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CN104122331B - A kind of nondestructive detection system based on piezo disc contact vibration and detection method thereof - Google Patents

A kind of nondestructive detection system based on piezo disc contact vibration and detection method thereof Download PDF

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CN104122331B
CN104122331B CN201410354510.9A CN201410354510A CN104122331B CN 104122331 B CN104122331 B CN 104122331B CN 201410354510 A CN201410354510 A CN 201410354510A CN 104122331 B CN104122331 B CN 104122331B
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李法新
付际
谭池
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Peking University
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Abstract

本发明公开了一种基于压电圆盘接触振动的无损检测系统及其检测方法。本发明的无损检测系统包括:压电圆盘、移动支架、信号发生器、功率放大器、应变仪、数据采集卡以及计算机;其中,压电圆盘包括圆盘基板、压电片、探针和应变片,压电片位于圆盘基板的下表面并且为中心对称分布,探针位于圆盘基板的下表面圆心处并且垂直于圆盘基板,应变片布置在圆盘基板的上表面。本发明基于压电圆盘与样品的接触振动,通过追踪压电圆盘的振动特性来探测局部接触刚度,可以通过在样品表面通过逐点检测来获得结构的刚度分布,进而来完成对结构健康程度的评价;本发明所使用的测试原理简单可靠,适用于薄板结构如复合材料层合板或软材料的无损检测。

The invention discloses a non-destructive detection system and a detection method based on piezoelectric disc contact vibration. The nondestructive testing system of the present invention includes: a piezoelectric disc, a mobile bracket, a signal generator, a power amplifier, a strain gauge, a data acquisition card, and a computer; wherein the piezoelectric disc includes a disc substrate, a piezoelectric sheet, a probe and The strain gauge, the piezoelectric piece is located on the lower surface of the disk substrate and distributed symmetrically to the center, the probe is located at the center of the lower surface of the disk substrate and is perpendicular to the disk substrate, and the strain gauge is arranged on the upper surface of the disk substrate. The present invention is based on the contact vibration between the piezoelectric disc and the sample, and detects the local contact stiffness by tracking the vibration characteristics of the piezoelectric disc. The stiffness distribution of the structure can be obtained by point-by-point detection on the sample surface, and then the structural health can be completed. The degree of evaluation; the test principle used in the present invention is simple and reliable, and is suitable for non-destructive testing of thin plate structures such as composite material laminates or soft materials.

Description

一种基于压电圆盘接触振动的无损检测系统及其检测方法A non-destructive testing system and testing method based on piezoelectric disk contact vibration

技术领域technical field

本发明属于材料结构安全监测领域,具体涉及一种基于压电圆盘接触振动的无损检测系统及其检测方法。The invention belongs to the field of material structure safety monitoring, and in particular relates to a nondestructive testing system and a testing method based on piezoelectric disk contact vibration.

背景技术Background technique

无损检测技术可以完成对材料或者结构的损伤检测和健康评价,因而在工业发展上具有重要的意义。在结构经过较长的使用期或受到外来作用可能导致损伤的情况下,我们需要了解结构内部的健康情况以确定结构是否还能继续工作,或者针对具体的损伤情况进行修复。尤其是在航空航天领域,随着工业的发展轻质高强的复合材料薄板结构得到越来越多的应用,复合材料薄板结构则容易发生断裂、分层、铺层皱折、脱落和分离等缺陷,对于载荷量大和疲劳加载严重的航空航天工业,如何完成复合材料薄板结构的无损检测是一个急需解决的问题。Non-destructive testing technology can complete the damage detection and health evaluation of materials or structures, so it is of great significance in industrial development. In the case of a structure that may be damaged after a long period of use or by external effects, we need to understand the internal health of the structure to determine whether the structure can continue to work, or to repair it for specific damage conditions. Especially in the field of aerospace, with the development of industry, light-weight and high-strength composite sheet structures are more and more used, and composite sheet structures are prone to defects such as fracture, delamination, ply wrinkling, shedding, and separation. , for the aerospace industry with large loads and severe fatigue loading, how to complete the nondestructive testing of composite thin plate structures is an urgent problem to be solved.

目前传统的无损检测技术例如超声、射线和磁粉检测等方法,可以完成对绝大多数工业结构的检测,但是对新型的复合材料薄板等结构的检测依然存在较大的难度。对于超声方法来说,由于复合材料的材料性能存在严重各向异性并且对声波衰减效应明显,因此复合材料不适用于超声方法。而且在薄板栅格结构中,常常因为超声检查多存在厚度盲区,且结构复杂导致声波的传播反射复杂,进而导致在栅格薄板结构中的超声检测难以实现。对于射线和磁粉检测等一类电磁方法,则因复合材料对电磁不敏感、对人体伤害大和不便于在位检测等原因而不能在栅格薄板结构的无损检测中应用。为了完成对复合材料结构的无损检测任务,需要开发出适用于薄板结构无损检测的方法。At present, traditional non-destructive testing techniques such as ultrasonic, ray and magnetic particle testing methods can complete the testing of most industrial structures, but it is still difficult to detect structures such as new composite material sheets. For the ultrasonic method, the composite material is not suitable for the ultrasonic method due to the severe anisotropy of the material properties of the composite material and the obvious effect on the sound wave attenuation. Moreover, in the thin plate grid structure, there are often thickness blind areas in ultrasonic inspection, and the complex structure leads to complex propagation and reflection of sound waves, which in turn makes it difficult to realize ultrasonic testing in the grid thin plate structure. For a class of electromagnetic methods such as ray and magnetic particle testing, composite materials cannot be used in the non-destructive testing of grid thin plate structures due to their insensitivity to electromagnetics, great harm to the human body, and inconvenient in-situ testing. In order to complete the task of nondestructive testing of composite structures, it is necessary to develop methods suitable for nondestructive testing of thin plate structures.

