CN104107973B - Identifying method and device for welding joints of corrugated plates of containers and welding control system - Google Patents
Identifying method and device for welding joints of corrugated plates of containers and welding control system Download PDFInfo
- Publication number
- CN104107973B CN104107973B CN201310140414.XA CN201310140414A CN104107973B CN 104107973 B CN104107973 B CN 104107973B CN 201310140414 A CN201310140414 A CN 201310140414A CN 104107973 B CN104107973 B CN 104107973B
- Authority
- CN
- China
- Prior art keywords
- weld
- welding
- coordinate
- section
- weld seam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/127—Means for tracking lines during arc welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种焊接技术,尤其涉及一种集装箱波纹板焊缝的识别方法。The invention relates to a welding technology, in particular to a method for identifying weld seams of container corrugated plates.
背景技术Background technique
集装箱的生产过程以弧焊为主,弧焊作业比较集中的工位周围充斥着大量烟尘、强光和噪声,容易导致疲劳,同时对人体有比较大的伤害,减少人员对恶劣环境的暴露是寻求生产方式改进的动力之一,在劳动力成本日益提升的今天更是如此。集装箱波纹板是一种截面呈波浪形的板,由于集装箱波纹板焊接模型的复杂性以及实际的焊接条件经常随着各种不可预期的干扰因素而不断发生变化,例如,强烈的弧光、高温、飞溅、机械抖动、焊缝坡口状况、工件的加工误差、夹具精度、工件的介质均匀性和焊接生产过程中的热变形等影响会使焊枪运动轨迹偏离实际焊缝,造成焊接质量难以控制或根本不能够实现自动化焊接。The production process of the container is dominated by arc welding. A lot of smoke, dust, strong light and noise surround the workstations where the arc welding operations are relatively concentrated, which can easily cause fatigue and cause relatively great harm to the human body. It is important to reduce the exposure of personnel to harsh environments. It is one of the motivations to seek the improvement of production methods, especially in today's rising labor costs. The container corrugated plate is a plate with a wavy cross-section. Due to the complexity of the welding model of the container corrugated plate and the actual welding conditions, it is constantly changing with various unpredictable interference factors, such as strong arc light, high temperature, Splash, mechanical vibration, weld bevel condition, workpiece processing error, fixture accuracy, medium uniformity of workpiece and thermal deformation in the welding production process will cause the trajectory of the welding torch to deviate from the actual weld, making it difficult to control the welding quality or Can not realize automatic welding at all.
要实现集装箱波纹板的自动化焊接,第一步就得解决焊缝识别的问题,以为焊接轨迹跟踪控制及焊接规范的跟踪选取提供依据。目前,焊缝自动识别主要是通过传感器来实现,常见的焊缝识别传感器主要有:接触式传感器、电弧传感器和光学传感器。接触式传感器是将焊缝变化转变为导杆或导轮的位置变化,并转化为电信号,该传感器由于性能稳定、成本低廉,在生产中曾得到广泛应用,但由于跟踪精度及速度的限制,已不适合高精度、高速度的焊接领域。电弧传感器以电弧本身的参数为跟踪目标,能实时反应焊缝变化,但检测精度易受焊接过程中熔滴过渡形式、飞溅的影响,尤其在对薄板焊件的对接和搭接接头的焊接中,应用方法较难掌握。相比之下,光学传感器以获得信息丰富、精确度高、检测范围广等特点,逐渐引起人们的重视,并在焊接生产领域得到了日渐广泛地应用,这为焊接自动化的实现提供了有利条件,但现有的光学传感器主要基于激光测距方式来识别焊缝,其所用的激光是线激光,只能获得焊缝某个点的位置信息,却不能准确获得焊缝的空间位置变化,如:焊缝的轨迹和焊缝的大小等,因此,有必要对其进行进一步改进,以精确识别焊缝信息。In order to realize the automatic welding of container corrugated plates, the first step is to solve the problem of weld identification, so as to provide a basis for tracking control of welding trajectory and tracking selection of welding specifications. At present, the automatic identification of weld seam is mainly realized by sensors, and the common weld seam identification sensors mainly include: contact sensor, arc sensor and optical sensor. The contact sensor converts the change of the welding seam into the position change of the guide rod or guide wheel, and converts it into an electrical signal. Due to its stable performance and low cost, the sensor has been widely used in production, but due to the limitation of tracking accuracy and speed , is no longer suitable for high-precision, high-speed welding fields. The arc sensor uses the parameters of the arc itself as the tracking target, and can respond to changes in the weld seam in real time, but the detection accuracy is easily affected by the droplet transfer form and spatter during the welding process, especially in the welding of butt joints and lap joints of thin plate weldments , the application method is difficult to master. In contrast, the optical sensor has the characteristics of rich information, high precision, and wide detection range, which has gradually attracted people's attention, and has been widely used in the field of welding production, which provides favorable conditions for the realization of welding automation , but the existing optical sensor is mainly based on the laser ranging method to identify the weld, the laser used is a line laser, which can only obtain the position information of a certain point of the weld, but cannot accurately obtain the spatial position change of the weld, such as : The trajectory of the weld and the size of the weld, etc. Therefore, it is necessary to further improve it to accurately identify the weld information.
