CN104163776A - An improved method for the preparation of methyl 3-(2,2,-dimethylhydrazino)propionate and methyl 3-(2,2,2-trimethylhydrazino)propionate - Google Patents
An improved method for the preparation of methyl 3-(2,2,-dimethylhydrazino)propionate and methyl 3-(2,2,2-trimethylhydrazino)propionate Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 44
- 238000002360 preparation method Methods 0.000 title claims description 6
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 title description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 title description 5
- 238000006243 chemical reaction Methods 0.000 claims abstract description 43
- 239000000047 product Substances 0.000 claims abstract description 42
- RJUFJBKOKNCXHH-UHFFFAOYSA-N Methyl propionate Chemical compound CCC(=O)OC RJUFJBKOKNCXHH-UHFFFAOYSA-N 0.000 claims abstract description 20
- 230000008569 process Effects 0.000 claims abstract description 18
- PVBQYTCFVWZSJK-UHFFFAOYSA-N meldonium Chemical compound C[N+](C)(C)NCCC([O-])=O PVBQYTCFVWZSJK-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229940017219 methyl propionate Drugs 0.000 claims abstract description 17
- 238000007069 methylation reaction Methods 0.000 claims abstract description 13
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 11
- 229960002937 meldonium Drugs 0.000 claims abstract description 11
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 11
- 238000000746 purification Methods 0.000 claims abstract description 7
- 238000005406 washing Methods 0.000 claims abstract description 7
- 239000003814 drug Substances 0.000 claims abstract description 5
- 238000001953 recrystallisation Methods 0.000 claims abstract description 5
- 229940079593 drug Drugs 0.000 claims abstract description 4
- 239000000543 intermediate Substances 0.000 claims description 17
- 239000006227 byproduct Substances 0.000 claims description 13
- 239000000843 powder Substances 0.000 claims description 11
- 239000012043 crude product Substances 0.000 claims description 10
- 238000002844 melting Methods 0.000 claims description 10
- 230000008018 melting Effects 0.000 claims description 10
- PZFLIZRXZJKOLG-UHFFFAOYSA-N Br.CCC(=O)OC Chemical compound Br.CCC(=O)OC PZFLIZRXZJKOLG-UHFFFAOYSA-N 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 9
- GZUXJHMPEANEGY-UHFFFAOYSA-N bromomethane Chemical compound BrC GZUXJHMPEANEGY-UHFFFAOYSA-N 0.000 claims description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 6
- -1 methyl 3-(2,2,2-trimethylhydrazine) propionate Chemical compound 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 5
- 238000007259 addition reaction Methods 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 4
- 230000006872 improvement Effects 0.000 claims description 4
- 230000035484 reaction time Effects 0.000 claims description 4
- 239000001569 carbon dioxide Substances 0.000 claims description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 3
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 claims description 3
- VAYGXNSJCAHWJZ-UHFFFAOYSA-N dimethyl sulfate Chemical compound COS(=O)(=O)OC VAYGXNSJCAHWJZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 229940102396 methyl bromide Drugs 0.000 claims description 3
- 239000012022 methylating agents Substances 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- NEHMKBQYUWJMIP-NJFSPNSNSA-N chloro(114C)methane Chemical compound [14CH3]Cl NEHMKBQYUWJMIP-NJFSPNSNSA-N 0.000 claims description 2
- 238000010586 diagram Methods 0.000 claims description 2
- 239000013067 intermediate product Substances 0.000 claims description 2
- INQOMBQAUSQDDS-UHFFFAOYSA-N iodomethane Chemical compound IC INQOMBQAUSQDDS-UHFFFAOYSA-N 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 239000007858 starting material Substances 0.000 claims description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims 1
- 238000010612 desalination reaction Methods 0.000 claims 1
- 230000019635 sulfation Effects 0.000 claims 1
- 238000005670 sulfation reaction Methods 0.000 claims 1
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 abstract description 28
- RHUYHJGZWVXEHW-UHFFFAOYSA-N 1,1-Dimethyhydrazine Chemical compound CN(C)N RHUYHJGZWVXEHW-UHFFFAOYSA-N 0.000 abstract description 24
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000001816 cooling Methods 0.000 abstract description 7
- 238000007796 conventional method Methods 0.000 abstract description 6
- 230000011987 methylation Effects 0.000 abstract description 4
- 239000012467 final product Substances 0.000 abstract description 3
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 2
- 238000001556 precipitation Methods 0.000 abstract description 2