发明内容Contents of the invention

为了解决现有技术中无损检测方法难以完成对复合材料薄板结构检测的问题,本发明提出了一种基于压电圆盘与样品的接触振动,通过追踪压电圆盘的振动特性来探测材料或结构的局部接触刚度的无损检测系统和方法。In order to solve the problem that the non-destructive testing method in the prior art is difficult to complete the detection of the composite material thin plate structure, the present invention proposes a method based on the contact vibration between the piezoelectric disc and the sample, and detects the material or material by tracking the vibration characteristics of the piezoelectric disc. System and method for non-destructive testing of local contact stiffness of structures.

本发明的一个目的在于提出一种基于压电圆盘接触振动的无损检测系统。One object of the present invention is to propose a non-destructive testing system based on piezoelectric disk contact vibration.

本发明的基于压电圆盘接触振动的无损检测系统包括:压电圆盘、移动支架、信号发生器、功率放大器、应变仪、数据采集卡以及计算机;其中,压电圆盘包括圆盘基板、压电片、探针和应变片,压电片位于圆盘基板的下表面并且为中心对称分布,探针位于圆盘基板的下表面圆心处并且垂直于圆盘基板,应变片布置在圆盘基板的上表面;压电圆盘的圆盘基板的圆周安装在移动支架上,由移动支架带动压电圆盘在样品的表面移动;信号发生器经数据线连接至功率放大器,功率放大器通过导线连接至压电圆盘的压电片;压电圆盘的应变片通过数据线连接至应变仪;应变仪通过数据线连接至数据采集卡;数据采集卡通过数据线连接至计算机。The non-destructive testing system based on the piezoelectric disk contact vibration of the present invention includes: a piezoelectric disk, a mobile support, a signal generator, a power amplifier, a strain gauge, a data acquisition card and a computer; wherein the piezoelectric disk includes a disk substrate , piezoelectric sheet, probe and strain gauge, the piezoelectric sheet is located on the lower surface of the disc substrate and distributed symmetrically to the center, the probe is located at the center of the lower surface of the disc substrate and is perpendicular to the disc substrate, and the strain gauges are arranged in a circle The upper surface of the disc substrate; the circumference of the disc substrate of the piezoelectric disc is installed on the mobile support, and the piezoelectric disc is driven by the mobile support to move on the surface of the sample; the signal generator is connected to the power amplifier through the data line, and the power amplifier passes The wire is connected to the piezoelectric sheet of the piezoelectric disc; the strain gauge of the piezoelectric disc is connected to the strain gauge through the data line; the strain gauge is connected to the data acquisition card through the data line; and the data acquisition card is connected to the computer through the data line.

圆盘基板为薄板,厚度h与半径R之间的关系满足这样圆盘基板在压电片的带动下,能够激发出所需要的整体弯曲振动模态。位于圆盘基板中心处的探针呈锥形,其头部为球形;在检测过程中,圆盘基板的圆周的边界为固定支撑边界条件,探针的头部与样品的表面相接触。探针的高度HTan与圆盘基板的半径R之间的关系满足从而使得探针在能满足结构的可移动性和自由性前提下,同时不至于影响压电圆盘本身振动的协调性。压电片采用中心对称的结构,如多片呈中心对称的扇形,或者与圆盘基板同心的圆环,这种中心对称的压电片保证激励压电圆盘的振动为中心对称模态。压电片的内径R1和外径R2满足0.2R≤R1<R2≤0.9R;压电片的厚度t与圆盘基板h接近,满足0.5h≤t≤1.5h。The disc substrate is a thin plate, and the relationship between the thickness h and the radius R satisfies In this way, the disc substrate can excite the required overall bending vibration mode under the drive of the piezoelectric sheet. The probe located at the center of the disc substrate is in the shape of a cone, and its head is spherical; during the detection process, the boundary of the circumference of the disc substrate is a fixed support boundary condition, and the head of the probe is in contact with the surface of the sample. The relationship between the height H Tan of the probe and the radius R of the disc substrate satisfies Therefore, under the premise of satisfying the mobility and freedom of the structure, the probe will not affect the vibration coordination of the piezoelectric disk itself. The piezoelectric sheet adopts a centrosymmetric structure, such as a centrally symmetrical sector of multiple pieces, or a ring concentric with the disc substrate. This centrosymmetric piezoelectric sheet ensures that the vibration of the excited piezoelectric disc is a centrosymmetric mode. The inner diameter R 1 and the outer diameter R 2 of the piezoelectric sheet satisfy 0.2R≤R 1 <R 2 ≤0.9R; the thickness t of the piezoelectric sheet is close to the disc substrate h, satisfying 0.5h≤t≤1.5h.

信号发生器发出激振信号,激励压电片发生振动并带动圆盘基板发生振动,进一步带动探针与样品发生接触振动;位于圆盘基板上表面的应变片感知压电圆盘的应变进而获得压电圆盘的接触谐振信息,即应变信号;应变片将检测到的应变信号通过数据线传输至应变仪。信号发生器发出的激振信号分为固定频率的信号和扫频信号两种;相应地,应变仪检测到的动态信号分为定频响应信号和扫频响应信号两种。The signal generator sends out an excitation signal, which excites the piezoelectric sheet to vibrate and drives the disk substrate to vibrate, further driving the probe to vibrate in contact with the sample; the strain gauge located on the upper surface of the disk substrate senses the strain of the piezoelectric disk to obtain The contact resonance information of the piezoelectric disk is the strain signal; the strain gauge transmits the detected strain signal to the strain gauge through the data line. The excitation signal sent by the signal generator is divided into two types: fixed frequency signal and frequency sweep signal; correspondingly, the dynamic signal detected by the strain gauge is divided into two types: fixed frequency response signal and frequency sweep response signal.

