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CN104152218A - Grease for calender and preparation method thereof - Google Patents

Grease for calender and preparation method thereof Download PDF

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Publication number
CN104152218A
CN104152218A CN201410412260.XA CN201410412260A CN104152218A CN 104152218 A CN104152218 A CN 104152218A CN 201410412260 A CN201410412260 A CN 201410412260A CN 104152218 A CN104152218 A CN 104152218A
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parts
extreme pressure
base oil
mixture
acid
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CN104152218B (en
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高晓谋
高荣权
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Anqing Zhongtian Petroleum Chemical Industry Co Ltd
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Anqing Zhongtian Petroleum Chemical Industry Co Ltd
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Abstract

The invention relates to a grease for a calender and a preparation method, the grease comprises the following raw materials by weight: 6-10 parts of high-molecular aliphatic acid, 3-5 parts of low molecular acid, 4-6 parts of lithium hydroxide, 20-30 parts of water, 60-80 parts of base oil A, 20-40 parts of base oil B, 0.2-0.5 parts of anti-oxidant A, 1.0-2.0 parts of anti-oxidant B, 0.5-1.0 parts of antirust agent, 0.5-1 part of anti-wear reagent at extreme pressure A, 1-3 parts of anti-wear reagent at extreme pressure B and 5-15 parts of an adhesion agent. While preparing, raw materials are stirred and mixed according to different temperature and certain sequence, and then processed according to the relative technology requirement. The grease has high dropping point, excellent oxidation stability, water-resistance, colloid stability and machinery stability, and has excellent extreme pressure and anti-wear property as well as long usage life.

