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CN104179534A - Large-damping regulating-stage blade for high-pressure and high-rotational-speed industrial steam turbine - Google Patents

Large-damping regulating-stage blade for high-pressure and high-rotational-speed industrial steam turbine Download PDF

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Publication number
CN104179534A
CN104179534A CN201410378970.5A CN201410378970A CN104179534A CN 104179534 A CN104179534 A CN 104179534A CN 201410378970 A CN201410378970 A CN 201410378970A CN 104179534 A CN104179534 A CN 104179534A
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blade
rotor
transition section
interference
blade root
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CN104179534B (en
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张军辉
周立明
孔建强
陈金铨
丁旭东
蓝吉兵
马鑫磊
刘象拯
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Hangzhou Steam Turbine Power Group Co Ltd
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Abstract

本发明所设计的高压高转速工业汽轮机用大阻尼调节级叶片,由转子、叶身、叶根、止振片和过渡段组成,叶根和叶身通过过渡段连接,在叶身顶部设有自带围带,周向相邻两叶片上的围带节距之间为过盈配合,过盈度为a,叶身设置在转子内,且在装配时通过叶片辐射线与转子轮槽辐射线的偏心使其装入转子内;在过渡段位置设有楔形槽,在楔形槽内设有止振片。这种结构的主要特点是通过加工工艺保证叶片围带在有过盈量的情况下能顺利安装,过盈的量值通过详细分析得到可控、安全范围,并精确的设计了止振片,保证阻尼效果,有效降低了动应力。

The high-pressure and high-speed industrial steam turbine designed by the present invention is composed of a rotor, a blade body, a blade root, an anti-vibration piece and a transition section. The blade root and the blade body are connected through the transition section. With its own shroud, the pitch of the shrouds on two adjacent blades in the circumferential direction is an interference fit, the interference degree is a, the blade body is set in the rotor, and passes through the radial line of the blade and the radial line of the rotor groove during assembly. The eccentricity makes it fit into the rotor; a wedge-shaped groove is provided at the position of the transition section, and an anti-vibration plate is arranged in the wedge-shaped groove. The main feature of this structure is to ensure that the blade shroud can be installed smoothly under the condition of interference through the processing technology. The value of the interference can be controlled and safe through detailed analysis, and the anti-vibration plate is precisely designed. Ensure the damping effect and effectively reduce the dynamic stress.

Description

高压高转速工业汽轮机用大阻尼调节级叶片Large damping regulating stage blades for high pressure and high speed industrial steam turbines

技术领域 technical field

本发明涉及工业汽轮机大阻尼调节级叶片领域,尤其是一种高压高转速工业汽轮机用大阻尼调节级叶片型式。 The invention relates to the field of large-damping regulating-stage blades of industrial steam turbines, in particular to a large-damping regulating-stage blade type for high-pressure and high-speed industrial steam turbines.

背景技术 Background technique

工业汽轮机是主要用于驱动给水泵、压缩机等工业领域的驱动设备,其特点为工况复杂、转速变化范围大,多数叶片设计为不调频叶片等。压缩机主要是通过提高转速来提高效率,因此与其配套的工业汽轮机也要求是高温高压,高转速。转速的提高、蒸汽负荷的加大、处于高温高压区的叶片安全性面临严重的挑战,国内外这种恶劣环境下的调节级叶片断裂事故多有发生。 Industrial steam turbines are driving equipment mainly used to drive feed water pumps, compressors and other industrial fields. The compressor mainly improves the efficiency by increasing the rotating speed, so the industrial steam turbine matched with it is also required to be high temperature, high pressure and high rotating speed. The increase of speed, the increase of steam load, and the safety of the blades in the high temperature and high pressure area are facing serious challenges. There are many fracture accidents of the regulating stage blades in this harsh environment at home and abroad.

叶片在交变的汽流力作用下会产生动应力,发生疲劳破坏。尤其是处于高温下的短叶片,材料的力学性能急剧下降、转速高、蒸汽流量大、动应力比静应力威胁更大,因此其强度与振动特性直接影响到汽轮机运行可靠性。为了增加叶片运行安全性,对不调频叶片而言,通常是增加阻尼结构来降低叶片的动应力。围带通过安装时的偏心来保证在离心力作用下使其产生预紧阻尼效果来增加阻尼降低叶型部分动应力,叶根过渡段通过止振结构来增加阻尼降低叶根动应力。 Under the action of alternating steam force, the blade will produce dynamic stress and fatigue damage. Especially for short blades at high temperature, the mechanical properties of the material drop sharply, the speed is high, the steam flow rate is large, and the dynamic stress is more threatening than the static stress. Therefore, its strength and vibration characteristics directly affect the operation reliability of the steam turbine. In order to increase the operational safety of the blades, for non-frequency-regulated blades, a damping structure is usually added to reduce the dynamic stress of the blades. The shroud is installed eccentrically to ensure that it produces a pre-tightened damping effect under the action of centrifugal force to increase damping and reduce the dynamic stress of the blade profile. The transition section of the blade root uses a vibration-stopping structure to increase damping and reduce the dynamic stress of the blade root.

