CN104164660B - A kind of low-k dielectric constant porous SiOCNH thin film and preparation method thereof - Google Patents
A kind of low-k dielectric constant porous SiOCNH thin film and preparation method thereof Download PDFInfo
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Abstract
本发明属于超大规模集成电路制造技术领域,具体为一种低介电常数多孔SiOCNH薄膜及其制备方法。本发明采用PECVD工艺,以MTES以及LIMO为液态源,经过汽化后随氦气载入腔体与氨气混合,通过控制沉积过程中的衬底温度、射频功率、反应腔内的工作压强、反应源配比等工艺参数,沉积得到无机‑有机复合薄膜,再经过热退火处理除去有机成分,最终得到低介电常数多孔SiOCNH薄膜。该薄膜的介电常数为2.38±0.06~2.58±0.05;在1MV/cm的电场强度下漏电流密度达到10‑9~10‑8A/cm2数量级;杨氏模量为35.41~36.31 GPa,硬度为1.88~2.48 GPa。由于薄膜中掺入了氮元素,该低介电常数材料薄膜不仅具有较好电学性能,还具有优异的力学性能。
The invention belongs to the technical field of ultra-large-scale integrated circuit manufacturing, in particular to a low dielectric constant porous SiOCNH film and a preparation method thereof. The invention adopts PECVD technology, uses MTES and LIMO as liquid sources, and after being vaporized, helium gas is loaded into the cavity and mixed with ammonia gas. By controlling the substrate temperature, radio frequency power, working pressure in the reaction chamber, and reaction Inorganic-organic composite thin films were deposited according to the source ratio and other process parameters, and then the organic components were removed by thermal annealing treatment, and finally a low dielectric constant porous SiOCNH thin film was obtained. The dielectric constant of the film is 2.38± 0.06-2.58 ±0.05; the leakage current density reaches the order of 10-9-10-8 A/ cm2 under the electric field strength of 1MV /cm; the Young's modulus is 35.41-36.31 GPa, The hardness is 1.88-2.48 GPa. Because the nitrogen element is doped in the film, the low dielectric constant material film not only has good electrical properties, but also has excellent mechanical properties.
Description
技术领域technical field
本发明属于超大规模集成电路制造技术领域,具体涉及一种低介电常数多孔SiOCNH薄膜及其制备方法。The invention belongs to the technical field of VLSI manufacturing, and in particular relates to a low dielectric constant porous SiOCNH film and a preparation method thereof.
背景技术Background technique
随着超大规模集成电路的飞速发展,其特征尺寸也随之迅速减少,集成电路后道互连所引起的电阻-电容(RC)延迟效应也变得日益严峻,严重地制约着芯片性能的提升。为了降低RC延迟效应,采用低介电常数(k)材料来代替传统的互连介质SiO2(k≈4.0)是提高芯片性能的有效途径 [1]。为了获得k值更低的介质材料,除了在介质中引入极性较小的Si-C键、Si-F键以及C-C键之外 [2,3],另一种更有效的方法是向薄膜材料中引入纳米尺度的孔隙。这是由于空气的k值为1。随着薄膜中孔隙率的增加,k值会较快地降低 [4]。然而,含多孔结构的低k材料薄膜欲应用于集成电路中,还必须要考虑其热稳定性、疏水性、电学性能等,尤其是要具有足够的机械强度,以满足集成电路后道工艺中化学机械抛光工艺的要求[5,6]。With the rapid development of VLSI, its feature size has also decreased rapidly, and the resistance-capacitance (RC) delay effect caused by the back-end interconnection of integrated circuits has become increasingly severe, seriously restricting the improvement of chip performance. . In order to reduce the RC delay effect, using low dielectric constant (k) materials to replace the traditional interconnect dielectric SiO 2 (k≈4.0) is an effective way to improve chip performance [1]. In order to obtain dielectric materials with lower k values, in addition to introducing less polar Si-C bonds, Si-F bonds, and CC bonds into the dielectric [2,3], another more effective method is to introduce Nanoscale pores are introduced into the material. This is due to the k value of 1 for air. As the porosity in the film increases, the value of k decreases relatively quickly [4]. However, if a low-k material film with a porous structure is to be used in an integrated circuit, its thermal stability, hydrophobicity, and electrical properties must also be considered, especially to have sufficient mechanical strength to meet the requirements of the downstream process of the integrated circuit. CMP process requirements [5,6].