- 230000002194 synthesizing effect Effects 0.000 abstract 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 20
- 239000012535 impurity Substances 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 238000002474 experimental method Methods 0.000 description 6
- 238000004806 packaging method and process Methods 0.000 description 6
- 239000003153 chemical reaction reagent Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- IMNJQLRJRBNZGF-UHFFFAOYSA-N methyl 3-(2,2-dimethylhydrazinyl)propanoate Chemical compound COC(=O)CCNN(C)C IMNJQLRJRBNZGF-UHFFFAOYSA-N 0.000 description 5
- 230000007774 longterm Effects 0.000 description 4
- 239000002244 precipitate Substances 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000008186 active pharmaceutical agent Substances 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000001035 methylating effect Effects 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000013112 stability test Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- NIIPNAJXERMYOG-UHFFFAOYSA-N 1,1,2-trimethylhydrazine Chemical compound CNN(C)C NIIPNAJXERMYOG-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 239000003456 ion exchange resin Substances 0.000 description 2
- 229920003303 ion-exchange polymer Polymers 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 238000001291 vacuum drying Methods 0.000 description 2
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000003293 cardioprotective effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 150000004683 dihydrates Chemical class 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000000909 electrodialysis Methods 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000002050 international nonproprietary name Substances 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- VSFJOMFYABROHQ-UHFFFAOYSA-N methyl 3-(dimethylamino)propanoate Chemical compound COC(=O)CCN(C)C VSFJOMFYABROHQ-UHFFFAOYSA-N 0.000 description 1
- JZMJDSHXVKJFKW-UHFFFAOYSA-M methyl sulfate(1-) Chemical compound COS([O-])(=O)=O JZMJDSHXVKJFKW-UHFFFAOYSA-M 0.000 description 1
- HDZGCSFEDULWCS-UHFFFAOYSA-N monomethylhydrazine Chemical compound CNN HDZGCSFEDULWCS-UHFFFAOYSA-N 0.000 description 1
- 239000012452 mother liquor Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
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- 238000012545 processing Methods 0.000 description 1
- PPQFUDZMTNGHBJ-UHFFFAOYSA-N propanoic acid;dihydrate Chemical compound O.O.CCC(O)=O PPQFUDZMTNGHBJ-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000012047 saturated solution Substances 0.000 description 1
- 150000003865 secondary ammonium salts Chemical class 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000000967 suction filtration Methods 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 150000003866 tertiary ammonium salts Chemical class 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种3-(2,2,-二甲基肼基)丙酸甲酯及3-(2,2,2-三甲基肼)丙酸甲酯盐的制备技术改进方法,属于化学合成技术领域。 The invention relates to an improved method for the preparation of methyl 3-(2,2,-dimethylhydrazino)propionate and methyl 3-(2,2,2-trimethylhydrazino)propionate, belonging to The field of chemical synthesis technology. the
背景技术 Background technique
国际非专利名称为米屈肼,化学名为3-(2,2,2-三甲基肼)丙酸盐二水合物由于其心脏保护作用而著名。 The international nonproprietary name is Meldonium, and the chemical name is 3-(2,2,2-trimethylhydrazine) propionate dihydrate, which is famous for its cardioprotective effect. the
已知有多种制备3-(2,2,2_三甲基胼)丙酸盐二水合物的方法,通常包括: A variety of methods are known to prepare 3-(2,2,2-trimethylhydrazine) propionate dihydrate, generally including:
1,1-二甲基肼与丙烯酸甲酯反应形成3-(2,2-二甲基肼基)丙酸甲酯,进一步用甲基卤或硫酸二甲酯生成相应的3-(2,2,2-三甲基肼)丙酸甲酯卤化物或硫酸甲酯,然后对其进行水解和去离子化,用二氧化碳或二氧化硫的饱和溶液分离,在乙醇中进行结晶后获得二水合物内盐.这种常规方法避免使用电透析,且具有很多缺点:强碱性离子交换树脂在处理过程中不稳定且被分解或氧化;强碱性离子交换树脂仅承受有限次的再生循环;树脂再生需要大量溶剂、酸和碱以及去离子水;且离子交换能力低,因此使用此方法制备3-(2,2,2-三甲基肼)丙酸盐二水合物的生产成本一般很高。 1,1-Dimethylhydrazine reacts with methyl acrylate to form 3-(2,2-dimethylhydrazino)propionic acid methyl ester, further generates corresponding 3-(2, 2,2-Trimethylhydrazine) methyl propionate halide or methyl sulfate, which is then hydrolyzed and deionized, separated with a saturated solution of carbon dioxide or sulfur dioxide, and crystallized in ethanol to obtain the dihydrate internal Salt. This conventional method avoids the use of electrodialysis and has many disadvantages: strong base ion exchange resins are unstable and decomposed or oxidized during processing; strong base ion exchange resins can only withstand a limited number of regeneration cycles; resin regeneration A large amount of solvent, acid and base, and deionized water are required; and the ion exchange capacity is low, so the production cost of 3-(2,2,2-trimethylhydrazine)propionate dihydrate using this method is generally high. the
