of water to dissolve the manganese sulfate and manganese nitrate in the filter layer material to obtain the solid-liquid mixture I, and solid-liquid mixture I is solidified. After liquid separation, a solid I composed of manganese oxides and soot and a liquid I composed of manganese sulfate and manganese nitrate dissolved in water are obtained; g、把液体I用氨水中和至液体pH值在8~9范围内,然后曝气充氧氧化二价锰离子为四价锰离子,获得固液混合物II,对固液混合物II进行固液分离,获得由锰氧化物构成的固体II和富含硫酸铵和硝酸铵的液体II;g. Neutralize liquid I with ammonia water until the pH of the liquid is in the range of 8 to 9, then aerate and oxygenate divalent manganese ions to tetravalent manganese ions to obtain solid-liquid mixture II, and carry out solid-liquid mixture II for solid-liquid mixture II Separation to obtain a solid II consisting of manganese oxides and a liquid II rich in ammonium sulfate and ammonium nitrate; h、将固体I与固体II混合获得回收锰氧化物浆料,或者将固体I与固体II混合后在空气气氛中、以300~500℃沸腾焙烧或回转窑焙烧氧化10-40min,获得回收锰氧化物粉体;以所述回收锰氧化物浆料或所述回收锰氧化物粉体作为步骤c所用锰氧化物,从连接管道喷射加入到燃煤烟气中循环使用。h. Mix solid I and solid II to obtain recovered manganese oxide slurry, or mix solid I and solid II and boil and oxidize at 300-500°C or rotary kiln for 10-40 minutes in an air atmosphere to obtain recovered manganese Oxide powder: using the recovered manganese oxide slurry or the recovered manganese oxide powder as the manganese oxide used in step c, spraying it into the coal-fired flue gas from the connecting pipeline for recycling. 7.根据专利权利要求5或6所述的袋式除尘器内同步脱硫脱硝除尘的方法,其特征在于:对滤层物料进行再生处理过程产生的液体II浓缩结晶得到固体硫酸铵和硝酸铵。7. The method for synchronous desulfurization, denitrification and dust removal in a bag filter according to claim 5 or 6, characterized in that: solid ammonium sulfate and ammonium nitrate are obtained by concentrating and crystallizing the liquid II produced during the regeneration process of the filter material. 8.根据专利权利要求5或6所述的袋式除尘器内同步脱硫脱硝除尘的方法,其特征是:随着滤层物料经水溶解后所得固体I不断循环,导致固体I中的烟尘组分积累,烟尘所占比例增加,当固体I中烟尘含量高于90%时,将固体I直接丢弃5-20%,并在剩余固体I中补充与丢弃部分相同质量的新锰氧化物,然后与固体II混合后循环使用。8. The method for synchronous desulfurization, denitrification and dust removal in the bag filter according to patent claim 5 or 6, characterized in that: the solid I obtained after the filter layer material is dissolved in water is continuously circulated, resulting in the formation of smoke and dust in the solid I Accumulation, the proportion of soot increased, when the soot content in the solid I was higher than 90%, the solid I was directly discarded by 5-20%, and in the remaining solid I, the new manganese oxide of the same quality as the discarded part was replenished, and then It can be recycled after being mixed with solid II. 9.根据专利权利要求5或6所述的袋式除尘器内同步脱硫脱硝除尘的方法,其特征是:滤层物料经水溶解后所得固体I不断循环,导致固体I中的烟尘组分积累,当固体I中烟尘含量高于85%时,按如下方式去除固体I中的烟尘,然后再循环使用:将固体I作为锰氧化物注入到连接管道中,使燃煤烟气中的二氧化硫和氮氧化物把固体I中的四价锰离子完全还原为二价锰离子,生成硫酸锰和硝酸锰,硫酸锰、硝酸锰及烟尘随燃煤烟气进入袋式除尘器的滤袋中,并被截留在滤袋表面形成滤层;通过电磁振打或者脉动喷吹的方式方式清除滤层并收集滤层物料,对滤层物料经水溶解获得固液混合物,经固液分离后,所得液体为由硫酸锰和硝酸锰溶于水构成的液体,所得固体为烟尘,回收由硫酸锰和硝酸锰溶于水构成的液体并再生为锰氧化物,丢弃烟尘,按此方式去除固体I中的烟尘后,再次循环使用;投加固体I的量按照其中四价锰与燃煤烟气中二氧化硫的摩尔比为0.9:1~1:1。9. According to the method of synchronous desulfurization, denitrification and dust removal in the bag filter according to patent claim 5 or 6, it is characterized in that: the solid I obtained after the filter layer material is dissolved in water is continuously circulated, resulting in the accumulation of soot components in the solid I , when the soot content in the solid I is higher than 85%, the soot in the solid I is removed as follows, and then recycled: the solid I is injected into the connecting pipe as manganese oxide, so that the sulfur dioxide and Nitrogen oxides completely reduce the tetravalent manganese ions in the solid I to divalent manganese ions to generate manganese sulfate and manganese nitrate. Manganese sulfate, manganese nitrate and soot enter the filter bag of the bag filter along with the coal-fired flue gas, and It is trapped on the surface of the filter bag to form a filter layer; the filter layer is removed by electromagnetic rapping or pulse blowing and the filter layer material is collected, and the filter layer material is dissolved in water to obtain a solid-liquid mixture. After solid-liquid separation, the obtained liquid It is a liquid composed of manganese sulfate and manganese nitrate dissolved in water, and the obtained solid is soot. Recover the liquid composed of manganese sulfate and manganese nitrate dissolved in water and regenerate it into manganese oxide. Discard the soot and remove the soot in the solid I in this way. After the soot, it can be recycled again; the amount of solid I to be added is according to the molar ratio of tetravalent manganese to sulfur dioxide in the coal-fired flue gas, which is 0.9:1-1:1. 10.根据专利权利要求1、2所述的袋式除尘器内同步脱硫脱硝除尘的方法,其特征是:初始所用的锰氧化物为锰结核粉体、天然高品位氧化锰矿石粉体、工业二氧化锰粉体。10. According to the method of synchronous desulfurization, denitrification and dust removal in the bag filter according to patent claims 1 and 2, it is characterized in that: the initially used manganese oxide is manganese concretion powder, natural high-grade manganese oxide ore powder, industrial Manganese dioxide powder.
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