目前,旋涂技术与等离子体增强化学气相沉积(PECVD)技术是制备低k材料薄膜的两种主要方法。PECVD技术因其生长温度低、沉积速率快以及应力可控性好等优点在工业界被广泛应用。此外,利用PECVD技术,在有机液态源中掺入成孔剂,并通过热退火处理除去成孔剂,可得到多孔结构的低k材料薄膜,但是其力学性能和电学性能也面临退化的风险。因此,寻找一种力学性能优异的低k材料及其制备工艺具有重要的实际意义。Currently, spin-coating technology and plasma-enhanced chemical vapor deposition (PECVD) technology are two main methods for preparing low-k material thin films. PECVD technology is widely used in industry due to its advantages of low growth temperature, fast deposition rate and good stress controllability. In addition, by using PECVD technology, adding a pore-forming agent into the organic liquid source, and removing the pore-forming agent through thermal annealing, a low-k material film with a porous structure can be obtained, but its mechanical and electrical properties also face the risk of degradation. Therefore, it is of great practical significance to find a low-k material with excellent mechanical properties and its preparation process.
为了能在k值较低的情况下提高多孔薄膜的力学性能,本发明以有机液态源三-乙氧基甲基硅烷(MTES)、双戊烯(LIMO)以及氨气(NH3)为反应原料,采用PECVD技术和后退火方法制备出了低介电常数多孔SiOCNH薄膜。通过引入氮元素,在保证多孔薄膜k值较低的情况下其力学性能也得到了有效改善。In order to improve the mechanical properties of the porous film at a lower k value, the present invention uses organic liquid sources tri-ethoxymethylsilane (MTES), dipentene (LIMO) and ammonia (NH 3 ) as reaction Raw materials, low dielectric constant porous SiOCNH films were prepared by PECVD technology and post-annealing method. By introducing nitrogen, the mechanical properties of the porous film are also effectively improved while keeping the k value low.
参考文献references
[1]International Technology Roadmap for Semiconductors 2011,www.itrs.net.[1]International Technology Roadmap for Semiconductors 2011,www.itrs.net.
[2]S. J. Ding. Chem. Vap. Deposition. 2001, 7, 4.[2]S. J. Ding. Chem. Vap. Deposition. 2001, 7, 4.
[3]P. F. Wang. et al. Appl. Phys. A. 2001, 72, 721.[3]P. F. Wang. et al. Appl. Phys. A. 2001, 72, 721.
[4]T. Jiang. et al. J. Mater. Chem. C. 2014, 2, 6502.[4]T. Jiang. et al. J. Mater. Chem. C. 2014, 2, 6502.
[5]E. P. Guyer. et al. J. Mater. Res. 2006, 21, 882.[5] E. P. Guyer. et al. J. Mater. Res. 2006, 21, 882.
[6]A. Grill. et al. J. Appl. Phys. 2008, 103, 054104.。[6]A. Grill. et al. J. Appl. Phys. 2008, 103, 054104.
发明内容Contents of the invention
本发明的目的在于提供一种具有优异力学性能及良好电学性能的低介电常数SiOCNH薄膜材料及其制备方法。The object of the present invention is to provide a low dielectric constant SiOCNH film material with excellent mechanical properties and good electrical properties and a preparation method thereof.
本发明提供的多孔低介电常数薄膜材料的制备方法,采用PECVD技术,以NH3气体、双戊烯(LIMO)及三-乙氧基甲基硅烷(MTES)蒸汽为反应源,沉积得到无机-有机复合薄膜,并经过高温热退火处理得到低 k多孔SiOCNH薄膜;具体步骤如下:The preparation method of the porous low dielectric constant film material provided by the present invention adopts PECVD technology, uses NH 3 gas, dipentene (LIMO) and tri-ethoxymethylsilane (MTES) vapor as reaction sources, and deposits inorganic -Organic composite film, and obtain low-k porous SiOCNH film through high-temperature thermal annealing; the specific steps are as follows:
(1)在室温条件下,将晶圆衬底放入等离子体增强化学气相沉积(PECVD)设备反应腔体中的托盘上,接着对反应腔抽真空,使得腔体真空度达到 0.02~0.03 torr;然后,将衬底温度加热至150~300 ℃;(1) At room temperature, put the wafer substrate on the tray in the reaction chamber of the plasma-enhanced chemical vapor deposition (PECVD) equipment, and then evacuate the reaction chamber so that the vacuum degree of the chamber reaches 0.02~0.03 torr ; Then, the substrate temperature is heated to 150~300 ℃;