然而同时,获得用于生产3-(2,2,2-三甲基肼)丙酸盐二水合物的高质量米屈肼原料药中间体的方法也非常重要。3-(2,2,2-三甲基肼)丙酸甲酯盐是此类中间体之一。生产该中间体的常规方法是使1,1-二甲基肼与丙烯酸甲酯反应然后再与甲基化试剂卤化物反应得到目标产物,这种常规连续性反应的方法有很多缺点:1)第一步反应所生成的副产物及氧化物杂质直接带入到第二步反应,一方面好多副产物同样被甲基化试剂甲基化形成仲、叔或季铵盐类导致 目标粗产物里杂质含量以及种类复杂化,最终得到的3-(2,2,2-三甲基肼)丙酸甲酯盐的颜色很深,给后处理纯化造成一定的难度,增加生产成本,更重要的是直接影响产率及产品的质量和稳定性,比如目前3-(2,2,2-三甲基肼)丙酸甲酯溴化物的国际质量标准:外观为白色、淡黄色或粉红色结晶性粉末,熔点为118-135℃、主含量99.5-105%、有效期至两年。2)这种连续性反应很难预测每次反应物及中间体的正确反应比例关系,使产品质量、产量及生产工艺无法稳定化。3)反应所用的原料在一定的温度下易聚合或易氧化,按常规方法上虽然用氮气隔离空气的方法阻止原料和中间体的氧化,但所涉及的反应温度和压力可以加速烷基化反应,任然会引起大量副产物的产生。4)代娜.齐卡内、马里斯.蒂尔克斯发明的专利申请公布号CN102036949A有公开提到反应物中加入抗氧化剂的方法,这种方法虽然抑制部分副产物的产生,但还没有彻底解决最终产品工艺的完全优化及稳定性,所加入的抗氧化剂残留对原料药具有一定的影响,因此这种方法在工业生产中还没得到药典的许可。 However, at the same time, it is also very important to obtain high-quality intermediates of meldonium bulk drug for the production of 3-(2,2,2-trimethylhydrazine)propionate dihydrate. Methyl 3-(2,2,2-trimethylhydrazine)propionate is one such intermediate. The conventional method for producing this intermediate is to make 1,1-dimethylhydrazine react with methyl acrylate and then react with methylating reagent halide to obtain the target product. This conventional continuous reaction method has many disadvantages: 1) The by-products and oxide impurities generated in the first step reaction are directly brought into the second step reaction. On the one hand, many by-products are also methylated by methylating reagents to form secondary, tertiary or quaternary ammonium salts, resulting in the target crude product Impurity content and kind complicate, and the color of the 3-(2,2,2-trimethylhydrazine) methyl propionate salt that finally obtains is very dark, causes certain difficulty to aftertreatment purification, increases production cost, more importantly It directly affects the yield and the quality and stability of the product, such as the current international quality standard for 3-(2,2,2-trimethylhydrazine) methyl propionate bromide: the appearance is white, light yellow or pink crystal It is a non-toxic powder with a melting point of 118-135°C, a main content of 99.5-105%, and a validity period of up to two years. 2) This continuous reaction is difficult to predict the correct reaction ratio relationship of each reactant and intermediate, so that product quality, output and production process cannot be stabilized. 3) The raw materials used in the reaction are easy to polymerize or oxidize at a certain temperature. Although the method of insulating the air with nitrogen is used to prevent the oxidation of raw materials and intermediates according to conventional methods, the reaction temperature and pressure involved can accelerate the alkylation reaction. , will still lead to the generation of a large number of by-products. 4) The patent application publication number CN102036949A invented by Daina Chicane and Maris Tilkes has publicly mentioned the method of adding antioxidants to the reactants. Although this method suppresses the production of some by-products, it has not yet Thoroughly solve the complete optimization and stability of the final product process, the added antioxidant residue has a certain impact on the raw material drug, so this method has not yet been approved by the Pharmacopoeia in industrial production. the
发明内容: Invention content:
在常规的合成方法中,1,1-二甲基肼与丙烯酸甲酯在反应所设置的较高温度和较高的反应压力的情况下反应生成数种副产物。除此之外1,1-二甲基肼本身易氧化可能形成的氧化物有1-18,如图1,这种氧化物有些与丙烯酸甲酯反应成不同种类的副产物。比如1,1-二甲基肼氧化中形成二甲基胺与丙烯酸甲酯反应形成副产物3-(二甲基氨基)丙酸甲酯,其它氧化物也可相互作用形成不同高沸点化合物的一种复杂的反应体系。类似地,丙烯酸甲酯在此反应条件下发生聚合反应或产物3-(2,2-二甲基肼基)丙酸甲酯对空气敏感且慢慢氧化成2-(2,2-二甲基腙基)乙酸甲酯等。总而言之第一步反应的副产物种类比 比较复杂繁多,若我们在这中反应体系里进行甲基化反应时副产物双倍地增加导致米屈肼中间体目标产物很难提纯而直接影响米屈肼原料药的质量。 In the conventional synthesis method, 1,1-dimethylhydrazine reacts with methyl acrylate under the conditions of higher temperature and higher reaction pressure set for the reaction to generate several by-products. In addition, 1,1-dimethylhydrazine itself is easily oxidized and may form oxides 1-18, as shown in Figure 1. Some of these oxides react with methyl acrylate to form different types of by-products. For example, in the oxidation of 1,1-dimethylhydrazine, the formation of dimethylamine reacts with methyl acrylate to form the by-product 3-(dimethylamino)propionic acid methyl ester, and other oxides can also interact to form different high-boiling point compounds. A complex reaction system. Similarly, methyl acrylate polymerizes under these reaction conditions or the product 3-(2,2-dimethylhydrazino)methyl propionate is sensitive to air and slowly oxidizes to 2-(2,2-dimethyl Hydrazone) methyl acetate, etc. All in all, the by-products of the first step reaction are more complex and diverse. If we carry out the methylation reaction in this reaction system, the by-products will double, making it difficult to purify the target product of meldonium intermediate, which will directly affect the production of meldonium. The quality of hydrazine API. the
