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CN104150859A - Magnesium phosphate cement-based Gamma ray quick shielding material and preparation method thereof - Google Patents

Magnesium phosphate cement-based Gamma ray quick shielding material and preparation method thereof Download PDF

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CN104150859A
CN104150859A CN201410381964.5A CN201410381964A CN104150859A CN 104150859 A CN104150859 A CN 104150859A CN 201410381964 A CN201410381964 A CN 201410381964A CN 104150859 A CN104150859 A CN 104150859A
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shielding material
magnesium phosphate
phosphate cement
barite
borax
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赖振宇
段新勇
吕淑珍
卢忠远
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Southwest University of Science and Technology
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Abstract

本发明公开了一种磷酸镁水泥基γ射线快速屏蔽材料,其特征是:由重烧镁砂5~40%,磷酸二氢钾10~35%,硼砂1~15%,重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物20~70%的原料组分及质量百分比,以及占固体物总质量10~20%的水组成:取各原料经混合均匀、加水搅拌成型并自然养护,即制得磷酸镁水泥基γ射线快速屏蔽材料。本发明提供一种早强快硬、环境适应性好、对γ射线屏蔽性能优良、工艺简单、低碳环保的磷酸镁水泥基γ射线快速屏蔽材料及其制备方法。本发明提供的γ射线快速屏蔽材料适用作反应堆、粒子加速器及含放射源装置的设施以及放射性物质所产生的γ射线在短时间内进行屏蔽的辐射防护材料。The invention discloses a magnesium phosphate cement-based γ-ray rapid shielding material, which is characterized in that it consists of 5-40% of dead-burned magnesia, 10-35% of potassium dihydrogen phosphate, 1-15% of borax, barite, oxidized 20-70% of raw material components and mass percentages of one or more mixtures of lead, metallic lead, and magnetite, and 10-20% of the total mass of solids: the raw materials are mixed evenly, Adding water to stir it into shape and curing it naturally can produce magnesium phosphate cement-based γ-ray rapid shielding material. The invention provides a magnesium phosphate cement-based gamma ray rapid shielding material with early strength and quick hardening, good environmental adaptability, excellent gamma ray shielding performance, simple process, low carbon and environmental protection and a preparation method thereof. The gamma ray rapid shielding material provided by the invention is suitable as a radiation protection material for shielding gamma rays produced by reactors, particle accelerators and facilities containing radioactive source devices and radioactive substances in a short time.

Description

一种磷酸镁水泥基γ射线快速屏蔽材料及其制备方法A kind of magnesium phosphate cement-based γ-ray rapid shielding material and preparation method thereof

技术领域technical field

本发明属于辐射防护材料及其制备,涉及一种磷酸镁水泥基γ射线快速屏蔽材料及其制备方法。本发明采用磷酸盐水泥制备的γ射线快速屏蔽材料,特别适用作反应堆、粒子加速器及含放射源装置的设施以及放射性物质所产生的γ射线在短时间内进行屏蔽的辐射防护材料。The invention belongs to radiation protection materials and preparation thereof, and relates to a magnesium phosphate cement-based γ-ray rapid shielding material and a preparation method thereof. The gamma ray rapid shielding material prepared by the phosphate cement in the invention is especially suitable as a radiation protection material for shielding gamma rays produced by reactors, particle accelerators, facilities containing radioactive source devices and radioactive substances in a short time.

背景技术Background technique

随着核能工业、放射技术的发展,放射性物质及放射源在军事、核电、医学、通讯等领域和日常生活中得到广泛的应用。在使用过程中产生的大量γ射线及二次γ射线等高能射线,在给人类带来便利的同时也给人类身体健康带来一些危害。屏蔽材料作为第一道屏障屏蔽γ射线,尤其是在发生核事故时,需要将放射性物质或射线在短时间内屏蔽在较小的安全范围之内,防止其对环境或抢险人员的危害。With the development of nuclear energy industry and radiation technology, radioactive substances and radioactive sources are widely used in military, nuclear power, medicine, communication and other fields and in daily life. A large number of high-energy rays such as gamma rays and secondary gamma rays generated during use bring convenience to human beings and also cause some harm to human health. Shielding materials are used as the first barrier to shield gamma rays. Especially in the event of a nuclear accident, it is necessary to shield radioactive substances or rays within a small safety range in a short period of time to prevent them from harming the environment or rescue personnel.

现有技术中,水泥基防辐射材料是目前常见的一种γ射线屏蔽材料,主要包括防辐射混凝土和防辐射砂浆,防辐射混凝土以重晶石防辐射混凝土为代表,常见配比为:水泥:重晶石碎石:重晶石砂:水=1:4.54:3.4:0.5;防辐射砂浆以重晶石砂浆为代表,常见配比为:水泥:重晶石砂=1:5.96。传统的水泥基防辐射材料具有原材料来源广泛、便于施工、可塑性好等优点,但亦存在凝结时间长、孔隙率高、易离析、施工性差、体积大、屏蔽性能与其力学性能、耐热性和抗辐照性难以兼容等缺点。这是由于传统水泥基防辐射材料采用的普通硅酸盐水泥,其密度小、结晶水含量低、耐高温性差,因此在应急处理方面难以快速实现对放射性物质或射线的屏蔽功能。In the prior art, cement-based anti-radiation material is a common γ-ray shielding material, mainly including anti-radiation concrete and anti-radiation mortar. The anti-radiation concrete is represented by barite anti-radiation concrete. The common ratio is: cement : barite gravel: barite sand: water = 1:4.54:3.4:0.5; anti-radiation mortar is represented by barite mortar, and the common ratio is: cement: barite sand = 1:5.96. Traditional cement-based radiation protection materials have the advantages of wide source of raw materials, easy construction, good plasticity, etc., but also have long setting time, high porosity, easy segregation, poor construction, large volume, shielding performance and mechanical properties, heat resistance and Radiation resistance is difficult to be compatible and other shortcomings. This is because the ordinary Portland cement used in traditional cement-based radiation protection materials has low density, low crystal water content, and poor high temperature resistance, so it is difficult to quickly realize the shielding function against radioactive substances or rays in emergency treatment.