信号发生器发出多个连续频率点的扫频信号,压电圆盘的响应也是扫频的,应变仪采集动态的扫频响应信号,通过提取多个频点中最大振幅对应频率找出共振频率,计算机提取共振频率来计算局部接触刚度值,这种模式为扫频测试模式;信号发生器发出单一频率的正弦信号,压电圆盘的响应也是单一频率的正弦信号,应变仪采集动态的定频响应信号,计算机提取正弦信号的振幅值来检测材料的局部接触刚度值,这种模式为定频测试模式。在实际测量过程中,使用扫频测试模式或者定频测试模式均可以完成对样品的无损检测,扫频测试模式的特点为精度高但速度慢,定频测试模式的特点为速度快但精度低。因此结合这两种模式,可以较好的完成对样品的检测。The signal generator sends frequency sweep signals of multiple continuous frequency points, and the response of the piezoelectric disc is also frequency sweep. The strain gauge collects dynamic sweep frequency response signals, and finds the resonance frequency by extracting the frequency corresponding to the maximum amplitude among multiple frequency points. , the computer extracts the resonant frequency to calculate the local contact stiffness value, this mode is the frequency sweep test mode; the signal generator sends out a sinusoidal signal of a single frequency, the response of the piezoelectric disk is also a sinusoidal signal of a single frequency, and the strain gauge collects the dynamic constant Frequency response signal, the computer extracts the amplitude value of the sinusoidal signal to detect the local contact stiffness value of the material, this mode is the fixed frequency test mode. In the actual measurement process, the non-destructive testing of the sample can be completed by using the frequency sweep test mode or the fixed frequency test mode. The frequency sweep test mode is characterized by high precision but slow speed, and the fixed frequency test mode is characterized by fast speed but low precision. . Therefore, the combination of these two modes can better complete the detection of samples.

应变仪即可检测到动态信号,也可以检测到静态信号。压电圆盘的变形可以分为两部分:整体的静态弯曲变形,以及小振幅的动态振动变形;静态弯曲变形是由于初始接触上之后接触力导致的变形,通过应变仪的静态信号检测;而动态振动变形是压电片激励振动导致,呈正弦,通过应变仪的动态信号检测。通过静态信号可以感知探针与样品之间的接触力;通过动态信号可以追踪得到压电圆盘的动态振动特性如共振频率(扫频测试模式)或振动振幅(定频测试模式);进一步,通过探测压电圆盘的动态振动特性可以得到样品与探针的接触点的局部接触刚度信息。Strain gauges can detect both dynamic and static signals. The deformation of the piezoelectric disc can be divided into two parts: the overall static bending deformation, and the small-amplitude dynamic vibration deformation; the static bending deformation is the deformation caused by the contact force after the initial contact, and is detected by the static signal of the strain gauge; and The dynamic vibration deformation is caused by the excitation vibration of the piezoelectric sheet, which is sinusoidal and detected by the dynamic signal of the strain gauge. The contact force between the probe and the sample can be sensed through the static signal; the dynamic vibration characteristics of the piezoelectric disk such as resonance frequency (sweep frequency test mode) or vibration amplitude (fixed frequency test mode) can be tracked through the dynamic signal; further, By detecting the dynamic vibration characteristics of the piezoelectric disk, the local contact stiffness information of the contact point between the sample and the probe can be obtained.

计算机包括:信号发生模块,用于控制信号发生器产生激励压电片的激振信号;信号采集模块,用于控制数据采集卡采集应变信号;以及计算模块,用于计算样品的弹性性质以及评估结构的健康状况。The computer includes: a signal generating module, which is used to control the signal generator to generate an excitation signal for exciting the piezoelectric sheet; a signal acquisition module, which is used to control the data acquisition card to collect strain signals; and a calculation module, which is used to calculate the elastic properties of the sample and evaluate The health of the structure.

计算机通过数据线分别与信号发生器和数据采集卡相连,信号发生器产生激振信号激励压电片,进而带动压电圆盘与样品发生接触振动,应变片采集应变信号并传输至应变仪,数据采集卡采集经过应变仪调理的应变信号并传给计算机。The computer is respectively connected to the signal generator and the data acquisition card through the data line. The signal generator generates an excitation signal to excite the piezoelectric sheet, and then drives the piezoelectric disc to vibrate in contact with the sample. The strain gauge collects the strain signal and transmits it to the strain gauge. The data acquisition card collects the strain signal conditioned by the strain gauge and transmits it to the computer.

移动支架包括圆环形的固定架和移动装置,圆盘基板的圆周固定在固定架上,固定架安装在移动装置上,从而固定压电圆盘并带动压电源盘在样品的表面移动,进而完成对样品的目标区域的检测。将压电圆盘的圆周固定在环形的固定架上,这种连续大刚度结构固定,使整个压电圆盘的周边皆处于一个良好的力学固定边界状态,因而结构更加稳定。固定架采用刚度大的材料,如不锈钢等材料,通过增大尺寸和质量来实现固定架的刚度。固定架本身尺寸(厚度)和质量要远大于压电圆盘,通过获得一个较大的惯性来提供一个稳定的固定支撑边界。The mobile support includes a circular fixed frame and a mobile device. The circumference of the disc substrate is fixed on the fixed frame, and the fixed frame is installed on the mobile device, thereby fixing the piezoelectric disk and driving the piezoelectric source disk to move on the surface of the sample, and then The detection of the target area of the sample is completed. The circumference of the piezoelectric disc is fixed on the ring-shaped fixing frame. This continuous large-rigidity structure is fixed, so that the entire circumference of the piezoelectric disc is in a good mechanically fixed boundary state, so the structure is more stable. The fixed frame is made of a material with high rigidity, such as stainless steel, and the rigidity of the fixed frame is realized by increasing the size and quality. The size (thickness) and quality of the fixed frame itself are much larger than that of the piezoelectric disk, and a stable fixed support boundary is provided by obtaining a larger inertia.