本发明要解决的技术问题是克服上述现有技术存在的问题,发明了一种3-(2,2,-二甲基肼基)丙酸甲酯及3-(2,2,2-三甲基肼)丙酸甲酯卤化物的制备技术改进方法,这种方法的特点是:以1,1-二甲基肼与丙烯酸甲酯为起始原料,采用与前人不同的合成路线,就是加成反应和甲基化反应作为两种单独合成反应步骤进行,具体步骤如下:1)第一步反应是一种放热反应,因此,为了使反应温度稳定上升更好地控制反应中的副产物含量,在合成工艺上设定了一种以加料量、温度、压力和反应时间的最佳曲线图作为标准,实现了整套反应的自动化控制。2)反应结束后用一种精密过滤器将冷却好的中间体进行过滤纯化。3)中间体通过检测合格后作为甲基化反应的起始原料重新准确计量投料。4)甲基化反应也是放热反应,为了使反应温度稳定上升更好地控制反应中的副产物含量同样在合成工艺上设定了一种以加料量、温度、压力和反应时间的最佳曲线图作为标准,实现了整套反应的自动化控制。5)采用了一种特殊的纯化技术的方法,它可使甲基化反应结束后的粗品不经过常规的过滤后进行重结晶洗涤等复杂的纯化过程,可直接拿到纯品。本发明主要优势在于3-(2,2,-二甲基肼基)丙酸甲酯中间体完全可以大批生产储存作为第二步反应的起始原料,这样大大减少了整套反应所用的时间,更重要的是保证了生产工艺的稳定性和产品质量,可以高产量转化成目标产物。第二种优势在于最终产品不经过重结晶、洗涤等复杂过程不仅可直接得到的高纯产品还提高了产品稳定性和产率,产品的保质期按常规方法的两年延长到四年,实现了商业大规模生产、降低成本、设备简单易操作等优点。 The technical problem to be solved in the present invention is to overcome the problems of the above-mentioned prior art, and to invent a kind of 3-(2,2,-dimethylhydrazino) methyl propionate and 3-(2,2,2-trimethylhydrazine) The preparation technology improvement method of methyl hydrazine) methyl propionate halide, the characteristics of this method are: take 1,1-dimethyl hydrazine and methyl acrylate as starting raw materials, adopt different synthetic routes from the predecessors, The addition reaction and the methylation reaction are carried out as two separate synthetic reaction steps, and the specific steps are as follows: 1) the first step reaction is an exothermic reaction, therefore, in order to make the reaction temperature rise steadily to better control the reaction temperature For the content of by-products, in the synthesis process, an optimal curve diagram of feed amount, temperature, pressure and reaction time is set as a standard, and the automatic control of the whole set of reactions is realized. 2) After the reaction, use a precision filter to filter and purify the cooled intermediate. 3) After passing the test, the intermediate is used as the starting material of the methylation reaction to accurately measure and feed again. 4) The methylation reaction is also an exothermic reaction. In order to make the reaction temperature rise steadily and better control the content of by-products in the reaction, an optimum method of feeding amount, temperature, pressure and reaction time is also set in the synthesis process. Graphs are used as standard, enabling automated control of the entire set of reactions. 5) A special method of purification technology is adopted, which allows the crude product after the methylation reaction to be purified directly without undergoing complicated purification processes such as recrystallization and washing after conventional filtration. The main advantage of the present invention is that 3-(2,2,-dimethylhydrazino) methyl propionate intermediate can be produced and stored in large quantities as the starting raw material for the second step reaction, which greatly reduces the time used for the whole set of reactions, More importantly, the stability and product quality of the production process are guaranteed, and it can be converted into the target product in high yield. The second advantage is that the final product does not go through complex processes such as recrystallization and washing, not only the high-purity product can be directly obtained, but also the product stability and yield are improved. The shelf life of the product is extended from two years to four years according to the conventional method. Commercial large-scale production, cost reduction, simple and easy operation of equipment and other advantages. the
化学反应式如下: The chemical reaction formula is as follows:
1)CH2=CH-COOCH3+(CH3)2N-NH2→(CH3)2N-NH-CH2-CH2-COOCH3 1) CH 2 =CH-COOCH 3 +(CH 3 ) 2 N-NH 2 →(CH 3 ) 2 N-NH-CH 2 -CH 2 -COOCH 3
副反应: side effects:
2)(CH3)2N-NH-CH2-CH2-COOCH3+CH3X→(CH3)3N+-NH-CH2-CH2-COOCH3 2)(CH 3 ) 2 N-NH-CH 2 -CH 2 -COOCH 3 +CH 3 X→(CH 3 ) 3 N + -NH-CH 2 -CH 2 -COOCH 3
X- X -
副反应: side effects:
1.组成成分:米屈肼原料药中间体3-(2,2,2-三甲基肼)丙酸甲酯卤化物的分子式为:(CH3)3N+NHCH2CH2COOCH3X-,其中,X表示Cl-、Br-、I-、CH3SO4 --;中 间产物3-(2,2,-二甲基肼基)丙酸甲酯的分子式为:(CH3)2N-NH-CH2-CH2-COOCH3;甲基化试剂是氯甲烷、溴甲烷、碘甲烷、硫酸二甲酯或碳酸二甲酯中的一种。 1. Composition: The molecular formula of the intermediate 3-(2,2,2-trimethylhydrazine) propionate methyl halide of Meldonium is: (CH 3 ) 3 N + NHCH 2 CH 2 COOCH 3 X - , where X represents Cl - , Br - , I - , CH 3 SO 4 -- ; the molecular formula of the intermediate product 3-(2,2,-dimethylhydrazino) propionate methyl ester is: (CH 3 ) 2 N-NH-CH 2 -CH 2 -COOCH 3 ; the methylating agent is one of methyl chloride, methyl bromide, methyl iodide, dimethyl sulfate or dimethyl carbonate.