(2)通过液态流量计(LFM)的控制,将三-乙氧基甲基硅烷(MTES)和双戊烯(LIMO)的流量分别设定为1~2 g/min、1.5~3 g/min,并通入汽化器中;汽化后的MTES、LIMO蒸汽通过He气沿不同气路载入到反应腔中,其中输送MTES蒸汽的载气流量为1000~6000 sccm,输送LIMO蒸汽的载气流量为2000~8000 sccm;(2) Through the control of the liquid flow meter (LFM), set the flow rates of tri-ethoxymethylsilane (MTES) and dipentene (LIMO) to 1-2 g/min and 1.5-3 g/min, respectively. min, and pass into the vaporizer; the vaporized MTES and LIMO steam are loaded into the reaction chamber through He gas along different gas paths. 2000~8000 sccm;
(3)另一路反应气体NH3通过质量流量计(MFC)控制直接进入反应腔体中,其流量为100~1000 sccm;(3) The other reaction gas NH 3 is controlled by a mass flow meter (MFC) and directly enters the reaction chamber with a flow rate of 100~1000 sccm;
(4)NH3、He载气、汽化后的MTES及LIMO在反应腔体中发生混合,待反应腔体中的压强到达设定值3~7 torr时,稳定1~2 min,而后开启射频电源,频率为13.56MHz,射频功率为100~800W,沉积得到无机-有机复合薄膜;(4) NH 3 , He carrier gas, vaporized MTES and LIMO are mixed in the reaction chamber. When the pressure in the reaction chamber reaches the set value of 3~7 torr, stabilize for 1~2 minutes, and then turn on the radio frequency Power supply, the frequency is 13.56MHz, the radio frequency power is 100~800W, and the inorganic-organic composite thin film is deposited;
(5)将得到的无机-有机复合薄膜置于管式炉、箱式炉或其它腔体中进行热退火处理。退火温度为300~500 ℃,退火时间为1~5小时,退火气氛可以为氩气、氦气或氮气等,压力为0.1~ 800 torr。在退火过程中,部分有机组分发生热分解,最终得到低k多孔SiOCNH薄膜。(5) Place the obtained inorganic-organic composite film in a tube furnace, a box furnace or other cavities for thermal annealing. The annealing temperature is 300-500 °C, the annealing time is 1-5 hours, the annealing atmosphere can be argon, helium or nitrogen, etc., and the pressure is 0.1-800 torr. During the annealing process, some organic components were thermally decomposed, and finally a low-k porous SiOCNH film was obtained.
本发明中,所述薄膜的厚度通过PECVD沉积时间来控制。成孔剂LIMO的掺入量可以在一定范围内调节薄膜的k值大小。In the present invention, the thickness of the film is controlled by PECVD deposition time. The doping amount of porogen LIMO can adjust the k value of the film within a certain range.
本发明中,所述薄膜中含有N-H、Si-O、Si-CH3成分,简称为SiOCNH薄膜。该薄膜具有较低的介电常数,k值为2.38±0.06~2.58±0.05;在1MV/cm的电场强度下漏电流密度为10-9~10-8 A/cm2数量级;杨氏模量为35.41~36.31 GPa,硬度为1.88~2.48 GPa,力学性能突出。In the present invention, the thin film contains NH, Si-O, and Si-CH 3 components, and is referred to as SiOCNH thin film for short. The film has a low dielectric constant, with a k value of 2.38±0.06~2.58±0.05; the leakage current density is on the order of 10 -9 ~10 -8 A/cm 2 at an electric field strength of 1MV/cm; Young's modulus The hardness is 35.41~36.31 GPa, the hardness is 1.88~2.48 GPa, and the mechanical properties are outstanding.
本发明具有如下优点:The present invention has the following advantages:
(1) 本发明提供的薄膜具有优良的均匀性,并且制备过程简单、可控性好,适用于工业中大规模批量生产;(1) The film provided by the present invention has excellent uniformity, and the preparation process is simple and controllable, and is suitable for large-scale batch production in industry;
(2) 本发明制备的低k薄膜材料具有优异的力学性能,杨氏模量为35.41~36.31GPa,硬度为1.88~2.48 GPa,相对于其他低k 薄膜材料,其在力学性能方面处于明显的领先地位;(2) The low-k thin film material prepared by the present invention has excellent mechanical properties, Young's modulus is 35.41 ~ 36.31GPa, hardness is 1.88 ~ 2.48 GPa, compared with other low k thin film materials, it is in an obvious position in terms of mechanical properties leading position;
(3) 本发明获得的多孔SiOCNH薄膜在力学性能优异的同时也具有良好的绝缘性能,在1MV/cm的电场强度下漏电流密度为10-9~10-8A/cm2数量级。(3) The porous SiOCNH film obtained by the present invention has excellent mechanical properties and also good insulation properties, and the leakage current density is on the order of 10 -9 ~10 -8 A/cm 2 under the electric field strength of 1MV/cm.