发明内容Contents of the invention
本发明要解决的技术问题在于克服上述现有技术存在的不足,而提出一种集装箱波纹板的焊缝识别方法和识别装置,其能够准确识别焊缝的位置和大小,提高了焊接位置的控制精度。The technical problem to be solved by the present invention is to overcome the above-mentioned deficiencies in the prior art, and propose a method and device for identifying weld seams of container corrugated plates, which can accurately identify the position and size of weld seams and improve the control of welding positions precision.
本发明要解决的技术问题在于克服上述现有技术存在的不足,而提出一种集装箱波纹板的焊接控制系统,其不仅能实现高精度的焊缝追踪,而且能够根据焊缝的位置和大小,调节焊接规范,实现焊接规范的平滑转换,保证整体焊接质量。The technical problem to be solved by the present invention is to overcome the deficiencies of the above-mentioned prior art, and propose a welding control system for corrugated plates of containers, which can not only realize high-precision weld seam tracking, but also can, according to the position and size of the weld seam, Adjust the welding specifications to achieve smooth conversion of welding specifications and ensure the overall welding quality.
为解决上述第一个技术问题,本发明提出一种集装箱波纹板的焊缝识别方法,包括如下步骤:步骤一,将至少一束面激光投射在焊缝处,每束面激光均在焊缝处产生偏折形成两段分别位于焊缝两侧的偏折激光线;步骤二,通过工业图像传感器获取步骤一中的所有面激光产生的偏折激光线信息;步骤三,计算每段偏折激光线的靠近焊缝一端的端点坐标,根据位于焊缝同一侧的各偏折激光线的靠近焊缝一端的端点坐标计算焊缝的位置坐标,并将同一束面激光产生的两段偏折激光线的靠近焊缝一端的端点坐标相减得出该面激光的偏移量,根据该偏移量按比例换算出焊缝的大小;步骤四,沿着焊缝移动所述面激光,使面激光在焊缝上的投射位置改变,重复上述步骤一至步骤三。In order to solve the above-mentioned first technical problem, the present invention proposes a method for identifying weld seams of corrugated plates of containers, which includes the following steps: Step 1, projecting at least one beam of surface laser on the weld seam, and each beam of surface laser beams is on the weld seam Deflection occurs at the position to form two deflected laser lines located on both sides of the weld; step 2, obtain the deflected laser line information generated by all surface lasers in step 1 through the industrial image sensor; step 3, calculate the deflection of each segment The end point coordinates of the laser line near the weld seam, the position coordinates of the weld seam are calculated according to the end point coordinates of each deflected laser line near the weld seam on the same side of the weld seam, and the two deflections generated by the same beam surface laser Subtract the coordinates of the end points of the laser line near the end of the weld to obtain the offset of the surface laser, and convert the size of the weld in proportion to the offset; step 4, move the surface laser along the weld to make The projection position of the surface laser on the weld seam is changed, and the above steps 1 to 3 are repeated.