本发明的另一个目的在于提供一种基于压电圆盘接触振动的无损检测方法。Another object of the present invention is to provide a non-destructive testing method based on piezoelectric disk contact vibration.

本发明的基于压电圆盘接触振动的无损检测方法,包括以下步骤:The non-destructive testing method based on piezoelectric disk contact vibration of the present invention comprises the following steps:

1)根据压电圆盘的尺寸、结构和材料,确定压电圆盘的力学模型,从而根据力学模型得到压电圆盘的共振频率fn或者振动系统的振动振幅,与样品的局部接触刚度k*之间的关系;1) According to the size, structure and material of the piezoelectric disk, determine the mechanical model of the piezoelectric disk, so as to obtain the resonance frequency fn of the piezoelectric disk or the vibration amplitude of the vibration system, and the local contact stiffness with the sample according to the mechanical model The relationship between k * ;

2)将安装有压电圆盘的移动支架放置在待测的样品表面;2) Place the mobile bracket equipped with the piezoelectric disc on the surface of the sample to be tested;

3)通过应变仪检测应变片的静态信号,得到探针与样品之间的接触力,通过调整移动支架的高度,从而调整探针与样品之间的接触力;3) The static signal of the strain gauge is detected by the strain gauge to obtain the contact force between the probe and the sample, and the contact force between the probe and the sample is adjusted by adjusting the height of the moving bracket;

4)计算机控制信号发生器发出激振信号,激励压电片带动圆盘基板振动,从而带动探针与样品之间发生接触振动,压电圆盘进行稳态谐振;4) The computer-controlled signal generator sends an excitation signal to excite the piezoelectric sheet to drive the disc substrate to vibrate, thereby driving the contact vibration between the probe and the sample, and the piezoelectric disc performs steady-state resonance;

5)应变仪检测应变信号传输至应变仪,应变仪调理应变信号后传输至数据采集卡,数据采集卡采集调理的应变信号;5) The strain gauge detects the strain signal and transmits it to the strain gauge, and the strain gauge adjusts the strain signal and then transmits it to the data acquisition card, and the data acquisition card acquires the adjusted strain signal;

6)计算机处理由数据采集卡采集来的应变信号,进而得到样品的局部接触刚度信息,通过的局部接触刚度信息就能得到样品的健康程度。6) The computer processes the strain signal collected by the data acquisition card, and then obtains the local contact stiffness information of the sample, and the health degree of the sample can be obtained through the local contact stiffness information.

上述检测方法可以采用扫频测试模式,信号发生器发出动态的扫频信号,应变仪采集动态的扫频响应信号,计算机提取共振频率并计算局部接触刚度值,这种模式为扫频测试模式;信号发生器发出固定频率的信号,应变仪采集定频响应信号,计算机提取振动振幅值并计算局部接触刚度值,这种模式为定频测试模式。The above detection method can adopt the frequency sweep test mode, the signal generator sends a dynamic frequency sweep signal, the strain gauge collects the dynamic sweep frequency response signal, the computer extracts the resonance frequency and calculates the local contact stiffness value, this mode is the frequency sweep test mode; The signal generator sends a fixed frequency signal, the strain gauge collects the fixed frequency response signal, and the computer extracts the vibration amplitude value and calculates the local contact stiffness value. This mode is the fixed frequency test mode.

本发明的优点:Advantages of the present invention:

本发明的检测方法采用中心对称结构的压电圆盘,基于压电圆盘与样品的接触振动,通过追踪压电圆盘的振动特性来探测材料或结构的局部接触刚度,进一步将该压电圆盘集成在一个可以在样品表面自由移动的装置上,可以通过在样品表面通过逐点检测来获得结构的刚度分布,进而来完成对结构健康程度的评价。相较于现有的无损检测方法,本发明所使用的测试原理简单可靠,适用于薄板结构如复合材料层合板或软材料的无损检测。The detection method of the present invention adopts a piezoelectric disc with a centrally symmetrical structure, based on the contact vibration between the piezoelectric disc and the sample, and by tracking the vibration characteristics of the piezoelectric disc to detect the local contact stiffness of the material or structure, and further the piezoelectric disc The disk is integrated on a device that can move freely on the surface of the sample, and the stiffness distribution of the structure can be obtained by point-by-point detection on the surface of the sample, and then the evaluation of the health of the structure can be completed. Compared with the existing nondestructive testing methods, the testing principle used in the present invention is simple and reliable, and is suitable for nondestructive testing of thin plate structures such as composite material laminates or soft materials.

附图说明Description of drawings

图1为本发明的一种基于压电圆盘接触振动的无损检测系统的结构示意图;Fig. 1 is a structural schematic diagram of a non-destructive testing system based on piezoelectric disc contact vibration of the present invention;

图2为本发明的基于压电圆盘接触振动的无损检测系统的压电圆盘的一个实施例的示意图,其中,(a)为压电圆盘的上表面的示意图,(b)为压电片为多片呈中心对称的扇形的压电圆盘的下表面的示意图;Fig. 2 is the schematic diagram of an embodiment of the piezoelectric disc of the non-destructive testing system based on the piezoelectric disc contact vibration of the present invention, wherein, (a) is the schematic diagram of the upper surface of the piezoelectric disc, (b) is the piezoelectric disc The electric sheet is a schematic diagram of the lower surface of a plurality of centrally symmetrical fan-shaped piezoelectric discs;