2.成分比例: 2. Ingredients ratio:
步骤1中: In step 1:
所述的滴加过量摩尔比1-50%的丙烯酸甲酯,是指滴加丙烯酸甲酯至过量,过量的丙烯酸甲酯与1,1-二甲基肼的摩尔比为1-50%。 The dropwise addition of methyl acrylate with an excess molar ratio of 1-50% refers to the dropwise addition of methyl acrylate to excess, and the molar ratio of excess methyl acrylate to 1,1-dimethylhydrazine is 1-50%. the
步骤2中: In step 2:
所述的滴加过量摩尔比1-20%的甲基化试剂,是指滴加甲基化试剂至过量,过量的甲基化试剂与3-(2,2,-二甲基肼基)丙酸甲酯的摩尔比为5-30%。 The methylation reagent with an excess molar ratio of 1-20% is added dropwise to an excess, and the excess methylation reagent and 3-(2,2,-dimethylhydrazino) The molar ratio of methyl propionate is 5-30%. the
所述的甲基化试剂选自卤代烷烃、硫酸二甲酯或碳酸二甲酯中的一种;所述的醇类溶剂选自低级醇乙醇、甲醇、乙二醇、丙二醇或其他醇类化合物中的一种。 The methylating agent is selected from one of halogenated alkanes, dimethyl sulfate or dimethyl carbonate; the alcohol solvent is selected from lower alcohol ethanol, methanol, ethylene glycol, propylene glycol or other alcohol compounds One of. the
3.工艺: 3. Process:
A;3-(2,2,-二甲基肼基)丙酸甲酯的合成工艺 A; The synthetic technique of 3-(2,2,-dimethylhydrazino) methyl propionate
1)加成反应:将1,1-二甲基肼滴加丙烯酸甲酯并不断搅拌; 1) Addition reaction: add 1,1-dimethylhydrazine dropwise to methyl acrylate and keep stirring;
2)取样检测确定加成反应是否终止; 2) Sampling and testing to determine whether the addition reaction is terminated;
3)真空蒸馏; 3) vacuum distillation;
4)冷却沉淀; 4) cooling precipitation;
5)精密过滤; 5) precision filtration;
6)包装:隔离空气、始终氮气保护储存。 6) Packaging: isolated from air, always stored under nitrogen protection. the
B;3-(2,2,2-三甲基肼)丙酸甲酯盐的合成工艺 B; Synthetic process of 3-(2,2,2-trimethylhydrazine) methyl propionate salt
1)甲基化:将3-(2,2,-二甲基肼基)丙酸甲酯的醇溶液通过过量甲基化试剂进行甲基化; 1) Methylation: the alcohol solution of methyl 3-(2,2,-dimethylhydrazino)propionate is methylated by excess methylating reagent;
2)纯化 2) Purification
3)抽滤 3) Suction filtration
4)真空干燥:结晶性白色粉末,在20-110℃下真空干燥; 4) Vacuum drying: crystalline white powder, vacuum drying at 20-110°C;
5)包装:原料药包装用HDPE(低压高密度聚乙烯)材质,两层袋(60*80cm),每层袋都须单独密封,外包是原料药专用纸板桶,用蜡密封。每桶净重25kg(标准)。包装规格:36*40cm;运输:根据OST64-034-87;储存:避光,干燥处;经过长期稳定性试验确定保存期限为4年。 5) Packaging: HDPE (low-pressure high-density polyethylene) material for API packaging, two-layer bag ( 60*80cm), each layer of bags must be sealed separately, and the outer packaging is a special cardboard barrel for raw materials, sealed with wax. The net weight of each barrel is 25kg (standard). Packing Specifications: 36*40cm; transportation: according to OST64-034-87; storage: dark, dry place; after long-term stability test, the shelf life is 4 years.