优选地,所述的集装箱波纹板的焊缝识别方法还包括步骤五:绘制焊缝坐标曲线,判断焊缝坐标曲线上的某个坐标点的变化趋势相对于其之前的坐标点的变化趋势是否改变,如果改变,则判定改变的坐标点对应的焊缝位置为焊缝拐点。Preferably, the method for identifying welds of container corrugated plates further includes step 5: drawing a weld coordinate curve, and judging whether the change trend of a certain coordinate point on the weld coordinate curve is relative to the change trend of its previous coordinate points If it changes, it is judged that the weld seam position corresponding to the changed coordinate point is the weld seam inflection point.
优选地,所述的集装箱波纹板的焊缝识别方法还包括步骤六:绘制焊缝坐标曲线,判断焊缝的上坡段、水平段和下坡段,如果某一段焊缝坐标曲线的Y轴坐标随着X轴坐标增大而增大,则判断该段焊缝曲线为上坡段;如果某一段焊缝坐标曲线的Y轴坐标随着X轴坐标增大而保持不变,则判断该段焊缝曲线为水平段;如果某一段焊缝坐标曲线的Y轴坐标随着X轴坐标增大而减小,则判断该段焊缝曲线为下坡段。Preferably, the method for identifying welds of container corrugated plates further includes step 6: drawing a weld coordinate curve, and judging the uphill section, horizontal section, and downhill section of the weld, if the Y axis of a certain section of the weld coordinate curve If the coordinate increases with the increase of the X-axis coordinate, it is judged that the weld curve of this section is an uphill section; if the Y-axis coordinate of a certain section of the weld coordinate curve remains unchanged with the increase of the X-axis coordinate, then it is judged A segment of the weld curve is a horizontal segment; if the Y-axis coordinate of a certain segment of the weld coordinate curve decreases as the X-axis coordinate increases, it is judged that the segment of the weld curve is a downhill segment.
优选地,所述的集装箱波纹板的焊缝识别方法的所述步骤一中的面激光的数量为至少两束。Preferably, the number of surface laser beams in the step 1 of the method for identifying welds of corrugated plates of containers is at least two.
为解决上述第一个技术问题,本发明还提出一种集装箱波纹板的焊缝识别装置,包括如下部件:至少一面激光发生器,用以将至少一束面激光投射在焊缝处,每束面激光均在焊缝处产生偏折形成两段分别位于焊缝两侧的偏折激光线;一工业图像传感器,用以获取面激光产生的偏折激光线信息;一第一处理单元,用以计算每段偏折激光线的靠近焊缝一端的端点坐标,根据位于焊缝同一侧的各偏折激光线的靠近焊缝一端的端点坐标计算焊缝的位置坐标,并将同一束面激光产生的两段偏折激光线的靠近焊缝一端的端点坐标相减得出该面激光的偏移量,根据该偏移量按比例换算出焊缝的大小;以及一执行单元,用以带动面激光发生器沿着焊缝移动。In order to solve the first technical problem above, the present invention also proposes a weld recognition device for container corrugated plates, which includes the following components: at least one side of the laser generator, used to project at least one beam of surface laser on the weld, each beam The surface laser is deflected at the weld to form two deflected laser lines respectively located on both sides of the weld; an industrial image sensor is used to obtain the information of the deflected laser line generated by the surface laser; a first processing unit is used to To calculate the end point coordinates of each deflected laser line near the end of the weld seam, calculate the position coordinates of the weld seam according to the end point coordinates of each deflected laser line on the same side of the weld seam near the end point of the weld seam, and laser the same beam surface Subtract the coordinates of the end points of the two deflected laser lines near the end of the weld to obtain the offset of the laser on the surface, and convert the size of the weld according to the offset in proportion; and an execution unit to drive The surface laser generator moves along the weld seam.
