CN104111195B - Cigarette filter essence capsule breakdown strength analyzes method - Google Patents
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Abstract
本发明涉及一种香烟滤嘴用香精胶囊破坏强度分析方法,为采用推拉力测试仪进行香精胶囊破坏强度的精确测量。本发明测试方法填补了特种滤棒(胶囊滤棒)特性指标检测的空白,以往对滤棒只有常规检测,无针对各类特种滤棒的特性检测;本发明检测方案有利于控制把关香烟产品质量。The invention relates to a method for analyzing the breaking strength of essence capsules for cigarette filters, which is to accurately measure the breaking strength of essence capsules by using a push-pull force tester. The test method of the present invention fills the gap in the detection of characteristic indicators of special filter rods (capsule filter rods). In the past, there was only conventional detection of filter rods, but no characteristic detection for various special filter rods; the detection scheme of the present invention is beneficial to control and check the quality of cigarette products .
Description
技术领域technical field
本发明涉及一种香烟滤嘴用香精胶囊材料破坏强度分析方法,属于材料测试方法领域。The invention relates to a method for analyzing the breaking strength of essence capsule materials for cigarette filters, and belongs to the field of material testing methods.
背景技术Background technique
卷烟产品向低焦油低危害发展是大势所趋,但卷烟在降低焦油的同时,烟味也会随之偏淡且烟香不足,因此势必对卷烟加香加料提出了更高的要求。加香的方法有多种,有直接加入烟丝中,也可加到滤嘴中,在抽吸时发挥着不同的作用,而在滤嘴中加香具有以下优势:①滤嘴中温度较低,香精不易挥发,成分也不会变化,可保证卷烟香味的纯正;②在滤嘴中添加香精,离口腔较近,过滤作用小,能充分利用香精。其中香精胶囊滤嘴由于需消费者捏破胶囊才能发挥加香功能,因而不仅可防止抽吸前香味的挥发流失,同时对于容易变质和敏感性高的香料经胶囊化后免受外界因素的影响,提高了贮藏稳定性。所以国内外不少品牌卷烟已应用香精胶囊滤嘴,并取得市场的认可。The development of cigarette products with low tar and low harm is the general trend. However, when the tar is reduced in cigarettes, the smoke taste will also be weak and the smoke flavor will be insufficient. Therefore, it is bound to put forward higher requirements for cigarette flavoring. There are many ways to add aroma, such as directly adding to shredded tobacco, or adding to the filter, which plays different roles in smoking, and adding aroma to the filter has the following advantages: ①The temperature in the filter is lower , the essence is not easy to volatilize, and the ingredients will not change, which can ensure the pure flavor of cigarettes; ② Add essence to the filter tip, which is closer to the mouth, and the filtering effect is small, which can make full use of the essence. Among them, the essence capsule filter can not only prevent the volatilization and loss of fragrance before smoking, but also prevent the perishable and highly sensitive fragrance from being affected by external factors after capsules are encapsulated. , improved storage stability. Therefore, many brands of cigarettes at home and abroad have applied flavor capsule filters and obtained market approval.
破坏强度是香精胶囊材料最重要的特性指标之一,其特性指标情况直接影响滤棒成型及消费者消费感受。如破坏强度过小,则在滤棒成型过程中易导致胶囊破损,造成污染成型设备,影响滤棒成型有效作业率。且卷烟面对的消费群体,有不同性别、不同年龄层次的各类人士,如破坏强度过大,女士、老人等消费群体则较难捏破胶囊进行卷烟抽吸,直接影响消费者的消费感受。香精胶囊滤嘴在国内品牌卷烟应用时间并不长,目前烟草行业没有胶囊破坏强度标准分析方法,本发明通过检测方法研究、分析装置部件引进以及技术改造建立较为科学合理的香精胶囊材料破坏强度分析方法。Destruction strength is one of the most important characteristic indicators of flavor capsule materials, and its characteristic indicators directly affect the filter rod molding and consumer consumption experience. If the destructive strength is too small, the capsule will be easily damaged during the filter rod forming process, which will pollute the forming equipment and affect the effective operation rate of the filter rod forming. Moreover, the consumer groups facing cigarettes include people of different genders and ages. If the damage is too strong, it will be difficult for consumer groups such as women and the elderly to squeeze the capsules and smoke cigarettes, which will directly affect consumers' consumption experience. . Flavor capsule filters have not been used in domestic brand cigarettes for a long time. At present, there is no standard analysis method for capsule failure strength in the tobacco industry. This invention establishes a more scientific and reasonable analysis of the failure strength of flavor capsule materials through the research of detection methods, the introduction of analysis device components and technological transformation. method.