发明内容Contents of the invention

本发明的目的旨在克服现有技术中的不足,提供一种早强快硬、环境适应性好、对γ射线屏蔽性能优良、工艺操作简单、低碳环保的磷酸镁水泥基γ射线快速屏蔽材料及其制备方法。The purpose of the present invention is to overcome the deficiencies in the prior art, and provide a magnesium phosphate cement-based gamma-ray rapid shielding with early strength and quick hardening, good environmental adaptability, excellent gamma-ray shielding performance, simple process operation, low carbon and environmental protection Materials and their preparation methods.

为了达到上述目的,本发明采用重烧镁砂、磷酸二氢钾作为胶凝材料,硼砂作为缓凝剂,重晶石、氧化铅、金属铅、磁铁矿单掺或复掺的方式作为屏蔽γ射线成分制备γ射线快速屏蔽材料。In order to achieve the above object, the present invention adopts dead burnt magnesia, potassium dihydrogen phosphate as cementing material, borax as retarder, barite, lead oxide, metal lead, magnetite single-doped or double-doped as shielding The gamma ray component is used to prepare the gamma ray fast shielding material.

本发明的内容是:一种磷酸镁水泥基γ射线快速屏蔽材料,其特征是:由重烧镁砂5~40%,磷酸二氢钾10~35%,硼砂1~15%,重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物20~70%的原料组分及质量百分比,以及占固体物总质量10~20%的水组成:取各原料组分,经混合均匀、加水搅拌成型并自然养护,即制得磷酸镁水泥基γ射线快速屏蔽材料。The content of the present invention is: a magnesium phosphate cement-based γ-ray rapid shielding material, which is characterized in that: 5-40% of dead-burned magnesia, 10-35% of potassium dihydrogen phosphate, 1-15% of borax, and barite 20-70% raw material components and mass percentages of one or more mixtures of lead oxide, metallic lead, and magnetite, and water composition accounting for 10-20% of the total mass of solids: take each raw material component , after mixing evenly, adding water and stirring to form and curing naturally, the magnesium phosphate cement-based γ-ray rapid shielding material is obtained.

所述占固体物总质量10~20%的水,即:水的质量百分比用量为固体物重烧镁砂,磷酸二氢钾,硼砂,以及重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物的原料的总和的10~20%。The water that accounts for 10% to 20% of the total mass of solids, that is, the mass percentage of water used in the solid dead burnt magnesia, potassium dihydrogen phosphate, borax, and barite, lead oxide, metallic lead, and magnetite 10-20% of the sum of the raw materials of one or more mixtures.

本发明的内容较好的是:一种磷酸镁水泥基γ射线快速屏蔽材料,其特征是:由重烧镁砂5~35%,磷酸二氢钾10~35%,硼砂1~10%,重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物28~69%的原料组分及质量百分比,以及占固体物总质量12~20%的水组成:取各原料组分,经混合均匀、成型并自然养护,即制得磷酸镁水泥基γ射线快速屏蔽材料。The content of the present invention is preferably: a magnesium phosphate cement-based γ-ray rapid shielding material, characterized in that: 5-35% of dead-burned magnesia, 10-35% of potassium dihydrogen phosphate, 1-10% of borax, Barite, lead oxide, metallic lead, and a mixture of one or more than two kinds of magnetite, 28-69% of the raw material components and mass percentages, and 12-20% of the total mass of the solids are composed of water: take each The raw material components are uniformly mixed, shaped and cured naturally to obtain a magnesium phosphate cement-based γ-ray rapid shielding material.

本发明的另一内容是:一种磷酸镁水泥基γ射线快速屏蔽材料的制备方法,其特征是制备步骤为:Another content of the present invention is: a preparation method of magnesium phosphate cement-based γ-ray rapid shielding material, which is characterized in that the preparation steps are:

a、配料:按重烧镁砂5~40%,磷酸二氢钾10~35%,硼砂1~15%,重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物20~70%的原料组分及质量百分比,以及占固体物总质量10~20%的水;a. Ingredients: 5-40% of dead-burned magnesia, 10-35% of potassium dihydrogen phosphate, 1-15% of borax, one or more of barite, lead oxide, metallic lead, and magnetite 20-70% of the raw material components and mass percentage of the mixture, and water accounting for 10-20% of the total solid mass;

b、混合:将重烧镁砂,磷酸二氢钾,硼砂,以及重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物投入到混合容器中,在向混合容器中加入水并同时计时,按140~150r/min的速度搅拌(慢搅)15~30s,然后按275~295r/min的速度搅拌(快搅)1.5~3min,停15s后,再按275~295r/min的速度搅拌(快搅)3~5min,制得浆体;b. Mixing: Put dead-burned magnesia, potassium dihydrogen phosphate, borax, and one or more mixtures of barite, lead oxide, metallic lead, and magnetite into the mixing container. Add water and time at the same time, stir at a speed of 140~150r/min (slow stirring) for 15~30s, then stir at a speed of 275~295r/min (fast stirring) for 1.5~3min, stop for 15s, and then press 275~ Stir at a speed of 295r/min (fast stirring) for 3 to 5 minutes to obtain a slurry;

c、将制得的浆体经成型、自然养护(方法同现有技术,自然养护1~28天),即制得磷酸镁水泥基γ射线快速屏蔽材料。c. Molding the prepared slurry and natural curing (the method is the same as that of the prior art, natural curing for 1 to 28 days) to obtain a magnesium phosphate cement-based γ-ray rapid shielding material.

本发明的另一内容中:步骤a所述各原料中,将重烧镁砂粉磨至粒径为10~50μm、重晶石、氧化铅、金属铅、磁铁矿石分别粉磨至粒径为5~50μm,磷酸二氢钾(可以是工业级)粉磨至粒径为30~150μm。In another content of the present invention: among the raw materials described in step a, the dead burnt magnesia is ground to a particle size of 10-50 μm, barite, lead oxide, metallic lead, and magnetite are respectively ground to a particle size of 5-50 μm, and potassium dihydrogen phosphate (can be industrial grade) is ground to a particle size of 30-150 μm.

