CN104175169A - Inelastic collision and rolling viscous resistance particle coupling energy consumption numerical control machine tool - Google Patents
Inelastic collision and rolling viscous resistance particle coupling energy consumption numerical control machine tool Download PDFInfo
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- 230000008878 coupling Effects 0.000 title claims abstract description 77
- 238000005096 rolling process Methods 0.000 title claims abstract description 20
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- 229920000642 polymer Polymers 0.000 claims abstract description 43
- 230000021715 photosynthesis, light harvesting Effects 0.000 claims abstract description 37
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- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 13
- 229920001187 thermosetting polymer Polymers 0.000 claims description 12
- -1 polysiloxane Polymers 0.000 claims description 10
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- 125000003944 tolyl group Chemical group 0.000 claims description 10
- 239000002923 metal particle Substances 0.000 claims description 9
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Abstract
非弹性碰撞和滚动粘滞阻力颗粒耦合耗能数控机床,涉及数控机床。设有数控机床床身、立柱、横梁、顶梁、加强梁、滑枕、电主轴、工作台;在数控机床的最少1件结构件内设有至少2层耦合耗能板,所述结构件包括数控机床床身、数控机床立柱、数控机床横梁、数控机床顶梁、数控机床加强梁、数控机床滑枕等中的至少一种,在耦合耗能板上设有凹槽阵列,在凹槽阵列的每一个凹槽内放置至少2粒高表面粘滞阻力高分子颗粒,在每一个凹槽内放置1粒表面低恢复系数颗粒。当机床高速重切削时,耦合耗能板能将切削力产生的单向和多向振动能量迅速逐级耗散,耗能因子高,抑振效果明显,有效提高机床稳定性和加工精度。
Inelastic collision and rolling viscous resistance particle coupling energy-dissipative CNC machine tools, related to CNC machine tools. It is equipped with a CNC machine tool bed, columns, beams, top beams, reinforcing beams, rams, electric spindles, and workbenches; at least 2 layers of coupling energy-dissipating plates are installed in at least one structural part of the CNC machine tool, and the structural parts Including at least one of the CNC machine bed, CNC machine column, CNC machine beam, CNC machine top beam, CNC machine reinforcement beam, CNC machine ram, etc., a groove array is provided on the coupling energy-dissipating plate, and the groove Place at least 2 high surface viscous resistance polymer particles in each groove of the array, and place 1 surface low restitution coefficient particle in each groove. When the machine tool is cutting at high speed, the coupling energy dissipation plate can quickly dissipate the unidirectional and multidirectional vibration energy generated by the cutting force step by step, with high energy consumption factor and obvious vibration suppression effect, effectively improving the stability and machining accuracy of the machine tool.
Description
技术领域technical field
本发明涉及数控机床,尤其是涉及一种非弹性碰撞和滚动粘滞阻力颗粒耦合耗能数控机床。The invention relates to a numerically controlled machine tool, in particular to an energy-consuming numerically controlled machine tool coupled with inelastic collision and rolling viscous resistance particles.
背景技术Background technique
目前,数控机床的发展趋势是高速度、高精度和高效率,然而高速度和重切削会引起机床床身的稳定性下降,影响工件的加工精度。At present, the development trend of CNC machine tools is high speed, high precision and high efficiency. However, high speed and heavy cutting will cause the stability of the machine bed to decrease and affect the machining accuracy of the workpiece.
国外用于提高机床稳定性的常用方法(H wang C,Jack C H,Wu T S,et al.Framework forintegrated mechanical design automation[J].Computer Aided Design,2000;32(5):355-365)为通过有限元等方法对机床各部件进行静力学、动力学计算,优化机床各结构件的筋板布置和结构支撑,但缺点是工艺计算难度较大,制造周期较长。国内提高机床稳定性的常用方法(陈超,大型龙门铣床基础设计的几个问题,科技创新导报,2011,4:73-74)为增加机床结构壁厚,缺点是增加了金属材料使用量和制造成本。Common methods used abroad to improve the stability of machine tools (H wang C, Jack C H, Wu T S, et al. Framework for integrated mechanical design automation [J]. Computer Aided Design, 2000; 32(5): 355-365) In order to carry out static and dynamic calculations on the various parts of the machine tool through finite element methods, and optimize the arrangement of the ribs and structural support of the various structural parts of the machine tool, the disadvantages are that the process calculation is difficult and the manufacturing cycle is long. A common method to improve the stability of machine tools in China (Chen Chao, several problems in the foundation design of large-scale gantry milling machines, Science and Technology Innovation Herald, 2011, 4:73-74) is to increase the wall thickness of the machine tool structure, and the disadvantage is that it increases the use of metal materials and manufacturing cost.