Description

A kind of lubricating grease that is exclusively used in rolling press and preparation method thereof
Technical field
The present invention relates to a kind of lubricating grease of mechanical use, particularly a kind of lubricating grease that is exclusively used in rolling press and preparation method thereof.
Background technology
Rolling press is made up of parts such as frame, pressure roller and setting device thereof, transmission system and heating systems, frame is cylinder iron made conventionally, be directly installed on cast iron or cast steel frame both sides, in order to support roller bearing, axle intersection or pressure roller prebuckling device, press roll adjusting device, lubrication fittings and other supplementary unit.General water vapour or the superheated water of adopting of pressure roller heating, modern rolling press all use roller bearing replace traditional sliding surface bearing, with conserve energy, improve the precision of bearing life and products thickness.Visible, when rolling press work, there is certain impact load, under the severe Working environment such as high temperature, humidity, need to there is fabulous mechanical stability, colloid stability, thermal oxidation stability, good water repelling property and barrier propterty for the lubricated lubricating grease of rolling press, particularly must there is good anti-extreme pressure energy and pump-conveying property.
These lubricant housings all adopted composite aluminum base grease lubricated in the past, its dropping point is 250 DEG C of left and right, serious in lower point of oil of high temperature for a long time, and have the softening tendency of denseness, easily water clock runs off, both contaminate environment, produce again waste, do not reach effect lubricated, protection, cause equipment attrition serious, scrap too early; Mechanical stability is poor, and composite aluminum base grease easily sclerosis of surface after heated, and work-ing life is shorter, need to change in time, causes cost to rise.
Along with the development of modern industry, the development trend that manufactures and designs rolling press is to strengthen drum length and diameter, raising working speed, certainly will build-up of pressure load and the increase of transmission power and the rising of temperature.The residing high temperature of these rolling presss, many dirt, impact and heavy loading environment will be more severe, so require use to have good high thermal resistance, oxidation stability, water resisting property, colloid stability, shear stability, the long grease product of abrasion resistant extreme-pressure performance and used life.
In the beginning of this century, more external developed countries high performance rolling press special grease that begun one's study, and obtained good effect, domestic also have Some Enterprises using import rolling press special grease, bring better effects to production and maintenance of the equipment, but price comparison costliness.
Summary of the invention
Be exclusively used in a lubricating grease for rolling press, its weight proportion according to its raw material composition comprises:
Polymer fatty acid 6-10 part, low molecular acid 3-5 part, lithium hydroxide 4-6 part, calcium hydroxide 2-3 part, water 20-30 part, base oil A60-80 part, base oil B20-40 part, oxidation inhibitor A0.2-0.5 part, oxidation inhibitor B1.0-2.0 part, rust-preventive agent 0.5-1.0 part, extreme pressure anti-wear additives A0.5-1 part, extreme pressure anti-wear additives B1-3 part, tackifier 5-15 part.
Preferably, described polymer fatty acid is 12 oxystearic acids; Low molecular acid is sublimed salicylic acid; Base oil A is the mineral oil 500N of deep refining; Described base oil B is the mineral oil 150BS of high viscosity deep refining; Described oxidation inhibitor A is pentanoic; Described oxidation inhibitor B is ditertbutylparacresol; Described rust-preventive agent is petroleum sodium sulfonate; Described extreme pressure anti-wear additives A is tricresol phosphate fat; Described extreme pressure anti-wear additives B is potassium borate; Described tackifier are ethylene-propylene copolymer T614.
The present invention also provides a kind of preparation of greases method that is exclusively used in rolling press, and it comprises the following steps:
Bring up again at least following raw material according to the weight ratio of composition:
Polymer fatty acid 6-10 part, low molecular acid 3-5 part, lithium hydroxide 4-6 part, calcium hydroxide 2-3 part, water 20-30 part, base oil A60-80 part, base oil B20-40 part, oxidation inhibitor A0.2-0.5 part, oxidation inhibitor B1.0-2.0 part, rust-preventive agent 0.5-1.0 part, extreme pressure anti-wear additives A0.5-1 part, extreme pressure anti-wear additives B1-3 part, tackifier 5-15 part;
(1) proportion drops into base oil A in saponification still by weight, while being warmed up to 60-80 DEG C, adds whole polymer fatty acids to mix by formula rate, stirs 10-20 minute;
(2) proportion is mixed with alkali lye by the water of calcium hydroxide, 30% lithium hydroxide and 50% and drops in saponification still and stir with the mixture of step (1) by weight, slowly heats up and dewaters;
(3) when temperature rises to 140-160 DEG C, the low molecular acid of formula rate is dropped in saponification still and stirred with the mixture of step (2), keep 5-10 minute;
(4) proportion is mixed with alkali lye by remaining lithium hydroxide and water and drops in saponification still and stir with the mixture of step (3) by weight, continues to heat up;
(5) when temperature is raised to 220-240 DEG C, stop heating and keeping 10-20 minute;
(6) the base oil B of weight proportion, tackifier, oxidation inhibitor A, extreme pressure anti-wear additives B are dropped in order in saponification still and stirred with the mixture of step (5), stir after 5-10 minute and be transferred in mediation still and carry out circulating cooling;
(7) cooling to 80-140 DEG C of oxidation inhibitor B, extreme pressure anti-wear additives A that adds weight proportion and rust-preventive agent joins and is in harmonious proportion the mixture stirring 5-10 minute of still and step (6);
(8) mixture of step (7) is stirred and sheared, homogeneous, degassed, discharging under 20-30MPa pressure.
The present invention has following beneficial effect:
1, adopt various metals soap compound, improved refining temperature, product has high dropping point and excellent oxidation stability.High-temperature oxidation stability is one of main use properties of lubricating grease, with to prepare grease thickener relevant with basic oil properties.The soap fiber of this product is to be formed by higher fatty acid lithium soap, calcium soap and low molecular acid lithium salts multiple compounds cocrystallization, and the rolling press special grease of preparation has 310 DEG C of above dropping points, has good high-temperature oxidation stability;
