CN104162958B - One kind decoration panel rapid vapor shaped device - Google Patents
One kind decoration panel rapid vapor shaped device Download PDFInfo
- Publication number
- CN104162958B CN104162958B CN201310185775.6A CN201310185775A CN104162958B CN 104162958 B CN104162958 B CN 104162958B CN 201310185775 A CN201310185775 A CN 201310185775A CN 104162958 B CN104162958 B CN 104162958B
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- China
- Prior art keywords
- water
- injection mold
- forming machine
- outlet
- machine device
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1703—Introducing an auxiliary fluid into the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
- B29C45/7337—Heating or cooling of the mould using gas or steam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
- B29C45/7312—Construction of heating or cooling fluid flow channels
- B29C2045/7318—Construction of heating or cooling fluid flow channels multilayered fluid channel constructions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
- B29C2045/7356—Heating or cooling of the mould the temperature of the mould being near or higher than the melting temperature or glass transition temperature of the moulding material
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The present invention relates to one kind decoration panel rapid vapor shaped device, the device includes injection mold and steam forming machine device, it is characterised in that described injection mold is provided with turnover water route, and the turnover water route connects steam forming machine device by pipeline；Before injection, steam forming machine device is blown into HTHP steam water interface by passing in and out water route in injection mold, make the temperature of injection mold increase rapidly to reach more than high polymer material glass conversion temperature, the macromolecular material that melting is injected in injection mold is molded, after the completion of injection, steam forming machine device is input into high-pressure cooling water by passing in and out water route in injection mold, the temperature of injection mold is set to drop to rapidly below the temperature of macromolecular material deformation, after cooling terminates, shaped article is taken out.Compared with prior art, the present invention has low cost, good stability, low power consumption and other advantages.
Description
Technical field
The present invention relates to a kind of rapid vapor shaped device, it is molded with rapid vapor more particularly, to one kind decoration panel and is filled
Put.
Background technology
At present, idle call transparent decorative plate length 500mm width 60mm, thickness 6mm, manufacture material are PMMA (Ya Ke
Power), if processed by certain thickness acryl plates in manufacture view, it is necessary to use high-precision engraving machine processing technology, so
There is problems with：Positioning fixture and dedicated tool need to be matched somebody with somebody in process, then manufacturing cost can accordingly increase and add
The several procedure processing technologys of one product needed of work, generation efficiency is not high, qualification rate situation not high, and pin clear sheet adds in addition
Work, finish does not reach customer requirement, also need other techniques process, be directed at the product exist cost increase, it is inefficient, qualified
Rate defect not high.
The content of the invention
The purpose of the present invention is exactly that a kind of decoration panel is provided for the defect for overcoming above-mentioned prior art to exist with soon
Fast steam shaped device.
The purpose of the present invention can be achieved through the following technical solutions：One kind decoration panel is molded with rapid vapor and filled
Put, the device includes injection mold and steam forming machine device, described injection mold is provided with turnover water route, the turnover water route
Steam forming machine device is connected by pipeline；
Before injection, steam forming machine device is blown into HTHP steam water interface by passing in and out water route in injection mold,
Make the temperature of injection mold increase rapidly to reach more than high polymer material glass conversion temperature, melting is injected in injection mold
Macromolecular material is molded, and after the completion of injection, steam forming machine device is input into high pressure by passing in and out water route in injection mold
Cooling water, makes the temperature of injection mold drop to rapidly below the temperature of macromolecular material deformation, after cooling terminates, takes out shaping and produces
Product.
Described injection mold includes upper die and lower die, described upper mould by set gradually from top to bottom I-shaped plate, point
Stream plate and A plates composition, described lower mould are made up of B plates, square iron, feet, face needle plate, bottom needle plate and base plate, and wherein A plates are provided with
Outlet pipe, B plates are provided with water inlet pipe；Described turnover water route connects steam forming machine and fills by the outlet pipe and water inlet pipe respectively
Put.
Described turnover water route includes three groups of water inlet water routes in parallel and three groups of water outlet water routes in parallel, wherein three groups in parallel
Water inlet water route be arranged on B plates, its one end connects three groups of water outlet water routes in parallel respectively, and the other end is connected in parallel water inlet pipe；
The water outlet water route in parallel of described three groups is connected in parallel outlet pipe.
Described steam forming machine device is provided with die entrance and mould outlet, and described die entrance connection is described to enter
Water pipe, the described outlet pipe of mould outlet connection.
Described steam forming machine device is additionally provided with controller alarm buzzing, wire-hanging hook, the pressure of detection die entrance pressure
Force snesor a, thermocouple, signal port, air intake, air sewage draining exit, pressure sensor b, the water of detection mould outlet pressure
Pump pressure sensor, coolant outlet, cooling water inlet, water pump sewage draining exit, cooling booster pump.
Described injection mold is provided with jacking block, and the jacking block material is TOOLX44 perhardened steel materials.