图3为本发明的基于压电圆盘接触振动的无损检测系统的压电片为环形的压电圆盘的下表面的示意图;Fig. 3 is a schematic diagram of the lower surface of the piezo disc whose piezoelectric sheet is ring-shaped in the non-destructive testing system based on the piezoelectric disc contact vibration of the present invention;

图4为本发明的基于压电圆盘接触振动的无损检测系统呈中心对称的压电片所激发出来的第一阶振动模态的剖面图;4 is a cross-sectional view of the first-order vibration mode excited by the centrosymmetric piezoelectric sheet of the nondestructive testing system based on piezoelectric disc contact vibration of the present invention;

图5为本发明的基于压电圆盘接触振动的无损检测系统的压电圆盘振动系统的力学模型的示意图;5 is a schematic diagram of the mechanical model of the piezoelectric disk vibration system of the nondestructive testing system based on piezoelectric disk contact vibration of the present invention;

图6为本发明的基于压电圆盘接触振动的无损检测系统的压电圆盘的共振频率fn与样品的局部接触刚度k*之间关系的曲线图;6 is a graph showing the relationship between the resonant frequency f n of the piezoelectric disk and the local contact stiffness k * of the sample in the nondestructive testing system based on the piezoelectric disk contact vibration of the present invention;

图7(a)为悬臂梁式的局部接触刚度检测系统的探针与样品接触的示意图,(b)为本发明的基于压电圆盘接触振动的无损检测系统的压电圆盘的探针与样品接触的示意图。Figure 7 (a) is a schematic diagram of the contact between the probe and the sample of the local contact stiffness detection system of the cantilever beam type, and (b) is the probe of the piezoelectric disc of the nondestructive testing system based on the piezoelectric disc contact vibration of the present invention Schematic diagram of contact with the sample.

具体实施方式detailed description

下面结合附图,通过具体实施例,进一步阐述本发明。The present invention will be further elaborated below through specific embodiments in conjunction with the accompanying drawings.

如图1所示,本发明的基于压电圆盘接触振动的无损检测系统包括:压电圆盘2、移动支架、信号发生器4、应变仪5、数据采集卡6以及计算机7;其中,压电圆盘2包括圆盘基板21、压电片22、探针23和应变片24,压电片22位于圆盘基板的下表面且为中心对称图形,探针23位于圆盘基板的下表面圆心处且垂直于圆盘基板21,如图2(b)所示,应变片24布置在圆盘基板21的上表面,如图2(a)所示;压电圆盘2的圆盘基板21的圆周安装在移动支架上,由移动支架带动压电圆盘2在样品1的表面移动;信号发生器4通过数据线连接至功率放大器41,功率放大器41经过导线连接至压电圆盘的压电片22;压电圆盘2的应变片24通过数据线连接至应变仪5;应变仪5通过数据线连接至数据采集卡6;数据采集卡6通过数据线连接至计算机7。As shown in Figure 1, the non-destructive testing system based on piezoelectric disk contact vibration of the present invention includes: piezoelectric disk 2, mobile support, signal generator 4, strain gauge 5, data acquisition card 6 and computer 7; Wherein, The piezoelectric disk 2 includes a disk substrate 21, a piezoelectric sheet 22, a probe 23 and a strain gauge 24. The piezoelectric sheet 22 is located on the lower surface of the disk substrate and is a centrally symmetrical pattern, and the probe 23 is located on the lower surface of the disk substrate. At the center of the surface and perpendicular to the disk substrate 21, as shown in Figure 2 (b), the strain gauge 24 is arranged on the upper surface of the disk substrate 21, as shown in Figure 2 (a); the disk of the piezoelectric disk 2 The circumference of the substrate 21 is installed on the movable support, and the piezoelectric disc 2 is driven by the movable support to move on the surface of the sample 1; the signal generator 4 is connected to the power amplifier 41 through a data line, and the power amplifier 41 is connected to the piezoelectric disc through a wire The piezoelectric sheet 22; the strain gauge 24 of the piezoelectric disk 2 is connected to the strain gauge 5 through the data line; the strain gauge 5 is connected to the data acquisition card 6 through the data line; the data acquisition card 6 is connected to the computer 7 through the data line.

移动支架的移动装置32采用万向轮组,均匀地安装在环形的固定架31下。The moving device 32 of the mobile support adopts a universal wheel set, which is evenly installed under the annular fixed frame 31 .

在本实施例中,圆盘基板21与固定架31均采用不锈钢材料;压电片22采用PZT-5H压电材料。圆盘基板21的半径R=100mm,厚度h=2mm;探针的高度HTan=20mm;压电圆环片的厚度t为2mm,其内径R1和外径R2分别为40mm和80mm。In this embodiment, both the disc substrate 21 and the fixing frame 31 are made of stainless steel; the piezoelectric sheet 22 is made of PZT-5H piezoelectric material. The radius R of the disc substrate 21 is 100 mm, and the thickness h is 2 mm; the height H Tan of the probe is 20 mm; the thickness t of the piezoelectric disc is 2 mm, and the inner diameter R 1 and outer diameter R 2 are 40 mm and 80 mm respectively.

进一步,在环形的固定架31上安装手持手柄8,组成手柄式检测结构,手持手柄8的两端安装在环形的固定架31的两点的连线通过圆心。通过移动手持手柄8可以让该检测结构在样品表面移动;在移动过程中,压电圆盘的探针23与样品1保持接触;通过在样品1的表面移动,就能完成对感兴趣的检测区域的无损检测。Further, the hand-held handle 8 is installed on the ring-shaped fixed frame 31 to form a handle-type detection structure. The two ends of the hand-held handle 8 are installed on the ring-shaped fixed frame 31 and the line connecting two points passes through the center of the circle. The detection structure can be moved on the surface of the sample by moving the handle 8; during the movement, the probe 23 of the piezoelectric disc is kept in contact with the sample 1; by moving on the surface of the sample 1, the detection of interest can be completed Non-destructive testing of the area.