随着转速和加工效率的提高,数控机床稳定性的控制是一个非常重要的制约环节,增加机床各结构件的耗能机制对提高数控机床的稳定性具有重要作用。With the improvement of speed and processing efficiency, the control of the stability of CNC machine tools is a very important link. Increasing the energy consumption mechanism of each structural part of the machine tool plays an important role in improving the stability of the CNC machine tool.
发明内容Contents of the invention
本发明目的在于提供一种非弹性碰撞和滚动粘滞阻力颗粒耦合耗能数控机床。The object of the present invention is to provide an energy-consuming numerical control machine tool coupled with inelastic collision and rolling viscous resistance particles.
本发明设有数控机床床身、数控机床立柱、数控机床横梁、数控机床顶梁、数控机床加强梁、数控机床滑枕、数控机床电主轴、数控机床工作台;The invention is provided with a CNC machine tool bed, a CNC machine tool column, a CNC machine tool beam, a CNC machine tool top beam, a CNC machine tool reinforcing beam, a CNC machine tool ram, a CNC machine tool electric spindle, and a CNC machine tool workbench;
在数控机床床身、数控机床立柱、数控机床横梁、数控机床顶梁、数控机床加强梁、数控机床滑枕内分别设有至少2层耦合耗能板,在耦合耗能板上设有凹槽阵列,在凹槽阵列的每一个凹槽内放置至少2粒高表面粘滞阻力高分子颗粒,在每一个凹槽内放置1粒表面低恢复系数颗粒。There are at least 2 layers of coupling energy-dissipating plates in the CNC machine bed, CNC machine column, CNC machine beam, CNC machine top beam, CNC machine reinforcement beam, and CNC machine ram, and grooves are provided on the coupling energy-dissipating plate array, placing at least 2 high surface viscous resistance polymer particles in each groove of the groove array, and placing 1 surface low restitution coefficient particle in each groove.
所述凹槽阵列可设为m×n凹槽阵列,m为耦合耗能板的长度方向颗粒凹槽数,n为耦合耗能板的宽度方向颗粒凹槽数。The groove array can be set as an m×n groove array, m is the number of particle grooves in the length direction of the coupling energy dissipation plate, and n is the number of particle grooves in the width direction of the coupling energy dissipation plate.
每个凹槽内可放置成千粒高表面粘滞阻力高分子颗粒。Thousands of high surface viscous resistance polymer particles can be placed in each groove.
所述高表面粘滞阻力高分子颗粒可采用互穿网络型聚合物,互穿网络型聚合物是通过双网络之间相互交叉渗透、机械缠结而产生强迫互容和协同效应的一种综合性能良好的甲基苯基聚硅氧烷与丙烯酸酯互穿聚合物高分子材料互穿网络型聚合物,高表面粘滞阻力高分子颗粒的粒径可为0.1~0.3mm。The polymer particles with high surface viscous resistance can be interpenetrating network polymers. The interpenetrating network polymers are a combination of forced mutual compatibility and synergistic effects produced by cross-penetration and mechanical entanglement between double networks. The methyl phenyl polysiloxane and acrylate interpenetrating polymer polymer material with good performance are interpenetrating network polymers, and the particle diameter of the polymer particles with high surface viscosity resistance can be 0.1-0.3mm.
所述表面低恢复系数颗粒可采用金属颗粒外面包覆甲基苯基聚硅氧烷与丙烯酸酯互穿网络型聚合物,金属颗粒的密度可为7.0~18.3g/cm3,金属颗粒的粒径可为2~10mm,包覆的甲基苯基聚硅氧烷与丙烯酸酯互穿网络型聚合物的厚度可为0.2~0.5mm。The surface low recovery coefficient particles can be coated with methylphenylpolysiloxane and acrylate interpenetrating network polymer on the outside of the metal particles. The density of the metal particles can be 7.0-18.3g/cm 3 , and the particle size of the metal particles The diameter can be 2-10 mm, and the thickness of the coated methylphenyl polysiloxane and acrylate interpenetrating network polymer can be 0.2-0.5 mm.
所述耦合耗能板为表面设有m×n凹槽阵列的金属板。The coupling energy-dissipating plate is a metal plate with m×n groove arrays on its surface.
所述耦合耗能板的凹槽直径d1可为0.92~0.94d,d为表面低恢复系数颗粒的直径,凹槽深度h1可为0.21~0.23d,凹槽内填放的高表面粘滞阻力高分子颗粒距耦合耗能板表面的深度h2可为0.079~0.081d。The groove diameter d1 of the coupling energy-dissipating plate can be 0.92-0.94d, d is the diameter of the surface low recovery coefficient particles, the groove depth h1 can be 0.21-0.23d, and the high surface viscosity particles filled in the groove The depth h2 between the hysteresis polymer particles and the surface of the coupling energy dissipation plate may be 0.079-0.081d.
