CN104152775B - A kind of long-periodic structure strengthens magnesium alloy semisolid slurry and its preparation method - Google Patents
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- 229910000861 Mg alloy Inorganic materials 0.000 title claims abstract description 41
- 239000002002 slurry Substances 0.000 title claims abstract description 33
- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- 239000007787 solid Substances 0.000 claims abstract description 35
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 18
- 239000000956 alloy Substances 0.000 claims abstract description 18
- 239000011777 magnesium Substances 0.000 claims abstract description 16
- 229910052688 Gadolinium Inorganic materials 0.000 claims abstract description 15
- 229910052779 Neodymium Inorganic materials 0.000 claims abstract description 15
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 15
- UIWYJDYFSGRHKR-UHFFFAOYSA-N gadolinium atom Chemical compound [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 14
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 claims abstract description 14
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 13
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000000203 mixture Substances 0.000 claims abstract description 8
- 239000010935 stainless steel Substances 0.000 claims abstract description 7
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 7
- 229910052786 argon Inorganic materials 0.000 claims abstract description 5
- 239000002994 raw material Substances 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 10
- 239000012298 atmosphere Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 229910002804 graphite Inorganic materials 0.000 claims description 5
- 239000010439 graphite Substances 0.000 claims description 5
- 230000006698 induction Effects 0.000 claims description 5
- 238000003723 Smelting Methods 0.000 claims description 4
- 239000012300 argon atmosphere Substances 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 3
- 150000002910 rare earth metals Chemical class 0.000 claims description 3
- 229910000583 Nd alloy Inorganic materials 0.000 claims description 2
- 238000007711 solidification Methods 0.000 claims 1
- 230000008023 solidification Effects 0.000 claims 1
- 239000007769 metal material Substances 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 8
- 238000012545 processing Methods 0.000 description 5
- 238000010099 solid forming Methods 0.000 description 5
- 238000003672 processing method Methods 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000007712 rapid solidification Methods 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000011825 aerospace material Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- 238000003912 environmental pollution Methods 0.000 description 1
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- 238000004663 powder metallurgy Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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Abstract
本发明公开了一种金属材料技术领域的长周期结构增强镁合金半固态浆料及其制备方法。该系半固态浆料成分组成为:86.7%镁、2.2%镍、5.8%钆、5.3%钕。该半固态浆料制备是按照所需的元素组成配比将Mg、Ni、Gd和Nd混合在氩气保护下熔炼,获得Mg-Ni-Gd-Nd母合金铸锭;将母合金锭放入不锈钢坩埚中,重新加热并保温,之后将坩埚置于脉冲磁场中凝固,最后获得Mg-Ni-Gd-Nd半固态浆料。该半固态浆料属于高强度高韧性镁合金,适用于制备形状复杂的零件;制备方法过程容易控制,成分控制比较好,无成分污染等优点。
The invention discloses a long-period structure reinforced magnesium alloy semi-solid slurry in the technical field of metal materials and a preparation method thereof. The composition of the semi-solid slurry is: 86.7% magnesium, 2.2% nickel, 5.8% gadolinium, 5.3% neodymium. The preparation of the semi-solid slurry is to mix Mg, Ni, Gd and Nd according to the required element composition ratio and melt under the protection of argon to obtain the Mg-Ni-Gd-Nd master alloy ingot; put the master alloy ingot into The stainless steel crucible is reheated and kept warm, and then the crucible is placed in a pulsed magnetic field to solidify, and finally the Mg-Ni-Gd-Nd semi-solid slurry is obtained. The semi-solid slurry belongs to high-strength and high-toughness magnesium alloy, and is suitable for preparing parts with complex shapes; the preparation method has the advantages of easy control over the process, relatively good component control, and no component pollution.
Description
技术领域 technical field
本发明涉及一种金属材料技术领域的合金半固态浆料及其制备方法,具体涉及一种长周期结构增强镁合金半固态浆料及其制备方法。 The invention relates to an alloy semi-solid slurry in the technical field of metal materials and a preparation method thereof, in particular to a long-period structurally reinforced magnesium alloy semi-solid slurry and a preparation method thereof.