工艺流程A为:加成反应-真空蒸馏-冷却沉淀-精密过滤-包装。 Process A is: addition reaction-vacuum distillation-cooling precipitation-precision filtration-packaging. the
工艺流程B为:甲基化-纯化-抽滤-真空蒸馏-真空干燥-包装。 Process B is: methylation-purification-suction filtration-vacuum distillation-vacuum drying-packaging. the
技术效果 technical effect
本发明技术效果是采用上述工艺得到的3-(2,2,-二甲基肼基)丙酸甲酯中间体是一种无色透明液体,产品含量≥98.5%;米屈肼原料药中间体3-(2,2,2-三甲基肼)丙酸甲酯卤化物产品主含量控制在100.0-102.0%之间,是一种白色结晶性粉末,3-(2,2,2-三甲基肼)丙酸甲酯溴盐的熔点范围为:126-132℃,产品有效期为4年。采用这种工艺不仅保证了产品质量并提高了它的稳定性,是一种白色结晶性粉末,还将产品有效期按原先的2年延期到4年,实现了商业大规模生产、降低成本、工艺简单、高收率、不通过重结晶、洗涤等复杂过程可直接获得高纯度的原料药中间体,更重要的是解决了制备米屈肼3-(2,2,2_三甲基肼)丙酸盐二水合物时后处理难的问题也降低了成本。 The technical effect of the present invention is that the 3-(2,2,-dimethylhydrazino) methyl propionate intermediate obtained by the above process is a colorless transparent liquid with a product content ≥ 98.5%; The main content of the 3-(2,2,2-trimethylhydrazine) methyl propionate halide product is controlled between 100.0-102.0%. It is a white crystalline powder, 3-(2,2,2- The melting point range of trimethylhydrazine) methyl propionate bromide is: 126-132°C, and the product is valid for 4 years. Adopting this process not only guarantees the quality of the product and improves its stability, it is a white crystalline powder, but also extends the validity period of the product from the original 2 years to 4 years, realizing commercial mass production, reducing costs, and improving the technology Simple, high yield, high-purity API intermediates can be directly obtained without complicated processes such as recrystallization and washing, and more importantly, it solves the problem of preparing Meldonium 3-(2,2,2-trimethylhydrazine) Difficult reprocessing of propionate dihydrate also reduces costs. the
附图说明 Description of drawings
图1是1,1-二甲基肼本身易氧化可能形成的氧化物。 Figure 1 shows the oxides that may be formed by easy oxidation of 1,1-dimethylhydrazine itself. the
具体实施方式 Detailed ways
以下将参考下述非限定性实施例对本发明进行更详细的描述,前三种实施 例为原先工艺后三种实施例为改进工艺后的结果比较。 The present invention will be described in more detail below with reference to following non-limiting examples, and first three kinds of embodiments are the result comparison after the original process and three kinds of embodiments after the improved process. the
实施例1 Example 1
在带有械搅拌器、滴液漏斗和回流冷凝器的三颈圆底烧瓶中加入丙烯酸甲酯172g(2mol),冷却下,滴加132g(2.2mol)的1,1-二甲基肼,时间2小时滴完,随后将反应混合物在同温加热直至形成3-(2,2_二甲基肼基)丙酸甲酯(通过GM-MS监测)。 Add methyl acrylate 172g (2mol) in the three-neck round-bottomed flask with mechanical stirrer, dropping funnel and reflux condenser, under cooling, dropwise the 1,1-dimethylhydrazine of 132g (2.2mol), After 2 hours the dropwise was completed, then the reaction mixture was heated at the same temperature until methyl 3-(2,2-dimethylhydrazino)propionate was formed (monitored by GM-MS). the
将上述3-(2,2_二甲基肼基)丙酸甲酯产物溶解在40%乙醇(350ml),冷却至0℃,通入溴甲烷(189g,1.99mol)时间1小时,继续同温搅拌0,5小时,冷却过滤偏黄色或棕色的沉淀物,利用丙酮(1000ml)洗涤粗产物。干燥得黄色3-(2,2,2_三甲基肼)丙酸甲酯溴化物粗品265.7g,收率91.0%,;粗品用乙醇重结晶、干燥得到淡黄色结晶性粉末219.8g,产率75.3%,熔点130-132℃,主含量103.3%(通过稳定性实验验证,稳定性较差,颜色逐步变深,由于所含微量杂质对产品影响较大,发现具有分子式衰变、各个指标变化较大,产品有效期最多为两年)。 Dissolve the above-mentioned 3-(2,2-dimethylhydrazino)propionate methyl ester product in 40% ethanol (350ml), cool to 0°C, pass through methyl bromide (189g, 1.99mol) for 1 hour, and continue at the same temperature Stir for 0 to 5 hours, cool and filter the yellowish or brown precipitate, and wash the crude product with acetone (1000ml). Dry to obtain yellow 3-(2,2,2-trimethylhydrazine) methyl propionate bromide crude product 265.7g, yield 91.0%,; Crude product is recrystallized with ethanol, dry to obtain light yellow crystalline powder 219.8g, product The yield is 75.3%, the melting point is 130-132°C, and the main content is 103.3% (verified by the stability experiment, the stability is poor, and the color gradually becomes darker. Because the contained trace impurities have a greater impact on the product, it is found that the molecular formula decays and various indicators change. larger, the product is valid for a maximum of two years). the
实施例2 Example 2
