CN104167886B - The coil winder of a kind of cylindrical linear motor - Google Patents
The coil winder of a kind of cylindrical linear motor Download PDFInfo
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- CN104167886B CN104167886B CN201410437373.5A CN201410437373A CN104167886B CN 104167886 B CN104167886 B CN 104167886B CN 201410437373 A CN201410437373 A CN 201410437373A CN 104167886 B CN104167886 B CN 104167886B
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Abstract
本发明公开了一种圆筒直线电机的线圈绕线机,包括辊筒、摇柄和基座;辊筒包括三端轴、三个Y型支架、三组滑片滑槽机构;三端轴的中心为轴孔,在轴孔的周侧均匀辐射出三根径向杆,每根径向杆上设置有一个径向通孔;Y型支架包括三根杆,对称的两根杆为枝杆,另外一根杆为根杆,两根枝杆为弹性材质;三个Y型支架的根杆分别插入到三端轴的三个径向通孔内,且插入深度可调;滑片滑槽机构包括滑片和滑槽,滑片和滑槽为等半径的圆弧形结构,滑片和滑槽分别与Y型支架的两根枝杆端部固定,滑片的一端插入滑槽的一端。本发明提供的绕线机,结构简单、生产方便,可以直接在圆筒直线电机槽中绕制线圈,从而不需要将整槽分成两部分加工,不用破坏电机磁路。
The invention discloses a coil winding machine for a cylindrical linear motor, which comprises a roller, a rocker and a base; The center of the shaft hole is the shaft hole, and three radial rods are uniformly radiated around the shaft hole, and each radial rod is provided with a radial through hole; the Y-shaped bracket includes three rods, and the symmetrical two rods are branches. The other rod is a root rod, and the two rods are made of elastic material; the root rods of the three Y-shaped brackets are respectively inserted into the three radial through holes of the three-end shaft, and the insertion depth is adjustable; the sliding vane chute mechanism It includes a sliding piece and a chute, the sliding piece and the chute are arc-shaped structures with equal radii, the sliding piece and the chute are respectively fixed to the ends of the two branches of the Y-shaped bracket, and one end of the sliding piece is inserted into one end of the chute. The winding machine provided by the invention has simple structure and convenient production, and can directly wind coils in the slot of the cylindrical linear motor, so that the whole slot does not need to be divided into two parts for processing, and the magnetic circuit of the motor does not need to be damaged.
Description
技术领域technical field
本发明涉及一种圆筒直线电机的线圈绕线机,是一种能够直接在圆筒直线电机的电机槽中绕制线饼的绕线机。The invention relates to a coil winding machine for a cylindrical linear motor, which is a winding machine capable of directly winding a wire cake in a motor groove of a cylindrical linear motor.
背景技术Background technique
传统的用于绕制电机线圈的绕线机由辊筒、摇柄、基座组成,将导线一端固定在辊筒上,摇动摇柄,就可以绕制线圈,线圈绕组完成后再安装到电机槽中。但是,对于圆筒直线电机,由于电机槽为槽口向内的圆环形封闭槽,传统的先绕制线圈,再将线圈安装入电机槽中的方法难以实施,因为绕制好的线圈直径大于环形槽槽口的直径。现在的解决方法是将每一个环形槽沿着圆周方向分成两部分进行加工,这样一来破坏了电机磁路,二来增加了电机组装的难度。The traditional winding machine for winding motor coils consists of a roller, a handle, and a base. One end of the wire is fixed on the roller, and the coil can be wound by shaking the handle. After the coil winding is completed, it is installed on the motor. in the slot. However, for cylindrical linear motors, since the motor slot is an annular closed slot with the notch facing inward, the traditional method of winding the coil first and then installing the coil into the motor slot is difficult to implement, because the diameter of the wound coil larger than the diameter of the notch of the annular groove. The current solution is to divide each annular groove into two parts along the circumferential direction for processing, which will destroy the magnetic circuit of the motor and increase the difficulty of motor assembly.
发明内容Contents of the invention
发明目的:为了克服现有技术中存在的不足,本发明提供一种圆筒直线电机的线圈绕线机,可以直接在圆筒直线电机的电机槽中绕制线饼,避免现有的分为两部分进行处理所带来的问题。Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a coil winding machine for a cylindrical linear motor, which can directly wind the wire cake in the motor slot of the cylindrical linear motor, avoiding the existing division The problems posed by the two parts are dealt with.