优选地,所述集装箱波纹板的焊缝识别装置,还包括一第二处理单元,所述第二处理单元用以判断焊缝坐标曲线上的某个坐标点的变化趋势相对于其之前的坐标点的变化趋势是否改变,如果改变,则判定改变的坐标点对应的焊缝位置为焊缝拐点。Preferably, the weld recognition device for corrugated plates of containers further includes a second processing unit, which is used to determine the change trend of a certain coordinate point on the weld coordinate curve relative to its previous coordinates Whether the change trend of the point changes, and if it changes, it is determined that the welding seam position corresponding to the changed coordinate point is the welding seam inflection point.
优选地,所述集装箱波纹板的焊缝识别装置,还包括一第三处理单元,所述第三处理单元用以根据焊缝位置坐标绘制焊缝坐标曲线判断焊缝的上坡段、下坡段和水平段,如果某一段焊缝坐标曲线的Y轴坐标随着X轴坐标增大而增大,则判断该段焊缝曲线为上坡段;如果某一段焊缝坐标曲线的Y轴坐标随着X轴坐标增大而保持不变,则判断该段焊缝曲线为水平段;如果某一段焊缝坐标曲线的Y轴坐标随着X轴坐标增大而减小,则判断该段焊缝曲线为下坡段。Preferably, the weld seam recognition device for corrugated plates of containers further includes a third processing unit, the third processing unit is used to draw a weld seam coordinate curve according to the weld seam position coordinates to determine whether the weld seam is uphill or downhill. segment and horizontal segment, if the Y-axis coordinate of a certain segment of the weld coordinate curve increases with the increase of the X-axis coordinate, it is judged that the segment of the weld curve is an uphill segment; if the Y-axis coordinate of a certain segment of the weld coordinate curve As the X-axis coordinate increases and remains unchanged, it is judged that the weld curve of this section is a horizontal section; The seam curve is a downhill section.
优选地,所述面激光发生器的数量为两个。Preferably, the number of the surface laser generators is two.
为解决上述第二个技术问题,本发明还提供一种集装箱波纹板的焊接控制系统,包括:至少一个面激光发生器、一图像传感器、一工控机、一焊机参数调节单元以及一焊枪运动控制单元;各面激光发生器分别发出一束面激光,并投射在焊缝处,各束面激光均在焊缝处产生偏折而形成两段分别位于焊缝两侧的偏折激光线;图像传感器用以获取面激光产生的偏折激光线信息;工控机用以根据图像传感器获取的信息,计算出焊缝的位置和大小,并判断焊缝的拐点和焊缝所在坡段,并根据计算和判断结果发出焊机参数调节命令、焊枪运动控制信号;焊机参数调节单元根据工控机发出的焊机参数调节命令调节焊机的参数;焊枪运动控制单元根据工控机发出的焊枪运动控制信号控制焊枪移动,使焊枪准确追踪焊缝。In order to solve the second technical problem above, the present invention also provides a welding control system for container corrugated plates, including: at least one surface laser generator, an image sensor, an industrial computer, a welding machine parameter adjustment unit and a welding torch movement Control unit; the laser generators on each surface respectively emit a beam of surface laser and project it on the weld, and each beam of surface laser is deflected at the weld to form two sections of deflected laser lines located on both sides of the weld; The image sensor is used to obtain the deflection laser line information generated by the surface laser; the industrial computer is used to calculate the position and size of the weld according to the information obtained by the image sensor, and judge the inflection point of the weld and the slope section where the weld is located. The calculation and judgment results send out the welding machine parameter adjustment command and the welding torch motion control signal; the welding machine parameter adjustment unit adjusts the parameters of the welding machine according to the welding machine parameter adjustment command sent by the industrial computer; the welding torch motion control unit according to the welding torch motion control signal sent by the industrial computer Control the movement of the welding gun so that the welding gun can accurately track the weld seam.
