CN104167698B - A kind of folding cable termination machining center - Google Patents
A kind of folding cable termination machining center Download PDFInfo
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- CN104167698B CN104167698B CN201410329090.9A CN201410329090A CN104167698B CN 104167698 B CN104167698 B CN 104167698B CN 201410329090 A CN201410329090 A CN 201410329090A CN 104167698 B CN104167698 B CN 104167698B
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Abstract
本发明公开了一种收折式电缆终端加工中心,包括柜体部件、电力切割机部件、电缆剥切机部件、电缆绝缘热缩机部件、发电机、线鼻子液压钳和放线机部件,柜体部件分三层,发电机和放线机部件安装在底层,线鼻子液压钳位于中间层中部,柜体部件的每个侧壁以中间层为界配备有上柜门和下柜门,每个上柜门的下端铰接在中间层的对应侧壁上,并通过两侧的气撑实现关闭和打开,电缆剥切机部件共两个,分别垂直安装在前、后侧的上柜门内壁上,电力切割机部件垂直安装在左侧的上柜门内壁上,电缆绝缘热缩机部件垂直安装在右侧的上柜门内壁上。本加工中心最大限度地利用了空间,将电缆加工设备集成到同一加工中心上,并实现了整个加工中心的收折。
The invention discloses a retractable cable terminal processing center, which comprises a cabinet body part, a power cutting machine part, a cable stripping and cutting machine part, a cable insulation heat shrinking machine part, a generator, a wire nose hydraulic pliers and a wire pay-off machine part, The cabinet parts are divided into three layers, the generator and pay-off machine parts are installed on the bottom layer, the wire lug hydraulic clamp is located in the middle of the middle layer, and each side wall of the cabinet body parts is equipped with an upper cabinet door and a lower cabinet door bounded by the middle layer. The lower end of each upper cabinet door is hinged on the corresponding side wall of the middle layer, and is closed and opened by the air support on both sides. There are two cable stripping and cutting machine parts, which are installed vertically on the front and rear upper cabinet doors respectively. On the inner wall, the parts of the power cutting machine are installed vertically on the inner wall of the upper cabinet door on the left side, and the parts of the cable insulation heat shrinking machine are installed vertically on the inner wall of the upper cabinet door on the right side. The processing center maximizes the use of space, integrates the cable processing equipment into the same processing center, and realizes the folding of the entire processing center.
Description
技术领域technical field
本发明涉及电力施工设备技术领域,具体涉及一种集成了多工位的收折式电缆终端加工中心,属于机械结构。The invention relates to the technical field of electric power construction equipment, in particular to a retractable cable terminal processing center integrated with multiple stations, which belongs to the mechanical structure.
背景技术Background technique
电缆终端加工大致分为电缆切割加工、电缆剥切加工和电缆外绝缘热塑加工三个步骤,目前国内的电缆终端加工仍停留在手工作坊阶段,分别通过不同的设备完成,加工设备落后、效率低,现场施工时非常麻烦,且不便于设备的管理维护,严重制约了行业的发展。Cable terminal processing is roughly divided into three steps: cable cutting processing, cable stripping and cutting processing, and cable outer insulation thermoplastic processing. At present, domestic cable terminal processing is still in the manual workshop stage, which is completed by different equipment. The processing equipment is backward and efficient. Low, on-site construction is very troublesome, and it is not convenient for equipment management and maintenance, which seriously restricts the development of the industry.
发明内容Contents of the invention
本发明旨在提供一种集成了电缆切割加工、电缆剥切加工和电缆外绝缘热塑加工于一体的收折式电缆终端加工中心。The invention aims to provide a retractable cable terminal processing center which integrates cable cutting processing, cable stripping processing and cable outer insulation thermoplastic processing.
为此,本发明所采用的技术方案是:一种收折式电缆终端加工中心,包括可收折的柜体部件(A),以及安装在柜体部件(A)内的电力切割机部件(B)、电缆剥切机部件(C)、电缆绝缘热缩机部件(D)、发电机(E)、线鼻子液压钳(F)和放线机部件(G),所述柜体部件(A)包括顶层、中间层和底层,所述发电机(E)和放线机部件(G)安装在底层,所述线鼻子液压钳(F)位于中间层中部,所述柜体部件(A)的每个侧壁以中间层为界配备有上柜门和下柜门,每个上柜门的下端铰接在中间层的对应侧壁上,并通过两侧的气撑(1)实现关闭和打开,所述电缆剥切机部件(C)共两个,分别垂直安装在前、后侧的上柜门内壁上,所述电力切割机部件(B)垂直安装在左侧的上柜门内壁上,所述电缆绝缘热缩机部件(D)垂直安装在右侧的上柜门内壁上。For this reason, the technical solution adopted by the present invention is: a foldable cable terminal processing center, including a foldable cabinet part (A), and a power cutting machine part ( B), cable stripping and cutting machine parts (C), cable insulation heat shrinking machine parts (D), generator (E), wire lug hydraulic pliers (F) and pay-off machine parts (G), the cabinet parts ( A) includes a top layer, a middle layer and a bottom layer, the generator (E) and the pay-off machine part (G) are installed on the bottom layer, the wire nose hydraulic pliers (F) are located in the middle of the middle layer, and the cabinet parts (A Each side wall of ) is equipped with an upper cabinet door and a lower cabinet door bounded by the middle layer, and the lower end of each upper cabinet door is hinged on the corresponding side wall of the middle layer, and is closed by the air struts (1) on both sides and open, there are two cable stripping and cutting machine parts (C), which are installed vertically on the inner wall of the upper cabinet door on the front and rear sides respectively, and the power cutting machine part (B) is vertically installed on the upper cabinet door on the left side On the inner wall, the cable insulation heat shrinking machine part (D) is vertically installed on the inner wall of the upper cabinet door on the right side.