在数控机床切削加工时,主轴的切削力会引起机床结构件的振动,当结构件将振动传递到耦合耗能板后,在耦合耗能板凹槽内表面低恢复系数颗粒在高表面粘滞阻力高分子颗粒中进行滚动,这个过程的粘滞阻力耗散了20%~40%的动能,结构体振动位移越大,粘滞阻力耗散能量越多。当机床结构件传递过来的能量不大时,依靠表面低恢复系数颗粒在高表面粘滞阻力高分子颗粒上滚动产生的粘滞阻力即可将动能耗散;在振动能量大于粘滞阻力耗散能量时,耦合耗能板上相邻的表面低恢复系数颗粒以高碰撞频率、低恢复系数发生非弹性碰撞,通过7~12个表面低恢复系数颗粒迅速将耦合耗能板的动能逐级耗散。相邻表面低恢复系数颗粒之间保留一个必要的间隙δ,表面低恢复系数颗粒在耦合耗能板的位置排布通过离散元计算得出。由于在数控机床结构件上设置多层耦合耗能板,在每层耦合耗能板上高频率的进行表面低恢复系数颗粒和高表面粘滞阻力高分子颗粒的非弹性碰撞和滚动粘滞阻力的耦合耗能,从而使得由机床主轴切削产生的振动被增加的多层耗能板迅速抑制,耗能因子高,抑振效果明显,从而有效提高了数控机床的稳定性和加工精度。During the cutting process of CNC machine tools, the cutting force of the spindle will cause the vibration of the structural parts of the machine tool. When the structural parts transmit the vibration to the coupling energy dissipation plate, the particles with low restitution coefficient on the inner surface of the coupling energy dissipation plate groove stick to the high surface Rolling in the resistance polymer particles, the viscous resistance in this process dissipates 20% to 40% of the kinetic energy. The greater the vibration displacement of the structure, the more energy is dissipated by the viscous resistance. When the energy transmitted by the structural parts of the machine tool is not large, the kinetic energy can be dissipated by relying on the viscous resistance generated by the particles with low restitution coefficient on the surface rolling on the polymer particles with high surface viscous resistance; when the vibration energy is greater than the viscous resistance dissipation When the energy is high, the adjacent particles with low restitution coefficient on the surface of the coupling energy-dissipating plate collide inelastically with high collision frequency and low restitution coefficient, and the kinetic energy of the coupling energy-dissipating plate is quickly dissipated step by step through 7 to 12 particles with low surface restitution coefficient. scattered. A necessary gap δ is reserved between the particles with low restitution coefficient on the adjacent surface, and the position arrangement of the particles with low restitution coefficient on the surface is calculated by discrete element calculation. Since the multi-layer coupling energy-dissipating plate is set on the structure of the CNC machine tool, the inelastic collision and rolling viscous resistance of the surface low restitution coefficient particles and the high surface viscous resistance polymer particles are carried out at high frequency on each layer of the coupling energy-dissipating plate Coupling energy consumption, so that the vibration generated by the cutting of the machine tool spindle is quickly suppressed by the added multi-layer energy dissipation board, the energy consumption factor is high, and the vibration suppression effect is obvious, thus effectively improving the stability and machining accuracy of the CNC machine tool.
与现有技术相比,本发明的优点如下:Compared with prior art, advantage of the present invention is as follows:
(1)本发明在数控机床各结构件内部安装耦合耗能板后,当机床高速重切削时,能将切削力产生的单向和多向振动能量通过耦合耗能板迅速逐级耗散,耗能因子高,抑振效果明显,有效提高了机床的稳定性和加工精度。(1) After the present invention installs coupling energy-dissipating plates inside each structural part of the CNC machine tool, when the machine tool is cutting at high speed and heavy cutting, the unidirectional and multi-directional vibration energy generated by the cutting force can be rapidly dissipated step by step through the coupling energy-dissipating plates, The energy consumption factor is high, and the vibration suppression effect is obvious, which effectively improves the stability and machining accuracy of the machine tool.
(2)本发明对原结构改动小,附加成本较低,易于实行。(2) The present invention has little modification to the original structure, low additional cost and easy implementation.
(3)本发明采用的表面低恢复系数颗粒以金属材料为基材,外面包覆甲基苯基聚硅氧烷与丙烯酸酯互穿聚合物,表面低恢复系数颗粒强度高、不易腐蚀、寿命长,可长期使用。(3) The surface low coefficient of restitution particles used in the present invention are based on metal materials, coated with methylphenyl polysiloxane and acrylate interpenetrating polymers, and the surface low coefficient of restitution particles have high strength, are not easy to corrode, and have a long service life. Long, can be used for a long time.