压电片22采用中心对称的结构,可以为多片呈中心对称的扇形,如图2(b)所示;或者为与圆盘基板同心的圆环,如图3所示,这种中心对称的结构可以激励出中心振动的模态,如图4所示。The piezoelectric sheet 22 adopts a centrosymmetric structure, which can be a plurality of centrosymmetric sectors, as shown in Figure 2 (b); or a ring concentric with the disc substrate, as shown in Figure 3, this centrosymmetric The structure of can excite the mode of central vibration, as shown in Figure 4.

本发明所提出的无损检测方法基于压电圆盘接触振动来探测待测结构的局部接触刚度,这里详细阐述本发明的基本原理。The non-destructive testing method proposed by the present invention detects the local contact stiffness of the structure to be tested based on the contact vibration of the piezoelectric disc, and the basic principle of the present invention is described in detail here.

压电圆盘的边界为:圆周的边界条件为固定支撑;圆心处通过探针与样品接触,则圆心处的边界条件为弹性支撑。压电圆盘的圆周固定并且中心的探针与样品接触振动构成压电圆盘振动系统,由振动力学相关理论得到,该振动系统可以简化为周围为固支、中心为弹性支撑的力学模型,如图5所示,在该力学模型中,探针与样品之间的相互作用使用一个弹簧来模拟,弹簧的弹性系数为k*,该弹性系数k*即为样品的局部接触刚度k*The boundary of the piezoelectric disk is: the boundary condition of the circumference is a fixed support; the center of the circle is in contact with the sample through a probe, and the boundary condition of the center of the circle is an elastic support. The circumference of the piezoelectric disc is fixed and the probe in the center vibrates in contact with the sample to form a piezoelectric disc vibration system, which is obtained from the theory of vibration mechanics. The vibration system can be simplified as a mechanical model with fixed support around and elastic support at the center. As shown in FIG. 5 , in this mechanical model, a spring is used to simulate the interaction between the probe and the sample. The elastic coefficient of the spring is k * , and the elastic coefficient k * is the local contact stiffness k * of the sample.

根据振动力学知识得到,上述的压电圆盘振动系统中,压电圆盘的共振频率fn与样品的局部接触刚度k*的关系可以用一个解析表达式fn=H(k*)描述,并且,当弹簧的弹性系数k*越高时,该振动系统的共振频率fn也越大,压电圆盘的共振频率fn与样品的局部接触刚度k*的关系满足类似如图6所示的曲线。共振频率fn与局部接触刚度k*的关系,与压电圆盘的尺寸、结构和材料有关,对应唯一一个解析解。According to the knowledge of vibration mechanics, in the above-mentioned piezoelectric disk vibration system, the relationship between the resonance frequency f n of the piezoelectric disk and the local contact stiffness k * of the sample can be described by an analytical expression f n = H(k * ) , and, when the elastic coefficient k* of the spring is higher, the resonant frequency f n of the vibration system is also larger, and the relationship between the resonant frequency f n of the piezoelectric disc and the local contact stiffness k * of the sample satisfies similarity as shown in Figure 6 the curve shown. The relationship between the resonant frequency f n and the local contact stiffness k * is related to the size, structure and material of the piezoelectric disk, and corresponds to the only analytical solution.

通过使用一个扫频信号激振压电圆盘,追踪压电圆盘的共振频率fn,进而追踪得到样品的局部接触刚度k*的信息,这样的测试模式为扫频测试模式。同样,通过使用一个固定频率的信号激振压电圆盘,当样品的局部接触刚度k*不同时,该振动系统的振动振幅也不同。因此可以通过使用一个频率固定的信号激振该系统,追踪振动系统的振动振幅,进而追踪得到样品的局部接触刚度信息,此模式为定频测试模式。By using a frequency sweep signal to excite the piezoelectric disc, tracking the resonance frequency f n of the piezoelectric disc, and then tracking to obtain the information of the local contact stiffness k * of the sample, such a test mode is a frequency sweep test mode. Also, by using a fixed frequency signal to excite the piezoelectric disc, the vibration amplitude of the vibrating system is different when the local contact stiffness k* of the sample is different. Therefore, the system can be excited by a signal with a fixed frequency, and the vibration amplitude of the vibration system can be tracked to obtain the local contact stiffness information of the sample. This mode is a fixed frequency test mode.

与悬臂梁式的局部接触刚度检测系统相比,本发明所提出的圆盘式的局部接触刚度探测装置具有以下区别及优势:Compared with the cantilever beam type local contact stiffness detection system, the disc type local contact stiffness detection device proposed by the present invention has the following differences and advantages:

1、悬臂梁式设计扭转刚度很低,探针的针尖在样品表面移动时,存在的横向力会使得悬臂梁发生扭曲,进而影响结构心态和探测信号,而采用圆盘式设计,形成了一种全新的中心对称结构,该结构在样品表面移动时,由于各个方向结构刚度都很高,因而横向干扰较悬臂梁式的设计会降低了很多,对探测信号带来的干扰更少乃至完全消去,从而解决了接触式探测所存在的横向力问题,故圆盘式设计更加适合于在样品表面的移动监测;1. The torsional stiffness of the cantilever beam design is very low. When the needle tip of the probe moves on the sample surface, the existing lateral force will distort the cantilever beam, which will affect the structural attitude and detection signal. The disc design forms a A new centrosymmetric structure, when the structure moves on the surface of the sample, due to the high structural stiffness in all directions, the lateral interference will be much reduced compared with the cantilever beam design, and the interference to the detection signal will be less or even completely eliminated , which solves the problem of lateral force in contact detection, so the disc design is more suitable for moving monitoring on the sample surface;