作为上述方案的优选,所述柜体部件(A)内还设置有滑轨式组合盒体部件(H),该滑轨式组合盒体部件(H)包括外主轨(2)、外次轨(3)、内主轨(4)、内次轨(5)、箱体组件(6)和盒体组件(7);所述外主轨(2)固设在柜体部件(A)的顶层,箱体组件(6)的顶部固设在所述外次轨(3)上,外主轨(2)与外次轨(3)之间通过成列设置的钢珠(8)滑动连接,从而构成左右延伸的第一直线导轨;所述盒体组件(7)共两个,在箱体组件(6)内前后叠置设置,每个盒体组件(7)的顶部固设有一条所述内次轨(5),所述内主轨(4)也为两条,固设在箱体组件(6)的顶部,每个内主轨(4)与各自对应的内次轨(5)也通过成列设置的钢珠(8)滑动连接,从而构成左右延伸的第二直线导轨;当箱体组件(6)滑动到最左侧时,位于后侧的盒体组件(7)能从箱体组件(6)的右侧滑出,当箱体组件(6)滑动到最右侧时,位于前侧的盒体组件(7)能从箱体组件(6)的左侧滑出。利用柜体部件顶层与中间层之间的空间布置滑轨式组合盒体部件,在收折时,将前侧的电缆剥切部件的刀盘组件拆卸后放入前侧的盒体组件内,将后侧的电缆剥切部件的刀盘组件拆卸后放入后侧的盒体组件内,滑轨式组合盒体部件采用两条直线导轨,通过左右滑动箱体组件及盒体组件来放入刀盘组件,从而最大限度地节约了空间,使整个加工中心的结构更为紧凑合理、整体感更强。As a preference for the above scheme, a slide rail type combined box body part (H) is also arranged inside the cabinet body part (A), and the slide rail type combined box body part (H) includes an outer main rail (2), an outer secondary rail (3), inner main rail (4), inner secondary rail (5), box assembly (6) and box assembly (7); the outer main rail (2) is fixed on the cabinet part (A) The top layer of the box assembly (6) is fixed on the outer secondary rail (3), and the outer main rail (2) and the outer secondary rail (3) are slidably connected by steel balls (8) arranged in a row , thereby constituting the first linear guide rail extending left and right; there are two box assemblies (7), stacked one above the other in the box assembly (6), and the top of each box assembly (7) is fixed with One said inner secondary rail (5), said inner main rail (4) is also two, fixed on the top of the box assembly (6), each inner main rail (4) is connected with the respective inner secondary rail (5) is also slidably connected by the steel balls (8) arranged in a row, thereby forming the second linear guide rail extending left and right; when the box body assembly (6) slides to the leftmost, the box body assembly (7) at the rear Can slide out from the right side of the box assembly (6), when the box assembly (6) slides to the far right, the box assembly (7) on the front side can slide from the left side of the box assembly (6) out. Utilize the space between the top layer and the middle layer of the cabinet parts to arrange the slide rail type combined box body parts. When folding, remove the cutter head assembly of the cable stripping and cutting part on the front side and put it into the box body assembly on the front side. Disassemble the cutter head assembly of the cable stripping and cutting part on the rear side and put it into the box body assembly on the rear side. The slide rail type combined box body part adopts two linear guide rails, and slides the box body assembly and the box body assembly from left to right. The cutter head assembly saves space to the greatest extent, making the structure of the entire machining center more compact and reasonable, and the overall feeling stronger.
每列所述钢珠(8)对应的固定轨道的两端分别固设有钢珠限位板(9),以防止滑动过程中钢珠(8)脱出,所述外主轨(2)的两端分别固设有外次轨限位板(10),以防止外次轨(3)脱出外主轨(2),所述内主轨(4)的两端分别固设有内次轨限位板(11),以防止内次轨(5)脱出内主轨(4);位于后侧的盒体组件(7)的右侧壁外设置有第一拉手(12),且该盒体组件(7)的后侧壁上开有与盒体内腔相通的置物孔(7a);位于前侧的盒体组件(7)的左侧壁外设置有第一拉手(12),且该盒体组件(7)的前侧壁上开有与盒体内腔相通的置物孔(7a)。设置第一拉手,便于滑动盒体组件时握持;刀盘组件从置物孔放入盒体组件内,优化置物孔的位置,也是为了方便操作;同时,增设钢珠限位板、外次轨限位板和内次轨限位板,都是为了保证盒体组件、箱体组件滑动时可靠、稳定,不出现故障。The two ends of the fixed track corresponding to the steel balls (8) in each row are respectively fixed with steel ball limiting plates (9) to prevent the steel balls (8) from coming out during the sliding process, and the two ends of the outer main rail (2) are respectively An outer secondary rail limiting plate (10) is fixed to prevent the outer secondary rail (3) from protruding from the outer main rail (2), and the two ends of the inner main rail (4) are respectively fixed with an inner secondary rail limiting plate (11), to prevent the inner secondary rail (5) from breaking out of the inner main rail (4); the first handle (12) is arranged outside the right side wall of the box body assembly (7) at the rear side, and the box body assembly ( 7) is provided with a storage hole (7a) communicating with the inner cavity of the box on the rear side wall; a first handle (12) is provided outside the left side wall of the box body assembly (7) on the front side, and the box body assembly A storage hole (7a) communicating with the inner cavity of the box is opened on the front side wall of (7). The first handle is set to facilitate the grip when sliding the box body assembly; the cutter head assembly is put into the box body assembly from the storage hole, and the position of the storage hole is optimized for the convenience of operation; at the same time, a steel ball limit plate and an outer secondary rail limit The position plate and the inner secondary rail limit plate are all to ensure that the box body assembly and the box body assembly are reliable and stable when sliding, and there is no failure.