发明内容Contents of the invention
本发明的目的在于提供一种香烟滤嘴用香精胶囊破坏强度分析方法,为生产满足消费者消费需求的合格香精胶囊滤嘴提供了保证。The purpose of the present invention is to provide a method for analyzing the breaking strength of flavor capsules for cigarette filters, which provides a guarantee for the production of qualified flavor capsule filters that meet the consumption needs of consumers.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种香烟滤嘴用香精胶囊破坏强度分析方法,为采用推拉力测试仪进行香精胶囊破坏强度的精确测量;所述推拉力测试仪包括推拉力测试机和与所述推拉力测试机连接的计算机;所述推拉力测试机包括一用于放置香精胶囊的放置台和检测探头;所述检测探头包括一检测压头和一内置的数字位移检测系统;所述计算机上装有测试软件;具体包括以下步骤:A method for analyzing the destructive strength of flavor capsules for cigarette filters, which uses a push-pull tester to accurately measure the destructive strength of flavor capsules; the push-pull tester includes a push-pull tester and a computer connected to the push-pull tester ; The push-pull testing machine includes a placement table for placing essence capsules and a detection probe; the detection probe includes a detection pressure head and a built-in digital displacement detection system; the computer is equipped with testing software; specifically includes the following step:
(1)将待测香精胶囊和推拉力测试仪置于恒温恒湿环境中平衡;(1) Place the essence capsule to be tested and the push-pull force tester in a constant temperature and humidity environment to balance;
(2)接通电源,开启推拉力测试仪预热;(2) Turn on the power and turn on the push-pull force tester to preheat;
(3)取一粒待测香精胶囊置于所述放置台上;(3) Take a flavor capsule to be tested and place it on the placement table;
(4)打开计算机上的测试软件,控制检测探头下移至检测压头与待测香精胶囊碰触,持续下压直至将香精胶囊挤破,此时下压力达到峰值;之后,在测试软件的界面上即自动获得所述待测香精胶囊的破坏强度值;(4) Open the test software on the computer, control the detection probe to move down until the detection pressure head touches the essence capsule to be tested, continue to press down until the essence capsule is squeezed, and the downward pressure reaches the peak value at this time; after that, on the interface of the test software Automatically obtain the destruction strength value of the flavor capsule to be tested;
本发明所述的香精胶囊是指内置有香精的整个胶囊颗粒,即目前在香烟加香方法中,往滤嘴中添加的香精微胶囊。The essence capsule of the present invention refers to the whole capsule particle with built-in essence, that is, the essence microcapsules added to the filter tip in the cigarette flavoring method at present.
本发明所述的香精胶囊的形状为球形,尺寸为直径2-5mm。The essence capsule of the present invention is spherical in shape and 2-5 mm in diameter in size.
优选的,在所述放置台上设置用于放置香精胶囊的凹槽,凹槽的直径为0.5-1mm,并使所述破坏强度检测探头的轴心与所述凹槽的中心位于同一竖直线上。待测的香精胶囊放置于所述凹槽中并可避免其在测试过程中在放置台上的滑动。Preferably, a groove for placing essence capsules is provided on the placing platform, the diameter of the groove is 0.5-1 mm, and the axis of the destructive strength detection probe is positioned at the same vertical axis as the center of the groove. on-line. The essence capsule to be tested is placed in the groove and can avoid sliding on the placement table during the test.
优选的,步骤(4)的测试过程中,所述破坏强度检测探头下移的速率为0.3-0.8mm/s。Preferably, during the testing process in step (4), the rate at which the destructive strength detection probe moves down is 0.3-0.8 mm/s.
所述测试软件一方面控制仪器的检测探头对胶囊的破坏强度的检测,另一方面可将所述检测探头测得的数据进行分析和统计处理。The test software controls the detection of the capsule damage strength by the detection probe of the instrument on the one hand, and can analyze and statistically process the data measured by the detection probe on the other hand.
优选的,所述计算机上的测试软件的合格检测限设定为0~30 N,以适应胶囊材料的检测;测试结果在以上范围,即可判断为合格品,超出以上范围则判断为不合格品。Preferably, the qualified detection limit of the test software on the computer is set to 0-30 N to adapt to the detection of capsule materials; if the test result is in the above range, it can be judged as a qualified product, and if it exceeds the above range, it can be judged as unqualified Taste.
优选的,步骤(1)中,将待测香精胶囊材料和所述的推拉力测试仪均置于温度为22℃±2℃、湿度为60%RH±5%RH的恒温恒湿环境中放置。Preferably, in step (1), the essence capsule material to be tested and the push-pull force tester are placed in a constant temperature and humidity environment with a temperature of 22°C±2°C and a humidity of 60%RH±5%RH .