Compared with prior art, the invention has the advantages that：
First, rapid vapor shaped device, injection mold and steam forming machine device is coupled together, by steam forming machine
Device disclosure satisfy that in bloom injection to high steam or cooling water is injected in injection mold, be rapidly heated the need for lowering the temperature soon.
2nd, can solve the problem that injecting products lack material, burn and the defect such as internal stress.
3rd, injection product surface weld mark can be eliminated.
4th, molding time can be reduced, human resources is saved again, reduce product cost.
5th, device hot water 98%, recoverable, energy loss-rate is low, greatlys save cost.
Brief description of the drawings
Fig. 1 is rapid vapor shaped device mould schematic diagram of the present invention；
Fig. 2 is rapid vapor shaped device die waterway schematic diagram of the present invention；
Fig. 3 is intended to for rapid vapor shaped device of the present invention.
Specific embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment
As shown in Figures 1 to 3, a kind of decoration panel rapid vapor shaped device, the device includes injection mold and steam
Forming machine device, described injection mold is provided with turnover water route, and the turnover water route connects steam forming machine device by pipeline；
Described injection mold includes upper die and lower die, and described upper mould is by the I-shaped plate 1, flow distribution plate 2 and the A that set gradually from top to bottom
Plate 3 is constituted, and described lower mould is made up of B plates 4, square iron 5, feet 6, face needle plate 7, bottom needle plate 8 and base plate 9, is wherein set on A plates 3
There are outlet pipe 10, B plates 4 to be provided with water inlet pipe 11；Described turnover water route is connect by the outlet pipe 10 and water inlet pipe 11 respectively
Steam forming machine device；Described turnover water route include three groups of water inlet water routes in parallel (water inlet water route 111, water inlet water route 112,
Water inlet water route 113) and three groups of water outlet water routes (water outlet water route 101, water outlet water route 102, water outlet water route 103) in parallel, wherein three
Group water inlet water route in parallel is arranged on B plates 4, and its one end connects three groups of water outlet water routes in parallel respectively, and the other end is connected in parallel
Water inlet pipe 11；The water outlet water route in parallel of described three groups is connected in parallel outlet pipe 10；Described steam forming machine device is provided with mould
Tool entrance 15 and mould outlet 21, the described water inlet pipe 11 of described die entrance connection, the described water outlet of mould outlet connection
Pipe 10；Described steam forming machine device is additionally provided with controller alarm buzzing 12, wire-hanging hook 13, the pressure of detection die entrance pressure
Force snesor a14, thermocouple 16, signal port 17, air intake 18, air sewage draining exit 19, the pressure of detection mould outlet pressure
Sensor b20, water-aspirator pressure sensor 22, coolant outlet 23, cooling water inlet 24, water pump sewage draining exit 25, cooling booster pump；
Cooling booster pump connects water source by cooling water inlet 24, and in the delivery port setting water-aspirator pressure sensor of cooling booster pump
22, the water of cooling booster pump input steam forming machine device adds conversion to pass through in the mixture of steam and water by thermocouple 16
Die entrance 15 enters mould, and steam forming machine device is returned to by mould outlet 21 after heating in a mold, and from cooling water
Outlet 23 returns to water source, realizes recycling for water.When cooling is needed, thermocouple 16 is closed, high-pressure cooling water is direct
In input injection mold.
Described injection mold is provided with jacking block A, and the jacking block material is TOOLX44 perhardened steel materials.
Before injection, steam forming machine device is blown into HTHP steam water interface by passing in and out water route in injection mold,
The temperature of injection mold is increased rapidly and reach high polymer material glass conversion temperature more than 7 DEG C, inject molten in injection mold
The macromolecular material for melting is molded, and after the completion of injection, steam forming machine device is input into by passing in and out water route in injection mold
High-pressure cooling water, makes the temperature of injection mold drop to rapidly below the temperature of macromolecular material deformation, after cooling terminates, in mould
Jacking block A is ejected, such cycle period, just forms the product for being not bound with line and surface light high, improves die life and product
Quality.