附图说明Description of drawings
图1为在以单向振动为主的结构件上安装的耦合耗能板的凹槽位置分布俯视图;Figure 1 is a top view of the groove position distribution of the coupling energy-dissipating plate installed on the structural part mainly subject to unidirectional vibration;
图2为图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;
图3为图2的B-B剖视图;Fig. 3 is the B-B sectional view of Fig. 2;
图4为在以多向振动为主的结构件上安装的耦合耗能板的凹槽位置分布俯视图;Fig. 4 is a top view of the groove position distribution of the coupling energy-dissipating plate installed on the structural part mainly subject to multi-directional vibration;
图5为图4的C-C剖视图;Fig. 5 is the C-C sectional view of Fig. 4;
图6为图4的D-D剖视图;Fig. 6 is a D-D sectional view of Fig. 4;
图7为数控龙门铣床的结构件示意图;Fig. 7 is a schematic diagram of the structural parts of the CNC gantry milling machine;
图8为数控机床立柱不同高度安装耦合耗能板示意图;Figure 8 is a schematic diagram of the installation of coupling energy dissipation boards at different heights of the CNC machine column;
图9为数控机床原有立柱与采用本发明的方法后频响函数对比曲线。Fig. 9 is a comparison curve of the frequency response function between the original column of the CNC machine tool and the method of the present invention.
图中各标记为:11—数控机床床身,12—数控机床立柱,13—数控机床横梁,14—数控机床顶梁,15—数控机床加强梁,16—数控机床滑枕,17—数控机床电主轴,18—数控机床工作台,2—装在机床结构件上的耦合耗能板,3—在耦合耗能板上加工出的经离散元计算的表面低恢复系数颗粒位置排布凹槽,4—高表面粘滞阻力高分子颗粒,5—表面低恢复系数颗粒。Each mark in the figure is: 11—bed of CNC machine tool, 12—column of CNC machine tool, 13—beam of CNC machine tool, 14—top beam of CNC machine tool, 15—strengthening beam of CNC machine tool, 16—ram of CNC machine tool, 17—NC machine tool Electric spindle, 18—CNC machine tool table, 2—Coupling energy dissipation plate installed on the machine tool structure, 3—Arrangement grooves for surface low restitution coefficient particles processed on the coupling energy dissipation plate calculated by discrete elements , 4—polymer particles with high surface viscous resistance, 5—particles with low surface restitution coefficient.
具体实施方式Detailed ways
以下实施例将结合附图对本发明作进一步的说明。The following embodiments will further illustrate the present invention in conjunction with the accompanying drawings.
参见图1~8,本发明实施例设有数控机床床身11、数控机床立柱12、数控机床横梁13、数控机床顶梁14、数控机床加强梁15、数控机床滑枕16、数控机床电主轴17、数控机床工作台18;1-8, the embodiment of the present invention is provided with CNC machine tool bed 11, CNC machine tool column 12, CNC machine tool beam 13, CNC machine tool top beam 14, CNC machine tool reinforcement beam 15, CNC machine tool ram 16, CNC machine tool electric spindle 17. CNC machine tool workbench 18;
在数控机床床身11、数控机床立柱12、数控机床横梁13、数控机床顶梁14、数控机床加强梁15、数控机床滑枕16内分别设有至少2层耦合耗能板2,在耦合耗能板2上设有凹槽阵列,在凹槽阵列的每一个凹槽内放置至少2粒高表面粘滞阻力高分子颗粒4,在每一个凹槽3内放置1粒表面低恢复系数颗粒5。In the CNC machine bed 11, the CNC machine column 12, the CNC machine beam 13, the CNC machine top beam 14, the CNC machine reinforcement beam 15, and the CNC machine ram 16, at least two layers of coupling energy-dissipating plates 2 are respectively arranged. The energy plate 2 is provided with a groove array, in each groove of the groove array, at least 2 grains of high surface viscous resistance polymer particles 4 are placed, and in each groove 3, 1 grain of surface low coefficient of restitution grain 5 is placed .
所述凹槽阵列可设为m×n凹槽阵列,m为耦合耗能板2的长度方向颗粒凹槽数,n为耦合耗能板2的宽度方向颗粒凹槽数。The groove array can be set as an m×n groove array, m is the number of particle grooves in the longitudinal direction of the coupling energy dissipation plate 2 , and n is the number of particle grooves in the width direction of the coupling energy dissipation plate 2 .
每个凹槽内可放置成千粒高表面粘滞阻力高分子颗粒4。Thousands of high surface viscous resistance polymer particles 4 can be placed in each groove.
所述高表面粘滞阻力高分子颗粒4可采用互穿网络型聚合物,互穿网络型聚合物是通过双网络之间相互交叉渗透、机械缠结而产生强迫互容和协同效应的一种综合性能良好的甲基苯基聚硅氧烷与丙烯酸酯互穿聚合物高分子材料互穿网络型聚合物,高表面粘滞阻力高分子颗粒4的粒径可为0.1~0.3mm。The high surface viscous resistance polymer particles 4 can be interpenetrating network polymers, which are a kind of forced mutual compatibility and synergistic effect through mutual cross-penetration and mechanical entanglement between double networks. The methyl phenyl polysiloxane and acrylate interpenetrating polymer polymer material with good comprehensive properties are interpenetrating network polymers, and the particle diameter of the polymer particles 4 with high surface viscosity resistance can be 0.1-0.3 mm.