优选的,步骤(2)中,接通电源后,开启推拉力测试仪预热至少30分钟。Preferably, in step (2), after turning on the power, turn on the push-pull force tester to preheat for at least 30 minutes.
本发明的技术效果及优点在于:Technical effect and advantage of the present invention are:
本发明测试方法填补了特种滤棒(胶囊滤棒)特性指标检测的空白,以往对滤棒只有常规检测,无针对各类特种滤棒的特性检测,并且检测结果精确,有利于控制把关产品质量。The test method of the present invention fills in the gap in the detection of characteristic indicators of special filter rods (capsule filter rods). In the past, there was only conventional detection for filter rods, but no characteristic detection for various special filter rods. The detection results are accurate, which is beneficial to control and check product quality. .
附图说明Description of drawings
图1推拉力测试仪的推拉力测试机Figure 1 Push-pull tester of push-pull tester
附图标记:Reference signs:
1,放置台;1. Place the platform;
2,检测探头;2. Detection probe;
3,凹槽。3. Groove.
具体实施方式detailed description
以下通过特定的具体实例说明本发明的技术方案。应理解,本发明提到的一个或多个方法步骤并不排斥在所述组合步骤前后还存在其他方法步骤或在这些明确提到的步骤之间还可以插入其他方法步骤;还应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。而且,除非另有说明,各方法步骤的编号仅为鉴别各方法步骤的便利工具,而非为限制各方法步骤的排列次序或限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容的情况下,当亦视为本发明可实施的范畴。The technical solutions of the present invention are illustrated below through specific examples. It should be understood that one or more method steps mentioned in the present invention do not exclude that there are other method steps before and after the combined steps or other method steps can be inserted between these explicitly mentioned steps; it should also be understood that these The examples are only for illustrating the present invention and are not intended to limit the scope of the present invention. Moreover, unless otherwise stated, the numbering of each method step is only a convenient tool for identifying each method step, and is not intended to limit the sequence of each method step or limit the scope of the present invention. The change or adjustment of its relative relationship is in In the case of no substantive change in the technical content, it shall also be regarded as the applicable scope of the present invention.
实施例Example
一种香精胶囊材料破坏强度分析方法,为采用推拉力测试仪进行香精胶囊破坏强度的精确测量;所述推拉力测试仪包括推拉力测试机和与所述推拉力测试机连接的计算机;所述推拉力测试机包括一用于放置香精胶囊的放置台和检测探头;所述检测探头包括一检测压头和一内置的数字位移检测系统;所述计算机上装有测试软件;A method for analyzing the breaking strength of flavor capsule materials, which is to use a push-pull tester to accurately measure the breaking strength of flavor capsules; the push-pull tester includes a push-pull tester and a computer connected to the push-pull tester; The push-pull force testing machine includes a placement platform for placing essence capsules and a detection probe; the detection probe includes a detection pressure head and a built-in digital displacement detection system; the computer is equipped with testing software;
1、检测设备规格参数:1. Specifications of testing equipment:
放置台上设有用于放置香精胶囊的凹槽,凹槽的直径为0.5-1mm;There is a groove for placing essence capsules on the placing table, and the diameter of the groove is 0.5-1mm;
破坏强度检测探头移动速率:0.3-0.8mm/s;Destruction strength detection probe moving speed: 0.3-0.8mm/s;
计算机上的测试软件的合格检测限设定为0~30 N;The qualified detection limit of the test software on the computer is set at 0-30 N;
2、烟用香精胶囊材料破坏强度测量具体方法步骤2. Specific method steps for measuring the failure strength of tobacco flavor capsule materials
(1)待测样品和检测仪器的平衡(1) The balance between the sample to be tested and the testing instrument
A.每批待检的香精胶囊材料样本必须经过检测实验室24小时恒温恒湿平衡。(温度22℃±2℃;湿度:60.0%RH±5%RH)A. Each batch of flavor capsule material samples to be inspected must be balanced by constant temperature and humidity in the testing laboratory for 24 hours. (Temperature 22°C±2°C; Humidity: 60.0%RH±5%RH)
B.检测仪器存放、操作环境须由恒温恒湿控制。(温度22℃±2℃;湿度:60.0%RH±5%RH)若不在该检测环境内,应予以停止检测。(干燥箱及部分计量器具除外)B. The storage and operating environment of the testing instrument must be controlled by constant temperature and humidity. (Temperature: 22°C±2°C; Humidity: 60.0%RH±5%RH) If you are not in the test environment, you should stop the test. (except for drying oven and some measuring instruments)
(2)开机预热及测量(2) Power-on preheating and measurement
A.各检测仪器由于经过长时间关机后、重新启动机器时,电子元件需要预热之后才能得到精确的测量结果,一般要求接上交流电源至少30分钟,或经过相当长时间的功率损耗。A. After a long shutdown and restart of the testing instruments, the electronic components need to be preheated to obtain accurate measurement results. Generally, it is required to connect to the AC power supply for at least 30 minutes, or after a long period of power loss.