本发明的另一内容中:所述步骤a替换为配料:按重烧镁砂5~35%,磷酸二氢钾10~35%,硼砂1~10%,重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物28~69%的原料组分及质量百分比,以及占固体物总质量12~20%的水。In another content of the present invention: the step a is replaced with ingredients: 5-35% of dead-burned magnesia, 10-35% of potassium dihydrogen phosphate, 1-10% of borax, barite, lead oxide, and metallic lead 28-69% of raw material components and mass percentage of one or more mixtures of magnetite ores, and 12-20% of water in the total mass of solids.

本发明的内容和另一内容中:所述重烧镁砂的主要化学成分为MgO,含量不低于85%;硼砂的主要化学成分为Na2B4O7·10H2O,含量不低于95%;重晶石粉的主要化学成分为BaSO4,含量不低于80%;磁铁矿石的主要化学成分为Fe3O4,常写成Fe2O3和FeO复合的形式,其中Fe2O3不低于65%,FeO不低于25%;所述各百分比均为质量百分比。In the content of the present invention and another content: the main chemical component of the dead-burned magnesia is MgO, the content is not less than 85%; the main chemical component of borax is Na 2 B 4 O 7 ·10H 2 O, the content is not low The main chemical composition of barite powder is BaSO 4 , with a content of not less than 80%; the main chemical composition of magnetite is Fe 3 O 4 , which is often written as a composite form of Fe 2 O 3 and FeO, where Fe 2 O 3 not less than 65%, and FeO not less than 25%; the percentages mentioned above are mass percentages.

与现有技术相比,本发明具有下列特点和有益效果:Compared with the prior art, the present invention has the following characteristics and beneficial effects:

(1)采用本发明,重烧镁砂和磷酸二氢钾为胶凝材料,硼砂为缓凝剂,重晶石、磁铁矿、金属铅及其氧化物为屏蔽组分;反应机理为:磷酸镁水泥与水拌合后,KH2PO4首先溶解,H2PO4 -使得溶液呈酸性,重烧镁砂溶解产生的Mg2+在酸性条件下,与K+、H2PO4 -和PO4 3-迅速反应生成MgKPO4·6H2O;化学反应式为:MgO+KH2PO4+5H2O→MgKPO4·6H2O;在整个反应过程中硼砂溶解的B4O7 2-覆盖在重烧镁砂表面,阻止其进一步反应,起缓凝剂作用;因上述反应为放热反应,水化放热相对集中且放热量大,凝结硬化速度块;同时磷酸镁水泥具有陶瓷特性,在温度改变时不易发生相变;掺入的重质组分与γ射线γ粒子流相互作用,整个光子被原子吸收,同时本体系的粘接强度高,重质组分不易分层,流动性好,重质组分分散均匀,密实性好,γ射线更不容易透过,所以屏蔽性好;由于磷酸镁水泥是一种免烧水泥,不排放CO2和氮氧化合物,所以制得的是一种绿色环保的水泥基材料;(1) adopt the present invention, dead burnt magnesia and potassium dihydrogen phosphate are cementitious materials, and borax is retarder, and barite, magnetite, metallic lead and oxides thereof are shielding components; Reaction mechanism is: After magnesium phosphate cement is mixed with water, KH 2 PO 4 dissolves first, H 2 PO 4 - makes the solution acidic, Mg 2+ produced by dissolving dead burnt magnesia under acidic conditions, reacts with K+, H 2 PO 4 - and PO 4 3- quickly reacts to generate MgKPO 4 6H 2 O; the chemical reaction formula is: MgO+KH 2 PO 4 +5H 2 O→MgKPO 4 6H 2 O; B 4 O 7 2 dissolved in borax during the whole reaction process - Cover the surface of dead-burned magnesia to prevent its further reaction, and act as a retarder; because the above reaction is an exothermic reaction, the heat release of hydration is relatively concentrated and the heat release is large, and the setting and hardening speed is fast; at the same time, magnesium phosphate cement has ceramic characteristics, phase change is not easy to occur when the temperature changes; the doped heavy component interacts with the γ-ray γ particle flow, and the entire photon is absorbed by the atom. At the same time, the bonding strength of the system is high, and the heavy component is not easy to delaminate. Good fluidity, uniform dispersion of heavy components, good compactness, and less penetration of gamma rays, so it has good shielding properties; since magnesium phosphate cement is a kind of non-burning cement, it does not emit CO2 and nitrogen oxides, so the manufacturing The result is a green and environmentally friendly cement-based material;

(2)采用本发明,利用磷酸镁水泥制备的γ射线快速屏蔽材料具有早强、快硬等优良特性,其3h抗压强度可以达到30MPa以上,凝结时间10~30min,改善了普通水泥基屏蔽材料凝结时间长,早期强度低的不足;(2) By adopting the present invention, the γ-ray rapid shielding material prepared by magnesium phosphate cement has excellent characteristics such as early strength and fast hardening, and its 3h compressive strength can reach more than 30MPa, and the setting time is 10-30min, which improves the ordinary cement-based shielding The material has long setting time and low early strength;

(3)采用本发明,利用磷酸镁水泥制备的γ射线快速屏蔽材料具有粘接强度高、高温稳定性好等优良特性,其1d粘接强度可以达到3.1MPa改善了普通水泥基防辐射材料粘接强度低的缺陷;(3) By adopting the present invention, the γ-ray fast shielding material prepared by magnesium phosphate cement has excellent characteristics such as high bonding strength and good high temperature stability, and its 1d bonding strength can reach 3.1MPa, which improves the adhesion of ordinary cement-based radiation protection materials. The defect of low bonding strength;