所述表面低恢复系数颗粒5可采用金属颗粒外面包覆甲基苯基聚硅氧烷与丙烯酸酯互穿网络型聚合物,金属颗粒的密度可为7.0~18.3g/cm3,金属颗粒的粒径可为2~10mm,包覆的甲基苯基聚硅氧烷与丙烯酸酯互穿网络型聚合物的厚度可为0.2~0.5mm。The surface low recovery coefficient particles 5 can use metal particles coated with methylphenyl polysiloxane and acrylate interpenetrating network polymer, the density of the metal particles can be 7.0-18.3g/cm 3 , the metal particle The particle size can be 2-10mm, and the thickness of the coated methylphenylpolysiloxane and acrylate interpenetrating network polymer can be 0.2-0.5mm.
所述耦合耗能板为表面设有m×n凹槽阵列的金属板。The coupling energy-dissipating plate is a metal plate with m×n groove arrays on its surface.
所述耦合耗能板的凹槽直径d1可为0.92~0.94d,d为表面低恢复系数颗粒5的直径,凹槽深度h1可为0.21~0.23d,凹槽内填放的高表面粘滞阻力高分子颗粒4距耦合耗能板表面的深度h2可为0.079~0.081d。The groove diameter d1 of the coupling energy-dissipating plate can be 0.92-0.94d, d is the diameter of the surface low recovery coefficient particles 5, the groove depth h1 can be 0.21-0.23d, and the high surface area filled in the groove The depth h2 between the viscous resistance polymer particles 4 and the surface of the coupling energy dissipation plate may be 0.079-0.081d.
在数控机床切削加工时,主轴的切削力会引起机床结构件的振动,当结构件将振动传递到耦合耗能板后,在耦合耗能板凹槽内表面低恢复系数颗粒5在高表面粘滞阻力高分子颗粒4中进行滚动,这个过程的粘滞阻力耗散了20%~40%的动能,结构体振动位移越大,粘滞阻力耗散能量越多。当机床结构件传递过来的能量不大时,依靠表面低恢复系数颗粒5在高表面粘滞阻力高分子颗粒4上滚动产生的粘滞阻力即可将动能耗散;在振动能量大于粘滞阻力耗散能量时,耦合耗能板上相邻的表面低恢复系数颗粒以高碰撞频率、低恢复系数发生非弹性碰撞,通过7~12个表面低恢复系数颗粒迅速将耦合耗能板的动能逐级耗散。相邻表面低恢复系数颗粒之间保留一个必要的间隙δ,表面低恢复系数颗粒在耦合耗能板的位置排布通过离散元计算得出。由于在数控机床结构件上设置多层耦合耗能板,在每层耦合耗能板上高频率的进行表面低恢复系数颗粒和高表面粘滞阻力高分子颗粒的非弹性碰撞和滚动粘滞阻力的耦合耗能,从而使得由机床主轴切削产生的振动被增加的多层耗能板迅速抑制,耗能因子高,抑振效果明显,从而有效提高了数控机床的稳定性和加工精度。During the cutting process of CNC machine tools, the cutting force of the spindle will cause the vibration of the structural parts of the machine tool. When the structural parts transmit the vibration to the coupling energy dissipation plate, the particles with low restitution coefficient 5 on the inner surface of the groove of the coupling energy dissipation plate will stick to the high surface. Rolling in the hysteresis polymer particle 4 , the viscous resistance dissipates 20% to 40% of kinetic energy in this process, and the greater the vibration displacement of the structure, the more energy is dissipated by the viscous resistance. When the energy transmitted by the structural parts of the machine tool is not large, the kinetic energy can be dissipated by relying on the viscous resistance produced by the particles 5 with low surface restitution coefficient rolling on the high-surface viscous resistance polymer particles 4; when the vibration energy is greater than the viscous resistance When dissipating energy, the adjacent particles with low restitution coefficient on the surface of the coupling energy dissipation plate collide inelastically with high collision frequency and low restitution coefficient, and the kinetic energy of the coupling energy dissipation plate is rapidly dissipated by 7 to 12 particles with low surface restitution coefficient. level dissipation. A necessary gap δ is reserved between the particles with low restitution coefficient on the adjacent surface, and the position arrangement of the particles with low restitution coefficient on the surface is calculated by discrete element calculation. Since the multi-layer coupling energy-dissipating plate is set on the structure of the CNC machine tool, the inelastic collision and rolling viscous resistance of the surface low restitution coefficient particles and the high surface viscous resistance polymer particles are carried out at high frequency on each layer of the coupling energy-dissipating plate Coupling energy consumption, so that the vibration generated by the cutting of the machine tool spindle is quickly suppressed by the added multi-layer energy dissipation board, the energy consumption factor is high, and the vibration suppression effect is obvious, thus effectively improving the stability and machining accuracy of the CNC machine tool.
