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CN104119557A - Organic phosphinate flame retardant and preparation method thereof - Google Patents

Organic phosphinate flame retardant and preparation method thereof Download PDF

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Publication number
CN104119557A
CN104119557A CN201410151308.6A CN201410151308A CN104119557A CN 104119557 A CN104119557 A CN 104119557A CN 201410151308 A CN201410151308 A CN 201410151308A CN 104119557 A CN104119557 A CN 104119557A
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China
Prior art keywords
fire retardant
organic phosphinate
organic
flame retardant
methyl alcohol
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Pending
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CN201410151308.6A
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Chinese (zh)
Inventor
潘小明
嵇颖耀
李雪飞
仇国才
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Jiangsu Daming Technology Co Ltd
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Jiangsu Daming Technology Co Ltd
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Priority to CN201410151308.6A priority Critical patent/CN104119557A/en
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Abstract

The invention discloses an organic phosphinate flame retardant. The chemical formula of the organic phosphinate flame retardant is as shown in the specification, wherein M is selected from any one of metal ions such as Mg, Al, Fe, Zn, Ca, Sn and the like, and x is 2 to 4. The invention also discloses a preparation method of the organic phosphinate flame retardant. The preparation method is simple in process, low-cost and available in raw materials, mild in reaction conditions, easy to operate, small in equipment investment, safe and environment-friendly; the prepared organic phosphinate flame retardant is high in purity, high in product yield, good in product thermal stability of and high in content of phosphorus; when the organic phosphinate flame retardant is applied to engineering plastics, the organic phosphinate flame retardant is relatively good in flame retardant effect, mechanical property and electrical property.