(4)采用本发明,利用磷酸镁水泥制备的γ射线快速屏蔽材料具有流动性好、孔隙率低、屏蔽性好等优良特性,参照灌浆材料流动度测试方法,其流动度高于260mm,孔隙率低于20%,重质组分分散更加均匀,密实性好,对γ射线的屏蔽效果好。改善了防辐射混凝土和防辐射砂浆孔隙率大导致屏蔽效果较差的不足;(4) Adopt the present invention, the gamma ray shielding material that utilizes magnesium phosphate cement to prepare has excellent characteristics such as fluidity is good, porosity is low, shielding property is good, with reference to the test method of fluidity of grouting material, its fluidity is higher than 260mm, porosity If the ratio is lower than 20%, the heavy components are more uniformly dispersed, the compactness is good, and the shielding effect on gamma rays is good. Improve the deficiencies of poor shielding effect caused by large porosity of anti-radiation concrete and anti-radiation mortar;

(5)磷酸镁水泥又称化学结合陶瓷,不仅具有普通硅酸盐水泥的水硬性、可塑性等优点,同时具有陶瓷的高抗压强度、耐高温、化学稳定性好等特性;其早期强度高、硬化时间快、流动性好、粘接强度高、结构密实、环境适应性强、耐久性好,满足快速屏蔽材料基材所需的条件;因此,选用以重烧镁砂、磷酸盐和硼砂组成的磷酸镁水泥作为基材,掺入一定量的重晶石、磁铁矿、氧化铅粉以及或/和金属铅粉作为γ射线屏蔽材料,制备一种早强快硬、环境适应性好、对γ射线屏蔽性能良好的新型水泥基防辐射材料,对快速屏蔽γ射线具有重要意义;(5) Magnesium phosphate cement, also known as chemically bonded ceramics, not only has the advantages of hydraulicity and plasticity of ordinary Portland cement, but also has the characteristics of high compressive strength, high temperature resistance, and good chemical stability of ceramics; its early strength is high , fast hardening time, good fluidity, high bonding strength, compact structure, strong environmental adaptability, good durability, and meet the conditions required for rapid shielding material substrates; therefore, dead burnt magnesia, phosphate and borax are selected Composed of magnesium phosphate cement as a base material, mixed with a certain amount of barite, magnetite, lead oxide powder and/or metal lead powder as a gamma ray shielding material, to prepare an early-strength, quick-hardening, and good environmental adaptability , A new type of cement-based anti-radiation material with good shielding performance against gamma rays, which is of great significance for quickly shielding gamma rays;

(6)本发明产品制备工艺简单,制备的γ射线快速屏蔽材料特别适用作反应堆、粒子加速器及含放射源装置的设施以及放射性物质所产生的γ射线进行屏蔽的辐射防护材料,材料的硬化时间小于30min、短时间内可形成具有足够强度的γ射线屏蔽体,实用性强。(6) The preparation process of the product of the present invention is simple, and the gamma ray shielding material prepared is particularly suitable for radiation protection materials that are shielded by the gamma rays produced by reactors, particle accelerators and radioactive source devices, and the hardening time of the material In less than 30 minutes, a gamma-ray shielding body with sufficient strength can be formed in a short time, which is very practical.

具体实施方式Detailed ways

下面给出的实施例拟对本发明作进一步说明,但不能理解为是对本发明保护范围的限制,该领域的技术人员根据上述本发明的内容对本发明作出的一些非本质的改进和调整,仍属于本发明的保护范围。The embodiment given below intends to further illustrate the present invention, but can not be interpreted as limiting the protection scope of the present invention, those skilled in the art make some non-essential improvements and adjustments to the present invention according to the content of the above-mentioned present invention, still belong to protection scope of the present invention.

实施例1:Example 1:

利用磷酸镁水泥制备的γ射线快速屏蔽材料,其原料的组成及质量百分比如下:The γ-ray rapid shielding material prepared by magnesium phosphate cement has the following composition and mass percentage of raw materials:

重烧镁砂:34wt%,Dead burnt magnesia: 34wt%,

磷酸二氢钾:34wt%,Potassium dihydrogen phosphate: 34wt%,

重晶石粉:29wt%,Barite powder: 29wt%,

硼砂:3wt%,Borax: 3wt%,

水:占以上固体物总质量的18wt%。Water: accounts for 18wt% of the total mass of the above solids.

利用磷酸镁水泥和重晶石粉制备γ射线快速屏蔽材料的方法为:首先,将重烧镁砂、磷酸二氢钾、重晶石磨细至技术方案中要求的粒径范围内,以重烧镁砂、磷酸二氢钾、重晶石粉和硼砂为原料,按配比计量后,先混合均匀,制备成粉体;加水过程慢搅15s,快搅至1.5min,停15s,快搅至3min的搅拌方式制备成γ射线快速屏蔽材料,成型试块尺寸为100×100×60mm。The method of using magnesium phosphate cement and barite powder to prepare γ-ray rapid shielding materials is as follows: firstly, grind the dead-burned magnesia, potassium dihydrogen phosphate, and barite to the particle size range required in the technical plan, and then re-burn Magnesia, potassium dihydrogen phosphate, barite powder and borax are used as raw materials. After measuring according to the ratio, mix them evenly to prepare a powder; add water and stir slowly for 15 seconds, stir quickly for 1.5 minutes, stop for 15 seconds, and stir quickly for 3 minutes. The γ-ray rapid shielding material was prepared by stirring, and the size of the formed test block was 100×100×60 mm.

实施例2:Example 2:

利用磷酸镁水泥制备的γ射线快速屏蔽材料,其原料的组成及质量百分比如下:The γ-ray rapid shielding material prepared by magnesium phosphate cement has the following composition and mass percentage of raw materials:

重烧镁砂:15wt%,Dead burnt magnesia: 15wt%,

磷酸二氢钾:15wt%,Potassium dihydrogen phosphate: 15wt%,

氧化铅粉:69wt%,Lead oxide powder: 69wt%,

硼砂:1wt%,Borax: 1wt%,

水:占以上固体物总质量的20wt%。Water: accounts for 20wt% of the total mass of the above solids.