在单向振动传递到第1个表面低恢复系数颗粒后,速度的衰减如下式所示:After the unidirectional vibration is transmitted to the first particle with a low restitution coefficient on the surface, the attenuation of the velocity is as follows:
式中,mi为表面低恢复系数颗粒5的质量,ei为表面低恢复系数颗粒5的恢复系数,v1为表面低恢复系数颗粒初速度,vn为第n个表面低恢复系数颗粒初速度,μp为动力学粘滞系数。In the formula, m i is the mass of the surface low restitution particle 5, e i is the restitution coefficient of the surface low restitution particle 5, v 1 is the initial velocity of the surface low restitution particle, v n is the nth surface low restitution particle initial velocity, μ p is the kinetic viscosity coefficient.
通过7~10个表面低恢复系数颗粒5低恢复系数的非弹性碰撞和高表面粘滞阻力高分子颗粒的粘滞阻力的耦合耗能后,速度可降低80%以上,因此能迅速抑制振动能量。Through the coupling energy consumption of 7-10 particles with low surface restitution coefficient 5 inelastic collision with low restitution coefficient and the viscous resistance of polymer particles with high surface viscous resistance, the speed can be reduced by more than 80%, so the vibration energy can be quickly suppressed .
对于机床切削时以多向为主的结构件,如横梁13、立柱12等,耦合耗能板2上凹槽3的安装如图4~6所示,此时如果凹槽3还采用图1~3的布置,一个颗粒与相邻颗粒发生非弹性碰撞的频率较低,耗能效果很差,而且整个耦合耗能板的耗能分布不均匀,易导致机床结构件动态偏载。经计算,此时耦合耗能板2上凹槽3的安装如图4~6所示,每个高表面粘滞阻力高分子颗粒4周围都有分布均匀的6个表面低恢复系数颗粒5,每次非弹性碰撞都有3~4个表面低恢复系数颗粒5参与,通过9~12个表面低恢复系数颗粒5低恢复系数的非弹性碰撞和高表面粘滞阻力高分子颗粒4的粘滞阻力的耦合耗能后,速度可降低80%以上,能迅速抑制振动能量。For structural parts that are mainly multi-directional during machine tool cutting, such as beams 13, columns 12, etc., the installation of the groove 3 on the coupling energy dissipation plate 2 is shown in Figures 4 to 6. At this time, if the groove 3 is also used in Figure 1 For the arrangement of ~3, the frequency of inelastic collision between one particle and the adjacent particle is low, and the energy dissipation effect is very poor, and the energy dissipation distribution of the entire coupling energy dissipation plate is uneven, which may easily lead to dynamic partial load of the machine tool structure. After calculation, the installation of the groove 3 on the coupling energy dissipation plate 2 at this time is shown in Figures 4-6, and there are 6 particles 5 with low surface restitution coefficient evenly distributed around each high surface viscous resistance polymer particle 4. Each inelastic collision has 3 to 4 low surface restitution particles 5 participating, through the inelastic collision of 9 to 12 surface low restitution particles 5 and the viscosity of high surface viscous resistance polymer particles 4 After the coupled energy consumption of the resistance, the speed can be reduced by more than 80%, and the vibration energy can be quickly suppressed.
表面低恢复系数颗粒5和高表面粘滞阻力高分子颗粒4之间可保留间隙δ,间隙δ可为0.12~0.28d,间隙δ过大会导致表面低恢复系数颗粒发生非弹性碰撞的频率降低,间隙δ过小会影响表面低恢复系数颗粒5非弹性碰撞的压缩阶段和恢复阶段的冲量衰减,因此凹槽的加工精度、表面低恢复系数颗粒5的形状精度等的公差范围须满足表面低恢复系数颗粒5之间的间隙δ。A gap δ can be reserved between the low surface restitution particles 5 and the high surface viscous resistance polymer particles 4, and the gap δ can be 0.12-0.28d. If the gap δ is too large, the frequency of inelastic collisions of the surface low restitution particles will be reduced. If the gap δ is too small, it will affect the impulse attenuation in the compression stage and recovery stage of the inelastic collision of the surface low restitution particles 5. Therefore, the tolerance range of the machining accuracy of the groove and the shape accuracy of the surface low restitution particles 5 must meet the surface low restitution Coefficient of the gap δ between particles 5 .