Description

A kind of organic phosphinate fire retardant and preparation method thereof
Technical field
The invention belongs to chemical field, be specifically related to a kind of organic phosphinate fire retardant and preparation method thereof.
Background technology
Bromide fire retardant has excellent cost performance, be widely used in various engineering plastics, but its harm to environment and HUMAN HEALTH bringing is very important, day by day by the fire retardant of various environment friendly non-halogens, replaced, organic phosphine flame retardant is considered to substitute one of the most promising fire retardant of bromide fire retardant.
Organic phosphonate fire retardant has the hood that presses down of the fire retardation of phosphorus flame retardant gas phase and condensed phase and metallic cation concurrently, Heat stability is good, consumption is few, flame retarding efficiency is high, and color and luster is good, and smoke density is low, good mechanical property, the advantages such as CTI (phase ratio creepage tracking index) higher (600V) are had an application prospect in electrical industry very much, are specially adapted to thin-walled electronic devices and components, transparent film-making and film.
In prior art, Chinese patent CN201010217750 discloses a kind of preparation method of alkyl phosphinate polymer, the method generates alkyl phosphinate polymer by alkynes and alkene and Hypophosporous Acid, 50 (salt) by free radical addition method successively under initiator effect, there is replacement(metathesis)reaction with aluminium salt etc. again and generate polymerization alkyl phosphinic acid aluminium etc., this technique need to be reacted under higher temperature and pressure, higher to the security requirement of producing, energy consumption is also larger, 2 step Radical Additions are wayward, and product purity is lower; Patent CN201010613835 discloses a kind of preparation method of dialkylphosphinic salts, the method adopts Grignard reagent to react with diethyl phosphite and generates dialkyl group phosphorus oxide, obtain dialkylphosphinic salts again with after oxidant reaction acidifying, it is raw material that the method is used Grignard reagent, operational hazards, complex process, and can obtain the mixed systems such as monoalkyl-phosphinous acid, dialkyl phosphinic acid, Hypophosporous Acid, 50, by product is more, not easily separated, and productive rate and purity are all very low; Patent CN98811622, CN98811626, CN98811627, CN200410104692 etc. disclose Hypophosporous Acid, 50 (salt) solution in acidic medium, free radical causes the method for preparing dialkylphosphinic salts with ethylene reaction, there is following defect in the method: can generate monoalkyl phosphinates by product, the easy cancellation inactivation of free radical causes speed of response to reduce, reaction pressure is higher, higher to equipment and security requirement, recycled solvent difficulty, energy consumption is larger.
Summary of the invention
Goal of the invention: the object of the invention is to for the deficiencies in the prior art, a kind of organic phosphinate fire retardant is provided.
Another object of the present invention is to provide the preparation method of above-mentioned fire retardant.
Technical scheme: in order to reach foregoing invention object, the present invention is specifically achieved like this: a kind of organic phosphinate fire retardant, this fire retardant is a compounds as shown in the formula (I):
Wherein M be in the metal ions such as Mg, Al, Fe, Zn, Ca, Sn any, x=2~4.
Described organic phosphinate fire retardant, its preparation comprises the following steps:
(1) dimethylphosphite is dropped in dry reactor, open and stir, then to limit in reactor, drip catalyzer limit and pass into alkynes or diolefine gas, keep still internal pressure 0~0.6MPa, temperature of reaction is controlled at 0~100 ℃, when the gas volume passing into reaches a half of dimethylphosphite molar weight, close source of the gas, insulation reaction 1~2 hour;
(2) material of step (1) gained is transferred in hydrolysis kettle, adds the water of 1~10 times of weight of material, stir and be warming up to 100~110 ℃ of hydrolysis, insulation reaction 1~2 hour is collected the methyl alcohol in hydrolysate in addition after rectifying tower is purified;
(3) be hydrolyzed complete, by material be down to 20 ℃ following and be transferred in and in still, be warming up to 20~100 ℃, then drip aqueous metal salt, adularescent solid is separated out, after filtration, washing, dryly obtain organic phosphinate finished product.
In this fire retardant preparation process (1), described alkynes is acetylene, propine or butine, and described diolefine is 1,3-butadiene, and described catalyzer is organic bases or mineral alkali, is preferably triethylamine, sodium methylate, sodium hydroxide, sodium carbonate.
In this fire retardant preparation process (2), hydrolysis adopts steam punching to steam rectifying methyl alcohol method or backflow rectifying methyl alcohol method.
In this fire retardant preparation process (3), described aqueous metal salt is any aqueous solution in the metal ions such as Mg, Al, Fe, Zn, Ca, Sn.
The method of preparing above-mentioned organic phosphinate fire retardant, comprises the following steps:
(1) dimethylphosphite is dropped in dry reactor, open and stir, then to limit in reactor, drip catalyzer limit and pass into alkynes or diolefine gas, keep still internal pressure 0~0.6MPa, temperature of reaction is controlled at 0~100 ℃, when the gas volume passing into reaches a half of dimethylphosphite molar weight, close source of the gas, insulation reaction 1~2 hour;