所述电缆绝缘热缩机部件(D)包括热缩机外壳(13)、以及由下向上依次安装在热缩机外壳(13)内的增压涡轮(14)、电机组件(15)和陶瓷发热体(16),所述热缩机外壳(13)的环向侧壁上设置有正对增压涡轮(14)的若干进风孔(13a),热缩机外壳(13)的顶部设置有出风环(17),所述出风环(17)包括上出风半环(17a)和下出风半环(17b),所述下出风半环(17b)的底部与热缩机外壳(13)的顶部相通,上出风半环(17a)与下出风半环(17b)扣合在一起构成环形风道,并通过凸轮锁紧机构(18)锁紧在一起,沿着出风环(17)的内壁还开有一圈出风口(17c)。工作时,被剥切了绝缘外层的电缆置于出风环的圆孔内,风从进风孔进入热缩机外壳内,通过增压涡轮增压后,送入陶瓷发热体加热,再经热缩机外壳顶部进入出风环,最后由出风口排出为出风环圆孔内的电缆进行绝缘热缩层包裹,出风口为沿着出风环内壁开设的一圈缝隙,正好为电缆的周向进行绝缘热缩层包裹。这种全新设计的电缆绝缘热缩机部件,相比传统手工作坊式的电缆绝缘热缩机,自动化程度更高,热交换效果更好。The cable insulation heat shrinking machine part (D) includes a heat shrinking machine shell (13), and a booster turbine (14), a motor assembly (15) and a ceramic The heating element (16), the circumferential side wall of the heat shrink machine housing (13) is provided with several air inlet holes (13a) facing the turbocharger (14), and the top of the heat shrink machine housing (13) is provided with An air outlet ring (17) is arranged, and the air outlet ring (17) includes an upper air outlet half ring (17a) and a lower air outlet half ring (17b), and the bottom of the lower air outlet half ring (17b) is in contact with the heat shrinkable ring. The top of the machine casing (13) is connected, and the upper air outlet half ring (17a) and the lower air outlet half ring (17b) are buckled together to form an annular air duct, and are locked together by the cam locking mechanism (18). The inwall of the air outlet ring (17) also has a circle of air outlets (17c). When working, the cable whose outer layer of insulation has been stripped is placed in the round hole of the air outlet ring. The wind enters the shell of the heat shrinker from the air inlet hole. After being boosted by the turbocharger, it is sent to the ceramic heating element for heating, and then It enters the air outlet ring through the top of the heat shrink machine shell, and finally it is discharged from the air outlet to wrap the cables in the round hole of the air outlet ring with insulating heat shrinkable layer. The circumferential direction is wrapped with insulating heat shrinkable layer. Compared with the traditional manual workshop-style cable insulation heat shrinking machine, this newly designed cable insulation heat shrinking machine has a higher degree of automation and better heat exchange effect.
进一步,所述陶瓷发热体(16)为上小下大的空心圆锥体,在圆锥体的内、外壁上各设置有若干条螺旋状翅片(16a),且内壁上的螺旋状翅片(16a)的方向与外壁上的螺旋状翅片(16a)的方向正好相反,在圆锥体的侧壁上错开螺旋状翅片(16a)的位置处还开有若干过风孔(16b)。优化陶瓷发热体的结构,并增设过风孔和螺旋翅片,为风提供旋转场,使加热后的风被螺旋送入出风环,更有利于热交换,提高散热面积,节约能源。Further, the ceramic heating element (16) is a hollow cone with a small top and a large bottom, and several spiral fins (16a) are respectively arranged on the inner and outer walls of the cone, and the spiral fins (16a) on the inner wall ( The direction of 16a) is just opposite to the direction of the helical fins (16a) on the outer wall, and some air holes (16b) are also provided at the positions where the helical fins (16a) are staggered on the side wall of the cone. Optimize the structure of the ceramic heating element, and add air holes and spiral fins to provide a rotating field for the wind, so that the heated wind is spirally sent into the air outlet ring, which is more conducive to heat exchange, increases the heat dissipation area, and saves energy.