与现有技术相比,本发明具有如下有益效果:本发明通过利用面激光在焊缝位置产生偏移来间接反映焊缝的位置和大小,并通过工业图像传感器获取偏移后的激光线信息并间接计算出焊缝的位置和大小,从而实现焊缝的精确检测和识别,保证了波纹板焊接位置的控制精度;此外,本发明还在焊缝检测的同时,根据焊缝信息判断出拐点的位置,在焊缝的水平段、上坡段和下坡段分别采用不同的焊接规范,实现焊接规范的平滑转换,保证焊缝的整体焊接质量。Compared with the prior art, the present invention has the following beneficial effects: the present invention indirectly reflects the position and size of the weld seam by using the surface laser to generate an offset at the weld seam position, and obtains the offset laser line information through an industrial image sensor And indirectly calculate the position and size of the weld, so as to realize the accurate detection and identification of the weld, and ensure the control accuracy of the welding position of the corrugated plate; in addition, the present invention also judges the inflection point according to the weld information while detecting the weld Different welding specifications are used in the horizontal section, uphill section and downhill section of the weld to realize the smooth transition of the welding specification and ensure the overall welding quality of the weld.
附图说明Description of drawings
图1为集装箱波纹板的焊缝识别方法的原理示意图。Fig. 1 is a schematic diagram of the principle of the weld seam identification method for container corrugated plates.
图2为图1中F部的放大图。Fig. 2 is an enlarged view of part F in Fig. 1 .
图3为焊缝曲线示意图。Figure 3 is a schematic diagram of the weld curve.
图4为集装箱波纹板的焊接控制系统的方框示意图。Fig. 4 is a schematic block diagram of a welding control system for corrugated plates of a container.
具体实施方式detailed description
为了进一步说明本发明的原理和结构,现结合附图对本发明的优选实施例进行详细说明。In order to further illustrate the principle and structure of the present invention, preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
焊缝识别方法Weld identification method
本发明的集装箱波纹板的焊缝识别方法主要利用面激光发生器产生面激光,投射在焊缝处,使激光线在焊缝处产生偏移,此偏移可以间接反映出焊缝的轨迹和大小,通过工业图像传感器获取偏移后的激光线信息,来求出焊缝的轨迹和大小。The welding seam identification method of the container corrugated plate of the present invention mainly utilizes the surface laser generator to generate the surface laser, which is projected on the welding seam, so that the laser line is offset at the welding seam, and the offset can indirectly reflect the trajectory and the welding seam. Size, through the industrial image sensor to obtain the offset laser line information to calculate the trajectory and size of the weld.
以下结合图1和图2详细说明集装箱波纹板的焊缝识别方法,图中,波纹板12与焊件底梁或上梁11在连接处形成一条焊缝15,针对该焊缝,本实施例的焊缝识别方法包括如下步骤。The weld seam identification method of the container corrugated plate will be described in detail below in conjunction with FIG. 1 and FIG. 2. In the figure, a weld seam 15 is formed at the joint between the corrugated plate 12 and the weldment bottom beam or upper beam 11. For this weld seam, the present embodiment The welding seam recognition method includes the following steps.
步骤一:将两束面激光13、14投射在焊缝15的不同位置,每束面激光均在焊缝15处产生偏折形成两段分别位于焊缝15两侧的偏折激光线。Step 1: Project two surface laser beams 13 and 14 on different positions of the weld seam 15 , and each beam of surface laser beams is deflected at the weld seam 15 to form two sections of deflected laser lines located on both sides of the weld seam 15 .
图中,面激光13在焊缝15处产生偏折而形成偏折激光线131和偏折激光线132,面激光14在焊缝15处产生偏折而形成偏折激光线141和偏折激光线142。In the figure, the surface laser 13 is deflected at the weld 15 to form a deflected laser line 131 and the deflected laser line 132, and the surface laser 14 is deflected at the weld 15 to form a deflected laser line 141 and a deflected laser Line 142.
步骤二:通过工业图像传感器获取步骤一中的所有面激光产生的偏折激光线信息;Step 2: Obtain the deflected laser line information generated by all surface lasers in step 1 through an industrial image sensor;
步骤三:利用三维直角坐标系,计算每段偏折激光线的靠近焊缝一端的端点坐标,根据焊缝同一侧的各偏折激光线的靠近焊缝一端的端点坐标计算焊缝的位置坐标,并将同一束面激光产生的两段偏折激光线的靠近焊缝一端的端点坐标相减得出该面激光的偏移量,根据该偏移量按比例换算出焊缝的大小。Step 3: Use the three-dimensional rectangular coordinate system to calculate the end point coordinates of each deflected laser line near the end of the weld, and calculate the position coordinates of the weld according to the end point coordinates of each deflected laser line on the same side of the weld near the end of the weld , and subtract the end point coordinates of the two deflected laser lines near the end of the weld produced by the same beam of surface laser to obtain the offset of the surface laser, and convert the size of the weld in proportion to the offset.