2, adopt mixed base oil and two step method recombining process to produce, product has excellent colloid stability, pumping and mechanical stability.Lubricating grease colloid stability and mechanical stability are to weigh the important indicator of a lubricating grease use properties quality.What this product adopted is the compound lithium soap multiviscosisty paraffin base oil that two step method is produced, the rolling press special grease making has excellent colloid stability, temperature pumping, mechanical stability and anti-shear ability, (100 DEG C of Stencil oil-dividings, 24h) be not more than 1%, ten ten thousand shearing velocity of variation and be no more than 6%.;
3, there is excellent extreme pressure and antiwear behavior and water repelling property.The compound lithium soap adopting due to this product all has stronger thickening ability to various types of base oils, and good to additive response.Select the high viscosity deep refining mineral oil of viscosity temperature characteristic excellence simultaneously, under high loading, still can well form excellent oil film thickness, and add several high-quality extreme-pressure anti-friction additives.Test shows, P bmore than reaching 1000N, P dmore than reaching 6000N;
4, the present invention adds a certain amount of calcium soap and organically combines with lithium soap, has improved the water repelling property of product, effectively meets the lubricating requirement that rolling press is worked under wet environment, and water drenches number of dropouts (38 DEG C, 1h) and is not more than 1%;
5, longer bearing work-ing life.The bearing life of lubricating grease, it is the reflection of lubricating grease Integrated using performance, the level of the fundamental propertys such as colloid stability, mechanical stability and oxidation stability that can constitutionally reflection lubricating grease, the present invention can use the long period under 220 DEG C of Working environments, the noncoking of not running off.
Embodiment
Embodiment mono-
The embodiment of the present invention provides a kind of lubricating grease that is exclusively used in rolling press, and its weight proportion according to its raw material composition comprises:
Polymer fatty acid 6-10 part, low molecular acid 3-5 part, lithium hydroxide 4-6 part, calcium hydroxide 2-3 part, water 20-30 part, base oil A60-80 part, base oil B20-40 part, oxidation inhibitor A0.2-0.5 part, oxidation inhibitor B1.0-2.0 part, rust-preventive agent 0.5-1.0 part, extreme pressure anti-wear additives A0.5-1 part, extreme pressure anti-wear additives B1-3 part, tackifier 5-15 part.
Wherein the present embodiment described polymer fatty acid used is that 12 oxystearic acids, low molecular acid are sublimed salicylic acid.Base oil A is the mineral oil 500N of deep refining; Described base oil B is the mineral oil 150BS of high viscosity deep refining.Described oxidation inhibitor A is pentanoic; Described oxidation inhibitor B is ditertbutylparacresol.Described rust-preventive agent is petroleum sodium sulfonate, and described extreme pressure anti-wear additives A is tricresol phosphate fat, and described extreme pressure anti-wear additives B is potassium borate, and described tackifier are ethylene-propylene copolymer T614.
Embodiment bis-
The present embodiment also provides a kind of preparation of greases method that is exclusively used in rolling press, and it comprises the following steps:
Bring up again at least following raw material according to the weight ratio of composition:
Polymer fatty acid 6-10 part, low molecular acid 3-5 part, lithium hydroxide 4-6 part, calcium hydroxide 2-3 part, water 20-30 part, base oil A60-80 part, base oil B20-40 part, oxidation inhibitor A0.2-0.5 part, oxidation inhibitor B1.0-2.0 part, rust-preventive agent 0.5-1.0 part, extreme pressure anti-wear additives A0.5-1 part, extreme pressure anti-wear additives B1-3 part, tackifier 5-15 part;
(1) proportion drops into base oil A in saponification still by weight, while being warmed up to 60-80 DEG C, adds whole polymer fatty acids to mix by formula rate, stirs 10-20 minute;
(2) proportion is mixed with alkali lye by the water of calcium hydroxide, 30% lithium hydroxide and 50% and drops in saponification still and stir with the mixture of step (1) by weight, slowly heats up and dewaters;
(3) when temperature rises to 140-160 DEG C, the low molecular acid of formula rate is dropped in saponification still and stirred with the mixture of step (2), keep 5-10 minute;
(4) proportion is mixed with alkali lye by remaining lithium hydroxide and water and drops in saponification still and stir with the mixture of step (3) by weight, continues to heat up;
(5) when temperature is raised to 220-240 DEG C, stop heating and keeping 10-20 minute;
(6) the base oil B of weight proportion, tackifier, oxidation inhibitor A, extreme pressure anti-wear additives B are dropped in order in saponification still and stirred with the mixture of step (5), stir after 5-10 minute and be transferred in mediation still and carry out circulating cooling;
(7) cooling to 80-140 DEG C of oxidation inhibitor B, extreme pressure anti-wear additives A that adds weight proportion and rust-preventive agent joins and is in harmonious proportion the mixture stirring 5-10 minute of still and step (6);
(8) mixture of step (7) is stirred and sheared, homogeneous, degassed, discharging under 20-30MPa pressure.
The described polymer fatty acid that the present embodiment provides is 12 oxystearic acids; Low molecular acid is sublimed salicylic acid; Base oil A is the mineral oil 500N of deep refining; Described base oil B is the mineral oil 150BS of high viscosity deep refining; Described oxidation inhibitor A is pentanoic; Described oxidation inhibitor B is ditertbutylparacresol; Described rust-preventive agent is petroleum sodium sulfonate; Described extreme pressure anti-wear additives A is tricresol phosphate fat; Described extreme pressure anti-wear additives B is potassium borate; Described tackifier are ethylene-propylene copolymer T614.
Lubricating grease provided by the invention is mainly applicable to the lubricated of the industry high temperature rolling press friction position such as metallurgical, is also applicable to stretching machine, heat setting machine and high temperature drying room chain transmission system lubricated of textile printing and dyeing and plastic working.Its use temperature :-30~220 DEG C.
Product Validation:
After testing, the indices of this product all reaches service requirements:
Be for helping to set forth the present invention with the disclosed preferred embodiment of the present invention.Preferred embodiment does not have all details of detailed descriptionthe, and also not limiting this invention is only described embodiment.Obviously,, according to the content of this specification sheets, can make many modifications and variations.These embodiment are chosen and specifically described to this specification sheets, is in order to explain better principle of the present invention and practical application, thereby under making, technical field technician can understand and utilize the present invention well.The present invention is only subject to the restriction of claims and four corner and equivalent.