B.安装测试软件(TextExpert测试软件),避免由于软件问题,降低仪器的使用性能。B. Install the test software (TextExpert test software) to avoid reducing the performance of the instrument due to software problems.
C.首先检查推拉力测试机、计算机确保正常连接;然后先接通推拉力测试机电源并开启,随后再开启计算机;开机后至少预热30分钟,等仪器达到稳定后才能开始检测;C. First check the push-pull tester and the computer to ensure normal connection; then turn on the power of the push-pull tester and turn it on, and then turn on the computer; warm up for at least 30 minutes after turning on the machine, and start testing after the instrument reaches stability;
D.双击计算机上的测试软件,开始测量,控制检测探头下移至检测压头与待测香精胶囊碰触,持续下压直至将香精胶囊挤破,此时下压力达到峰值;之后,在软件的界面上即自动获得所述待测香精胶囊的压破强度值;D. Double-click the test software on the computer to start the measurement, control the detection probe to move down until the detection pressure head touches the essence capsule to be tested, and continue to press down until the essence capsule is squeezed. At this time, the downward pressure reaches the peak value; after that, in the software The crushing strength value of the essence capsule to be tested is automatically obtained on the interface;
(3)关闭仪器电源,清理工作台。(3) Turn off the power of the instrument and clean the workbench.
(4)维护保养(4) Maintenance
A.禁止使用金属、尖锐物品,或者野蛮操作检测仪器。A. Prohibit the use of metal, sharp objects, or brutal operation of detection equipment.
B.每次使用完检测仪器之后,需使用专用清洁物品对检测仪器进行保养、清洁工作。B. After each use of the testing instrument, it is necessary to use special cleaning items to maintain and clean the testing instrument.
C.每周需专业保养。C. Professional maintenance is required every week.
本实施例采用以上测试参数及测试步骤,将4批来自不同产地的香精胶囊(每批20个,球形,直径2-5mm)进行破坏强度测试,结果如表1所示:In the present embodiment, the above test parameters and test steps are adopted, and 4 batches of essence capsules (20 in each batch, spherical, 2-5 mm in diameter) from different origins are subjected to the breaking strength test, and the results are shown in Table 1:
表1 香精胶囊破坏强度测试数据Table 1 Destruction strength test data of flavor capsules
由以上检测数据可以看到,不同产地香精胶囊破坏强度检测数据是有明显差别的,如破坏强度过小,则造成在生产过程中,香精胶囊因生产接触摩擦而大量破裂,造成生产环境污染及不合格滤棒产品,影响滤棒成型有效作业率。而破坏强度过大,如女士、老人等消费群体较难捏破胶囊进行卷烟抽吸,直接影响消费者的消费感受。It can be seen from the above test data that there are obvious differences in the test data of the damage strength of flavor capsules from different origins. If the damage strength is too small, it will cause a large number of flavor capsules to break due to production contact friction during the production process, resulting in environmental pollution and environmental pollution. Unqualified filter rod products will affect the effective operation rate of filter rod forming. However, if the destruction intensity is too large, it is difficult for consumer groups such as women and the elderly to pinch the capsules to smoke cigarettes, which directly affects consumers' consumption experience.
此外不同产地香精胶囊破坏强度SD数值也明显不同,说明不同产地香精胶囊破坏强度稳定性有明显区别,这也是分析了解香精胶囊材料质量稳定性的重要依据。In addition, the SD values of the failure strength of flavor capsules from different origins are also significantly different, indicating that there are obvious differences in the stability of the failure strength of flavor capsules from different origins, which is also an important basis for analyzing and understanding the quality stability of flavor capsule materials.
由于香精胶囊滤棒是目前国内外新兴特种滤棒产品,出于香精胶囊破坏强度指标的重要性,因而研究建立香精胶囊破坏强度检测方法,促进胶囊滤棒生产质量及批量生产效率的提高。Since the essence capsule filter rod is an emerging special filter rod product at home and abroad, due to the importance of the essence capsule damage strength index, a detection method for the essence capsule damage strength is studied to promote the production quality and batch production efficiency of the capsule filter rod.
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