图中,偏折激光线131靠近焊缝15一端的端点坐标记为a1,偏折激光线132靠近焊缝15一端的端点坐标记为a2,偏折激光线141靠近焊缝15一端的端点坐标记为b1,偏折激光线142靠近焊缝15一端的端点坐标记为b2。将a2与a2相减,即可得出该面激光13的偏移量,该偏移量的大小与面激光13所在投影位置的焊缝大小呈比例关系,通过比例换算,即可得出面激光13所在投影位置的焊缝大小;同样,将b2与b2相减,即可得出该面激光14的偏移量,该偏移量的大小与面激光14所在投影位置的焊缝大小呈比例关系,通过比例换算,即可得出面激光14所在投影位置的焊缝大小。面激光13所在投影位置的焊缝坐标可通过偏折激光线132的端点坐标a2计算得出,或者通过偏折激光线131的端点坐标a1计算得出,面激光14所在投影位置的焊缝坐标可通过偏折激光线142的端点坐标b2计算得出,或者以偏折激光线141的端点坐标b1计算得出,需注意的是,如果其中一个位置(如:面激光13所在投影位置)的焊缝坐标是以焊缝一侧(如:上侧)的偏折激光线的端点坐标计算得到,则其他位置(如:面激光14所在投影位置)的焊缝坐标也需以与其同侧(如:上侧)的偏折激光线的端点坐标计算得到,也就是说,如果面激光13所在投影位置的焊缝坐标是以端点坐标a2计算得出,则面激光14所在投影位置的焊缝坐标也需以与a2同侧的端点坐标b2计算得出。In the figure, the coordinate of the end point of the deflected laser line 131 close to the weld seam 15 is marked as a1, the coordinate of the end point of the deflected laser line 132 close to the weld seam 15 is marked as a2, and the coordinate of the end point of the deflected laser line 132 close to the weld seam 15 is marked as a2. Marked as b1, the coordinates of the end point of the deflected laser line 142 near the end of the weld seam 15 are marked as b2. Subtract a2 from a2 to get the offset of the surface laser 13. The size of the offset is proportional to the size of the weld seam at the projection position of the surface laser 13. Through proportional conversion, the surface laser 13 can be obtained. The size of the weld seam at the projection position of 13; similarly, subtracting b2 and b2, the offset of the surface laser 14 can be obtained, and the size of the offset is proportional to the size of the weld seam at the projection position of the surface laser 14 Relationship, through proportional conversion, the size of the weld seam at the projection position where the surface laser 14 is located can be obtained. The coordinates of the weld seam at the projected position where the surface laser 13 is located can be calculated by the end point coordinate a2 of the deflected laser line 132, or calculated by the end point coordinate a1 of the deflected laser line 131, the weld seam coordinates of the projected position where the surface laser beam 14 is located It can be calculated by the coordinate b2 of the end point of the deflected laser line 142, or calculated by the coordinate b1 of the end point of the deflected laser line 141. It should be noted that if one of the positions (such as: the projection position of the surface laser 13) The coordinates of the weld seam are calculated from the coordinates of the end point of the deflected laser line on one side of the weld seam (such as: the upper side), and the coordinates of the weld seam at other positions (such as: the projected position of the surface laser 14) also need to be on the same side ( For example: the end point coordinates of the deflected laser line on the upper side) are calculated, that is to say, if the weld seam coordinates at the projected position of the surface laser 13 are calculated based on the end point coordinate a2, then the weld seam at the projected position of the surface laser 14 The coordinates also need to be calculated based on the coordinates b2 of the endpoint on the same side as a2.
