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CN104145987B - The preparation of ethephon controllable sustained-release material and application - Google Patents

The preparation of ethephon controllable sustained-release material and application Download PDF

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CN104145987B
CN104145987B CN201410387266.6A CN201410387266A CN104145987B CN 104145987 B CN104145987 B CN 104145987B CN 201410387266 A CN201410387266 A CN 201410387266A CN 104145987 B CN104145987 B CN 104145987B
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ethephon
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ethylene
buffer solution
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CN104145987A (en
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林宝凤
张郭元
罗雅光
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Guangxi University
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Abstract

本发明公开了一种乙烯利可控缓释材料的制备及应用,解决乙烯利使用过程中带来的农药残留问题,并提高乙烯利在农作物中的使用效率。所述材料为碱性聚合物及乙烯利制成的复合膜,碱性聚合物包括:壳聚糖、聚丙烯酸盐、海藻酸钠等;碱性高聚物和乙烯利的质量比为(10~30):(90~70)。本发明的乙烯利可控缓释材料可在空气介质或缓冲溶液中使用,缓释速度受空气湿度、乙烯利含量及缓冲溶液pH值影响。本发明材料在使用时不与农作物直接接触,降低农药残留,缓释作用提高乙烯利在农作物中使用效率,并可以实现果蔬的可控催熟,有望用于家庭果蔬的催熟。The invention discloses the preparation and application of a controllable slow-release material of ethephon, which solves the problem of pesticide residues caused by the use of ethephon and improves the use efficiency of ethephon in crops. The material is a composite film made of basic polymers and ethephon, and the basic polymers include: chitosan, polyacrylate, sodium alginate, etc.; the mass ratio of the basic polymer and ethephon is (10 ~30): (90~70). The ethephon controllable slow-release material of the invention can be used in air medium or buffer solution, and the slow-release speed is affected by air humidity, ethephon content and pH value of buffer solution. The material of the present invention does not directly contact with crops when used, reduces pesticide residues, improves the efficiency of ethephon in crops through slow release, and can realize controllable ripening of fruits and vegetables, and is expected to be used for ripening fruits and vegetables at home.

Description

乙烯利可控缓释材料的制备及应用Preparation and Application of Ethephon Controlled and Sustained Release Material

技术领域technical field

本发明属于果蔬催熟技术领域,具体涉及乙烯利可控缓释材料的制备及应用。The invention belongs to the technical field of fruit and vegetable ripening, and in particular relates to the preparation and application of ethephon controllable slow-release materials.

背景技术Background technique

乙烯利是优质高效植物生长调节剂,主要用作农用植物生长刺激剂,具有促进果实成熟,刺激伤流,调节性别转化等效应,它的主要作用有:促进雌花分化、促进果实成熟、促进植株矮化和打破植物休眠。乙烯利的传统用法为喷洒和浸泡,如:番茄催熟,可以使用300mg/kg的乙烯利涂于花梗、用400mg/kg乙烯利涂在白熟果实花的萼片及其附近果面上,还可以在采收后放在200mg/kg的乙烯利溶液中浸泡1分钟,然后催红;若在番茄幼苗3叶1心片至5片真叶时用300mg/kg乙烯利溶液处理2次,可以控制幼苗生长,控制番茄长势,增强抗逆性,早期产量增加。而不规范的使用乙烯利仍然可以危害人体健康,乙烯利误服后会对皮肤、眼睛有刺激作用,对粘膜有酸蚀作用。误服出现烧灼感,以后出现恶心,呕吐,呕吐物呈棕黑色,胆碱酯酶活性降低,3.5h左右患者呈昏迷状态,还能引起儿童性早熟和女士面部起斑,更严重的可致癌。虽然国家规定了乙烯利的残留限量标准为2mg/kg,但目前国内对各种农作物的乙烯利残留监管并不到位,仍然隐藏着巨大风险。目前,有许多针对乙烯利缓释作用的研究,可以使乙烯利合理释放乙烯而不直接喷洒或浸泡农作物或果蔬,虽然能够做到安全无残留,但同时也存在着诸多缺陷:Ethephon is a high-quality and efficient plant growth regulator. It is mainly used as an agricultural plant growth stimulant. It has effects such as promoting fruit ripening, stimulating wound flow, and regulating gender transformation. Its main functions are: promoting female flower differentiation, promoting fruit ripening, and promoting plant growth. Dwarfing and breaking of plant dormancy. The traditional usage of ethephon is spraying and soaking. For example, to accelerate the ripening of tomatoes, 300mg/kg of ethephon can be applied to the pedicels, and 400mg/kg of ethephon can be applied to the sepals of white ripe fruit flowers and the fruit surface nearby. It can be soaked in 200mg/kg ethephon solution for 1 minute after harvesting, and then reddened; if tomato seedlings are treated with 300mg/kg ethephon solution twice when they have 3 leaves, 1 heart slice to 5 true leaves, it can Control seedling growth, control tomato growth, enhance stress resistance, and increase early yield. Irregular use of ethephon can still be harmful to human health. Ethephon can irritate the skin and eyes and have an acid-etching effect on mucous membranes after ingestion. Burning sensation occurs after ingestion by mistake, nausea and vomiting later, the vomit is brown-black, the activity of cholinesterase is reduced, and the patient is in a coma state for about 3.5 hours. . Although the state stipulates that the residue limit of ethephon is 2 mg/kg, the current domestic supervision of ethephon residues in various crops is not in place, and there are still huge risks hidden. At present, there are many studies on the slow-release effect of ethephon, which can make ethephon release ethylene reasonably without directly spraying or soaking crops or fruits and vegetables. Although it can be safe and residue-free, it also has many defects:

1、中国专利号:201010539101.8,发明名称为:一种释放乙烯气体的凝胶剂的发明公开了一种释放乙烯气体的凝胶剂,包括以下物料成分:乙烯利50-90,凝胶剂5-20,稳定剂8-25,乙烯利分解促进剂5-35;所述乙烯利为固体纯品乙烯利固体;所述凝胶剂为聚丙烯酸盐、交联聚氧化乙烯、藻酸盐中的一种或其混合物;所述稳定剂为无水硫酸镁、无水氯化镁、无水硫酸钾中的一种或其混合物;所述乙烯利分解促进剂为氢氧化钠、氢氧化钙、碳酸钠、碳酸氢钠中的一种或其混合物。本发明提供的释放乙烯气体的凝胶剂能使乙烯气体与待催熟的果蔬均匀接触,达到均匀催熟的目的。以上专利所述的凝胶剂虽然可以遇水释放乙烯,但是使用氢氧化钠等强碱性物质作为释放剂仍有安全隐患,如当该凝胶遇水后会迅速溶解其中的无机盐及强碱,导致局部碱性变强,乙烯释放速度过快,而凝胶还存在分装、加工困难、贮存条件苛刻等缺陷。1. Chinese patent number: 201010539101.8, the title of the invention is: the invention of a gelling agent releasing ethylene gas discloses a gelling agent releasing ethylene gas, including the following material components: ethephon 50-90, gelling agent 5 -20, stabilizer 8-25, ethephon decomposition accelerator 5-35; the ethephon is a solid pure product ethephon solid; the gel is polyacrylic acid salt, cross-linked polyethylene oxide, alginate One or its mixture; the stabilizer is one or its mixture in anhydrous magnesium sulfate, anhydrous magnesium chloride, anhydrous potassium sulfate; the ethephon decomposition accelerator is sodium hydroxide, calcium hydroxide, carbonic acid One of sodium, sodium bicarbonate or a mixture thereof. The gel agent for releasing ethylene gas provided by the invention can make the ethylene gas evenly contact with the fruits and vegetables to be ripened, so as to achieve the purpose of uniform ripening. Although the gel described in the above patents can release ethylene when it encounters water, there are still potential safety hazards when using strong alkaline substances such as sodium hydroxide as the release agent. Alkali, resulting in strong local alkalinity, too fast release of ethylene, and the gel also has defects such as packaging, processing difficulties, and harsh storage conditions.

2、中国专利号:201210171894.1,发明名称为:一种能释放乙烯的药包的发明公开了一种能释放乙烯的药包,由包材和药剂组成,药包内的药剂包括乙烯利、释放剂、吸湿剂和辅料,药包内的药剂按照一定比例均匀混合,包材为热封滤纸、复合纸、无纺布、复合膜、网纹纸、杜邦纸中的一种,加料顺序为辅料、乙烯利、释放剂、吸湿剂、药包释放方法为遇水接触,所述的水可以为液态或气态的水分,优选果蔬呼吸作用产生的水气。上述发明所述的释放乙烯的药包,具有使用方便、贮存稳定、有效释放的特点,但是也存在贮存难度高的问题。为了在使用时便于水分进入及乙烯释放,所使用的包材为透水性好的材料,这种材料使药包在贮存期间容易吸收释放乙烯,造成贮存的困难。另外,该药包在释放时主要依靠果蔬自身散发的水分来接触药包从而促进乙烯利分解为乙烯进行释放,而各种水果及仓库环境为不可控制要素,很有可能引起乙烯的释放不规律,另外实施例6中乙烯利药包在5天内就可以将乙烯全部释放完毕,释放期控制较短,容易引起仓库贮存果蔬催熟过快,保质期短。2. Chinese Patent No.: 201210171894.1, the title of the invention is: the invention of a drug bag capable of releasing ethylene discloses a drug bag capable of releasing ethylene, which is composed of packaging materials and medicaments, and the medicaments in the drug bag include ethephon, release agent, hygroscopic agent and auxiliary materials, the agent in the medicine bag is uniformly mixed according to a certain proportion, the packaging material is one of heat-sealed filter paper, composite paper, non-woven fabric, composite film, textured paper, Dupont paper, and the order of addition is auxiliary materials , ethephon, release agent, hygroscopic agent, and the release method of the drug pack are contact with water, and the water can be liquid or gaseous moisture, preferably the moisture produced by the respiration of fruits and vegetables. The drug pack for releasing ethylene described in the above invention has the characteristics of convenient use, stable storage and effective release, but it also has the problem of high difficulty in storage. In order to facilitate the entry of water and the release of ethylene during use, the packaging material used is a material with good water permeability. This material makes it easy for the drug pack to absorb and release ethylene during storage, making storage difficult. In addition, when the drug pack is released, it mainly depends on the water emitted by the fruits and vegetables to contact the drug pack, thereby promoting the decomposition of ethephon into ethylene for release. However, various fruits and warehouse environments are uncontrollable factors, which may cause irregular release of ethylene. In addition, the ethephon drug pack in Example 6 can completely release ethylene within 5 days, and the release period is controlled to be short, which will easily cause too fast ripening of fruits and vegetables stored in the warehouse, and the shelf life is short.