所述电力切割机部件(B)包括双向旋转调速电机(31)、蜗轮蜗杆机构(19)、小齿轮(20)、定刀片(21)和动刀片(23),所述双向旋转调速电机(31)通过联轴器(24)带动蜗轮蜗杆机构(19)的蜗杆(19b)转动,蜗轮蜗杆机构(19)的蜗轮(19a)与所述小齿轮(20)固套在同一蜗轮轴(25)上,所述动刀片(23)与小齿轮(20)通过外齿啮合传动,动刀片(23)的圆心固套在花键轴(26)上,花键轴(26)的端头伸入定刀片(21)的一端部内,在花键轴(26)端头与定刀片(21)之间设置有滚珠(22),在花键轴(26)的侧壁与定刀片(21)之间设置有滚针(37),从而使花键轴(26)能相对定刀片(21)转动,所述定刀片(21)的另一端通过轴承安装在蜗轮轴(25)上,定刀片(21)上设置有下刃口(21a),动刀片(23)上设置有与下刃口(21a)匹配的上刃口(23a)。工作时,首先由双向旋转调速电机通过联轴器带动蜗轮蜗杆机构的蜗杆转动,蜗杆带动蜗轮、涡轮轴和小齿轮一起转动,小齿轮带动动刀片和花键轴一起绕花键轴轴线转动,定刀片静止不动,通过定刀片和动刀片形成的刃口将电缆切断。The electric cutting machine part (B) includes a two-way rotating speed-regulating motor (31), a worm gear mechanism (19), a pinion (20), a fixed blade (21) and a moving blade (23), and the two-way rotating speed-regulating The motor (31) drives the worm (19b) of the worm gear mechanism (19) to rotate through the shaft coupling (24), and the worm wheel (19a) of the worm gear mechanism (19) and the pinion (20) are fixedly sleeved on the same worm gear shaft. (25), the movable blade (23) and the pinion (20) are driven through external gear meshing, the center of the movable blade (23) is fixedly sleeved on the spline shaft (26), and the end of the spline shaft (26) Head stretches in an end portion of fixed blade (21), is provided with ball (22) between spline shaft (26) end and fixed blade (21), between the side wall of spline shaft (26) and fixed blade ( 21) is provided with a needle roller (37), so that the spline shaft (26) can rotate relative to the fixed blade (21), and the other end of the fixed blade (21) is mounted on the worm gear shaft (25) through a bearing, The fixed blade (21) is provided with a lower cutting edge (21a), and the movable blade (23) is provided with an upper cutting edge (23a) matching the lower cutting edge (21a). When working, the two-way rotating speed-regulating motor first drives the worm of the worm gear mechanism to rotate through the coupling, the worm drives the worm wheel, the turbine shaft and the pinion to rotate together, and the pinion drives the moving blade and the spline shaft to rotate around the axis of the spline shaft , the fixed blade remains still, and the cable is cut off by the cutting edge formed by the fixed blade and the moving blade.
所述柜体部件(A)的下柜门中,前、后、右侧的下柜门的下端铰接在底层的对应侧壁上,且前、后、右侧的下柜门外壁上分别设置有第二拉手(27),当前、后、右侧的下柜门向外翻转打开,并通过第二拉手(27)支撑在地面上时,前、后、右侧的下柜门正好与地面平行;所述柜体部件(A)的左柜门采用左右对开的结构,其中一个左柜门的内壁上设置有收纳盒(28),另一个左柜门的内壁上设置有中控盒;收折时可以将拆卸下来的零部件放入收纳盒内。In the lower cabinet door of the cabinet body part (A), the lower ends of the lower cabinet doors on the front, rear and right sides are hinged on the corresponding side walls of the bottom layer, and the outer walls of the lower cabinet doors on the front, rear and right sides are respectively provided with There is a second handle (27), when the front, rear, and right lower cabinet doors are turned outwards and are supported on the ground by the second handle (27), the front, rear, and right lower cabinet doors are just in contact with the ground. Parallel; the left cabinet door of the cabinet body part (A) adopts a left-right split structure, wherein a storage box (28) is arranged on the inner wall of one left cabinet door, and a central control box is arranged on the inner wall of the other left cabinet door ; When folded, the disassembled parts can be put into the storage box.
所述柜体部件(A)的中间层中部向下凹陷形成容纳腔(30),同样用于收折时将拆卸下来的零部件放入容纳腔内。The middle part of the middle layer of the cabinet body part (A) is sunken downwards to form an accommodation cavity (30), which is also used for putting disassembled parts into the accommodation cavity when folding.
本发明的有益效果:Beneficial effects of the present invention:
(1)该加工中心上共设置有四个工位,其中前、后侧为电缆剥切工位,左侧为电缆切断工位,右侧为电缆外绝缘热塑加工工位,并在中间层的中部配备有一把线鼻子液压钳,同时配备放线机构和发电机,发电机为四个工位提供电能。在加工中心上配备两个电缆剥切机部件,一方面是因为电缆剥切加工费时长,另一方面是电缆剥切机部件本身较重,前后对称设置以保证加工中心整体平衡;(1) There are four stations on the machining center, among which the front and rear sides are cable stripping and cutting stations, the left side is the cable cutting station, the right side is the cable outer insulation thermoplastic processing station, and in the middle The middle part of the layer is equipped with a wire nose hydraulic pliers, and is also equipped with a pay-off mechanism and a generator, which provides electric energy for the four stations. The processing center is equipped with two cable stripping and cutting machine parts, on the one hand, because the cable stripping and cutting process takes a long time, and on the other hand, the cable stripping and cutting machine parts themselves are heavy, and the front and back are symmetrically arranged to ensure the overall balance of the processing center;
(2)四个工位分别垂直设置在对应侧的上柜体内壁上,中间层充当工作台的作用,工作时,四个工位各自发挥功能,使用完毕后,还能通过气撑将各自对应的工位收折到柜体内,形成一个封闭的柜体,设计巧妙,便于维护管理;(2) The four stations are vertically arranged on the inner wall of the upper cabinet on the corresponding side, and the middle layer acts as a workbench. When working, the four stations perform their respective functions. The corresponding workstations are folded into the cabinet to form a closed cabinet with ingenious design and easy maintenance and management;
综上所述,本加工中心最大限度地利用了空间,将电缆加工设备集成到同一加工中心上,并实现了整个加工中心的收折,便于施工现场和设备自身的维护管理,提高了加工效率,具有广阔的市场前景。To sum up, this processing center maximizes the use of space, integrates the cable processing equipment into the same processing center, and realizes the folding of the entire processing center, which is convenient for the maintenance and management of the construction site and the equipment itself, and improves the processing efficiency , has broad market prospects.
附图说明Description of drawings
图1为本发明打开状态的立体图。Fig. 1 is a perspective view of the present invention in an open state.
图2为本发明收折状态的立体图。Fig. 2 is a perspective view of the present invention in a folded state.
图3为滑轨式组合盒体部件的结构示意图。Fig. 3 is a schematic structural view of the sliding rail type combined box body components.
图4为图3的俯视图。FIG. 4 is a top view of FIG. 3 .