技术方案:为实现上述目的,本发明采用的技术方案为:Technical scheme: in order to achieve the above object, the technical scheme adopted in the present invention is:
一种圆筒直线电机的线圈绕线机,包括辊筒、摇柄和基座;所述辊筒包括三端轴、三个Y型支架、三组滑片滑槽机构;定义一个圆O,圆O的圆心为o,定义一条直线l,直线l垂直于圆O,圆心o在直线l上,则有:A coil winding machine for a cylindrical linear motor, including a roller, a rocker and a base; the roller includes three end shafts, three Y-shaped brackets, and three sets of slide chute mechanisms; a circle O is defined, The center of the circle O is o, define a straight line l, the straight line l is perpendicular to the circle O, and the center o of the circle is on the straight line l, then:
所述三端轴的中心为轴孔,轴孔的轴线在直线l上;以圆心o为中心、在轴孔的周侧均匀辐射出三根径向杆,每根径向杆上设置有一个径向通孔,径向通孔的中轴线在圆O的半径上;三端轴的中心面位于圆O上;The center of the three-end shaft is the shaft hole, and the axis of the shaft hole is on the straight line l; with the center o as the center, three radial rods are uniformly radiated around the shaft hole, and each radial rod is provided with a diameter To the through hole, the central axis of the radial through hole is on the radius of the circle O; the center plane of the three-end shaft is located on the circle O;
所述Y型支架包括三根杆,记对称的两根杆为枝杆,另外一根杆为根杆,两根枝杆为弹性材质;三个Y型支架的根杆分别插入到三端轴的三个径向通孔内,且插入深度可调;三个Y型支架的中心面均位于圆O上;The Y-shaped bracket includes three rods, the symmetrical two rods are the branches, the other rod is the root rod, and the two branches are made of elastic material; the root rods of the three Y-shaped brackets are respectively inserted into the three end shafts In the three radial through holes, and the insertion depth is adjustable; the center planes of the three Y-shaped brackets are all located on the circle O;
所述滑片滑槽机构包括滑片和滑槽,滑片和滑槽为等半径的圆弧形结构,滑片和滑槽分别与Y型支架的两根枝杆端部固定,滑片的一端插入滑槽的一端;在Y型支架的两根枝枝杆可允许变形范围内,滑片可相对滑槽滑动;三组滑片滑槽机构的中心面均位于圆O上;The sliding vane chute mechanism includes a sliding vane and a chute, which are arc-shaped structures with equal radii. The sliding vane and the chute are respectively fixed to the ends of the two branches of the Y-shaped bracket. One end is inserted into the other end of the chute; within the allowable deformation range of the two branches of the Y-shaped bracket, the slide can slide relative to the chute; the center planes of the three sets of slide chute mechanisms are all located on the circle O;
所述摇柄的一端穿过基座上的位置孔后,与三端轴中心的轴孔固定安装。After one end of the rocking handle passes through the position hole on the base, it is fixedly installed with the shaft hole at the center of the three-end shaft.
本发明提供的绕线机,三个Y型支架插入到三端轴后,三组滑片滑槽机构就会形成一个近似于圆形的结构,转动手柄,这样就会使得辊筒发生转动。使用时,首先将导线的一端固定在辊筒上,然后调节Y型支架的插入深度,使得三组滑片滑槽机构形成的近似于圆形的结构等效直径小于圆筒直线电机的电机槽的内径,然后将辊筒移置电机槽内,使得辊筒上绕线的环形位置与电机槽位置相对,接着再次调节Y型支架的插入深度,使得三组滑片滑槽机构形成的近似于圆形的结构等效直径等于需要的线圈的内径;转动手柄,这样导线就会绕在滚筒上并嵌入电机槽内;当线圈绕制完成后,调节Y型支架的插入深度,取出辊筒,剪短导线与辊筒的连接,即可完成线圈的绕制。In the winding machine provided by the present invention, after the three Y-shaped brackets are inserted into the three end shafts, the three sets of sliding vane chute mechanisms will form an approximate circular structure, and the handles will be turned to make the rollers rotate. When in use, first fix one end of the wire on the roller, and then adjust the insertion depth of the Y-shaped bracket so that the equivalent diameter of the approximately circular structure formed by the three sets of sliding vane chute mechanisms is smaller than the motor slot of the cylindrical linear motor Then move the roller into the motor groove, so that the ring position of the winding on the roller is opposite to the position of the motor groove, and then adjust the insertion depth of the Y-shaped bracket again, so that the structure formed by the three sets of sliding vane chute mechanisms is approximately The equivalent diameter of the circular structure is equal to the inner diameter of the required coil; turn the handle, so that the wire will be wound on the drum and embedded in the motor slot; when the coil winding is completed, adjust the insertion depth of the Y-shaped bracket, take out the roller, Shorten the connection between the wire and the roller to complete the winding of the coil.