利用磷酸镁水泥和重晶石粉制备γ射线快速屏蔽材料的方法为:首先,将重烧镁砂、磷酸二氢钾、氧化铅磨细至技术方案中要求,以重烧镁砂、磷酸二氢钾、氧化铅粉和硼砂为原料,按配比计量后,先混合均匀,制备成粉体;加水过程慢搅15s,快搅至1.5min,停15s,快搅至3min的搅拌方式制备成γ射线快速屏蔽材料,成型试块尺寸为100×100×60mm。The method of using magnesium phosphate cement and barite powder to prepare γ-ray rapid shielding materials is as follows: first, grind dead burnt magnesia, potassium dihydrogen phosphate, and lead oxide to the requirements in the technical plan, and use dead burnt magnesia, potassium dihydrogen phosphate Potassium, lead oxide powder and borax are used as raw materials. After being measured according to the ratio, they are mixed evenly to prepare a powder; the process of adding water is stirred slowly for 15 seconds, stirred quickly for 1.5 minutes, stopped for 15 seconds, and stirred quickly for 3 minutes to prepare gamma rays. Rapid shielding material, the size of the forming test block is 100×100×60mm.

实施例3:Example 3:

利用磷酸镁水泥制备的γ射线快速屏蔽材料,其原料的组成及质量百分比如下::Utilize the gamma ray shielding material that magnesium phosphate cement prepares rapidly, the composition and mass percentage of its raw material are as follows:

重烧镁砂:24wt%,Dead burnt magnesia: 24wt%,

磷酸二氢钾:24wt%,Potassium dihydrogen phosphate: 24wt%,

重晶石粉:30wt%Barite powder: 30wt%

金属铅粉:20wt%,Metal lead powder: 20wt%,

硼砂:2wt%Borax: 2wt%

水:占以上固体物总质量的12wt%。Water: accounts for 12wt% of the total mass of the above solids.

利用磷酸镁水泥和重晶石粉制备γ射线快速屏蔽材料的方法为:首先,将重烧镁砂、磷酸二氢钾、重晶石、金属铅磨细至技术方案中要求的范围内,以重烧镁砂、磷酸二氢钾、重晶石粉、金属铅粉和硼砂为原料,按配比计量后,先混合均匀,制备成粉体;加水过程慢搅15s,快搅至1.5min,停15s,快搅至3min的搅拌方式制备成γ射线快速屏蔽材料,成型试块尺寸为100×100×60mm。The method of using magnesium phosphate cement and barite powder to prepare γ-ray rapid shielding material is as follows: firstly, grind the dead burnt magnesia, potassium dihydrogen phosphate, barite, and metallic lead to the range required in the technical plan, and use heavy Burnt magnesia, potassium dihydrogen phosphate, barite powder, metal lead powder and borax are used as raw materials. After measuring according to the ratio, mix them evenly to prepare a powder; add water and stir slowly for 15 seconds, stir quickly for 1.5 minutes, and stop for 15 seconds. The γ-ray rapid shielding material was prepared by stirring quickly for 3 minutes, and the size of the formed test block was 100×100×60mm.

性能试验结果:Performance test results:

本发明实施例1~3中的γ射线屏蔽测试以137Cs为放射源,源强为4.07×10-8Bq,采用FJ-3150型X-γ计量仪;The γ-ray shielding test in Examples 1 to 3 of the present invention uses 137 Cs as the radiation source, the source intensity is 4.07×10 -8 Bq, and the FJ-3150 X-γ measuring instrument is used;

γ射线快速屏蔽材料的各项性能见下表:The properties of gamma ray fast shielding materials are shown in the table below:

实施例4:Example 4:

一种磷酸镁水泥基γ射线快速屏蔽材料,其特征是:由重烧镁砂22%,磷酸二氢钾23%,硼砂7%,重晶石48%的原料组分及质量百分比,以及占固体物总质量15%的水组成:取各原料组分,经混合均匀、加水搅拌成型并自然养护,即制得磷酸镁水泥基γ射线快速屏蔽材料。A magnesium phosphate cement-based γ-ray rapid shielding material is characterized in that it consists of 22% dead-burned magnesia, 23% potassium dihydrogen phosphate, 7% borax, and 48% barite. Composition of water with 15% of the total mass of solids: take each raw material component, mix it uniformly, add water to stir and shape it, and naturally cure it to obtain a magnesium phosphate cement-based gamma-ray rapid shielding material.

所述占固体物总质量15%的水,即:水的质量百分比用量为固体物重烧镁砂,磷酸二氢钾,硼砂,以及重晶石原料的总的质量和的15%。The water accounting for 15% of the total mass of solids, that is, the mass percentage of water used is 15% of the total mass sum of solids dead burnt magnesia, potassium dihydrogen phosphate, borax, and barite raw materials.

实施例5:Example 5:

一种磷酸镁水泥基γ射线快速屏蔽材料,其特征是:由重烧镁砂40%,磷酸二氢钾25%,硼砂15%,重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物20%的原料组分及质量百分比,以及占固体物总质量10%的水组成:取各原料组分,经混合均匀、加水搅拌成型并自然养护,即制得磷酸镁水泥基γ射线快速屏蔽材料。A magnesium phosphate cement-based γ-ray rapid shielding material is characterized in that it consists of 40% dead-burned magnesia, 25% potassium dihydrogen phosphate, 15% borax, one of barite, lead oxide, metallic lead, and magnetite 20% raw material components and mass percentages of a mixture of two or more kinds, and water accounting for 10% of the total mass of solids: Take each raw material component, mix it evenly, add water to stir and shape it, and naturally maintain it to obtain phosphoric acid Magnesium cement-based γ-ray rapid shielding material.