图5为图3的左视图。Fig. 5 is a left view of Fig. 3 .
图6为图5的J部放大图。FIG. 6 is an enlarged view of J portion in FIG. 5 .
图7为电缆绝缘热缩机部件的结构示意图。Fig. 7 is a schematic structural view of the components of the cable insulation heat shrinking machine.
图8为图7的左视图。Fig. 8 is a left side view of Fig. 7 .
图9为图8的K-K剖视图。Fig. 9 is a K-K sectional view of Fig. 8 .
图10为电力切割机部件的结构示意图。Fig. 10 is a schematic structural view of the components of the electric cutting machine.
图11为图10的L-L剖视图。Fig. 11 is a sectional view taken along line L-L of Fig. 10 .
图12为图10的M-M剖视图。FIG. 12 is a sectional view taken along line M-M of FIG. 10 .
图13为图12的N-N剖视图。FIG. 13 is an N-N sectional view of FIG. 12 .
其中:柜体部件A、电力切割机部件B、电缆剥切机部件C、电缆绝缘热缩机部件D、发电机E、线鼻子液压钳F、放线机部件G、滑轨式组合盒体部件H;Among them: cabinet body part A, power cutting machine part B, cable stripping and cutting machine part C, cable insulation heat shrinking machine part D, generator E, wire nose hydraulic pliers F, pay-off machine part G, slide rail type combination box Part H;
气撑1、外主轨2、外次轨3、内主轨4、内次轨5、箱体组件6、盒体组件7、钢珠8、钢珠限位板9、外次轨限位板10、内次轨限位板11、第一拉手12、热缩机外壳13、增压涡轮14、电机组件15、陶瓷发热体16、出风环17、凸轮锁紧机构18、蜗轮蜗杆机构19、小齿轮20、定刀片21、滚珠22、动刀片23、联轴器24、蜗轮轴25、花键轴26、第二拉手27、收纳盒28、齿轮防护罩29、容纳腔30、双向旋转调速电机31、装置一次仪表32、装置二次仪表33、铰链34、控制器组件35、电机支撑36、滚针37、轴承端盖38。Gas brace 1, outer main rail 2, outer secondary rail 3, inner main rail 4, inner secondary rail 5, box assembly 6, box assembly 7, steel ball 8, steel ball limit plate 9, outer secondary rail limit plate 10 , Inner secondary rail limit plate 11, first handle 12, heat shrink machine shell 13, turbocharger 14, motor assembly 15, ceramic heating element 16, air outlet ring 17, cam locking mechanism 18, worm gear mechanism 19, Pinion 20, fixed blade 21, ball 22, moving blade 23, shaft coupling 24, worm gear shaft 25, spline shaft 26, second handle 27, storage box 28, gear guard 29, accommodation cavity 30, two-way rotary adjustment Speed motor 31, device primary instrument 32, device secondary instrument 33, hinge 34, controller assembly 35, motor support 36, needle roller 37, bearing end cover 38.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.
结合图1、图2所示,一种收折式电缆终端加工中心,主要由可收折的柜体部件A,以及安装在柜体部件A内的电力切割机部件B、电缆剥切机部件C、电缆绝缘热缩机部件D、发电机E、线鼻子液压钳F和放线机部件G几大部分组成,除此之外,还包括设置在柜体部件A内的装置一次仪表32和装置二次仪表33。As shown in Figure 1 and Figure 2, a retractable cable terminal processing center mainly consists of a foldable cabinet part A, a power cutting machine part B installed in the cabinet part A, and a cable stripping and cutting machine part C, the cable insulation heat shrinking machine part D, the generator E, the wire lug hydraulic pliers F and the pay-off machine part G are composed of several parts, in addition, it also includes the primary instrument 32 and the device arranged in the cabinet part A Install the secondary instrument 33.
柜体部件A分为顶层、中间层和底层。发电机E和放线机部件G安装在底层,线鼻子液压钳F位于中间层中部,柜体部件A的每个侧壁以中间层为界配备有上柜门和下柜门,当所有的柜门处于关闭状态时,整个柜体部件A构成一个全封闭的柜体。每个上柜门的下端铰接在中间层的对应侧壁上,并通过两侧的气撑1实现关闭和打开,每个上柜门对应两个气撑1,四个上柜门共8个气撑1。工作时,气撑1推动对应的上柜门打开至水平状态,收折时,气撑1带动对应的上柜门收回而关闭。电缆剥切机部件C共两个,分别垂直安装在前、后侧的上柜门内壁上,每个电缆剥切机部件C上均设置有径向剥切和轴向剥切机构,既能对电缆进行径向剥切,又能对电缆进行轴向剥切,为现有技术,在此不再赘述。两个电缆剥切机部件C前后对称布置,可分别对电缆进行剥切加工,同时保证整个加工中心前后两侧的重量平衡。电力切割机部件B垂直安装在左侧的上柜门内壁上,用于切割电缆。电缆绝缘热缩机部件D垂直安装在右侧的上柜门内壁上,用于对电缆进行外绝缘热塑加工。Cabinet part A is divided into top layer, middle layer and bottom layer. The generator E and pay-off machine part G are installed on the bottom floor, the wire lug hydraulic clamp F is located in the middle of the middle layer, and each side wall of the cabinet part A is equipped with an upper cabinet door and a lower cabinet door bounded by the middle layer. When all When the cabinet door is in the closed state, the whole cabinet body part A constitutes a fully enclosed cabinet body. The lower end of each upper cabinet door is hinged on the corresponding side wall of the middle layer, and is closed and opened by the gas struts 1 on both sides. Each upper cabinet door corresponds to two gas struts 1, and there are 8 gas struts in total for the four upper cabinet doors. Gas support 1. When working, the gas strut 1 pushes the corresponding upper cabinet door to open to a horizontal state, and when retracting, the gas strut 1 drives the corresponding upper cabinet door to retract and close. There are two parts C of the cable stripping machine, which are installed vertically on the inner wall of the upper cabinet door on the front and rear sides respectively. Each part C of the cable stripping machine is equipped with a radial stripping and axial stripping mechanism, which can The radial stripping and cutting of the cable and the axial stripping and cutting of the cable are prior art, and will not be repeated here. The two cable stripping and cutting machine parts C are symmetrically arranged front and back, which can strip and cut the cables respectively, while ensuring the weight balance of the front and rear sides of the entire processing center. Part B of the power cutter is installed vertically on the inner wall of the upper cabinet door on the left and is used for cutting cables. Cable insulation heat shrinking machine part D is vertically installed on the inner wall of the upper cabinet door on the right side, and is used for external insulation thermoplastic processing of cables.