发明内容 Contents of the invention

本发明的目的是为了解决上述技术的不足而提供一种能起到整圈阻尼叶片,降低叶型和叶根动应力的高压高转速工业汽轮机用大阻尼调节级叶片。 The purpose of the present invention is to provide a high-pressure and high-speed industrial steam turbine with a large damping adjustment stage blade that can act as a full-circle damping blade and reduce the dynamic stress of the blade profile and blade root in order to solve the above-mentioned technical deficiencies.

为了达到上述目的,本发明所设计的高压高转速工业汽轮机用大阻尼调节级叶片, 由转子、叶身、叶根、止振片和过渡段组成,叶根和叶身通过过渡段连接,在叶身顶部设有自带围带,周向相邻两叶片上的围带节距之间为过盈配合,过盈度为a,叶身设置在转子内,且在装配时通过叶片辐射线与转子轮槽辐射线的偏心使其装入转子内;在过渡段位置设有楔形槽,在楔形槽内设有止振片。 In order to achieve the above-mentioned purpose, the high-pressure and high-speed industrial steam turbine designed by the present invention is composed of a rotor, a blade body, a blade root, a vibration damping plate and a transition section, and the blade root and the blade body are connected through the transition section. There is a self-contained shroud on the top of the blade body. The pitch of the shrouds on two adjacent blades in the circumferential direction is an interference fit. The degree of interference is a. The eccentricity of the radial line of the wheel groove makes it fit into the rotor; a wedge-shaped groove is provided at the position of the transition section, and a vibration-stopping sheet is arranged in the wedge-shaped groove.

为了保证周向刚度,并且提供轴向阻尼以降低动应力,同时保证止振片在离心力和温度的综合作用下不被甩出,所述的过盈配合过盈度为a,叶根底部与轮缘的间隙为b,叶根顶部与轮缘的间隙为c,且叶根叶根径向辐射线相对轮缘径向辐射线偏置一个角度β1,其中a=0.02~0.08mm;b=0.1~0.2mm;c=0.1~0.2mm;β1=0.35~0.77°。 In order to ensure the circumferential rigidity and provide axial damping to reduce the dynamic stress, and at the same time ensure that the anti-vibration plate is not thrown out under the combined action of centrifugal force and temperature, the interference fit degree is a, and the bottom of the blade root and The gap between the rim is b, the gap between the top of the blade root and the rim is c, and the radial radial line of the blade root is offset by an angle β1 relative to the radial radial line of the rim, where a=0.02~0.08mm; b= 0.1~0.2mm; c=0.1~0.2mm; β 1 =0.35~0.77°.

本发明所设计的高压高转速工业汽轮机用大阻尼调节级叶片,主要特点是通过加工工艺保证叶片围带在有过盈量的情况下能顺利安装,过盈的量值通过详细分析得到可控、安全范围,并精确的设计了止振片,保证阻尼效果,有效降低了动应力。同时通过计算设计很好的选取a、b、c和β1的值,以及止振片的θ值,在控制好这些参数的情况下便起到大阻尼效果前提下保证安全。 The main feature of the high-pressure and high-speed industrial steam turbine designed by the present invention is to use the large damping adjustment stage blade. The main feature is to ensure that the shroud of the blade can be installed smoothly under the condition of interference through the processing technology, and the magnitude of the interference can be controlled through detailed analysis. , Safety range, and precisely designed the damping plate to ensure the damping effect and effectively reduce the dynamic stress. At the same time, the values of a, b, c, and β1 are well selected through calculation and design, as well as the value of θ of the vibration damper. When these parameters are well controlled, the safety can be guaranteed under the premise of a large damping effect.

 附图说明 Description of drawings

图1为本发明的围带结构示意图。 Fig. 1 is a schematic diagram of the shroud structure of the present invention.

图2为本发明的楔形阻尼块受力示意图。 Fig. 2 is a schematic diagram of the force acting on the wedge-shaped damping block of the present invention.

图3为本发明的三维示意图。 Fig. 3 is a three-dimensional schematic diagram of the present invention.

具体实施方式 Detailed ways

下面通过实施例结合附图对本发明作进一步的描述。 The present invention will be further described below with reference to the accompanying drawings.

实施例1。 Example 1.