实施例6:Embodiment 6:

一种磷酸镁水泥基γ射线快速屏蔽材料,其特征是:由重烧镁砂5%,磷酸二氢钾15%,硼砂10%,重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物70%的原料组分及质量百分比,以及占固体物总质量20%的水组成:取各原料组分,经混合均匀、加水搅拌成型并自然养护,即制得磷酸镁水泥基γ射线快速屏蔽材料。A magnesium phosphate cement-based γ-ray rapid shielding material is characterized in that it is composed of 5% dead-burned magnesia, 15% potassium dihydrogen phosphate, 10% borax, one of barite, lead oxide, metallic lead, and magnetite 70% of the raw material components and mass percentages of a mixture of two or more kinds, and 20% of the total solid mass of water: take each raw material component, mix it evenly, add water and stir it into shape, and naturally maintain it to obtain phosphoric acid Magnesium cement-based γ-ray rapid shielding material.

实施例7:Embodiment 7:

一种磷酸镁水泥基γ射线快速屏蔽材料,其特征是:由重烧镁砂20%,磷酸二氢钾25%,硼砂5%,重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物50%的原料组分及质量百分比,以及占固体物总质量15%的水组成:取各原料组分,经混合均匀、加水搅拌成型并自然养护,即制得磷酸镁水泥基γ射线快速屏蔽材料。A magnesium phosphate cement-based γ-ray rapid shielding material is characterized in that: 20% of dead burnt magnesia, 25% of potassium dihydrogen phosphate, 5% of borax, one of barite, lead oxide, metallic lead, and magnetite 50% raw material components and mass percentages of a mixture of two or more kinds, and water accounting for 15% of the total mass of solids: Take each raw material component, mix it evenly, add water and stir it into shape, and naturally maintain it to obtain phosphoric acid Magnesium cement-based γ-ray rapid shielding material.

实施例8~14:Embodiment 8~14:

一种磷酸镁水泥基γ射线快速屏蔽材料,其特征是:由重烧镁砂5~40%,磷酸二氢钾10~35%,硼砂1~15%,重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物20~70%的原料组分及质量百分比,以及占固体物总质量10~20%的水组成:取各原料组分,经混合均匀、加水搅拌成型并自然养护,即制得磷酸镁水泥基γ射线快速屏蔽材料;A magnesium phosphate cement-based γ-ray rapid shielding material is characterized in that it consists of 5-40% of dead-burned magnesia, 10-35% of potassium dihydrogen phosphate, 1-15% of borax, barite, lead oxide, and metallic lead 20-70% of the raw material components and mass percentages of one or more mixtures of magnetite ores, and 10-20% of the total mass of solids are composed of water: take each raw material component, mix evenly, add water Stirring and natural curing, the magnesium phosphate cement-based γ-ray rapid shielding material is produced;

所述占固体物总质量10~20%的水,即:水的质量百分比用量为固体物重烧镁砂,磷酸二氢钾,硼砂,以及重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物的原料的质量总和的10~20%;The water that accounts for 10% to 20% of the total mass of solids, that is, the mass percentage of water used in the solid dead burnt magnesia, potassium dihydrogen phosphate, borax, and barite, lead oxide, metallic lead, and magnetite 10-20% of the mass sum of raw materials of one or more mixtures;

各实施例中各原料组分的具体质量百分比用量见下表:The specific mass percent consumption of each raw material component is shown in the table below in each embodiment:

注:表中“一种或混合物”指重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物;表中“水”的质量百分比是指固体物总质量的质量百分比。Note: "one or a mixture" in the table refers to barite, lead oxide, metallic lead, or a mixture of two or more of barite; the mass percentage of "water" in the table refers to the mass of the total mass of solids percentage.

实施例15:Example 15:

一种磷酸镁水泥基γ射线快速屏蔽材料的制备方法,制备步骤为:A preparation method of a magnesium phosphate cement-based γ-ray rapid shielding material, the preparation steps are:

a、配料:按重烧镁砂22%,磷酸二氢钾23%,硼砂7%,重晶石48%的原料组分及质量百分比,以及占固体物总质量15%的水;a, ingredients: 22% of dead-burned magnesia, 23% of potassium dihydrogen phosphate, 7% of borax, 48% of barite, raw material components and mass percentages, and water accounting for 15% of the total mass of solids;

b、混合:将重烧镁砂,磷酸二氢钾,硼砂,以及重晶石投入到混合容器中,在向混合容器中加入水并同时计时,按145r/min的速度搅拌(慢搅)22s,然后按285r/min的速度搅拌(快搅)2.2min,停15s后,再按285r/min的速度搅拌(快搅)4min,制得浆体;b. Mixing: Put the dead-burned magnesia, potassium dihydrogen phosphate, borax, and barite into the mixing container, add water to the mixing container and time it at the same time, and stir (slowly stir) 22s at a speed of 145r/min , then stirred (quickly stirred) at a speed of 285r/min for 2.2min, stopped for 15s, and then stirred (quickly stirred) at a speed of 285r/min for 4min to obtain a slurry;

c、将制得的浆体经成型、自然养护(方法同现有技术,自然养护1~28天),即制得磷酸镁水泥基γ射线快速屏蔽材料。c. Molding the prepared slurry and natural curing (the method is the same as that of the prior art, natural curing for 1 to 28 days) to obtain a magnesium phosphate cement-based γ-ray rapid shielding material.

实施例16:Example 16:

一种磷酸镁水泥基γ射线快速屏蔽材料的制备方法,制备步骤为:A preparation method of a magnesium phosphate cement-based γ-ray rapid shielding material, the preparation steps are:

a、配料:按实施例5~14中任一配料;A, batching: according to any batching in embodiment 5~14;

b、混合:将重烧镁砂,磷酸二氢钾,硼砂,以及重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物投入到混合容器中,在向混合容器中加入水并同时计时,按140r/min的速度搅拌(慢搅)30s,然后按275r/min的速度搅拌(快搅)3min,停15s后,再按275r/min的速度搅拌(快搅)5min,制得浆体;b. Mixing: Put dead-burned magnesia, potassium dihydrogen phosphate, borax, and one or more mixtures of barite, lead oxide, metallic lead, and magnetite into the mixing container. Add water and time at the same time, stir at a speed of 140r/min (slow stirring) for 30s, then stir at a speed of 275r/min (fast stirring) for 3min, stop for 15s, then stir at a speed of 275r/min (fast stirring) 5min, make slurry;

c、将制得的浆体经成型、自然养护(方法同现有技术,自然养护1~28天),即制得磷酸镁水泥基γ射线快速屏蔽材料。c. Molding the prepared slurry and natural curing (the method is the same as that of the prior art, natural curing for 1 to 28 days) to obtain a magnesium phosphate cement-based γ-ray rapid shielding material.