结合图1、图3—图5所示,在柜体部件A内还设置有滑轨式组合盒体部件H,用于收折时放置拆卸下来的剥切机构刀盘组件。As shown in Fig. 1, Fig. 3-Fig. 5, there is also a sliding rail type combination box part H in the cabinet part A, which is used to place the disassembled peeling and cutting mechanism cutter head assembly when folding.
该滑轨式组合盒体部件H主要由一条外主轨2、一条外次轨3、两条内主轨4、两条内次轨5、一个箱体组件6、两个盒体组件7以及若干钢珠8组成。外主轨2上开有柜体部件A顶层固定的螺栓孔2a,外主轨2通过螺栓固设在柜体部件A的顶层,箱体组件6的顶部通过螺栓固设在外次轨3上,外次轨3的长度小于外主轨2的长度,外主轨2与外次轨3之间通过成列设置的钢珠8滑动连接,从而构成左右延伸的第一直线导轨。外次轨3在外力作用下可相对外主轨2滑动,即箱体组件6在外力作用下可相对柜体部件A顶层滑动。盒体组件7共两个,在箱体组件6内前后叠置设置,每个盒体组件7的顶部通过螺栓固设有一条内次轨5。内主轨4也为两条,通过螺栓固设在箱体组件6的顶部,每个内主轨4与各自对应的内次轨5也通过成列设置的钢珠8滑动连接,从而构成左右延伸的第二直线导轨。内次轨5在外力作用下可相对内主轨4滑动,即每个盒体组件7在外力作用下均可相对箱体组件6滑动。The slide rail type combination box part H is mainly composed of an outer main rail 2, an outer secondary rail 3, two inner main rails 4, two inner secondary rails 5, a box assembly 6, two box assemblies 7 and Several steel balls 8 are formed. The outer main rail 2 is provided with a bolt hole 2a for fixing the top layer of the cabinet part A, the outer main rail 2 is fixed on the top layer of the cabinet part A by bolts, and the top of the box assembly 6 is fixed on the outer secondary rail 3 by bolts, The length of the outer secondary rail 3 is less than that of the outer main rail 2, and the outer main rail 2 and the outer secondary rail 3 are slidably connected by steel balls 8 arranged in a row, thereby forming a first linear guide rail extending left and right. The outer secondary rail 3 can slide relative to the outer main rail 2 under the action of external force, that is, the box assembly 6 can slide relative to the top layer of the cabinet part A under the action of external force. There are two box assemblies 7, which are stacked one above the other in the box assembly 6, and the top of each box assembly 7 is fixed with an inner secondary rail 5 by bolts. There are also two inner main rails 4, which are fixed on the top of the box assembly 6 by bolts, and each inner main rail 4 and its corresponding inner secondary rail 5 are also slidably connected by steel balls 8 arranged in a row, thereby forming a left-right extension The second linear guide. The inner secondary rail 5 can slide relative to the inner main rail 4 under the action of external force, that is, each box assembly 7 can slide relative to the box assembly 6 under the action of external force.
当箱体组件6滑动到最左侧时,位于后侧的盒体组件7能从箱体组件6的右侧滑出,当箱体组件6滑动到最右侧时,位于前侧的盒体组件7能从箱体组件6的左侧滑出(如图中双点划线所示)。利用柜体部件A顶层与中间层之间的空间布置滑轨式组合盒体部件H,在收折时,将前侧的电缆剥切部件C的刀盘组件拆卸后放入前侧的盒体组件7内,将后侧的电缆剥切部件C的刀盘组件拆卸后放入后侧的盒体组件7内,滑轨式组合盒体部件H采用两条直线导轨,通过左右滑动箱体组件6及盒体组件7来放入刀盘组件,从而使收折的加工中心整体尺寸最小。When the box assembly 6 slides to the far left, the box assembly 7 positioned at the rear can slide out from the right side of the box assembly 6, and when the box assembly 6 slides to the far right, the box body positioned at the front side The component 7 can slide out from the left side of the box component 6 (as shown by the two-dot dash line in the figure). Use the space between the top layer and the middle layer of the cabinet part A to arrange the slide rail type combined box part H. When folding, remove the cutter head assembly of the cable stripping and cutting part C on the front side and put it into the box body on the front side In the assembly 7, disassemble the cutter head assembly of the cable stripping and cutting part C on the rear side and put it into the box assembly 7 on the rear side. 6 and the box assembly 7 to put the cutter head assembly, so that the overall size of the folded machining center is minimized.