重复上述实施例1中方法合成后干燥得棕黄色3-(2,2,2_三甲基肼)丙酸甲酯溴化物粗品261.3g,收率89.5%;粗品用乙醇重结晶、干燥得到白色结晶性粉末214.2g,产率73.4%,熔点133-135℃,主含量102.5%(通过稳定性实验验证,稳定性较差,颜色逐步变深,由于所含微量杂质对产品影响较大,发现具有分子式衰变、各个指标变化较大,产品有效期最多为两年)。 Repeat the method in the above-mentioned Example 1 and dry to obtain brown yellow 3-(2,2,2-trimethylhydrazine) methyl propionate bromide crude product 261.3g, yield 89.5%; Crude product is recrystallized with ethanol, dried to obtain White crystalline powder 214.2g, yield 73.4%, melting point 133-135 ° C, main content 102.5% (verified by stability experiments, the stability is poor, and the color gradually becomes darker, because the contained trace impurities have a greater impact on the product, It was found that the molecular formula decayed, and various indicators changed greatly, and the product was valid for a maximum of two years). the
实施例3 Example 3
重复上述实施例1中方法合成后干燥得淡黄色3-(2,2,2_三甲基肼)丙酸甲酯溴化物粗品271.5g,收率89.5%;粗品用乙醇重结晶、干燥得到白色结晶 性粉末225.3g,产率77.2%,熔点132-134℃,主含量103.0%(通过稳定性实验验证,稳定性较差,颜色逐步变深,由于所含微量杂质对产品影响较大,发现具有分子式衰变、各个指标变化较大,产品有效期最多为两年)。 Repeat the method in the above-mentioned Example 1 and dry to obtain light yellow 3-(2,2,2-trimethylhydrazine) methyl propionate bromide crude product 271.5g, yield 89.5%; The crude product is recrystallized with ethanol, dried to obtain White crystalline powder 225.3g, yield 77.2%, melting point 132-134 ℃, main content 103.0% (verified by the stability experiment, the stability is poor, the color gradually becomes darker, because the contained trace impurities have a greater impact on the product, It was found that the molecular formula decayed, and various indicators changed greatly, and the product was valid for a maximum of two years). the
实施例4 Example 4
在带有械搅拌器、滴液漏斗和回流冷凝器的三颈圆底烧瓶中加入丙烯酸甲酯258g(3mol),冷却下,滴加192g(3.2mol)的1,1-二甲基肼,时间2小时滴完,随后将反应混合物在同温加热直至形成3-(2,2_二甲基肼基)丙酸甲酯(通过GM-MS监测),氮气保护加压冷却静止过夜发现部分粘状物沉淀,用精密过滤滤除粘状沉淀物得到3-(2,2_二甲基肼基)丙酸甲酯无色透明液体(417g,产率95.2%,含量为99.2%)(用隔离空气的容器中暗处保存,分三次反应备用)。 Add methyl acrylate 258g (3mol) in the three-neck round-bottomed flask with mechanical stirrer, dropping funnel and reflux condenser, under cooling, dropwise the 1,1-dimethylhydrazine of 192g (3.2mol), After 2 hours of dripping, the reaction mixture was heated at the same temperature until forming 3-(2,2-dimethylhydrazino)propionate methyl ester (monitored by GM-MS), nitrogen protection, pressurized cooling and static overnight found that some The sticky thing precipitates, and filters out the sticky precipitate with precision filtration to obtain 3-(2,2-dimethylhydrazino) methyl propionate colorless transparent liquid (417g, productive rate 95.2%, content is 99.2%) ( Store in a dark place in an air-isolated container, and divide into three reactions for later use). the
将上述3-(2,2_二甲基肼基)丙酸甲酯(139g,0.95mol)溶解在40%乙醇(350ml),冷却至0℃,通入溴甲烷(123g,1.30mol),时间1小时,继续同温搅拌O,5小时,冷却过滤白色的沉淀物,少量冷乙醇溶剂在过滤器上洗涤并洗、母液抽干后通过干燥得到白色结晶性粉末3-(2,2,2_三甲基肼)丙酸甲酯溴化物纯品212,4g,主含量为100.4%,产率为94.4%,熔点为129-130℃(通过稳定性实验验证,稳定性较好,产品颜色未变,所含微量杂质类型对产品影响不大,通过四年的稳定性试验发现具有分子式衰变微小、样品的性状、熔点、含量等指标符合药典有关规定,性能稳定,长期存放不变质,质量完全符合标准,产品有效期能延长到四年)。 The above-mentioned 3-(2,2-dimethylhydrazino)propionate methyl ester (139g, 0.95mol) was dissolved in 40% ethanol (350ml), cooled to 0°C, and bromomethane (123g, 1.30mol) was introduced into the mixture for a period of time 1 hour, continue stirring at the same temperature for 0, 5 hours, cooling and filtering the white precipitate, washing and washing on the filter with a small amount of cold ethanol solvent, and drying the mother liquor to obtain a white crystalline powder 3-(2,2,2 _trimethylhydrazine) methyl propionate bromide pure product 212,4g, main content is 100.4%, productive rate is 94.4%, fusing point is 129-130 ℃ (verified by stability experiment, stability is better, product color It has not changed, and the type of trace impurities contained has little effect on the product. Through four years of stability tests, it is found that the molecular formula has a small decay, and the properties, melting point, content and other indicators of the sample conform to the relevant regulations of the Pharmacopoeia. The performance is stable and does not deteriorate after long-term storage. In full compliance with the standard, the product validity period can be extended to four years). the
实施例5 Example 5