实施例17:Example 17:

一种磷酸镁水泥基γ射线快速屏蔽材料的制备方法,制备步骤为:A preparation method of a magnesium phosphate cement-based γ-ray rapid shielding material, the preparation steps are:

a、配料:按实施例5~14中任一配料;A, batching: according to any batching in embodiment 5~14;

b、混合:将重烧镁砂,磷酸二氢钾,硼砂,以及重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物投入到混合容器中,在向混合容器中加入水并同时计时,按150r/min的速度搅拌(慢搅)15s,然后按295r/min的速度搅拌(快搅)1.5min,停15s后,再按295r/min的速度搅拌(快搅)3min,制得浆体;b. Mixing: Put dead-burned magnesia, potassium dihydrogen phosphate, borax, and one or more mixtures of barite, lead oxide, metallic lead, and magnetite into the mixing container. Add water and time at the same time, stir at a speed of 150r/min (slow stirring) for 15s, then stir at a speed of 295r/min (fast stirring) for 1.5min, stop for 15s, then stir at a speed of 295r/min (fast stirring) ) 3min to make a slurry;

c、将制得的浆体经成型、自然养护(方法同现有技术,自然养护1~28天),即制得磷酸镁水泥基γ射线快速屏蔽材料。c. Molding the prepared slurry and natural curing (the method is the same as that of the prior art, natural curing for 1 to 28 days) to obtain a magnesium phosphate cement-based γ-ray rapid shielding material.

实施例18:Example 18:

一种磷酸镁水泥基γ射线快速屏蔽材料的制备方法,制备步骤为:A preparation method of a magnesium phosphate cement-based γ-ray rapid shielding material, the preparation steps are:

a、配料:按实施例5~14中任一配料;A, batching: according to any batching in embodiment 5~14;

b、混合:将重烧镁砂,磷酸二氢钾,硼砂,以及重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物投入到混合容器中,在向混合容器中加入水并同时计时,按143r/min的速度搅拌(慢搅)18s,然后按280r/min的速度搅拌(快搅)1.8min,停15s后,再按280r/min的速度搅拌(快搅)3.5min,制得浆体;b. Mixing: Put dead-burned magnesia, potassium dihydrogen phosphate, borax, and one or more mixtures of barite, lead oxide, metallic lead, and magnetite into the mixing container. Add water and time at the same time, stir at a speed of 143r/min (slow stirring) for 18s, then stir at a speed of 280r/min (fast stirring) for 1.8min, stop for 15s, then stir at a speed of 280r/min (fast stirring) ) 3.5min, make slurry;

c、将制得的浆体经成型、自然养护(方法同现有技术,自然养护1~28天),即制得磷酸镁水泥基γ射线快速屏蔽材料。c. Molding the prepared slurry and natural curing (the method is the same as that of the prior art, natural curing for 1 to 28 days) to obtain a magnesium phosphate cement-based γ-ray rapid shielding material.

实施例19:Example 19:

一种磷酸镁水泥基γ射线快速屏蔽材料的制备方法,制备步骤为:A preparation method of a magnesium phosphate cement-based γ-ray rapid shielding material, the preparation steps are:

a、配料:按实施例5~14中任一配料;A, batching: according to any batching in embodiment 5~14;

b、混合:将重烧镁砂,磷酸二氢钾,硼砂,以及重晶石、氧化铅、金属铅、磁铁矿石中的一种或两种以上的混合物投入到混合容器中,在向混合容器中加入水并同时计时,按148r/min的速度搅拌(慢搅)26s,然后按290r/min的速度搅拌(快搅)2.5min,停15s后,再按290r/min的速度搅拌(快搅)4.5min,制得浆体;b. Mixing: Put dead-burned magnesia, potassium dihydrogen phosphate, borax, and one or more mixtures of barite, lead oxide, metallic lead, and magnetite into the mixing container. Add water and time at the same time, stir at a speed of 148r/min (slow stirring) for 26s, then stir at a speed of 290r/min (fast stirring) for 2.5min, stop for 15s, then stir at a speed of 290r/min (fast stirring) ) 4.5min, make slurry;

c、将制得的浆体经成型、自然养护(方法同现有技术,自然养护1~28天),即制得磷酸镁水泥基γ射线快速屏蔽材料。c. Molding the prepared slurry and natural curing (the method is the same as that of the prior art, natural curing for 1 to 28 days) to obtain a magnesium phosphate cement-based γ-ray rapid shielding material.

上述实施例中:步骤a所述各原料中,将重烧镁砂粉磨至粒径为10~50μm、重晶石、氧化铅、金属铅、磁铁矿石分别粉磨至粒径为5~50μm,磷酸二氢钾(可以是工业级)粉磨至粒径为30~150μm。In the above examples: among the raw materials described in step a, the dead-burned magnesia is ground to a particle size of 10-50 μm, barite, lead oxide, metallic lead, and magnetite are respectively ground to a particle size of 5-50 μm , Potassium dihydrogen phosphate (can be industrial grade) is ground to a particle size of 30-150 μm.

上述实施例中:所述重烧镁砂的主要化学成分为MgO,含量不低于85%;硼砂的主要化学成分为Na2B4O7·10H2O,含量不低于95%;重晶石粉的主要化学成分为BaSO4,含量不低于80%;磁铁矿石的主要化学成分为Fe3O4,常写成Fe2O3和FeO复合的形式,其中Fe2O3不低于65%,FeO不低于25%;所述各百分比均为质量百分比。In the above examples: the main chemical composition of the dead-burned magnesia is MgO, the content is not less than 85%; the main chemical composition of borax is Na 2 B 4 O 7 ·10H 2 O, the content is not less than 95%; The main chemical composition of spar powder is BaSO 4 , with a content of not less than 80%; the main chemical composition of magnetite is Fe 3 O 4 , which is often written as a composite form of Fe 2 O 3 and FeO, of which Fe 2 O 3 is not less than 65% %, FeO is not less than 25%; said each percentage is a mass percentage.