最好是,每列钢珠8对应的固定轨道的两端分别固设有钢珠限位板9,以防止滑动过程中钢珠8脱出,即第一直线导轨的钢珠限位板9通过螺栓固定在外主轨2上,第二直线导轨的钢珠限位板9通过螺栓固定在内主轨4的两端。钢珠限位板9从固定轨道的外侧将整列钢珠8挡住,并且要求钢珠限位板9不会影响到滑动轨道相对固定轨道的正常滑移。同样,外主轨2的两端分别固设有外次轨限位板10,以防止外次轨3脱出外主轨2,内主轨4的两端分别固设有内次轨限位板11,以防止内次轨5脱出内主轨4。位于后侧的盒体组件7的右侧壁外设置有第一拉手12,且该盒体组件7的后侧壁上开有与盒体内腔相通的置物孔7a;位于前侧的盒体组件7的左侧壁外设置有第一拉手12,且该盒体组件7的前侧壁上开有与盒体内腔相通的置物孔7a。Preferably, the two ends of the fixed track corresponding to each row of steel balls 8 are respectively fixed with steel ball limiting plates 9 to prevent the steel balls 8 from coming out during the sliding process, that is, the steel ball limiting plates 9 of the first linear guide rail are fixed outside by bolts. On the main rail 2, the steel ball limiting plate 9 of the second linear guide rail is fixed at both ends of the inner main rail 4 by bolts. The steel ball limiting plate 9 blocks the entire row of steel balls 8 from the outside of the fixed track, and requires that the steel ball limiting plate 9 will not affect the normal sliding of the sliding track relative to the fixed track. Similarly, the two ends of the outer main rail 2 are respectively fixed with outer secondary rail limiting plates 10 to prevent the outer secondary rail 3 from protruding from the outer main rail 2, and the two ends of the inner main rail 4 are respectively fixed with inner secondary rail limiting plates. 11, to prevent the inner secondary rail 5 from breaking out of the inner main rail 4. A first handle 12 is arranged outside the right side wall of the box assembly 7 on the rear side, and a storage hole 7a communicating with the inner cavity of the box is opened on the rear side wall of the box assembly 7; the box assembly located on the front side A first handle 12 is provided outside the left side wall of the box assembly 7, and a storage hole 7a communicating with the inner cavity of the box is opened on the front side wall of the box assembly 7.
结合图7——图9所示,电缆绝缘热缩机部件D主要由热缩机外壳13、出风环17、凸轮锁紧机构18以及由下向上依次安装在热缩机外壳13内的增压涡轮14、电机组件15和陶瓷发热体16等组成。热缩机外壳13的环向侧壁上设置有正对增压涡轮14的若干进风孔13a,热缩机外壳13的顶部设置有出风环17。出风环17由上出风半环17a和下出风半环17b组成。下出风半环17b的底部与热缩机外壳13的顶部相通,上出风半环17a与下出风半环17b扣合在一起构成环形风道,并通过凸轮锁紧机构18锁紧在一起,沿着出风环17的内壁还开有一圈出风口17c。上出风半环17a与下出风半环17b的一端通过铰链34连接,另一端通过凸轮锁紧机构18锁紧,打开凸轮锁紧机构18,上出风半环17a可绕铰链34转动(如图中双点划线所示)。工作时,被剥切了绝缘外层的电缆置于出风环17的圆孔内,风从进风孔13a进入热缩机外壳13内,通过增压涡轮14增压后,送入陶瓷发热体16加热,再经热缩机外壳13顶部进入出风环17,最后由出风口17c排出,为出风环17圆孔内的电缆进行绝缘热缩层包裹,出风口17c为沿着出风环17内壁开设的一圈缝隙,正好为电缆的周向进行绝缘热缩层包裹。As shown in Fig. 7-Fig. 9, the cable insulation heat shrinking machine part D is mainly composed of the heat shrinking machine shell 13, the air outlet ring 17, the cam locking mechanism 18 and the booster installed in the heat shrinking machine shell 13 from bottom to top. Compression turbine 14, motor assembly 15 and ceramic heating element 16 etc. are composed. A plurality of air inlet holes 13 a facing the supercharging turbine 14 are provided on the circumferential side wall of the heat shrink machine housing 13 , and an air outlet ring 17 is provided on the top of the heat shrink machine housing 13 . The air outlet ring 17 is composed of an upper air outlet half ring 17a and a lower air outlet half ring 17b. The bottom of the lower air outlet half ring 17b communicates with the top of the heat shrink machine housing 13, and the upper air outlet half ring 17a and the lower air outlet half ring 17b are buckled together to form an annular air duct, and are locked in place by the cam locking mechanism 18. At the same time, along the inner wall of the air outlet ring 17, there is a circle of air outlets 17c. One end of the upper air outlet half ring 17a and the lower air outlet half ring 17b is connected by a hinge 34, and the other end is locked by a cam locking mechanism 18, and the cam locking mechanism 18 is opened, and the upper air outlet half ring 17a can rotate around the hinge 34 ( indicated by the double dotted line in the figure). When working, the cable whose outer layer of insulation has been stripped is placed in the round hole of the air outlet ring 17, and the wind enters the heat shrinkable machine shell 13 from the air inlet hole 13a, and after being boosted by the turbocharger 14, it is sent into the ceramic to generate heat. body 16 is heated, then enters the air outlet ring 17 through the top of the heat shrinkable machine shell 13, and finally is discharged from the air outlet 17c to wrap the cable in the round hole of the air outlet ring 17 with an insulating heat shrinkable layer. The air outlet 17c is along the air outlet A ring of slits provided on the inner wall of the ring 17 just in time wraps the circumference of the cable with an insulating heat-shrinkable layer.