背景技术 Background technique
镁合金是目前实际工程应用中最轻的金属结构材料,具有密度小,比强度、比刚度高,铸造、减震、切削加工性优良以及尺寸稳定性好等特点,使其在实现轻量化、降低能源消耗、减少环境污染等方面具有显著作用,在汽车、国防军工、航空航天、电子、机械等工业领域以及家庭用品和运动器材等领域正得到日益广泛应用。然而,在镁合金研究与应用中存在的强韧性低、塑性差等基础性问题,寻找有效的强化手段是研究开发高强度镁合金的关键基础问题。对镁合金进行成分设计,引入有效的强化相是开发高强度镁合金的重要手段。近十几年,一种新的长周期结构强化的镁合金吸引了人们的注意。采用快速凝固粉末冶金方法制备的长周期结构强化的Mg-Y-Zn镁合金,室温拉伸屈服强度最高达610MPa,而延伸率也超过5%;423K时,屈服强度也达到510MPa,这是目前制备的强度最高的镁合金。随着研究不断深入,研究者普遍认为长周期结构增强的镁合金可成为新一代高强度高韧性镁合金。 Magnesium alloy is currently the lightest metal structural material in practical engineering applications. It has the characteristics of low density, high specific strength and specific stiffness, excellent casting, shock absorption, machinability and good dimensional stability, making it ideal for lightweight, It plays a significant role in reducing energy consumption and reducing environmental pollution, and is being increasingly widely used in industrial fields such as automobiles, national defense, aerospace, electronics, and machinery, as well as household goods and sports equipment. However, there are basic problems such as low strength, toughness and poor plasticity in the research and application of magnesium alloys. Finding effective strengthening methods is a key basic problem in the research and development of high-strength magnesium alloys. Designing the composition of magnesium alloys and introducing effective strengthening phases are important means to develop high-strength magnesium alloys. In the past ten years, a new long-period structurally strengthened magnesium alloy has attracted people's attention. The long-period structure-strengthened Mg-Y-Zn magnesium alloy prepared by the rapid solidification powder metallurgy method has a tensile yield strength of up to 610MPa at room temperature, and an elongation rate of more than 5%; at 423K, the yield strength also reaches 510MPa. The highest strength magnesium alloy ever prepared. With the deepening of research, researchers generally believe that magnesium alloys with long-term structural reinforcement can become a new generation of high-strength and high-toughness magnesium alloys.
河村能人的发明专利“高强度高韧性镁合金及其制备方法”(CN10145417B,2011年5月25日)提出Mg-Ni-RE镁合金为长周期结构增强的高强度高韧性镁合金,并提出正对该镁合金的两类材料加工方法,一类是快速凝固,另一类是塑性加工方法。然而,这两类材料加工方法都无法获得形状复杂,体积较大的产品。近来,一种新的材料加工技术得到人们的重视,该技术称为半固态成形技术。半固态成形技术的基本原理在于:采用一定方法获得具有非树枝晶状组织的半固态浆(坯)料,并通过加压的方式,使其在不同形状的型腔内凝固成形。该方法可以获得形状复杂,且体积较大的产品,同时可减少了其成形零件中的铸造缺陷,提高了零件的力学性能,是一种近净成形技术,可实现少、无余量加工。因此,将半固态成形技术应用于长周期结构增强镁合金的加工,可进一步扩展高强度高韧性镁合金的应用范围,满足航空航天对材料日益苛刻的要求。 Noto Kawamura's invention patent "High-strength and high-toughness magnesium alloy and its preparation method" (CN10145417B, May 25, 2011) proposed that Mg-Ni-RE magnesium alloy is a high-strength and high-toughness magnesium alloy with long-term structural reinforcement, and Two types of material processing methods for the magnesium alloy are proposed, one is rapid solidification, and the other is plastic processing methods. However, these two types of material processing methods cannot obtain products with complex shapes and large volumes. Recently, a new material processing technology has been paid attention to, which is called semi-solid forming technology. The basic principle of semi-solid forming technology is: use a certain method to obtain semi-solid slurry (blank) material with non-dendritic structure, and solidify and form it in different shapes of cavities by pressing. This method can obtain products with complex shapes and large volumes. At the same time, it can reduce casting defects in the formed parts and improve the mechanical properties of the parts. It is a near-net shape technology that can achieve less and no margin processing. Therefore, the application of semi-solid forming technology to the processing of long-period structure-reinforced magnesium alloys can further expand the application range of high-strength and high-toughness magnesium alloys and meet the increasingly stringent requirements for aerospace materials.
半固态加工技术的关键是如何制得的理想半固态金属浆料。也就是说,实现长周期结构增强镁合金的半固态加工的关键,也就是制备长周期结构增强镁合金的半固态浆料。经文献查询,目前尚未发现有关长周期结构增强Mg-Ni-RE镁合金的半固态浆料研究的报道。 The key to semi-solid processing technology is how to make ideal semi-solid metal paste. That is to say, the key to realize the semi-solid processing of long-period structure-reinforced magnesium alloy is to prepare the semi-solid slurry of long-period structure-reinforced magnesium alloy. After searching the literature, there is no report on the study of semi-solid slurry of Mg-Ni-RE magnesium alloy reinforced with long-period structure.