可见,仅仅控制乙烯释放还不能完全解决现有问题。如何开发一种“智能”乙烯释放材料,能够通过调控使用环境来控制乙烯释放速率,并且能够确保果蔬及农作物安全无残留,在农作物及果蔬保鲜及催熟领域是急需解决的重要课题。It can be seen that only controlling the release of ethylene cannot completely solve the existing problems. How to develop a "smart" ethylene release material that can control the ethylene release rate by adjusting the use environment and ensure the safety and residue-free of fruits, vegetables and crops is an important issue that needs to be solved urgently in the field of crops, fruits and vegetables preservation and ripening.

发明内容Contents of the invention

针对现有技术的不足,本发明提供一种乙烯利可控缓释材料,能够通过调控使用环境来控制乙烯释放速率,从而控制果蔬保鲜及农作物催熟时间,最终实现经济效益的提高。本发明所述的乙烯利可控缓释材料研制简单,控制释放条件准确,可以解决目前乙烯利污染及乙烯释放不可控的缺陷。Aiming at the deficiencies of the prior art, the present invention provides a controllable and slow-release material for ethephon, which can control the ethylene release rate by adjusting the use environment, thereby controlling the freshness of fruits and vegetables and the ripening time of crops, and finally realizing the improvement of economic benefits. The controllable and slow-release material of ethephon in the invention is easy to develop and has accurate controlled release conditions, and can solve the current defects of ethephon pollution and uncontrollable ethylene release.

本发明是通过如下技术方案实现的:The present invention is achieved through the following technical solutions:

乙烯利可控缓释材料,按重量份由以下物料成分组成:乙烯利70-90,碱性聚合物10-30,辅料50-500;所述材料为碱性聚合物及乙烯利制成的复合膜。Ethephon controllable slow-release material is composed of the following material components in parts by weight: Ethephon 70-90, basic polymer 10-30, and auxiliary materials 50-500; the material is made of basic polymer and ethephon Composite film.

所述碱性聚合物为壳聚糖、聚丙烯酸盐或海藻酸钠。The basic polymer is chitosan, polyacrylate or sodium alginate.

所述辅料为明胶、松香、聚乙烯苯丙乳液、淀粉中的一种或其混合物。The auxiliary material is one of gelatin, rosin, polyvinyl styrene-acrylic emulsion, starch or a mixture thereof.

所述材料可在空气介质或缓冲溶液中使用,乙烯的释放速度由空气湿度、乙烯利含量及缓冲溶液pH值控制。乙烯利可控缓释复合膜的释放速度有以上3项控制因素决定,3项因素的单独或协同作用会有效控制乙烯的释放速度、释放时间、释放量,从而调节农作物的催熟程度、保鲜期长短等。The material can be used in air medium or buffer solution, and the release rate of ethylene is controlled by air humidity, ethephon content and pH value of the buffer solution. The release rate of the ethephon controlled-release composite film is determined by the above three control factors. The single or synergistic effects of the three factors will effectively control the release rate, release time, and release amount of ethylene, thereby adjusting the degree of ripening and freshness of crops. period length etc.

优选的,乙烯利可控缓释材料在空气介质中接触空气中的水时会释放乙烯,在空气湿度50%以上时,乙烯释放速度达到最佳状态。在密闭环境下,比如仓库、贮存间、密封良好的温室大棚,可以人为调节密闭环境的湿度,在空气湿度达到50%以上时,可以有效调节乙烯利的分解,乙烯的释放速度可以达到17天左右,而且呈现较为规律的释放曲线。Preferably, the ethephon controllable slow-release material will release ethylene when it contacts water in the air in the air medium, and the ethylene release speed will reach the best state when the air humidity is above 50%. In a closed environment, such as warehouses, storage rooms, and well-sealed greenhouses, the humidity of the closed environment can be artificially adjusted. When the air humidity reaches above 50%, the decomposition of ethephon can be effectively adjusted, and the release rate of ethylene can reach 17 days. around, and present a relatively regular release curve.