最好是,陶瓷发热体16为上小下大的空心圆锥体,在圆锥体的内、外壁上各设置有若干条螺旋状翅片16a,且内壁上的螺旋状翅片16a的方向与外壁上的螺旋状翅片16a的方向正好相反,在圆锥体的侧壁上错开螺旋状翅片16a的位置处还开有若干过风孔16b。另外,在热缩机外壳13内还设置有控制器组件35、电机支撑36等。Preferably, the ceramic heating element 16 is a hollow cone with a small top and a large bottom, and several spiral fins 16a are respectively arranged on the inner and outer walls of the cone, and the direction of the spiral fins 16a on the inner wall is consistent with that of the outer wall. The direction of the helical fins 16a on the cone is just opposite, and there are several air holes 16b on the side wall of the cone where the helical fins 16a are staggered. In addition, a controller assembly 35 , a motor support 36 and the like are also arranged in the heat shrink machine housing 13 .
结合图10——图13所示,电力切割机部件B主要由双向旋转调速电机31、蜗轮蜗杆机构19、小齿轮20、定刀片21、滚珠22、动刀片23、联轴器24、蜗轮轴25、花键轴26等组成。双向旋转调速电机31通过联轴器24带动蜗轮蜗杆机构19的蜗杆19b转动,蜗轮蜗杆机构19的蜗轮19a与小齿轮20固套在同一蜗轮轴25上,动刀片23与小齿轮20通过外齿啮合传动,动刀片23的圆心固套在花键轴26上,花键轴26的端头伸入定刀片21的一端部内,在花键轴26端头与定刀片21之间设置有滚珠22,在花键轴26的侧壁与定刀片21之间设置有滚针37,从而使花键轴26能相对定刀片21转动。花键轴26、滚珠22和定刀片21构成平面推力轴承,承受轴向力;花键轴26、滚针37和定刀片21构成滚针轴承,承受径向力。通过这样的结构设计,来替代传统的端面轴承,但相比传统端面轴承,结构更为紧凑,占用的体积更小。在轴承外设置有轴承端盖38。定刀片21的另一端通过轴承安装在蜗轮轴25上,定刀片21上设置有下刃口21a,动刀片23上设置有与下刃口21a匹配的上刃口23a。上刃口23a与下刃口21a形成剪切结构,用于切割电缆。在小齿轮20外还设置有齿轮防护罩29。As shown in Fig. 10-Fig. 13, part B of electric cutting machine is mainly composed of two-way rotating speed regulating motor 31, worm gear mechanism 19, pinion 20, fixed blade 21, ball 22, moving blade 23, coupling 24, worm gear Shaft 25, spline shaft 26 etc. are formed. The two-way rotating speed-regulating motor 31 drives the worm 19b of the worm gear mechanism 19 to rotate through the coupling 24, the worm gear 19a of the worm gear mechanism 19 and the pinion gear 20 are fixedly sleeved on the same worm gear shaft 25, and the movable blade 23 and the pinion gear 20 pass through the outer Teeth meshing transmission, the center of the moving blade 23 is fixedly sleeved on the spline shaft 26, the end of the spline shaft 26 extends into one end of the fixed blade 21, and a ball is arranged between the end of the spline shaft 26 and the fixed blade 21. 22 , a needle roller 37 is arranged between the side wall of the spline shaft 26 and the fixed blade 21 , so that the spline shaft 26 can rotate relative to the fixed blade 21 . The spline shaft 26, the ball 22 and the fixed blade 21 form a plane thrust bearing, which bears the axial force; the spline shaft 26, the needle roller 37 and the fixed blade 21 form a needle bearing, which bears the radial force. Through such a structural design, the traditional end bearing is replaced, but compared with the traditional end bearing, the structure is more compact and the occupied volume is smaller. A bearing end cover 38 is arranged outside the bearing. The other end of the fixed blade 21 is installed on the worm gear shaft 25 through a bearing, the fixed blade 21 is provided with a lower cutting edge 21a, and the movable blade 23 is provided with an upper cutting edge 23a matching the lower cutting edge 21a. The upper cutting edge 23a and the lower cutting edge 21a form a cutting structure for cutting cables. A gear guard 29 is also provided outside the pinion 20 .
另外,如图1所示,柜体部件A的下柜门中,前、后、右侧的下柜门的下端铰接在底层的对应侧壁上,且前、后、右侧的下柜门外壁上分别设置有第二拉手27,当前、后、右侧的下柜门向外翻转打开,并通过第二拉手27支撑在地面上时,前、后、右侧的下柜门正好与地面平行;柜体部件A的左柜门采用左右对开的结构,其中一个左柜门的内壁上设置有收纳盒28,另一个左柜门的内壁上设置有中控盒(图中未示出)。柜体部件A的中间层中部向下凹陷形成容纳腔30,线鼻子液压钳F置于容纳腔30内,同时,收折时拆卸下来的零部件也可以放入容纳腔30及收纳盒28内。In addition, as shown in Figure 1, among the lower cabinet doors of the cabinet body part A, the lower ends of the front, rear and right lower cabinet doors are hinged on the corresponding side walls of the bottom floor, and the front, rear and right lower cabinet doors The outer wall is respectively provided with a second handle 27, and the lower cabinet doors on the front, rear and right side are turned outwards and opened, and when they are supported on the ground by the second handle 27, the lower cabinet doors on the front, rear and right side are just in contact with the ground. Parallel; the left cabinet door of cabinet body part A adopts the structure that opens left and right, wherein the inner wall of one left cabinet door is provided with storage box 28, and the inner wall of the other left cabinet door is provided with central control box (not shown in the figure) ). The middle part of the middle layer of the cabinet body part A is sunken downwards to form an accommodation cavity 30, and the wire nose hydraulic pliers F is placed in the accommodation cavity 30. At the same time, the parts disassembled during folding can also be placed in the accommodation cavity 30 and the storage box 28. .
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