步骤四:沿着焊缝15移动两束面激光13、14,使两束面激光13、14在焊缝15上的投影位置改变,重复上述步骤一至步骤三,直至两面激光13、14走完焊缝全长,当面激光走完焊缝全长时,我们就可得到焊缝的一条离散的焊缝位置坐标曲线和曲线每个点所对应的焊缝大小。Step 4: Move the two surface laser beams 13 and 14 along the weld seam 15 to change the projection positions of the two surface laser beams 13 and 14 on the weld seam 15, and repeat the above steps 1 to 3 until the two surface laser beams 13 and 14 are finished. The full length of the weld seam, when the surface laser travels the entire length of the weld seam, we can obtain a discrete weld seam position coordinate curve of the weld seam and the size of the weld seam corresponding to each point of the curve.
由于波纹板的焊缝由多段呈波浪形的起伏波构成,每段波峰和波谷均包括:一上坡段151、一水平段152和一下坡段153,因此,焊枪在焊接过程中存在平焊、上坡焊和下坡焊,熔池液态金属在不同的空间位置所受力不同而会引起流动性不同(上坡焊及下坡焊对熔深有明显的影响),使焊缝成型在不同段变化显著(尤其是上坡段),于是,要保持焊接过程中熔池稳定、焊缝成形一致,必须使熔池的自重与电弧吹力和液态熔池的表面张力达到平衡。为解决上述问题,需在焊缝位置检测的同时,根据焊缝信息判断出拐点的位置(上坡段151、水平段152和下坡段153任意二者之间的交界位置),进而判断出水平段、上坡段和下坡段,然后根据不同的坡段分别采用不同焊接规范(焊接速度、焊接电压、焊接电流等),实现焊接规范的平滑转换,从而保证整体焊接质量。Since the weld seam of the corrugated plate is composed of multiple sections of wavy undulations, each section of crest and trough includes: an uphill section 151, a horizontal section 152 and a downhill section 153, therefore, the welding torch has flat welding during the welding process. , Upslope welding and downslope welding, the liquid metal in the molten pool is subjected to different forces in different spatial positions, which will cause different fluidity (upslope welding and downslope welding have obvious effects on penetration depth), so that the weld is formed in Different sections change significantly (especially the uphill section). Therefore, in order to keep the molten pool stable and the weld shape consistent during the welding process, the self-weight of the molten pool must be balanced with the arc blowing force and the surface tension of the liquid molten pool. In order to solve the above problems, it is necessary to judge the position of the inflection point (the junction position between any of the uphill section 151, the horizontal section 152 and the downhill section 153) according to the weld seam information while detecting the weld seam position, and then judge the Horizontal section, uphill section and downhill section, and then adopt different welding specifications (welding speed, welding voltage, welding current, etc.) according to different slope sections to realize smooth conversion of welding specifications, so as to ensure the overall welding quality.
因此,作为优选的实施例,上述集装箱波纹板的焊缝识别方法还可包括步骤五:绘制焊缝坐标曲线,判断焊缝坐标曲线上的某个坐标点的变化趋势相对于其之前的坐标点的变化趋势是否改变,如果改变,则判定改变的坐标点对应的焊缝位置为焊缝拐点。例如:如图3所示为X-Y坐标平面内的一条焊缝曲线,曲线上有四个连续的焊缝点:a2、b2、c2和d2,其中,d2相对于其前一个坐标点c2的变化趋势为:X轴坐标赠大,Y轴坐标保持不变;c2相对于其前一个坐标点b2的变化趋势为:X轴坐标赠大,Y轴坐标增大;b2相对于其前一个坐标点a2的变化趋势为:X轴坐标赠大,Y轴坐标增大;可见,d2这个坐标点的变化趋势相对于其之前的坐标点的变化趋势改变,则判定d2为拐点。Therefore, as a preferred embodiment, the method for identifying the weld seam of the above-mentioned container corrugated plate may also include step five: drawing a weld coordinate curve, and judging the change trend of a certain coordinate point on the weld coordinate curve relative to its previous coordinate point Whether the change trend of the change is changed, and if it is changed, it is determined that the welding seam position corresponding to the changed coordinate point is the welding seam inflection point. For example: as shown in Figure 3, it is a weld curve in the X-Y coordinate plane, and there are four continuous weld points on the curve: a2, b2, c2 and d2, among which, the change of d2 relative to its previous coordinate point c2 The trend is: the X-axis coordinate increases, and the Y-axis coordinate remains unchanged; the change trend of c2 relative to its previous coordinate point b2 is: the X-axis coordinate increases, and the Y-axis coordinate increases; b2 relative to its previous coordinate point The change trend of a2 is as follows: the X-axis coordinates increase, and the Y-axis coordinates increase; it can be seen that the change trend of the coordinate point d2 is changed relative to the change trend of the previous coordinate points, and d2 is judged to be an inflection point.