优选的,所述辊筒还包括弹簧,弹簧的两端分别与一个Y型支架上的两根枝杆对应位置固定。通过弹簧可以撑开两根支杆。Preferably, the roller further includes a spring, and the two ends of the spring are respectively fixed to the corresponding positions of two branches on a Y-shaped bracket. The two struts can be opened by springs.
优选的,所述一组滑片滑槽机构中,滑片的一端插入滑槽的一端,滑片的另一端设置有A挡片,滑槽的另一端设置有B挡片,所述A挡片和B挡片所在的面均垂直于圆O。当三个Y型支架均插入三端轴上时,通过挡片可以使得三组滑片滑块机构彼此支撑,最终形成一个近似于圆形的结构。Preferably, in the set of slide chute mechanisms, one end of the slide is inserted into one end of the chute, the other end of the slide is provided with an A block, the other end of the chute is provided with a B block, and the A block The planes where the sheet and the B blocking sheet are located are all perpendicular to the circle O. When the three Y-shaped brackets are all inserted into the three-end shafts, the three sets of sliding vane and slider mechanisms can support each other through the stoppers, and finally form an approximate circular structure.
优选的,在Y型支架的根杆端部设置有一个凸起,在三端轴的径向通孔内沿径向设置有一列凹槽,调节根杆的插入深度,通过凸起与对应位置的凹槽锁定插入深度。设计凹槽的位置处径向通孔的可通过内径略大于设计凸起的位置处根杆的外径,而相邻凹槽之间的位置处径向通孔的可通过内径就略小于设计凸起的位置处根杆的外径,当根杆上的凸起置于凹槽位置时,这样的结构就起到了一个锁定位置的作用。Preferably, a protrusion is provided at the end of the root rod of the Y-shaped bracket, and a row of grooves is arranged radially in the radial through hole of the three-end shaft to adjust the insertion depth of the root rod, and through the protrusion and the corresponding position The groove locks the insertion depth. The passable inner diameter of the radial through hole at the position of the designed groove is slightly larger than the outer diameter of the root rod at the position of the designed protrusion, and the passable inner diameter of the radial through hole at the position between adjacent grooves is slightly smaller than the designed The outer diameter of the root bar at the position of the protrusion, when the protrusion on the root bar is placed at the groove position, such a structure has just played the role of a locking position.
有益效果:本发明提供的圆筒直线电机的线圈绕线机,结构简单、生产方便,可以直接在圆筒直线电机槽中绕制线圈,从而不需要将整槽分成两部分加工,不用破坏电机磁路。Beneficial effects: the coil winding machine of the cylindrical linear motor provided by the present invention has a simple structure and is convenient for production, and can directly wind the coil in the slot of the cylindrical linear motor, so that the whole slot does not need to be divided into two parts for processing, and the motor does not need to be damaged. magnetic circuit.
附图说明Description of drawings
图1为本发明的侧视结构示意图;Fig. 1 is the side view structural representation of the present invention;
图2为辊筒的主视结构示意图;Fig. 2 is the front structural schematic diagram of roller;
图3为辊筒的局部主视结构示意图;Fig. 3 is a partial front structural schematic view of the roller;
图4为三端轴的侧视结构示意图;Fig. 4 is a side view structural schematic diagram of a three-terminal shaft;
图5为Y型支架的侧视结构示意图。Fig. 5 is a schematic diagram of the side view structure of the Y-shaped bracket.