重复上述实施例4中方法合成后可直接冷却过滤、干燥得到白色结晶性粉末3-(2,2,2_三甲基肼)丙酸甲酯溴化物纯品211.5g,主含量为100.8%,产率为94.0%,熔点为130-131℃(通过稳定性实验验证,稳定性较好,产品颜 色未变,所含微量杂质类型对产品影响不大,通过四年的稳定性试验发现具有分子式衰变微小、样品的性状、熔点、含量等指标符合药典有关规定,性能稳定,长期存放不变质,质量完全符合标准,产品有效期能延长到四年)。 Repeat method in above-mentioned embodiment 4 and can directly cool and filter after synthesis, dry to obtain white crystalline powder 3-(2,2,2-trimethylhydrazine) methyl propionate bromide pure product 211.5g, main content is 100.8% , the productive rate is 94.0%, and the melting point is 130-131°C (verified by the stability experiment, the stability is better, the color of the product does not change, and the type of trace impurities contained has little influence on the product, and it is found by the stability test of four years Molecular formula decay is small, the properties of the sample, melting point, content and other indicators meet the relevant provisions of the Pharmacopoeia, stable performance, no deterioration in long-term storage, quality fully meets the standards, and the product validity period can be extended to four years). the
实施例6 Example 6
重复上述实施例4中方法合成后可直接冷却过滤、干燥得到白色结晶性粉末3-(2,2,2_三甲基肼)丙酸甲酯溴化物纯品214.0g,主含量为100.3%,产率为95.1%,熔点为129-130℃(通过稳定性实验验证,稳定性较好,产品颜色未变,所含微量杂质类型对产品影响不大,通过四年的稳定性试验发现具有分子式衰变微小、样品的性状、熔点、含量等指标符合药典有关规定,性能稳定,长期存放不变质,质量完全符合标准,产品有效期能延长到四年)。 Repeat method in above-mentioned embodiment 4 and can directly cool and filter after synthesis, dry to obtain white crystalline powder 3-(2,2,2-trimethylhydrazine) methyl propionate bromide pure product 214.0g, main content is 100.3% , the productive rate is 95.1%, and the fusing point is 129-130°C (verified by the stability experiment, the stability is better, the color of the product does not change, and the type of trace impurities contained has little influence on the product, and it is found that it has The decay of the molecular formula is small, the properties, melting point, content and other indicators of the sample conform to the relevant regulations of the Pharmacopoeia, the performance is stable, the long-term storage does not deteriorate, the quality fully meets the standards, and the product validity period can be extended to four years). the
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CN109369447A (en) * | 2018-11-05 | 2019-02-22 | 东力(南通)化工有限公司 | Improved method of preparation technology of 3- (2, 2, 2-trimethylhydrazinium) propionate dihydrate |
CN111333534A (en) * | 2019-12-13 | 2020-06-26 | 东力(南通)化工有限公司 | Novel method for preparing 3- (2, 2, 2-trimethylhydrazinium) propionate dihydrate by methyl methylation of methyl halide |
CN115197092A (en) * | 2021-04-13 | 2022-10-18 | 东力(南通)化工有限公司 | A kind of preparation method of alkyl hydrazine propionate methyl ester industrial waste converted into veterinary raw material medicine |
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CN101973909A (en) * | 2010-11-19 | 2011-02-16 | 绍兴文理学院 | Preparation method of mildronate |
CN104151192A (en) * | 2014-05-07 | 2014-11-19 | 东力(南通)化工有限公司 | An improved method for the preparation of meldonium intermediate 3-(2,2,2-trimethylhydrazine) methyl propionate methyl sulfate |
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LT5598B (en) * | 2006-09-04 | 2009-10-26 | Jorge Silva | Method for producing 3-(2,2,2-trimethylhydrazinium)propionate dihydrate |
CN101973909A (en) * | 2010-11-19 | 2011-02-16 | 绍兴文理学院 | Preparation method of mildronate |
CN104151192A (en) * | 2014-05-07 | 2014-11-19 | 东力(南通)化工有限公司 | An improved method for the preparation of meldonium intermediate 3-(2,2,2-trimethylhydrazine) methyl propionate methyl sulfate |
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CN109369447A (en) * | 2018-11-05 | 2019-02-22 | 东力(南通)化工有限公司 | Improved method of preparation technology of 3- (2, 2, 2-trimethylhydrazinium) propionate dihydrate |
CN109369447B (en) * | 2018-11-05 | 2022-05-13 | 东力(南通)化工有限公司 | Improved method of preparation technology of 3- (2, 2, 2-trimethylhydrazinium) propionate dihydrate |
CN111333534A (en) * | 2019-12-13 | 2020-06-26 | 东力(南通)化工有限公司 | Novel method for preparing 3- (2, 2, 2-trimethylhydrazinium) propionate dihydrate by methyl methylation of methyl halide |
CN111333534B (en) * | 2019-12-13 | 2022-06-28 | 东力(南通)化工有限公司 | Method for preparing 3- (2, 2, 2-trimethylhydrazinium) propionate dihydrate by methylating methyl halide |
CN115197092A (en) * | 2021-04-13 | 2022-10-18 | 东力(南通)化工有限公司 | A kind of preparation method of alkyl hydrazine propionate methyl ester industrial waste converted into veterinary raw material medicine |
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