Claims (3)

1.一种专用于压延机的润滑脂,其特征在于,按照其原料组成的重量比重包括: 1. a kind of lubricating grease that is specially used in calender, is characterized in that, comprises according to the weight ratio of its raw material composition: 高分子脂肪酸6-10份、低分子酸3-5份、氢氧化锂4-6份、氢氧化钙2-3份、水20-30份、基础油A 60-80份、基础油B 20-40份、抗氧剂A 0.2-0.5份、抗氧剂B 1.0-2.0份、防锈剂0.5-1.0份、极压抗磨剂A 0.5-1份、极压抗磨剂B 1-3份、增粘剂5-15份。 6-10 parts of high molecular fatty acid, 3-5 parts of low molecular acid, 4-6 parts of lithium hydroxide, 2-3 parts of calcium hydroxide, 20-30 parts of water, 60-80 parts of base oil A, 20 parts of base oil B -40 parts, antioxidant A 0.2-0.5 parts, antioxidant B 1.0-2.0 parts, rust inhibitor 0.5-1.0 parts, extreme pressure antiwear agent A 0.5-1 part, extreme pressure antiwear agent B 1-3 parts, 5-15 parts of tackifier. 2.如权利要求1所述的专用于压延机的润滑脂,其特征在于,所述高分子脂肪酸为12羟基硬脂酸;低分子酸为工业水杨酸,基础油A为深度精制的矿物油500N;所述的基础油B为高粘度深度精制的矿物油150BS;所述的抗氧剂A为二苯胺;所述的抗氧剂B为二叔丁基对甲酚;所述的防锈剂为石油磺酸钠;所述的极压抗磨剂A为磷酸三甲酚脂;所述的极压抗磨剂B为硼酸钾;所述的增粘剂为乙丙共聚物T614。 2. The lubricating grease specially used for calenders as claimed in claim 1, wherein the high-molecular fatty acid is 12 hydroxystearic acid; the low-molecular acid is industrial salicylic acid, and base oil A is deep refined mineral Oil 500N; Described base oil B is the highly refined mineral oil 150BS of high viscosity depth; Described antioxidant A is diphenylamine; Described antioxidant B is di-tert-butyl p-cresol; Described antioxidant The rust agent is sodium petroleum sulfonate; the extreme pressure antiwear agent A is tricresyl phosphate; the extreme pressure antiwear agent B is potassium borate; the tackifier is ethylene-propylene copolymer T614. 3. 一种如权利要求1或2所述的专用于压延机的润滑脂的制备方法,其特征在于,包括以下步骤: 3. a kind of preparation method that is specially used in the lubricating grease of calender as claimed in claim 1 or 2, is characterized in that, comprises the following steps: (1)按重量比重将基础油A投入皂化釜内,升温到60-80℃时按配方比例加入全部高分子脂肪酸进行混合,搅拌10-20分钟; (1) Put the base oil A into the saponification kettle according to the weight ratio, add all the high molecular fatty acids according to the formula ratio when the temperature is raised to 60-80° C., mix, and stir for 10-20 minutes;  (2)按重量比重将氢氧化钙、30%的氢氧化锂和50%的水配制成碱液投入皂化釜内与步骤(1)的混合物搅拌均匀,缓慢升温进行脱水; (2) Calcium hydroxide, 30% lithium hydroxide and 50% water are prepared into lye according to the weight proportion, put into the saponification kettle and stir evenly with the mixture of step (1), slowly heat up for dehydration; (3) 温度升至140-160℃时将配方比例的低分子酸投入皂化釜内与步骤(2)的混合物搅拌均匀,保持5-10分钟; (3) When the temperature rises to 140-160°C, put the low-molecular-weight acid in the formula ratio into the saponification kettle and stir evenly with the mixture in step (2), and keep it for 5-10 minutes; (4) 按重量比重将剩余的氢氧化锂和水配制成碱液投入皂化釜内与步骤(3)的混合物搅拌均匀,继续升温; (4) Prepare the remaining lithium hydroxide and water into lye according to the weight and proportion, put it into the saponification kettle and stir evenly with the mixture in step (3), and continue to heat up; (5)温度升到220-240℃时停止加热并保持10-20分钟; (5) Stop heating when the temperature rises to 220-240°C and keep it for 10-20 minutes;     (6) 将重量比重的基础油B、增粘剂、抗氧剂A、极压抗磨剂B按顺序投入皂化釜内与步骤(5)的混合物搅拌均匀,搅拌5-10分钟后转入到调和釜中进行循环冷却; (6) Put base oil B, viscosifier, antioxidant A, and extreme pressure antiwear agent B into the saponification kettle in sequence and stir evenly with the mixture in step (5), stir for 5-10 minutes and then transfer to To reconcile the kettle for circulation cooling;     (7)降温到80-140℃加入重量比重的抗氧剂B、极压抗磨剂A和防锈剂加入到调和釜与步骤(6)的混合物搅拌5-10分钟;   (7) Cool down to 80-140°C and add weight-specific antioxidant B, extreme pressure anti-wear agent A and rust inhibitor to the blending kettle and the mixture in step (6) and stir for 5-10 minutes; (8)将步骤(7)的混合物搅拌剪切,20-30MPa压力下均质、脱气、出料。 (8) Stir and shear the mixture in step (7), homogenize, degas and discharge under a pressure of 20-30 MPa.  the
CN201410412260.XA 2014-08-20 2014-08-20 A kind of lubricating grease that is exclusively used in calender and preparation method thereof Active CN104152218B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107057812A (en) * 2017-04-22 2017-08-18 郑州市欧普士科技有限公司 A kind of steel strand wires special anti-corrosion fat and preparation method thereof
CN107189844A (en) * 2017-06-20 2017-09-22 合肥太通制冷科技有限公司 A kind of metal tube drawing process lubricant formula
CN108795546A (en) * 2018-07-26 2018-11-13 郑州市欧普士科技有限公司 A kind of degradable grass trimmer special grease and preparation method thereof
CN109097177A (en) * 2018-09-03 2018-12-28 郑州市欧普士科技有限公司 A kind of nano-graphene cement rotary kiln exposed gear grease and preparation method thereof
CN109370757A (en) * 2018-12-05 2019-02-22 安徽中天石化股份有限公司 A kind of extreme-pressure anti-friction additive and preparation method thereof
CN109439421A (en) * 2018-12-05 2019-03-08 安徽中天石化股份有限公司 A kind of heavy load bearing grease and preparation method thereof
CN110903883A (en) * 2019-11-15 2020-03-24 中国人民解放军陆军勤务学院 Composite titanium-based lubricating grease and preparation method thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102746925A (en) * 2012-06-27 2012-10-24 安庆市中天石油化工有限公司 Grease used specially for concrete pump truck and preparation method thereof