上述实施例中:所采用的各原料均为市售产品。In above-mentioned embodiment: each raw material that adopts is commercially available product.

上述实施例中:所采用的百分比例中,未特别注明的,均为质量(重量)百分比例或本领域技术人员公知的百分比例;所述质量(重量)份可以均是克或千克;wt%即质量(重量)百分比。In the above-mentioned embodiments: among the percentages used, those not specified are all percentages by mass (weight) or percentages known to those skilled in the art; the parts by mass (weight) can be grams or kilograms; wt% is mass (weight) percentage.

上述实施例中:各步骤中的工艺参数(温度、时间、浓度、速度等)和各组分用量数值等为范围的,任一点均可适用。Among the above-mentioned embodiments: the process parameters (temperature, time, concentration, speed, etc.) in each step and the numerical value of the amount of each component are within the range, and any point is applicable.

本发明内容及上述实施例中未具体叙述的技术内容同现有技术。The content of the present invention and the technical content not specifically described in the above embodiments are the same as the prior art.

本发明不限于上述实施例,本发明内容所述均可实施并具有所述良好效果。The present invention is not limited to the above-mentioned embodiments, and all of the contents of the present invention can be implemented and have the above-mentioned good effects.

Claims (5)

1. a magnesium phosphate cement base gamma-rays Rapid shielding material, it is characterized in that: by reheating magnesia 5~40%, potassium primary phosphate 10~35%, borax 1~15%, feed composition and the mass percent of the mixture 20~70% of one or more in barite, plumbous oxide, metallic lead, magnetic iron ore, and the water that accounts for solids total mass 10~20% forms: get each feed composition, through mixing, add water, stir moulding natural curing, make magnesium phosphate cement base gamma-rays Rapid shielding material.
2. a magnesium phosphate cement base gamma-rays Rapid shielding material, it is characterized in that: by reheating magnesia 5~35%, potassium primary phosphate 10~35%, borax 1~10%, feed composition and the mass percent of the mixture 28~69% of one or more in barite, plumbous oxide, metallic lead, magnetic iron ore, and the water that accounts for solids total mass 12~20% forms: get each feed composition, through mixing, add water, stir moulding natural curing, make magnesium phosphate cement base gamma-rays Rapid shielding material.
3. a preparation method for magnesium phosphate cement base gamma-rays Rapid shielding material, is characterized in that preparation process is:
A, batching: by reheating magnesia 5~40%, potassium primary phosphate 10~35%, borax 1~15%, feed composition and the mass percent of the mixture 20~70% of one or more in barite, plumbous oxide, metallic lead, magnetic iron ore, and the water composition that accounts for solids total mass 10~20%;
B, mixing: by reheating magnesia, potassium primary phosphate, borax, and one or more the mixture in barite, plumbous oxide, metallic lead, magnetic iron ore puts in mixing vessel, in mixing vessel, adding water timing simultaneously, by speed stirring 15~30s of 140~150r/min, then by the speed of 275~295r/min, stir 1.5~3min, stop after 15s, then stir 3~5min by the speed of 275~295r/min, make slurry;
C, by the slurry making through moulding, natural curing, make magnesium phosphate cement base gamma-rays Rapid shielding material.
4. by the preparation method of magnesium phosphate cement base gamma-rays Rapid shielding material described in claim 3, it is characterized in that: described in step a in each raw material, by reheating magnesia grinding to particle diameter be 10~50 μ m, barite, plumbous oxide, metallic lead, magnetic iron ore respectively grinding to particle diameter be 5~50 μ m, it is 30~150 μ m that potassium dihydrogen phosphate is milled to particle diameter.
5. by the preparation method of magnesium phosphate cement base gamma-rays Rapid shielding material described in claim 3 or 4, it is characterized in that: described step a replaces with batching: by reheating magnesia 5~35%, potassium primary phosphate 10~35%, borax 1~10%, barite, plumbous oxide, metallic lead, the feed composition of the mixture 28~69% of one or more in magnetic iron ore is according to corresponding mass per-cent, through mixing, with account for stirring according to described step b mode of solids total mass 12~20%, make slurry, through the maintenance of step c mode, make cement based gamma-rays Rapid shielding material.
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CN104556954A (en) * 2014-12-19 2015-04-29 西南科技大学 Magnesium phosphate cement-base porous material and preparation method thereof
CN114436619A (en) * 2020-11-03 2022-05-06 南京航空航天大学 A magnesium phosphate-based neutron shielding cementitious material with high boron carbide content

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CN102246245A (en) * 2008-10-06 2011-11-16 格兰克雷特公司 Radiation shielding structure composition

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CN1214030A (en) * 1996-03-18 1999-04-14 芝加哥大学 Method of waste stabilization via chemically bonded phosphate ceramics, structural materials incorporating potassium phosphate ceramics
CN101496112A (en) * 2005-12-06 2009-07-29 科奥瑞新公司 Chemically bonded ceramic radiation shielding material and method of preparation
CN102246245A (en) * 2008-10-06 2011-11-16 格兰克雷特公司 Radiation shielding structure composition

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CN104556954A (en) * 2014-12-19 2015-04-29 西南科技大学 Magnesium phosphate cement-base porous material and preparation method thereof
CN114436619A (en) * 2020-11-03 2022-05-06 南京航空航天大学 A magnesium phosphate-based neutron shielding cementitious material with high boron carbide content
CN114436619B (en) * 2020-11-03 2023-09-01 南京航空航天大学 A magnesium phosphate-based neutron shielding cementitious material with high boron carbide content

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