(2) material of step (1) gained is transferred in hydrolysis kettle, adds the water of 1~10 times of weight of material, stir and be warming up to 100~110 ℃ of hydrolysis, insulation reaction 1~2 hour is collected the methyl alcohol in hydrolysate in addition after rectifying tower is purified;
(3) be hydrolyzed complete, by material be down to 20 ℃ following and be transferred in and in still, be warming up to 20~100 ℃, then drip aqueous metal salt, adularescent solid is separated out, after filtration, washing, dryly obtain organic phosphinate finished product.
Wherein, in step (1), described alkynes is acetylene, propine or butine, and described diolefine is 1,3-butadiene, and described catalyzer is organic bases or mineral alkali, is preferably triethylamine, sodium methylate, sodium hydroxide, sodium carbonate.
Wherein, in step (2), hydrolysis adopts steam punching to steam rectifying methyl alcohol method or backflow rectifying methyl alcohol method.
Wherein, the aqueous metal salt described in step (3) is any aqueous solution in the metal ions such as Mg, Al, Fe, Zn, Ca, Sn.
The reaction equation following (take 1,3-butadiene as example) the present invention relates to:
The finished product ultimate yield that the present invention produces is 95~99%, purity >=98%.
Beneficial effect: preparation method's technique of the present invention is simple, raw material is cheap and easy to get, reaction conditions is gentle, easy handling, and facility investment is few, safety and environmental protection, organic phosphinate purity of preparation is high, and the yield of product is high, product Heat stability is good, phosphorus content is high, and being applied to has better flame retardant effect, mechanical property and electric property in engineering plastics.
Embodiment
Embodiment 1:
3.3Kg dimethylphosphite is dropped in dry 5L reactor, open and stir, pass into acetylene gas, keeping still internal pressure is 0.3MPa, drip 30%(mass percentage concentration simultaneously) sodium methoxide solution 100g, in chuck, passing into cooling water control reactor temperature is 30~35 ℃, when acetylene gas intake reaches 390g, insulation reaction 1 hour, then closes source of the gas.
Material is transferred in hydrolysis kettle, add 2Kg deionized water, be warming up to 105 ℃, adopt the hydrolysis of backflow rectifying methyl alcohol method, hydrolysate methyl alcohol being reclaimed after rectifying tower is purified to it uses, be hydrolyzed complete, material is lowered the temperature and be transferred in and still in, be warming up to 75 ℃, then drip 40%(mass percentage concentration) aluminum sulfate aqueous solution 9.4Kg, adularescent solid is separated out, washing after filtration,, dry obtain organic phosphonous acid aluminium finished product 3230.1g, yield 97.0%, purity records 98.2%, phosphorus content 27.72%.
Structural formula is:
Embodiment 2:
3.3Kg dimethylphosphite is dropped in dry 5L reactor, open and stir, pass into 1,3-butadiene gas, keeping still internal pressure is 0.4MPa, drip 30%(mass percentage concentration simultaneously) sodium methoxide solution 100g, in chuck, passing into cooling water control reactor temperature is 35~40 ℃, when 1,3-butadiene gas intake reaches 810g, insulation reaction 1 hour, then closes source of the gas.Material is transferred in hydrolysis kettle, add 2Kg deionized water, be warming up to 108 ℃, adopt the hydrolysis of backflow rectifying methyl alcohol method, hydrolysate methyl alcohol being reclaimed after rectifying tower is purified to him uses, be hydrolyzed complete, material is lowered the temperature and be transferred in and still in, be warming up to 85 ℃, then drip 40%(mass percentage concentration) aluminum sulfate aqueous solution 9.4Kg, adularescent solid is separated out, washing after filtration,, dry obtain organic phosphonous acid aluminium finished product 3660.0g, yield 97.6%, purity records 98.6%, phosphorus content 24.68%.
Structural formula is:
Embodiment 3:
In being transferred to the solution obtaining after embodiment 1 hydrolysis and in still, be warming up to 75 ℃, then drip 40%(mass percentage concentration) calcium chloride water 9.15Kg, adularescent solid is separated out, washing after filtration,, dry obtain organic phosphonous acid calcium finished product 3918.2g, yield 98.2%, purity records 98.8%, phosphorus content 23.17%.
Product structure formula is:
Embodiment 4:
The finished product of embodiment 1 gained is applied in to (addition 12.5%) in 30% fiber glass reinforced PBT, obtains following data:
Tensile strength Flexural strength Modulus in flexure Notched Izod impact strength Elongation at break Flame retardant resistance
120MPa 185MPa 11000MPa 120J/M 2.3% V-0
Embodiment 5:
The finished product of embodiment 1 gained is applied in to (addition 12.5%) in 30% glass fiber reinforced PA66, obtain as
Lower data:
Tensile strength Flexural strength Notched Izod impact strength Elongation at break Heat-drawn wire Flame retardant resistance
190MPa 220MPa 170J/M 2.0% 260℃ V-0
Embodiment 6:
The finished product of embodiment 2 gained is applied in to (addition 15%) in 30% fiber glass reinforced PBT, obtains following data:
Tensile strength Flexural strength Modulus in flexure Notched Izod impact strength Elongation at break Flame retardant resistance
110MPa 175MPa 11000MPa 110J/M 2.8% V-0
Embodiment 7:
The finished product of embodiment 2 gained is applied in to (addition 15%) in 30% glass fiber reinforced PA66, obtains following data:
Tensile strength Flexural strength Notched Izod impact strength Elongation at break Heat-drawn wire Flame retardant resistance
180MPa 210MPa 160J/M 2.2% 255℃ V-0