优选的,乙烯利可控缓释材料在缓冲溶液pH4-7时释放乙烯,在缓冲溶液pH6-7时,释放效果达到最佳状态。可以将乙烯利可控缓释复合膜置于规定pH值得缓冲溶液中,当乙烯利可控缓释复合膜体系达到pH4以上时,乙烯会慢慢释放,当缓冲溶液pH6-7时,达到最佳状态,在特定的湿度条件下,释放时间可以有效、规律的控制在179h。缓冲溶液是乙烯利可控缓释复合膜释放的有效控制因素,可以有各种强酸弱碱盐配制而成。Preferably, the ethephon controllable sustained-release material releases ethylene when the pH of the buffer solution is 4-7, and the release effect reaches the best state when the pH of the buffer solution is 6-7. The ethephon controllable release composite membrane can be placed in a buffer solution with a specified pH value. When the ethephon controllable release composite membrane system reaches a pH above 4, ethylene will be released slowly. When the buffer solution pH is 6-7, the maximum In the best state, under specific humidity conditions, the release time can be effectively and regularly controlled at 179h. The buffer solution is an effective control factor for the release of the ethephon controllable slow-release composite membrane, and it can be prepared from various strong acid and weak alkali salts.

发明人研究发现,大量数据表明,该发明研制的乙烯利复合膜具有如下可控规律:乙烯缓释速度与空气湿度成正比,与乙烯利含量成反比,与缓冲溶液pH成正比。The inventor found that a large amount of data showed that the ethephon composite film developed by the invention has the following controllable laws: the slow release rate of ethylene is directly proportional to the air humidity, inversely proportional to the ethephon content, and directly proportional to the pH of the buffer solution.

所述复合膜的制备方法包括以下步骤:The preparation method of described composite film comprises the following steps:

(1)将乙烯利原药超微粉碎,过800-1000目筛。(1) Superfinely pulverize the original drug of ethephon, and pass through a 800-1000 mesh sieve.

(2)配制浓度为0.3-1.5%的碱性聚合物溶液,以甘油和2-3.5%醋酸溶液按重量比1:2混合作为溶剂,调节pH3.5以下,加入所需辅料,高速搅拌10分钟,备用;调节pH在3.5%以下,控制乙烯利在复合膜中不会分解而失效。(2) Prepare an alkaline polymer solution with a concentration of 0.3-1.5%, mix glycerin and 2-3.5% acetic acid solution in a weight ratio of 1:2 as a solvent, adjust the pH below 3.5, add the required auxiliary materials, and stir at a high speed for 10 Minutes, ready for use; adjust the pH below 3.5% to control ethephon will not decompose and become invalid in the composite membrane.

(3)在高速搅拌下,在碱性聚合物溶液中分批加入乙烯利,10分钟添加一批,每批加入量为总量的20%,添加完毕后继续搅拌20分钟,制得粘稠状液体;乙烯利水溶性较大,达到1kg/L,分批加入乙烯利可以保证其在体系中的分散度,乙烯利在加入过程中会逐渐溶解,然后再分散其中,体系的粘稠度也会随着乙烯利的加入量增多而变稠。(3) Under high-speed stirring, add ethephon in batches to the alkaline polymer solution, add a batch within 10 minutes, and the amount of each batch is 20% of the total amount, and continue stirring for 20 minutes after the addition is completed to obtain a viscous Ethephon has a high water solubility, reaching 1kg/L. Adding ethephon in batches can ensure its dispersion in the system. Ethephon will gradually dissolve during the addition process, and then disperse in it. The viscosity of the system It will also thicken with the addition of ethephon.

(4)将制得的粘稠状液体倒入模具中,放入45-50℃烘箱中干燥,脱膜,得乙烯利可控缓释复合膜。所制成的乙烯利可控缓释复合膜水分控制为0.05%以下,经发明人检测发现,复合膜体系在0.05%水分下乙烯利不会降解,这是因为0.05%水分不足以使体系电离出OH-,体系pH不会升高。(4) Pour the prepared viscous liquid into a mold, put it in an oven at 45-50°C for drying, and remove the film to obtain a controlled-release composite film of ethephon. The water content of the prepared ethephon controllable slow-release composite film is controlled below 0.05%, and the inventors found that the composite film system will not degrade under 0.05% water, because 0.05% water is not enough to ionize the system Out of OH - , the pH of the system will not rise.

所述模具形状可以为矩形或圆形,可以控制复合膜的厚度。模具一般采用玻璃制品,可以起到很好的脱膜效果,矩形或圆形是根据实际使用情况或美观选择模具形状,厚度的控制决定了该乙烯利复合膜使用中的作用范围,厚度越大,乙烯利载药量越大,可控制范围越大,反之,可控制范围越小。The shape of the mold can be rectangular or circular, and the thickness of the composite film can be controlled. The mold is generally made of glass products, which can have a good release effect. The shape of the mold is selected according to the actual use or aesthetics. The control of the thickness determines the range of action of the Ethephon composite film. The greater the thickness , the greater the ethephon drug loading, the greater the controllable range, and vice versa, the smaller the controllable range.