2、悬臂梁式设计只在一端存在一个固定点,而压电圆盘的周围全部使用连续大刚度结构固定,整个圆盘周边皆处于一个良好的力学固定边界状态,因而结构更加稳定,信噪比也更高,因此圆盘式设计较悬臂梁式设计更加适合于在振动方法中应用;2. The cantilever beam design only has one fixed point at one end, while the surrounding of the piezoelectric disk is fixed with a continuous high-rigidity structure, and the entire periphery of the disk is in a good mechanically fixed boundary state, so the structure is more stable and the signal-to-noise The ratio is also higher, so the disc design is more suitable for application in vibration methods than the cantilever beam design;

3、悬臂梁式设计采用整体梁皆为压电材料设计或在悬臂梁的下表面布置压电片设计,其动力学特性和所激发出来的变形状态皆很复杂,而圆盘式的设计采用中心对称的压电片组或圆环设计,中心对称式的设计有助于激发出所需要的“第一阶中心振动”模态,如图4所示,并抑制不需要的干扰模态的出现,因此圆盘式设计较悬臂梁式设计更加适合于在接触振动方法中的应用;3. The design of the cantilever beam adopts the design of the whole beam made of piezoelectric material or the design of piezoelectric sheets arranged on the lower surface of the cantilever beam. Centrally symmetrical piezoelectric sheet group or ring design, the centrally symmetrical design helps to excite the required "first-order central vibration" mode, as shown in Figure 4, and suppresses the appearance of unwanted interference modes , so the disk design is more suitable for the application in the contact vibration method than the cantilever beam design;

4、悬臂梁式设计的探针在压力下与样品发生接触,由于压力是由悬臂梁传递过来,因而探针受力并不对称,常常会发生偏离轴线的弯曲,如图7(a)所示,这种偏离会导致探针振型复杂并带入干扰信号,而圆盘式设计中,探针处于中心对称结构的中轴处,因此受力均匀,探针会与样品保持垂直,如图7(b)所示,不存在悬臂梁式设计的问题,因而圆盘式的设计更加有利增加探测的稳定性;4. The cantilever-beam-designed probe contacts the sample under pressure. Since the pressure is transmitted by the cantilever beam, the force on the probe is asymmetrical and often bends off-axis, as shown in Figure 7(a). It is shown that this deviation will lead to complex mode shapes of the probe and bring in interference signals, while in the disc design, the probe is located at the central axis of the centrosymmetric structure, so the force is uniform, and the probe will remain perpendicular to the sample, as shown in As shown in Figure 7(b), there is no problem with the cantilever beam design, so the disc design is more beneficial to increase the stability of detection;

5、悬臂梁式设计的探针在曲面上横向移动时横向力会更加明显,而采用圆盘式设计并通过配合万向轮组,将会使得圆盘式设计更加适合于在复杂表面如机翼的曲面等的手持式移动检测。5. The lateral force will be more obvious when the cantilever beam design probe moves laterally on the curved surface, and the disc design and the universal wheel set will make the disc design more suitable for complex surfaces such as machines. Hand-held motion detection of curved surfaces of wings, etc.

本发明的基于压电圆盘接触振动的无损检测方法,包括以下步骤:The non-destructive testing method based on piezoelectric disk contact vibration of the present invention comprises the following steps:

1)根据压电圆盘的尺寸、结构和材料,确定压电圆盘的力学模型,从而根据力学模型得到压电圆盘的共振频率fn或者振动系统的振动振幅,与样品的局部接触刚度k*之间的关系,满足如图6所示的曲线;1) According to the size, structure and material of the piezoelectric disk, determine the mechanical model of the piezoelectric disk, so as to obtain the resonance frequency fn of the piezoelectric disk or the vibration amplitude of the vibration system, and the local contact stiffness with the sample according to the mechanical model The relationship between k * satisfies the curve shown in Figure 6;

2)将安装有压电圆盘的移动支架放置在待测的样品的表面;2) placing the mobile support equipped with the piezoelectric disc on the surface of the sample to be tested;

3)通过应变仪测量应变片的静态信号,得到探针与样品之间的接触力,通过调整万向轮组的高度,从而调整探针与样品之间的接触力;3) Measure the static signal of the strain gauge through the strain gauge to obtain the contact force between the probe and the sample, and adjust the contact force between the probe and the sample by adjusting the height of the universal wheel set;

4)计算机控制信号发生器发出激振信号,激励压电片带动圆盘基板振动,从而带动探针下探针与样品之间发生接触振动,压电圆盘进行稳态谐振;4) The computer controls the signal generator to send an excitation signal, which excites the piezoelectric plate to drive the disc substrate to vibrate, thereby driving the contact vibration between the probe and the sample under the probe, and the piezoelectric disc performs steady-state resonance;

5)应变仪检测应变信号传输至应变仪,应变仪调理应变信号后传输至数据采集卡,数据采集卡采集调理的应变信号;5) The strain gauge detects the strain signal and transmits it to the strain gauge, and the strain gauge adjusts the strain signal and then transmits it to the data acquisition card, and the data acquisition card acquires the adjusted strain signal;

6)计算机处理由数据采集卡采集来的应变信号,进而得到测量点样品的局部接触刚度信息,通过的局部接触刚度信息就能得到样品的健康程度。6) The computer processes the strain signal collected by the data acquisition card, and then obtains the local contact stiffness information of the sample at the measurement point, and the health degree of the sample can be obtained through the local contact stiffness information.