附图说明Description of drawings
图1为PECVD得到的薄膜经热退火后的傅里叶变换红外光谱(FTIR)图。Figure 1 is a Fourier Transform Infrared Spectrum (FTIR) diagram of a film obtained by PECVD after thermal annealing.
图2为薄膜热退火处理后的剖面透射电子显微镜(TEM)照片。Fig. 2 is a transmission electron microscope (TEM) photo of the section of the film after thermal annealing treatment.
具体实施方式detailed description
1、将晶圆衬底在室温条件下放入腔体,同时对反应腔抽真空,使得腔体真空度达到 0.02~0.03 torr。然后将衬底温度升至150~300 ℃。在温度升至150~300 ℃后,向腔体通入He气,对气体管路进行预热,防止有不完全汽化的液态源冷凝在管壁上。1. Put the wafer substrate into the chamber at room temperature, and evacuate the reaction chamber at the same time, so that the vacuum degree of the chamber reaches 0.02~0.03 torr. Then the substrate temperature is raised to 150~300°C. After the temperature rises to 150~300 °C, He gas is introduced into the cavity to preheat the gas pipeline to prevent the incompletely vaporized liquid source from condensing on the tube wall.
2、通过LFM的控制,将三-乙氧基甲基硅烷(MTES)以及双戊烯(LIMO)的流量分别设定为1~2g/min和1.5~3g/min,并通入汽化器,汽化后的MTES及LIMO蒸汽分别由He气沿不同气路载入到反应腔中,其中输送MTES蒸汽的He气流量为1000~6000 sccm,输送LIMO蒸汽的He气流量为2000~8000 sccm。2. Through the control of LFM, set the flow rates of tri-ethoxymethylsilane (MTES) and dipentene (LIMO) to 1~2g/min and 1.5~3g/min respectively, and pass them into the vaporizer to vaporize The final MTES and LIMO steam are respectively loaded into the reaction chamber by He gas along different gas paths. The flow rate of He gas for transporting MTES steam is 1000-6000 sccm, and the flow rate of He gas for transporting LIMO steam is 2000-8000 sccm.
3、反应气体NH3通过质量流量计(MFC)控制直接进入反应腔体中,其流量为100 ~1000 sccm。3. The reaction gas NH 3 is controlled by a mass flow meter (MFC) and directly enters the reaction chamber with a flow rate of 100 ~ 1000 sccm.
4、在反应腔体中,NH3、He载气与汽化后的MTES及LIMO发生混合,待反应腔体中的压强到达设定值3~7 torr时,再稳定1~2 min,然后开启射频电源(频率为13.56MHz),射频功率为100~800W。沉积1~10 min后,即得到无机-有机复合薄膜。4. In the reaction chamber, NH 3 , He carrier gas and vaporized MTES and LIMO are mixed. When the pressure in the reaction chamber reaches the set value of 3~7 torr, stabilize for 1~2 minutes, and then turn on RF power supply (frequency 13.56MHz), RF power 100~800W. After deposition for 1-10 min, the inorganic-organic composite film was obtained.
5、将该无机-有机复合薄膜置于管式炉、箱式炉或其它腔体中进行热退火处理,退火温度为300~500 ℃,退火时间为1~5小时,退火气氛可以为氩气、氦气、氮气等,压强为0.1~ 800 torr。在退火过程中,部分有机组分发生热分解,最终得到多孔SiOCNH薄膜。5. Place the inorganic-organic composite film in a tube furnace, box furnace or other cavity for thermal annealing. The annealing temperature is 300-500 °C, the annealing time is 1-5 hours, and the annealing atmosphere can be argon , helium, nitrogen, etc., the pressure is 0.1~800 torr. During the annealing process, part of the organic components were thermally decomposed, and a porous SiOCNH film was finally obtained.