本实施例描述的高压高转速工业汽轮机用大阻尼调节级叶片,如图3所示,叶片由叶身1、叶根2和过渡段3组成,整圈叶片是由叶根2周向均匀安装在转子上。如图1所示,在叶身1顶部设有围带,周向相邻两叶片上围带带有过盈量,装配时利用叶根和轮缘的间隙b、c,使叶根径向辐射线相对轮缘径向辐射线偏置一个小角度β1,就实现了这个过程。围带阻尼结构通过有限元反复计算优化后,给出合理的参数值: The high-pressure and high-speed industrial steam turbine described in this embodiment uses a large damping adjustment stage blade, as shown in Figure 3, the blade is composed of a blade body 1, a blade root 2 and a transition section 3, and the entire circle of blades is uniformly installed circumferentially by the blade root 2 on the rotor. As shown in Figure 1, there is a shroud on the top of the blade body 1, and the upper shrouds of two adjacent blades in the circumferential direction have an interference amount. This is accomplished by offsetting the radial radial line of the rim by a small angle β 1 . After repeated calculation and optimization of the surrounding band damping structure by finite element, reasonable parameter values are given:

a=0.02~0.08mm; a=0.02~0.08mm;

b=0.1~0.2mm; b=0.1~0.2mm;

c=0.1~0.2mm; c=0.1~0.2mm;

β1=0.35~0.77°。 β 1 =0.35~0.77°.

两两叶片在过渡段3位置铣设一个轴向楔形槽,楔形槽内设有止振片4。止振片的阻尼结构,如图2所示,楔形止振片4的楔形面的正压力分别为N1和N2,摩擦力f1和f2,摩擦系数为μ;楔形止振片5的离心力为F。有下式: Two blades are milled with an axial wedge-shaped groove at the position of the transition section 3, and a vibration-stopping plate 4 is arranged in the wedge-shaped groove. The damping structure of the damping plate, as shown in Figure 2, the positive pressure of the wedge-shaped surface of the wedge-shaped vibration plate 4 is N1 and N2, the friction force f 1 and f 2 , and the friction coefficient is μ; the centrifugal force of the wedge-shaped vibration plate 5 for F. Has the following formula:

                                                                                                 

可见,θ取值太大会自锁,且周向力小;太小导致F太小,周向力小也小;优化后得到θ取值在8°~12°间时比较合理。 It can be seen that if the value of θ is too large, it will self-lock and the circumferential force will be small; if it is too small, F will be too small, and the circumferential force will be small; after optimization, it is more reasonable to obtain a value of θ between 8° and 12°.

Claims (2)

1.一种高压高转速工业汽轮机用大阻尼调节级叶片, 由转子、叶身、叶根、止振片和过渡段组成,其特征是叶根和叶身通过过渡段连接,在叶身顶部设有自带围带,周向相邻两叶片上的围带节距之间为过盈配合,过盈度为a,叶身设置在转子内,且在装配时通过叶片辐射线与转子轮槽辐射线的偏心使其装入转子内;在过渡段位置设有楔形槽,在楔形槽内设有止振片。 1. A large-damping regulating stage blade for high-pressure and high-speed industrial steam turbines, consisting of a rotor, a blade body, a blade root, a vibration damper and a transition section, and is characterized in that the blade root and the blade body are connected through a transition section, and at the top of the blade body There is a self-contained shroud, and the pitch of the shrouds on two adjacent blades in the circumferential direction is an interference fit, the interference degree is a, the blade body is set in the rotor, and radiates through the blade radiation line and the rotor wheel groove during assembly. The eccentricity of the line makes it fit into the rotor; there is a wedge-shaped groove at the position of the transition section, and a vibration-stopping sheet is arranged in the wedge-shaped groove. 2.根据权利要求1所述的高压高速工业汽轮机大阻尼调节级叶片,其特征是所述的过盈配合过盈度为a,叶根底部与轮缘的间隙为b,叶根顶部与轮缘的间隙为c,且叶根叶根径向辐射线相对轮缘径向辐射线偏置一个角度β1,其中a=0.02~0.08mm;b=0.1~0.2mm;c=0.1~0.2mm;β1=0.35~0.77°。 2. The high-pressure high-speed industrial steam turbine large-damping regulating stage blade according to claim 1 is characterized in that the interference fit of the described interference fit is a, the gap between the bottom of the blade root and the wheel rim is b, and the gap between the top of the blade root and the wheel rim is b. The gap of the edge is c, and the radial radial line of the blade root is offset by an angle β1 relative to the radial radial line of the rim, where a=0.02~0.08mm; b=0.1~0.2mm; c=0.1~0.2mm; β 1 =0.35~0.77°.
CN201410378970.5A 2014-08-04 2014-08-04 Large-damping regulating-stage blade for high-pressure and high-rotational-speed industrial steam turbine Active CN104179534B (en)

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Publication number Priority date Publication date Assignee Title
CN114278391A (en) * 2021-12-29 2022-04-05 河北国源电气股份有限公司 Static blade group for steam turbine of installation close-fitting

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Publication number Priority date Publication date Assignee Title
CN114278391A (en) * 2021-12-29 2022-04-05 河北国源电气股份有限公司 Static blade group for steam turbine of installation close-fitting
CN114278391B (en) * 2021-12-29 2024-04-19 河北国源电气股份有限公司 Stator blade group for turbine with tight fit installation

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Address after: 310022 Building 1, No. 608, Kangxin Road, Linping District, Hangzhou, Zhejiang

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