以数控机床立柱为例进行说明,图8为在数控机床的立柱(即图7中的12)内安装耦合耗能板的示意图。Taking the column of a CNC machine tool as an example for illustration, FIG. 8 is a schematic diagram of installing a coupling energy-dissipating plate in the column of a CNC machine tool (ie, 12 in FIG. 7 ).
数控机床立柱高度为4.2m,由于立柱上部振动位移较大,在立柱高度的3.2~4.1m,共安装22层耦合耗能板,在该部分耦合耗能板上的表面低恢复系数颗粒5的粒径为9.5mm,密度为7.21g/cm3,表面低恢复系数颗粒5外面包覆甲基苯基聚硅氧烷与丙烯酸酯互穿聚合物,包覆的聚合物厚度为0.3mm。耦合耗能板上凹槽的排布形式如图4~6所示,耦合耗能板厚度为9.5mm,耦合耗能板垂直向间距为4.5mm。表面低恢复系数颗粒的间距δ为1.03mm,凹槽直径d1的取值为8.3mm,凹槽深度h1为1.9mm,凹槽内填放的高表面粘滞阻力高分子颗粒距耦合耗能板表面的深度h2为0.7mm,高表面粘滞阻力高分子颗粒的粒径为0.2mm。在数控机床切削加工时,主轴的切削力引起机床立柱上部的振动将通过耦合耗能板将振动传递到排布好的表面低恢复系数颗粒系统,表面低恢复系数颗粒体系通过低恢复系数的非弹性碰撞和微细颗粒的粘滞阻力的耦合耗能将传递来的机械能迅速逐级耗散,起到提高数控机床稳定性和加工精度的作用。The height of the column of the CNC machine tool is 4.2m. Due to the large vibration displacement of the upper part of the column, a total of 22 layers of coupling energy-dissipating plates are installed at the height of the column of 3.2-4.1m. The particle diameter is 9.5mm, the density is 7.21g/cm 3 , the surface low recovery coefficient particles 5 are coated with methylphenyl polysiloxane and acrylate interpenetrating polymer, and the thickness of the coated polymer is 0.3mm. The arrangement of the grooves on the coupling energy dissipation plate is shown in Figure 4-6, the thickness of the coupling energy dissipation plate is 9.5mm, and the vertical spacing of the coupling energy dissipation plate is 4.5mm. The distance δ of the surface low restitution particles is 1.03mm, the value of the groove diameter d1 is 8.3mm, and the groove depth h1 is 1.9mm. The depth h2 of the surface of the energy plate is 0.7 mm, and the particle diameter of the high surface viscous resistance polymer particles is 0.2 mm. During the cutting process of CNC machine tools, the vibration of the upper part of the machine column caused by the cutting force of the spindle will be transmitted to the arranged surface low restitution particle system through the coupling energy dissipation plate, and the surface low restitution particle system passes through the low restitution coefficient non- The coupling energy consumption of elastic collision and viscous resistance of fine particles quickly dissipates the transmitted mechanical energy step by step, which plays a role in improving the stability and machining accuracy of CNC machine tools.
在数控机床立柱高度的2.1~3.2m,共安装27层耦合耗能板,在该部分耦合耗能板上的表面低恢复系数颗粒的粒径为5.2mm,密度为6.98g/cm3,表面低恢复系数颗粒5外面包覆甲基苯基聚硅氧烷与丙烯酸酯互穿聚合物,包覆的聚合物厚度为0.27mm。耦合耗能板上凹槽的排布形式如图4~6所示,耦合耗能板厚度为7.5mm,耦合耗能板垂直向间距为3.5mm。表面低恢复系数颗粒的间距δ为0.65mm,凹槽直径d1的取值为4.8mm,凹槽深度h1为1.1mm,凹槽内填放的高表面粘滞阻力高分子颗粒距耦合耗能板表面的深度h2为0.4mm,高表面粘滞阻力高分子颗粒的粒径为0.2mm。在数控机床切削加工时,主轴的切削力引起机床立柱中部的振动将通过耦合耗能板将振动传递到排布好的表面低恢复系数颗粒系统,表面低恢复系数颗粒体系通过低恢复系数的非弹性碰撞和微细颗粒的粘滞阻力的耦合耗能将传递来的机械能迅速逐级耗散,起到提高数控机床稳定性和加工精度的作用。A total of 27 layers of coupling energy-dissipating plates are installed at the height of the column of the CNC machine tool at 2.1-3.2m . The low recovery coefficient particles 5 are coated with methylphenyl polysiloxane and acrylate interpenetrating polymer, and the thickness of the coated polymer is 0.27mm. The arrangement of the grooves on the coupling energy dissipation plate is shown in Figure 4-6. The thickness of the coupling energy dissipation plate is 7.5mm, and the vertical spacing of the coupling energy dissipation plate is 3.5mm. The distance δ of the particles with low surface restitution coefficient is 0.65mm, the value of the groove diameter d1 is 4.8mm, the groove depth h1 is 1.1mm, and the distance coupling loss of high surface viscous resistance polymer particles filled in the groove is The depth h2 of the energy plate surface is 0.4 mm, and the particle diameter of the high surface viscous resistance polymer particles is 0.2 mm. During CNC machine tool cutting, the vibration in the middle of the machine column caused by the cutting force of the spindle will transmit the vibration to the arranged surface low-restitution particle system through the coupling energy-dissipating plate, and the surface low-restitution particle system passes through the non- The coupling energy consumption of elastic collision and viscous resistance of fine particles quickly dissipates the transmitted mechanical energy step by step, which plays a role in improving the stability and machining accuracy of CNC machine tools.