为了测量上述多孔SiOCNH薄膜的电学性能,以低阻硅片(电阻率为0.001-0.01Ω·cm)为衬底,按照上述工艺制备得到多孔SiOCNH薄膜,利用掩膜板和电子束蒸发技术,在SiOCNH薄膜表面生长300nm厚、直径为400-420μm的圆形铝电极,供电学测试用。同时,去除硅片背面自然氧化层后,生长一层铝膜,从而形成铝/SiOCNH薄膜/硅/铝的测试结构。为了进一步改善测试结构的可靠性,将上述测试结构置于氮氢混合气体(N2/H2)中退火1小时,退火温度为200℃。然后,通过对该结构的电容-电压特性的测量来提取介电常数,并通过多点测量获得可靠的平均k值。此外,通过对该结构的电流-电压特性的测量获得漏电流密度。薄膜的力学性能和化学成份分别通过纳米压痕仪和傅里叶变换红外光谱(FTIR)来测得。In order to measure the electrical properties of the above-mentioned porous SiOCNH thin film, the porous SiOCNH thin film was prepared according to the above process with a low-resistance silicon wafer (resistivity 0.001-0.01Ω·cm) as the substrate, using a mask plate and electron beam evaporation technology, in A circular aluminum electrode with a thickness of 300nm and a diameter of 400-420μm is grown on the surface of the SiOCNH film for electrical testing. At the same time, after removing the natural oxide layer on the back of the silicon wafer, an aluminum film is grown to form a test structure of aluminum/SiOCNH film/silicon/aluminum. In order to further improve the reliability of the test structure, the above test structure was annealed in nitrogen-hydrogen mixed gas (N 2 /H 2 ) for 1 hour, and the annealing temperature was 200° C. Then, the dielectric constant is extracted by measuring the capacitance-voltage characteristics of the structure, and a reliable average k value is obtained by multi-point measurement. In addition, the leakage current density was obtained by measurement of the current-voltage characteristics of the structure. The mechanical properties and chemical composition of the films were measured by nanoindentation and Fourier transform infrared spectroscopy (FTIR), respectively.
附图1为无机-有机复合薄膜退火后的FTIR图。 800cm-1 以及1050cm-1附近吸收峰位对应于薄膜的Si-O结构,1590cm-1附近吸收峰对应于N-H结构,这表明NH3气体中的N元素成功掺入到了氧化硅薄膜中,N元素的掺入有助于提高材料的力学性能。1270cm-1附近的吸收峰来源于Si-CH3的伸缩振动,表明该薄膜中含有一定量的CH3基团,它的掺入有助于降低薄膜的k值。2890cm-1峰对应于薄膜中的CHx结构,退火后成孔剂虽有一定残余,但CHx峰面积与Si-O峰面积相比要小得多。附图2为SiOCNH薄膜的透射电子显微镜(TEM)照片,可以很明显看到该薄膜中含有大量的纳米孔隙,这表明经过热退火处理后成孔剂被大量去除,从而形成多孔结构,这正是薄膜k值降低的主要原因。Accompanying drawing 1 is the FTIR picture of inorganic-organic composite film after annealing. The absorption peaks around 800cm -1 and 1050cm -1 correspond to the Si-O structure of the film, and the absorption peak around 1590cm -1 corresponds to the NH structure, which indicates that the N element in the NH 3 gas has been successfully incorporated into the silicon oxide film. The incorporation of elements helps to improve the mechanical properties of materials. The absorption peak near 1270cm -1 comes from the stretching vibration of Si-CH 3 , which indicates that the film contains a certain amount of CH 3 groups, and its incorporation helps to reduce the k value of the film. The peak at 2890cm -1 corresponds to the CH x structure in the film. Although there is some porogen left after annealing, the CH x peak area is much smaller than the Si-O peak area. Accompanying drawing 2 is the transmission electron microscope (TEM) picture of SiOCNH thin film, can obviously see that this thin film contains a large amount of nanopores, this shows that after thermal annealing treatment, pore-forming agent is removed in a large amount, thereby forms porous structure, and this is exactly It is the main reason for the decrease of film k value.
附表1列出了MTES与NH3流量比不同情况下制备所得薄膜的电学与力学性能测试结果。由该表可见,薄膜介电常数为2.38±0.06 ~ 2.58±0.05。在1MV/cm电场强度下漏电流密度均处于10-9~10-8A/cm2数量级,表现出了非常好的绝缘性能。从该表可见,两种薄膜的杨氏模量为35.41~36.31 GPa,硬度为1.88~2.48 GPa,均表现出极为优异的力学性能。Attached Table 1 lists the electrical and mechanical performance test results of the films prepared under different flow ratios of MTES and NH 3 . It can be seen from the table that the dielectric constant of the film is 2.38±0.06 ~ 2.58±0.05. The leakage current density is in the order of 10 -9 ~10 -8 A/cm 2 under the electric field intensity of 1MV/cm, showing very good insulation performance. It can be seen from the table that the Young's modulus of the two films ranges from 35.41 to 36.31 GPa, and the hardness ranges from 1.88 to 2.48 GPa, both of which exhibit excellent mechanical properties.
附表1 薄膜电学与力学性能测试结果 SHAPE\* MERGEFORMATAttached Table 1 Thin Film Electrical and Mechanical Properties Test Results SHAPE\* MERGEFORMAT
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