所述的乙烯利可控缓释材料,在农作物或果蔬的可控催熟中的应用,在使用过程中通过条件促进乙烯释放,不与农作物直接接触,安全无残留。The controllable and slow-release material of ethephon is used in the controllable ripening of crops or fruits and vegetables, and the release of ethylene is promoted by conditions during use, without direct contact with crops, safe and without residue.

本发明的有益效果:Beneficial effects of the present invention:

1、该发明研制的乙烯利可控缓释材料,安全、环保、无污染、无残留,对作物及作业者安全。1. The Ethephon controllable slow-release material developed by this invention is safe, environmentally friendly, pollution-free, and has no residue, which is safe for crops and operators.

2、该发明研制的乙烯利可控缓释材料,制成复合膜的形态,可以保证乙烯利与载体的充分混合、分散度高,从而保证了乙烯利在释放时的可控性。2. The controllable slow-release material of ethephon developed by this invention is made into a composite film form, which can ensure the full mixing and high dispersion of ethephon and the carrier, thus ensuring the controllability of ethephon in release.

3、该发明研制的乙烯利可控缓释材料,在空气介质和缓冲溶液中释放,可以有效控制乙烯的释放,解决了现有技术乙烯释放不规律的缺点。3. The ethephon controllable slow-release material developed by this invention can be released in air medium and buffer solution, which can effectively control the release of ethylene, and solve the disadvantage of irregular ethylene release in the prior art.

4、该发明研制的乙烯利可控缓释材料,可以通过含量、释放介质的性质来控制乙烯释放速度,从而延长了乙烯释放时间,使果蔬保鲜时间增长;有效调控作物生长过程,绿色环保,安全高效。4. The Ethephon controllable slow-release material developed by this invention can control the release rate of ethylene through the content and the properties of the release medium, thereby prolonging the release time of ethylene and increasing the preservation time of fruits and vegetables; effectively regulating the growth process of crops, green and environmentally friendly, Safe and efficient.

5、该发明研制的乙烯利可控缓释材料,加工工艺简单,控制释放要素明确,是较为典型的“智能”型产品。5. The Ethephon controllable slow-release material developed by this invention has simple processing technology and clear controlled release elements, and is a typical "smart" product.

具体实施方式;detailed description;

实施例110%乙烯利复合膜制备Embodiment 110% ethephon composite film preparation

(1)称取100kg乙烯利原药超微粉碎,过800-1000目筛。(1) Weigh 100kg of ethephon original drug and ultrafinely pulverize it, and pass it through a 800-1000 mesh sieve.

(2)称取10kg壳聚糖,配制浓度为1%的壳聚糖溶液,以甘油和2%醋酸溶液按重量比1:2混合作为溶剂,调节pH3.5以下,加入880kg辅料(淀粉:聚乙烯苯丙乳液2:8)高速搅拌10分钟,备用。(2) Weigh 10kg of chitosan, prepare a chitosan solution with a concentration of 1%, mix glycerol and 2% acetic acid solution at a weight ratio of 1:2 as a solvent, adjust the pH below 3.5, and add 880kg of auxiliary materials (starch: Polyvinyl styrene-acrylic emulsion 2:8) Stir at high speed for 10 minutes, set aside.

(3)在高速搅拌下,在碱性聚合物溶液中分批加入乙烯利,10分钟添加一批,每批加入量为总量的20%,添加完毕后继续搅拌20分钟,制得粘稠状液体。(3) Under high-speed stirring, add ethephon in batches to the alkaline polymer solution, add a batch within 10 minutes, and the amount of each batch is 20% of the total amount, and continue stirring for 20 minutes after the addition is completed to obtain a viscous like liquid.

(4)将制得的粘稠状液体倒入模具中,放入45-50℃烘箱中干燥,起膜,得10%乙烯利可控缓释复合膜。(4) Pour the prepared viscous liquid into a mold, put it in an oven at 45-50°C to dry, and form a film to obtain a 10% ethephon controlled-release composite film.

实施例215%乙烯利复合膜制备Embodiment 215% ethephon composite film preparation

(1)称取150kg乙烯利原药超微粉碎,过800-1000目筛。(1) Weigh 150kg of ethephon original drug and ultrafinely pulverize it, and pass through a 800-1000 mesh sieve.