发明内容 Contents of the invention
本发明的目的在于克服现有研究的不足,提供一种长周期结构增强Mg-Ni-Gd-Nd镁合金半固态浆料及其制备方法,解决半固态形成技术关键问题——半固态浆料的制备,为高强度高韧性镁合金的半固态成形提供技术支持。 The purpose of the present invention is to overcome the deficiencies in the existing research, provide a long-period structure reinforced Mg-Ni-Gd-Nd magnesium alloy semi-solid slurry and its preparation method, and solve the key problem of semi-solid formation technology - semi-solid slurry The preparation provides technical support for the semi-solid forming of high-strength and high-toughness magnesium alloys.
本发明是通过以下技术方案实现的: The present invention is achieved through the following technical solutions:
本发明所涉及的半固态浆料,是一种长周期结构增强的Mg-Ni-Gd-Nd合金半固态浆料,该浆料包含下列组分(按重量百分比):86.7%镁、2.2%镍、5.8%钆、5.3%钕。 The semi-solid slurry involved in the present invention is a semi-solid slurry of Mg-Ni-Gd-Nd alloy reinforced by long-period structure, which comprises the following components (by weight): 86.7% magnesium, 2.2% Nickel, 5.8% gadolinium, 5.3% neodymium.
本发明所涉及的镁合金半固态浆料的制备方法,包括以下步骤: The preparation method of the magnesium alloy semi-solid slurry involved in the present invention comprises the following steps:
(1)、按照合金成分86.7%镁、2.2%镍、5.8%钆、5.3%钕,准备镁、镍以及稀土钆和钕原料;上述镁、镍、钆、钕原料均为纯度在99.9%以上。 (1) According to the alloy composition of 86.7% magnesium, 2.2% nickel, 5.8% gadolinium, and 5.3% neodymium, prepare magnesium, nickel and rare earth gadolinium and neodymium raw materials; the above-mentioned magnesium, nickel, gadolinium, and neodymium raw materials have a purity of more than 99.9% .
(2)、将第(1)步的原料放入石墨坩埚中,采用高频感应加热炉熔炼,高频感应加热电流由150安培逐渐增加至400安培,实现对原料的缓慢加热,直至熔化,得到母合金锭。 (2) Put the raw materials in step (1) into a graphite crucible, and use a high-frequency induction heating furnace for melting. The high-frequency induction heating current is gradually increased from 150 amperes to 400 amperes, so as to realize slow heating of the raw materials until they are melted. A master alloy ingot is obtained.
所述熔炼,其过程维持在45分钟:前5分钟电流为150安培,之后10分钟电流为250安培,最后30分钟电流为400安培。 The smelting process was maintained at 45 minutes: the current was 150 amperes for the first 5 minutes, the current was 250 amperes for the next 10 minutes, and the current was 400 amperes for the last 30 minutes.
所述熔炼以及熔化在密封腔室中进行,使用石墨坩埚,气氛为纯度大于99.99%的纯氩气氛,气氛压力为1个大气压。 The smelting and melting are carried out in a sealed chamber, using a graphite crucible, the atmosphere is a pure argon atmosphere with a purity greater than 99.99%, and the atmosphere pressure is 1 atmosphere.
(3)、将第(2)步得到的母合金锭放入不锈钢坩埚中,在电阻炉中重新加热至600℃,并保温20分钟。 (3) Put the master alloy ingot obtained in step (2) into a stainless steel crucible, reheat to 600°C in a resistance furnace, and keep it warm for 20 minutes.
所述加热过程在氩气保护下进行,气氛为氩纯度大于99.99%的纯氩气氛。 The heating process is carried out under the protection of argon, and the atmosphere is a pure argon atmosphere with an argon purity greater than 99.99%.
(4)、将第(3)步重新加热后并装有母合金的不锈钢坩埚置于脉冲磁场中,合金在脉冲磁场作用下凝固制得镁合金半固态浆料。 (4) Place the stainless steel crucible containing the master alloy reheated in step (3) in a pulsed magnetic field, and the alloy is solidified under the action of the pulsed magnetic field to obtain a magnesium alloy semi-solid slurry.
所述脉冲磁场的强度由电压控制,所用电压为350V;脉冲磁场的频率为20赫兹;脉冲磁场作用时间为5分钟。 The intensity of the pulsed magnetic field is controlled by voltage, the voltage used is 350V; the frequency of the pulsed magnetic field is 20 Hz; the action time of the pulsed magnetic field is 5 minutes.