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102746925A (en) * 2012-06-27 2012-10-24 安庆市中天石油化工有限公司 Grease used specially for concrete pump truck and preparation method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107057812A (en) * 2017-04-22 2017-08-18 郑州市欧普士科技有限公司 A kind of steel strand wires special anti-corrosion fat and preparation method thereof
CN107189844A (en) * 2017-06-20 2017-09-22 合肥太通制冷科技有限公司 A kind of metal tube drawing process lubricant formula
CN108795546A (en) * 2018-07-26 2018-11-13 郑州市欧普士科技有限公司 A kind of degradable grass trimmer special grease and preparation method thereof
CN109097177A (en) * 2018-09-03 2018-12-28 郑州市欧普士科技有限公司 A kind of nano-graphene cement rotary kiln exposed gear grease and preparation method thereof
CN109370757A (en) * 2018-12-05 2019-02-22 安徽中天石化股份有限公司 A kind of extreme-pressure anti-friction additive and preparation method thereof
CN109439421A (en) * 2018-12-05 2019-03-08 安徽中天石化股份有限公司 A kind of heavy load bearing grease and preparation method thereof
CN110903883A (en) * 2019-11-15 2020-03-24 中国人民解放军陆军勤务学院 Composite titanium-based lubricating grease and preparation method thereof

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