(2)称取10kg聚丙烯酸钠,配制浓度为0.3%的聚丙烯酸钠溶液,以甘油和3.5%醋酸溶液按重量比1:2混合作为溶剂,调节pH3.5以下,加入840kg辅料(松香:聚乙烯苯丙乳液4:6)高速搅拌10分钟,备用。(2) Weigh 10kg of sodium polyacrylate, prepare a sodium polyacrylate solution with a concentration of 0.3%, mix glycerin and 3.5% acetic acid solution in a weight ratio of 1:2 as a solvent, adjust the pH below 3.5, and add 840kg of auxiliary materials (rosin: Polyvinyl styrene-acrylic emulsion 4:6) Stir at high speed for 10 minutes, set aside.

(3)在高速搅拌下,在碱性聚合物溶液中分批加入乙烯利,10分钟添加一批,每批加入量为总量的20%,添加完毕后继续搅拌20分钟,制得粘稠状液体。(3) Under high-speed stirring, add ethephon in batches to the alkaline polymer solution, add a batch within 10 minutes, and the amount of each batch is 20% of the total amount, and continue stirring for 20 minutes after the addition is completed to obtain a viscous like liquid.

(4)将制得的粘稠状液体倒入模具中,放入50℃烘箱中干燥,起膜,得15%乙烯利可控缓释复合膜。(4) Pour the prepared viscous liquid into a mold, put it in an oven at 50°C to dry, and form a film to obtain a 15% ethephon controlled slow-release composite film.

实施例320%乙烯利复合膜制备Embodiment 320% ethephon composite film preparation

(1)称取200kg乙烯利原药超微粉碎,过800-1000目筛。(1) Weigh 200kg of ethephon original drug and ultrafinely pulverize it, and pass it through a 800-1000 mesh sieve.

(2)称取30kg海藻酸钠,配制浓度为1.5%的海藻酸钠溶液,以甘油和3%醋酸溶液按重量比1:2混合作为溶剂,调节pH3.5以下,加入770kg辅料(明胶:聚乙烯苯丙乳液2.5:7)高速搅拌10分钟,备用。(2) Weigh 30kg of sodium alginate, prepare a sodium alginate solution with a concentration of 1.5%, mix glycerol and 3% acetic acid solution at a weight ratio of 1:2 as a solvent, adjust the pH below 3.5, and add 770kg of auxiliary materials (gelatin: Polyvinyl styrene-acrylic emulsion 2.5:7) Stir at high speed for 10 minutes, set aside.

(3)在高速搅拌下,在碱性聚合物溶液中分批加入乙烯利,10分钟添加一批,每批加入量为总量的20%,添加完毕后继续搅拌20分钟,制得粘稠状液体。(3) Under high-speed stirring, add ethephon in batches to the alkaline polymer solution, add a batch within 10 minutes, and the amount of each batch is 20% of the total amount, and continue stirring for 20 minutes after the addition is completed to obtain a viscous like liquid.

(4)将制得的粘稠状液体倒入模具中,放入50℃烘箱中干燥,起膜,得20%乙烯利可控缓释复合膜。(4) Pour the prepared viscous liquid into a mold, put it in a 50°C oven to dry, and form a film to obtain a 20% ethephon controlled slow-release composite film.

实施例450%乙烯利复合膜制备Embodiment 450% ethephon composite film preparation

(1)称取500kg乙烯利原药超微粉碎,过800-1000目筛。(1) Weigh 500kg of ethephon original drug and ultrafinely pulverize it, and pass through a 800-1000 mesh sieve.

(2)称取98kg壳聚糖,配制浓度为0.8%的壳聚糖溶液(溶剂为甘油:水1:2),水为2%醋酸溶液,调节pH3.5以下,加入400kg聚乙烯苯丙乳液,高速搅拌10分钟,备用。(2) Weigh 98kg chitosan, prepare chitosan solution with a concentration of 0.8% (solvent is glycerol: water 1:2), water is 2% acetic acid solution, adjust pH below 3.5, add 400kg polyvinyl styrene Emulsion, stirred at high speed for 10 minutes, set aside.

(3)在高速搅拌下,在碱性聚合物溶液中分批加入乙烯利,10分钟添加一批,每批加入量为总量的20%,添加完毕后继续搅拌20分钟,制得粘稠状液体。(3) Under high-speed stirring, add ethephon in batches to the alkaline polymer solution, add a batch within 10 minutes, and the amount of each batch is 20% of the total amount, and continue stirring for 20 minutes after the addition is completed to obtain a viscous like liquid.

(4)将制得的粘稠状液体倒入模具中,放入50℃烘箱中干燥,起膜,得50%乙烯利可控缓释复合膜。(4) Pour the prepared viscous liquid into a mold, put it in an oven at 50°C to dry, and form a film to obtain a 50% ethephon controlled slow-release composite film.