具体实施方式detailed description
下面结合附图对本发明作更进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1至图5所示,为一种圆筒直线电机的线圈绕线机,包括辊筒1、摇柄2和基座3;所述辊筒1包括三端轴11、三个Y型支架12、三组滑片滑槽机构和弹簧15;定义一个圆O,圆O的圆心为o,定义一条直线l,直线l垂直于圆O,圆心o在直线l上,则有:As shown in Figures 1 to 5, it is a coil winding machine for a cylindrical linear motor, including a roller 1, a handle 2 and a base 3; the roller 1 includes a three-end shaft 11, three Y-shaped Bracket 12, three groups of sliding vane chute mechanisms and spring 15; define a circle O, the center of circle O is o, define a straight line l, the straight line l is perpendicular to the circle O, and the circle center o is on the straight line l, then:
所述三端轴11的中心为轴孔,轴孔的轴线在直线l上;以圆心o为中心、在轴孔的周侧均匀辐射出三根径向杆,每根径向杆上设置有一个径向通孔,径向通孔的中轴线在圆O的半径上;三端轴11的中心面位于圆O上;The center of the three-end shaft 11 is the shaft hole, and the axis of the shaft hole is on the straight line l; with the center o as the center, three radial rods are uniformly radiated around the shaft hole, and each radial rod is provided with a A radial through hole, the central axis of the radial through hole is on the radius of the circle O; the central plane of the three-end shaft 11 is located on the circle O;
所述Y型支架12包括三根杆,记对称的两根杆为枝杆,另外一根杆为根杆,两根枝杆为弹性材质;三个Y型支架12的根杆分别插入到三端轴11的三个径向通孔内,且插入深度可调;三个Y型支架12的中心面均位于圆O上;Described Y-shaped bracket 12 comprises three rods, remember that two symmetrical rods are branches, the other rod is a root rod, and two branches are elastic materials; the roots of three Y-shaped brackets 12 are respectively inserted into the three ends In the three radial through holes of the shaft 11, and the insertion depth is adjustable; the center planes of the three Y-shaped brackets 12 are all located on the circle O;
所述滑片滑槽机构包括滑片13和滑槽14,滑片13和滑槽14为等半径的圆弧形结构,滑片13和滑槽14分别与Y型支架12的两根枝杆端部固定,滑片13的一端插入滑槽14的一端;滑片13的另一端设置有A挡片,滑槽14的另一端设置有B挡片;在Y型支架12的两根枝枝杆可允许变形范围内,滑片13可相对滑槽14滑动;三组滑片滑槽机构的中心面均位于圆O上,所述A挡片和B挡片所在的面均垂直于圆O;Described slide vane chute mechanism comprises slide vane 13 and chute 14, and slide vane 13 and chute 14 are circular arc structures of equal radius, and slide vane 13 and chute 14 are connected with two branches of Y-shaped support 12 respectively. The end is fixed, and one end of the sliding piece 13 is inserted into one end of the chute 14; the other end of the sliding piece 13 is provided with an A stopper, and the other end of the chute 14 is provided with a B stopper; the two branches of the Y-shaped bracket 12 Within the allowable deformation range of the bar, the sliding piece 13 can slide relative to the chute 14; the center planes of the three sets of sliding piece chute mechanisms are all located on the circle O, and the surfaces where the A blocking piece and the B blocking piece are located are all perpendicular to the circle O ;
在Y型支架12的根杆端部设置有一个凸起,在三端轴11的径向通孔内沿径向设置有一列凹槽,调节根杆的插入深度,通过凸起与对应位置的凹槽锁定插入深度;A protrusion is provided at the end of the root rod of the Y-shaped bracket 12, and a row of grooves is arranged radially in the radial through hole of the three-end shaft 11 to adjust the insertion depth of the root rod. Groove locking insertion depth;
所述弹簧15的两端分别与一个Y型支架12上的两根枝杆对应位置固定;The two ends of described spring 15 are respectively fixed with the corresponding positions of two branches on a Y-shaped support 12;
所述摇柄2的一端穿过基座3上的位置孔后,与三端轴11中心的轴孔固定安装。One end of the rocking handle 2 passes through the position hole on the base 3, and is fixedly installed with the shaft hole at the center of the three-end shaft 11.
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also possible. It should be regarded as the protection scope of the present invention.
Claims (4)
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CN201018368Y (en) * | 2006-12-14 | 2008-02-06 | 薛振江 | Multi-end automatic winding machine |
CN103199655A (en) * | 2013-03-27 | 2013-07-10 | 江苏理工学院 | Motor stator coil winding machine |
CN203313016U (en) * | 2013-06-26 | 2013-11-27 | 东南大学 | Synchronous die-filling mechanism of coil winding machine |
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Patent Citations (5)
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JPH04244752A (en) * | 1991-01-31 | 1992-09-01 | Hitachi Ltd | Armature for motor |
JP2001525655A (en) * | 1997-11-28 | 2001-12-11 | エービービー エービー | Method of manufacturing stator having joint for rotating electric machine, stator, and rotating electric machine |
CN201018368Y (en) * | 2006-12-14 | 2008-02-06 | 薛振江 | Multi-end automatic winding machine |
CN103199655A (en) * | 2013-03-27 | 2013-07-10 | 江苏理工学院 | Motor stator coil winding machine |
CN203313016U (en) * | 2013-06-26 | 2013-11-27 | 东南大学 | Synchronous die-filling mechanism of coil winding machine |
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