本发明提供的镁合金半固态浆料是长周期结构增强的镁合金半固态浆料,属于高强度高韧性镁合金;本发明提供的半固态浆料制备方法,过程容易控制,成分控制比较好,无成分污染,适合采用半固态成形技术制备形状复杂的零件。 The magnesium alloy semi-solid slurry provided by the invention is a magnesium alloy semi-solid slurry with long-period structural reinforcement, which belongs to high-strength and high-toughness magnesium alloy; the preparation method of the semi-solid slurry provided by the invention is easy to control the process, and the composition control is relatively good , no component pollution, suitable for semi-solid forming technology to prepare parts with complex shapes.
附图说明 Description of drawings
图1是实施例的XRD衍射谱; Fig. 1 is the XRD diffraction spectrum of embodiment;
图2是实施例的金相组织图。 Fig. 2 is a metallographic structure diagram of the embodiment.
具体实施方式 detailed description
下面结合附图对本发明的实施例作详细说明:本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程。 The embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings: this embodiment is implemented on the premise of the technical solution of the present invention, and provides detailed implementation methods and specific operating procedures.
实施例:Mg-Gd-Nd-Ni镁合金半固态浆料,该浆料包含下列组分(按重量百分比):86.7%镁、2.2%镍、5.8%钆、5.3%钕。 Example: Mg-Gd-Nd-Ni magnesium alloy semi-solid slurry, the slurry contains the following components (by weight percentage): 86.7% magnesium, 2.2% nickel, 5.8% gadolinium, 5.3% neodymium.
第一步,按照合金成分86.7%镁、2.2%镍、5.8%钆、5.3%钕,准备镁、镍以及稀土钆和钕原料,所用镁、镍、钆、钕原料均为纯度在99.9%以上,镍、钆、钕为小颗粒状,尺寸小于1mm。 In the first step, according to the alloy composition of 86.7% magnesium, 2.2% nickel, 5.8% gadolinium, and 5.3% neodymium, magnesium, nickel, and rare earth gadolinium and neodymium raw materials are prepared. The purity of the magnesium, nickel, gadolinium, and neodymium raw materials used is above 99.9%. , Nickel, gadolinium, and neodymium are small particles, the size of which is less than 1mm.
第二步,将第一步的原料放入石墨坩埚中,采用高频感应加热炉熔炼,前5分钟电流为150安培,之后10分钟电流为250安培,最后30分钟电流为400安培,由此实现对原料的缓慢加热,直至熔化,得到母合金锭。 In the second step, put the raw material of the first step into a graphite crucible and melt it in a high-frequency induction heating furnace. Realize the slow heating of raw materials until they are melted to obtain master alloy ingots.
第三步,将上述母合金锭放入不锈钢坩埚中,在电阻炉中重新加热至600℃,并保温20分钟。 In the third step, the above-mentioned master alloy ingot was put into a stainless steel crucible, reheated to 600° C. in a resistance furnace, and kept warm for 20 minutes.
第四步,将第三步重新加热后装有母合金的不锈钢坩埚置于脉冲磁场中,脉冲磁场电压为350V,频率为20赫兹,作用时间为5分钟,合金在脉冲磁场作用下凝固,制得镁合金半固态浆料。 The fourth step is to place the stainless steel crucible with the master alloy reheated in the third step in a pulsed magnetic field, the voltage of the pulsed magnetic field is 350V, the frequency is 20 Hz, and the action time is 5 minutes. The alloy is solidified under the action of the pulsed magnetic field. A magnesium alloy semi-solid slurry is obtained.
由图1实施例的XRD衍射谱可知,实施例由a-Mg相和长周期结构相X相组成,也就是说是由长周期结构增强的镁合金。由图2显示半固态浆料由白色的a-Mg相和灰色的长周期结构相组成。 It can be seen from the XRD diffraction spectrum of the example in Fig. 1 that the example is composed of a-Mg phase and long-period structural phase X-phase, that is to say, a magnesium alloy reinforced by a long-period structure. Figure 2 shows that the semi-solid slurry is composed of white a-Mg phase and gray long-period structure phase.
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CN101538671B (en) * | 2009-04-23 | 2010-12-08 | 上海交通大学 | Rapid solidification ultra-high strength magnesium alloy and preparation method thereof |
CN102703772A (en) * | 2012-06-11 | 2012-10-03 | 南昌航空大学 | Method for preparing ZL114A aluminum alloy semi-solid slurry by using pulsed magnet field |
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