在数控机床立柱高度的0.7~2.1m,共安装25层耦合耗能板,在该部分耦合耗能板上的表面低恢复系数颗粒的粒径为3.8mm,密度为6.74g/cm3,表面低恢复系数颗粒5外面包覆甲基苯基聚硅氧烷与丙烯酸酯互穿聚合物,包覆的聚合物厚度为0.21mm。耦合耗能板上凹槽的排布形式如图4~6所示,耦合耗能板厚度为5.5mm,耦合耗能板垂直向间距为1.8mm。表面低恢复系数颗粒的间距δ为0.52mm,凹槽直径d1为3.53mm,凹槽深度h1为0.84mm,凹槽内填放的高表面粘滞阻力高分子颗粒距耦合耗能板表面的深度h2为0.3mm,高表面粘滞阻力高分子颗粒的粒径为0.2mm。在数控机床切削加工时,主轴的切削力引起机床立柱下部的振动将通过耦合耗能板将振动传递到排布好的表面低恢复系数颗粒系统,表面低恢复系数颗粒体系通过低恢复系数的非弹性碰撞和微细颗粒的粘滞阻力的耦合耗能将传递来的机械能迅速逐级耗散,起到提高数控机床稳定性和加工精度的作用。A total of 25 layers of coupling energy-dissipating plates are installed at the height of the column of the CNC machine tool at a height of 0.7-2.1m . The low recovery coefficient particles 5 are coated with methylphenyl polysiloxane and acrylate interpenetrating polymer, and the thickness of the coated polymer is 0.21 mm. The arrangement of the grooves on the coupling energy dissipation plate is shown in Figures 4 to 6. The thickness of the coupling energy dissipation plate is 5.5 mm, and the vertical distance between the coupling energy dissipation plates is 1.8 mm. The distance δ of the surface low restitution particles is 0.52mm, the groove diameter d1 is 3.53mm, and the groove depth h1 is 0.84mm. The depth h2 is 0.3mm, and the particle diameter of the high surface viscous resistance polymer particles is 0.2mm. During the cutting process of CNC machine tools, the vibration of the lower part of the machine column caused by the cutting force of the spindle will be transmitted to the arranged surface low coefficient of restitution particle system through the coupling energy dissipation plate, and the surface low restitution coefficient particle system passes through the non- The coupling energy consumption of elastic collision and viscous resistance of fine particles quickly dissipates the transmitted mechanical energy step by step, which plays a role in improving the stability and machining accuracy of CNC machine tools.
对数控机床该立柱进行稳定性分析,立柱尺寸为650mm×450mm×4300mm,图9为原始立柱与采用本发明的方法后频响函数对比曲线。在1~300Hz中低频带内,本发明比原始立柱的第1共振峰峰值下降约70%,第2共振峰峰值下降约50%,第三共振峰及后续共振峰被大幅抑制,下降幅值可达1400%~3800%。在300~600Hz中频带内,本发明将原始立柱连续的高值谱峰减弱成两个很平缓的谱峰。由此可以看出,采用本发明的方法后,表面低恢复系数颗粒体系通过低恢复系数的非弹性碰撞和微细颗粒的粘滞阻力的耦合耗能将传递来的机械能迅速逐级耗散,数控机床的稳定性大幅提升。The stability analysis of the column of the CNC machine tool is carried out. The size of the column is 650mm×450mm×4300mm. Figure 9 is a comparison curve of the frequency response function between the original column and the method of the present invention. In the middle and low frequency band of 1-300Hz, the peak value of the first formant of the present invention is reduced by about 70% compared with the original column, the peak value of the second formant is reduced by about 50%, the third formant and subsequent formants are greatly suppressed, and the amplitude is reduced Up to 1400% ~ 3800%. In the middle frequency band of 300-600Hz, the present invention weakens the continuous high-value spectral peaks of the original column into two gentle spectral peaks. It can be seen that, after adopting the method of the present invention, the coupling energy consumption of the inelastic collision of the surface low restitution coefficient particle system and the viscous resistance of the microparticles will dissipate the mechanical energy delivered rapidly step by step. The stability of the machine tool has been greatly improved.
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