实施例5不同含量乙烯利复合膜在不同空气湿度中乙烯缓释速度测定Example 5 Determination of Ethephon Slow-release Velocity of Different Ethephon Composite Films in Different Air Humidities

试验地点:广西南宁市石埠香蕉贮存仓库Test site: Banana storage warehouse in Shibu, Nanning, Guangxi

试验时间:2012年7月3日Test time: July 3, 2012

试验药剂:实施例1-3Test medicament: embodiment 1-3

试验方法:将实施例1-3即10%乙烯利可控缓释复合膜、15%乙烯利可控缓释复合膜和20%乙烯利可控缓释复合膜分别放于贮存香蕉的仓库中,调节空气湿度,然后定期检测乙烯释放量。结果如下:Test method: Put the 10% ethephon controllable slow-release composite film, 15% ethephon controllable slow-release composite film and 20% ethephon controllable slow-release composite film in Examples 1-3 respectively in the warehouse for storing bananas , adjust the air humidity, and then regularly detect the amount of ethylene released. The result is as follows:

表1乙烯利含量为10%的复合膜在空气中的缓释速率Table 1 The sustained release rate of the composite film with 10% ethephon content in air

表2乙烯利含量为15%的复合膜在空气中的缓释速率Table 2 Ethephon content is the sustained release rate of the composite film in air of 15%

表3乙烯利含量为20%的复合膜在空气中的缓释速率Table 3 The sustained release rate of the composite film with 20% ethephon content in air

由以上表格可以看出,当调节空气湿度在54.6%、74.9%和97.7%时,不同乙烯利含量的复合膜乙烯释放速度随空气湿度增加而增加,而在同样的空气湿度下,乙烯缓释率随乙烯利含量增加而降低。It can be seen from the above table that when the air humidity is adjusted at 54.6%, 74.9% and 97.7%, the ethylene release rate of the composite film with different ethephon content increases with the increase of air humidity, while at the same air humidity, the slow-release rate of ethylene The rate decreased with the increase of ethephon content.

同时,经过检测表明,乙烯利复合膜中乙烯释放率可以达到17天才能释放完全,这也有效避免了乙烯一次性释放过快导致香蕉迅速成熟而腐败的风险。At the same time, tests have shown that the ethylene release rate in the ethephon composite film can reach 17 days before the release is complete, which also effectively avoids the risk of rapid ripening and spoilage of bananas caused by excessive ethylene release at one time.

实施例6乙烯利复合膜在缓冲溶液中的释放速度The release rate of embodiment 6 ethephon composite film in buffer solution

发明人将实施例4中50%乙烯利复合膜在空气湿度设定为50%的前提下,放置于pH6.0、pH6.5、pH7.0的缓冲溶液中,定期检测乙烯释放量,结果如下:The inventor placed the 50% ethephon composite film in Example 4 under the premise that the air humidity was set to 50%, placed it in buffer solutions of pH6.0, pH6.5, and pH7.0, and regularly detected the amount of ethylene released. The result as follows:

表4在pH=6.0缓冲溶液中,复合膜缓释乙烯的速率Table 4 In pH=6.0 buffer solution, the rate of sustained release of ethylene from the composite membrane

表5在pH=6.5缓冲溶液中,复合膜缓释乙烯的速率Table 5 in pH = 6.5 buffer solution, the rate of sustained release of ethylene from the composite membrane

表6在pH=7.0缓冲溶液中,复合膜缓释乙烯的速率Table 6 In pH=7.0 buffer solution, the rate of sustained release of ethylene from the composite membrane

表中数据显示,乙烯利复合膜随着缓冲溶液pH值升高而释放速度加快,在pH为7.0时,71h乙烯释放率达到98%,而pH6.0和6.5在71h仅释放57.4%和74.7%,在179h后释放为93.8%和98.4%。The data in the table shows that the release rate of the ethephon composite membrane is accelerated with the increase of the pH value of the buffer solution. When the pH is 7.0, the ethylene release rate reaches 98% in 71 hours, while the pH 6.0 and 6.5 only release 57.4% and 74.7% in 71 hours. %, 93.8% and 98.4% were released after 179h.

由实施例5和6可以看出,乙烯利复合膜在乙烯利不同含量、空气湿度和缓冲溶液中的释放呈现为规律释放,具体表现为:乙烯缓释速度与空气湿度成正比,与乙烯利含量成反比,与缓冲溶液pH成正比。具体表现在;乙烯利可控缓释材料在空气介质中接触空气中的水时会释放乙烯,在空气湿度50%以上时,乙烯释放速度达到最佳状态;乙烯利可控缓释材料在缓冲溶液pH4-7时释放乙烯,在缓冲溶液pH6-7时,释放效果达到最佳状态。From Examples 5 and 6, it can be seen that the release of the ethephon composite film in different ethephon contents, air humidity and buffer solutions is a regular release, specifically as follows: the slow release rate of ethylene is proportional to the air humidity, and is proportional to the ethephon. The content is inversely proportional to the pH of the buffer solution. The specific manifestations are: Ethephon controllable slow-release material will release ethylene when it contacts water in the air in the air medium, and when the air humidity is above 50%, the release rate of ethylene reaches the best state; Ethephon controllable slow-release material is in the buffer Ethylene is released when the pH of the solution is 4-7, and the release effect reaches the best state when the pH of the buffer solution is 6-7.