最后需要注意的是,公布实施例的目的在于帮助进一步理解本发明,但是本领域的技术人员可以理解:在不脱离本发明及所附的权利要求的精神和范围内,各种替换和修改都是可能的。因此,本发明不应局限于实施例所公开的内容,本发明要求保护的范围以权利要求书界定的范围为准。Finally, it should be noted that the purpose of the disclosed embodiments is to help further understand the present invention, but those skilled in the art can understand that various replacements and modifications can be made without departing from the spirit and scope of the present invention and the appended claims. It is possible. Therefore, the present invention should not be limited to the content disclosed in the embodiments, and the protection scope of the present invention is subject to the scope defined in the claims.

Claims (10)

1. a nondestructive detection system based on piezo disc contact vibration, it is characterised in that described nondestructive detection system includes: pressure Electricity disk (2), traversing carriage, signal generator (4), power amplifier (41), deformeter (5), data collecting card (6) And computer (7);Wherein, described piezo disc (2) includes disk substrate (21), piezoelectric patches (22), probe (23) With foil gauge (24), piezoelectric patches (22) be positioned at disk substrate lower surface and centered by symmetrical, probe (23) is positioned at The lower surface circle centre position of disk substrate and be perpendicular to disk substrate (21), foil gauge (24) is arranged in disk substrate (21) Upper surface;The circumference of the disk substrate (21) of described piezo disc (2) is arranged on traversing carriage, traversing carriage drive Piezo disc (2) moves on the surface of sample (1);Described signal generator (4) is connected to power amplification by data wire Device (41), power amplifier (41) is connected to the piezoelectric patches (22) of piezo disc through wire;Described piezo disc (2) Foil gauge (24) be connected to deformeter (5) by data wire;Described deformeter (5) is connected to data acquisition by data wire Truck (6);Described data collecting card (6) is connected to computer (7) by data wire.
2. nondestructive detection system as claimed in claim 1, it is characterised in that the thickness h of described disk substrate (21) and radius R Between relation meet
3. nondestructive detection system as claimed in claim 1, it is characterised in that the height H of described probeTanRadius with disk substrate Relation between R meets
4. nondestructive detection system as claimed in claim 1, it is characterised in that the internal diameter R of described piezoelectric patches (22)1With external diameter R2 Meet 0.2R≤R1< R2≤0.9R;The thickness t of piezoelectric patches meets 0.5h≤t≤1.5h, and wherein, R is the radius of disk substrate, H is the thickness of disk substrate.
5. nondestructive detection system as claimed in claim 1, it is characterised in that the accumulation signal that described signal generator (4) sends It is divided into signal and the swept-frequency signal two kinds of fixed frequency;Correspondingly, the Dynamic Signal that described deformeter (5) detects is divided into determines frequency Response signal and frequency sweep response signal two kinds.
6. nondestructive detection system as claimed in claim 1, it is characterised in that described computer includes: control signal generator produces The signal generating module of the accumulation signal of excitation piezoelectric patches;Control data collecting card and gather the signal acquisition module of strain signal;With And calculate the elastic property of sample and the computing module of the health status of evaluation structure.
7. nondestructive detection system as claimed in claim 1, it is characterised in that described traversing carriage includes the fixed mount (31) of annular With mobile device (32), the circumference of described disk substrate (21) is fixed on fixed mount (31), and described fixed mount (31) is pacified It is contained in mobile device (32).
8. nondestructive detection system as claimed in claim 1, it is characterised in that farther include hand-held handle (8), described hand-held hands Handle (8) is arranged on traversing carriage.
9. a lossless detection method based on piezo disc contact vibration, it is characterised in that comprise the following steps:
1) according to size, the structure and material of piezo disc, determine the mechanical model of piezo disc, thus obtain according to mechanical model Resonant frequency f to piezo discnOr the vibration amplitude of vibrational system, with localized contact rigidity k of sample*Between Relation;
2) traversing carriage being provided with piezo disc is placed on sample surfaces to be measured;
3) by the stationary singnal of deformeter detection foil gauge, the contact force between probe and sample is obtained, by adjusting mobile The height of frame, thus adjust the contact force between probe and sample;
4) computer control signal generator sends accumulation signal, and excitation piezoelectric patches drives the vibration of disk substrate, thus drives probe And coming in contact vibration between sample, piezo disc carries out stable state resonance;
5) transmission of deformeter detection strain signal is to deformeter, transmits to data collecting card, data after deformeter conditioning strain signal The strain signal of capture card collection conditioning;
6) strain signal that computer disposal is gathered by data collecting card, and then obtain the localized contact rigidity information of sample, logical The localized contact rigidity information crossed just can obtain the health degree of sample;
Wherein, piezo disc includes disk substrate, piezoelectric patches, probe and foil gauge, and piezoelectric patches is positioned at the lower surface of disk substrate also Centered by and symmetrical, probe is positioned at the lower surface circle centre position of disk substrate and is perpendicular to disk substrate, foil gauge arrange Upper surface at disk substrate;The circumference of the disk substrate of piezo disc is arranged on traversing carriage, by traversing carriage band dynamic pressure Electricity disk moves on the surface of sample;Signal generator is connected to power amplifier through data wire, and power amplifier passes through wire It is connected to the piezoelectric patches of piezo disc;The foil gauge of piezo disc is connected to deformeter by data wire;Deformeter passes through data Line is connected to data collecting card;Data collecting card is connected to computer by data wire.
10. lossless detection method as claimed in claim 9, it is characterised in that described detection method uses sweep check pattern, letter Number generator sends swept-frequency signal, and deformeter gathers frequency sweep response signal, and computer extracts resonant frequency and to calculate localized contact firm Degree;Or using fixed frequency test pattern, signal generator sends the signal of fixed frequency, and frequency response induction signal is determined in deformeter collection, Computer extracts vibration amplitude value and calculates localized contact rigidity.
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