Claims (9)

1. an organic phosphinate fire retardant, is characterized in that: this fire retardant is a compounds as shown in the formula (I):
Wherein M be in the metal ions such as Mg, Al, Fe, Zn, Ca, Sn any, x=2~4.
2. organic phosphinate fire retardant according to claim 1, is characterized in that, its preparation comprises the following steps:
(1) dimethylphosphite is dropped in dry reactor, open and stir, then to limit in reactor, drip catalyzer limit and pass into alkynes or diolefine gas, keep still internal pressure 0~0.6MPa, temperature of reaction is controlled at 0~100 ℃, when the gas volume passing into reaches a half of dimethylphosphite molar weight, close source of the gas, insulation reaction 1~2 hour;
(2) material of step (1) gained is transferred in hydrolysis kettle, adds the water of 1~10 times of weight of material, stir and be warming up to 100~110 ℃ of hydrolysis, insulation reaction 1~2 hour is collected the methyl alcohol in hydrolysate in addition after rectifying tower is purified;
(3) be hydrolyzed complete, by material be down to 20 ℃ following and be transferred in and in still, be warming up to 20~100 ℃, then drip aqueous metal salt, adularescent solid is separated out, after filtration, washing, dryly obtain organic phosphinate finished product.
3. organic phosphinate fire retardant according to claim 2, it is characterized in that, in this fire retardant preparation process (1), described alkynes is acetylene, propine or butine, described diolefine is 1,3-divinyl, described catalyzer is organic bases or mineral alkali, is preferably triethylamine, sodium methylate, sodium hydroxide, sodium carbonate.
4. organic phosphinate fire retardant according to claim 2, is characterized in that, in this fire retardant preparation process (2), hydrolysis adopts steam punching to steam rectifying methyl alcohol method or backflow rectifying methyl alcohol method.
5. organic phosphinate fire retardant according to claim 2, is characterized in that, in this fire retardant preparation process (3), described aqueous metal salt is any aqueous solution in the metal ions such as Mg, Al, Fe, Zn, Ca, Sn.
6. the method for preparing organic phosphinate fire retardant described in claim 1, is characterized in that, comprises the following steps:
(1) dimethylphosphite is dropped in dry reactor, open and stir, then to limit in reactor, drip catalyzer limit and pass into alkynes or diolefine gas, keep still internal pressure 0~0.6MPa, temperature of reaction is controlled at 0~100 ℃, when the gas volume passing into reaches a half of dimethylphosphite molar weight, close source of the gas, insulation reaction 1~2 hour;
(2) material of step (1) gained is transferred in hydrolysis kettle, adds the water of 1~10 times of weight of material, stir and be warming up to 100~110 ℃ of hydrolysis, insulation reaction 1~2 hour is collected the methyl alcohol in hydrolysate in addition after rectifying tower is purified;
(3) be hydrolyzed complete, by material be down to 20 ℃ following and be transferred in and in still, be warming up to 20~100 ℃, then drip aqueous metal salt, adularescent solid is separated out, after filtration, washing, dryly obtain organic phosphinate finished product.
7. prepare according to claim 6 the method for organic phosphinate fire retardant, it is characterized in that, in step (1), described alkynes is acetylene, propine or butine, described diolefine is 1,3-divinyl, described catalyzer is organic bases or mineral alkali, is preferably triethylamine, sodium methylate, sodium hydroxide, sodium carbonate.
8. prepare according to claim 6 the method for organic phosphinate fire retardant, it is characterized in that, in step (2), hydrolysis adopts steam punching to steam rectifying methyl alcohol method or backflow rectifying methyl alcohol method.
9. prepare according to claim 6 the method for organic phosphinate fire retardant, it is characterized in that, the aqueous metal salt described in step (3) is any aqueous solution in the metal ions such as Mg, Al, Fe, Zn, Ca, Sn.
CN201410151308.6A 2014-04-15 2014-04-15 Organic phosphinate flame retardant and preparation method thereof Pending CN104119557A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106632468A (en) * 2016-11-22 2017-05-10 同济大学 A preparing method of an aminotris(methylenephosphonic acid) metal salt flame retardant
CN110066293A (en) * 2018-01-24 2019-07-30 金发科技股份有限公司 A kind of aminotrimethylenephosphonic acid aluminium and its preparation method and application

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1280584A (en) * 1997-11-28 2001-01-17 科莱恩有限公司 Method for producing dialkylphosphinic acids
CN101906117A (en) * 2010-07-01 2010-12-08 叶金标 Alkyl phosphinate polymer and preparation method and application thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1280584A (en) * 1997-11-28 2001-01-17 科莱恩有限公司 Method for producing dialkylphosphinic acids
CN101906117A (en) * 2010-07-01 2010-12-08 叶金标 Alkyl phosphinate polymer and preparation method and application thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106632468A (en) * 2016-11-22 2017-05-10 同济大学 A preparing method of an aminotris(methylenephosphonic acid) metal salt flame retardant
CN106632468B (en) * 2016-11-22 2019-08-06 同济大学 Preparation method of amino trimethylene phosphonic acid metal salt flame retardant
CN110066293A (en) * 2018-01-24 2019-07-30 金发科技股份有限公司 A kind of aminotrimethylenephosphonic acid aluminium and its preparation method and application
WO2019144331A1 (en) * 2018-01-24 2019-08-01 金发科技股份有限公司 Aluminum amino trimethylene phosphonate, preparation method therefor and use thereof
JP2020518594A (en) * 2018-01-24 2020-06-25 キングファ サイエンス アンド テクノロジー カンパニーリミテッドKingfa Sci. & Tech. Co.,Ltd. Aluminum aminotrimethylene phosphonate, its preparation method and application

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