实施例7催熟水果中乙烯利残留量检测Example 7 Detection of Ethephon Residues in Ripening Fruits

将实施例5中的香蕉按照中华人民共和国农业行业标准《NY/T1016-2006水果蔬菜中乙烯利残留量量的测定气相色谱法》进行检测,但均未检测到乙烯利残留。The bananas in Example 5 were detected according to the Agricultural Industry Standard of the People's Republic of China "NY/T1016-2006 Determination of Ethephon Residues in Fruits and Vegetables by Gas Chromatography", but no ethephon residues were detected.

Claims (4)

1.一种乙烯利可控缓释材料,其特征在于:所述材料为复合膜,按重量份由以下物料成分组成:乙烯利70-90份,碱性聚合物10-30份和辅料50-500份;所述碱性聚合物为壳聚糖、聚丙烯酸盐或海藻酸钠;所述辅料为明胶、松香、聚乙烯苯丙乳液、淀粉中的一种或其混合物。1. A controllable slow-release material of ethephon, characterized in that: the material is a composite film, composed of the following material components in parts by weight: 70-90 parts of ethephon, 10-30 parts of basic polymer and 50 parts of auxiliary materials -500 parts; the basic polymer is chitosan, polyacrylate or sodium alginate; the auxiliary material is one of gelatin, rosin, polyvinyl styrene-acrylic emulsion, starch or a mixture thereof. 2.根据权利要求1所述的乙烯利可控缓释材料,其特征在于:所述材料在空气介质或缓冲溶液中使用,乙烯的释放速度由空气湿度、乙烯利含量及缓冲溶液pH值控制;所述材料在空气介质中使用方法为:乙烯利可控缓释材料在接触空气中的水时会释放乙烯,在空气湿度50%以上时,乙烯释放速度达到最佳状态;所述材料在缓冲溶液中使用方法为:乙烯利可控缓释材料在缓冲溶液pH4-7时释放乙烯,在缓冲溶液pH6-7时,释放效果达到最佳状态;2. The controllable slow-release material of ethephon according to claim 1, characterized in that: the material is used in air medium or buffer solution, and the release rate of ethylene is controlled by air humidity, ethephon content and buffer solution pH value The method of using the material in the air medium is: the controllable slow-release material of ethephon will release ethylene when it contacts the water in the air, and when the air humidity is above 50%, the release rate of ethylene reaches the best state; The method of use in the buffer solution is: the ethephon controllable slow-release material releases ethylene when the buffer solution is pH 4-7, and the release effect reaches the best state when the buffer solution is pH 6-7; 所述材料的缓释速度与空气湿度成正比,与乙烯利含量成反比,与缓冲溶液pH成正比。The sustained release speed of the material is directly proportional to the air humidity, inversely proportional to the ethephon content, and directly proportional to the pH of the buffer solution. 3.权利要求1所述的乙烯利可控缓释材料的制备方法,其特征在于:步骤如下:3. The preparation method of the ethephon controllable slow-release material according to claim 1, characterized in that: the steps are as follows: (1)将乙烯利原药超微粉碎,过800-1000目筛;(1) Superfinely pulverize the original drug of ethephon, and pass through a 800-1000 mesh sieve; (2)配制浓度为0.3-1.5%的碱性聚合物溶液,以甘油和2-3.5%醋酸溶液按重量比1:2混合作为溶剂,调节pH3.5以下,加入所需辅料,高速搅拌10分钟,备用;(2) Prepare an alkaline polymer solution with a concentration of 0.3-1.5%, mix glycerin and 2-3.5% acetic acid solution in a weight ratio of 1:2 as a solvent, adjust the pH below 3.5, add the required auxiliary materials, and stir at a high speed for 10 minutes, spare; (3)在高速搅拌下,在碱性聚合物溶液中分批加入乙烯利,10分钟添加一批,每批加入量为总量的20%,添加完毕后继续搅拌20分钟,制得粘稠状液体;(3) Under high-speed stirring, add ethephon in batches to the alkaline polymer solution, add a batch within 10 minutes, and the amount of each batch is 20% of the total amount, and continue stirring for 20 minutes after the addition is completed to obtain a viscous Liquid; (4)将制得的粘稠状液体倒入模具中,放入45-50℃烘箱中干燥,起膜,得乙烯利可控缓释复合膜。(4) Pour the prepared viscous liquid into a mold, put it in an oven at 45-50°C to dry, and form a film to obtain a controlled-release composite film of ethephon. 4.根据权利要求3所述的乙烯利可控缓释材料的制备方法,其特征在于:所述模具形状为矩形或圆形,根据需要控制复合膜的厚度。4. The preparation method of the ethephon controllable slow-release material according to claim 3, characterized in that: the shape of the mold is rectangular or circular, and the thickness of the composite film is controlled as required.
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