Claims (4)
1. a kind of to decorate panel rapid vapor shaped device, the device includes injection mold and steam forming machine device, and it is special
Levy and be, described injection mold is provided with turnover water route, the turnover water route connects steam forming machine device by pipeline；
Described injection mold includes upper die and lower die, and described upper mould is by the I-shaped plate (1), the shunting that set gradually from top to bottom
Plate (2) and A plates (3) are constituted, and described lower mould is by B plates (4), square iron (5), feet (6), face needle plate (7), bottom needle plate (8) and bottom
Plate (9) is constituted, and wherein A plates (3) are provided with outlet pipe (10), B plates (4) and are provided with water inlet pipe (11)；Described turnover water route point
Not Tong Guo the outlet pipe (10) and water inlet pipe (11) connect steam forming machine device；
Described steam forming machine device is additionally provided with controller alarm buzzing (12), wire-hanging hook (13), detection die entrance pressure
Pressure sensor a (14), thermocouple (16), signal port (17), air intake (18), air sewage draining exit (19), detection mould
The pressure sensor b (20) of outlet pressure, water-aspirator pressure sensor (22), coolant outlet (23), cooling water inlet (24), water
Pump sewage draining exit (25), cooling booster pump；
Cooling booster pump connects water source by cooling water inlet (24), and is passed in the delivery port setting water-aspirator pressure for cooling down booster pump
Sensor (22), the water of cooling booster pump input steam forming machine device adds conversion in the mixed of steam and water by thermocouple (16)
Compound enters mould by die entrance (15), and returning to steam forming machine by mould outlet (21) after heating in a mold fills
Put, and water source is returned to from coolant outlet (23), when cooling is needed, close thermocouple (16), high-pressure cooling water is directly defeated
In entering injection mold；
Before injection, steam forming machine device is blown into HTHP steam water interface by passing in and out water route in injection mold, makes note
Rising is reached more than high polymer material glass conversion temperature the temperature of mould rapidly, and the high score of melting is injected in injection mold
Sub- material is molded, and after the completion of injection, steam forming machine device is input into high pressure cooling by passing in and out water route in injection mold
Water, makes the temperature of injection mold drop to rapidly below the temperature of macromolecular material deformation, after cooling terminates, takes out shaped article.
2. one kind according to claim 1 decorates panel rapid vapor shaped device, it is characterised in that described turnover
Water route includes three groups of water inlet water routes in parallel and three groups of water outlet water routes in parallel, wherein three groups of water inlet water routes in parallel are arranged on B
On plate (4), its one end connects three groups of water outlet water routes in parallel respectively, and the other end is connected in parallel water inlet pipe (11)；Described three groups
Water outlet water route in parallel is connected in parallel outlet pipe (10).
3. one kind according to claim 1 decorates panel rapid vapor shaped device, it is characterised in that described steam
Forming machine device is provided with die entrance (15) and mould outlet (21), and described die entrance connects described water inlet pipe (11),
The described outlet pipe (10) of mould outlet connection.
4. one kind according to claim 1 decorates panel rapid vapor shaped device, it is characterised in that described injection
Mould is provided with jacking block (A), and the jacking block material is TOOLX44 perhardened steel materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310185775.6A CN104162958B (en) | 2013-05-17 | 2013-05-17 | One kind decoration panel rapid vapor shaped device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310185775.6A CN104162958B (en) | 2013-05-17 | 2013-05-17 | One kind decoration panel rapid vapor shaped device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104162958A CN104162958A (en) | 2014-11-26 |
| CN104162958B true CN104162958B (en) | 2017-06-30 |
Family
ID=51907032
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310185775.6A Active CN104162958B (en) | 2013-05-17 | 2013-05-17 | One kind decoration panel rapid vapor shaped device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104162958B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114228079A (en) * | 2021-12-17 | 2022-03-25 | 南通天维机械设备有限公司 | Electronic plastic mold capable of achieving rapid demolding and injection molding using method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005007589A (en) * | 2003-06-16 | 2005-01-13 | Ono Sangyo Kk | Manufacturing method for foamed resin molded product |
| US6936206B1 (en) * | 1999-05-06 | 2005-08-30 | Mitsui Chemicals, Inc. | Synthetic resin molding mold, apparatus for and method of adjusting a temperature of the mold |
| CN201009412Y (en) * | 2005-11-14 | 2008-01-23 | 扶馀Tempcon株式会社 | Device for temperature control of mould |
| CN201169046Y (en) * | 2007-11-23 | 2008-12-24 | 北京中拓机械有限责任公司 | Apparatus for rapidly controlling injection mold temperature change |
| CN201432395Y (en) * | 2009-06-17 | 2010-03-31 | 李永能 | Mold heating and cooling mechanism of injection molding machine |
| CN102029694A (en) * | 2010-11-02 | 2011-04-27 | 昆山乙盛机械工业有限公司 | Sharp cooling and sharp heating highlight forming die |
-
2013
- 2013-05-17 CN CN201310185775.6A patent/CN104162958B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6936206B1 (en) * | 1999-05-06 | 2005-08-30 | Mitsui Chemicals, Inc. | Synthetic resin molding mold, apparatus for and method of adjusting a temperature of the mold |
| JP2005007589A (en) * | 2003-06-16 | 2005-01-13 | Ono Sangyo Kk | Manufacturing method for foamed resin molded product |
| CN201009412Y (en) * | 2005-11-14 | 2008-01-23 | 扶馀Tempcon株式会社 | Device for temperature control of mould |
| CN201169046Y (en) * | 2007-11-23 | 2008-12-24 | 北京中拓机械有限责任公司 | Apparatus for rapidly controlling injection mold temperature change |
| CN201432395Y (en) * | 2009-06-17 | 2010-03-31 | 李永能 | Mold heating and cooling mechanism of injection molding machine |
| CN102029694A (en) * | 2010-11-02 | 2011-04-27 | 昆山乙盛机械工业有限公司 | Sharp cooling and sharp heating highlight forming die |
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| Publication number | Publication date |
|---|---|
| CN104162958A (en) | 2014-11-26 |
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