作为优选的实施例,上述集装箱波纹板的焊缝识别方法还可包括步骤六:绘制焊缝坐标曲线,判断焊缝的水平段、上坡段和下坡段,如果某一段焊缝坐标曲线的Y轴坐标随着X轴坐标增大而增大,则判断该段焊缝曲线为上坡段;如果某一段焊缝坐标曲线的Y轴坐标随着X轴坐标增大而保持不变,则判断该段焊缝曲线为水平段;如果某一段焊缝坐标曲线的Y轴坐标随着X轴坐标增大而减小,则判断该段焊缝曲线为下坡段。如图3中,标号31所指坡段为下坡段,标号32所指坡段为水平段,标号33所指坡段为上坡段。As a preferred embodiment, the above-mentioned weld recognition method for container corrugated plates may also include step 6: drawing a weld coordinate curve, judging the horizontal section, uphill section and downhill section of the weld, if a certain section of the weld coordinate curve The Y-axis coordinate increases with the increase of the X-axis coordinate, then it is judged that the weld curve of this section is an uphill section; if the Y-axis coordinate of a certain section of the weld coordinate curve remains unchanged as the X-axis coordinate increases, then It is judged that the weld curve of this section is a horizontal section; if the Y-axis coordinate of a certain section of the weld coordinate curve decreases with the increase of the X-axis coordinate, it is judged that the weld curve of this section is a downhill section. As shown in Fig. 3, the slope section indicated by label 31 is a downhill section, the slope section indicated by label 32 is a horizontal section, and the slope section indicated by label 33 is an uphill section.
需要说明的是,本实施例采用两束面激光来采集焊缝的目的在于,一方面使图像传感器每次能够同时拍到两个不同的焊点的信息,提高图像传感器的工作效率,另一方面也可提高焊缝采集的密度,进而提高了焊缝识别的精度,此外,还有助于在进行焊缝趋势预测判定时,提前预知拐点信息,从而在第一时间调整焊接工艺参数,提高焊接质量。当然,在焊接精度要求不高的场合,也可将两束面激光替换成一束面激光,或者,在焊接精度要求更高的场合,将两束面激光替换成三束或者更多束面激光。It should be noted that the purpose of using two beams of surface lasers to collect weld seams in this embodiment is, on the one hand, to enable the image sensor to capture the information of two different solder joints at the same time and improve the working efficiency of the image sensor. On the one hand, it can also increase the density of weld seam collection, thereby improving the accuracy of weld seam recognition. In addition, it is also helpful to predict the inflection point information in advance when performing weld seam trend prediction and judgment, so as to adjust the welding process parameters in the first time. welding quality. Of course, in occasions where welding precision is not high, two surface lasers can also be replaced by one surface laser, or, in occasions where welding precision is required to be higher, two surface lasers can be replaced by three or more surface lasers .
焊缝识别装置Seam identification device
由上述集装箱波纹板的焊缝识别方法,我们得到一种集装箱波纹板的焊缝识别装置,其包括:至少一面激光发生器、一工业图像传感器、一第一处理单元、一第二处理单元、一第三处理单元以及一执行单元。From the above method for identifying welds of corrugated plates in containers, we obtain a device for identifying welds in corrugated containers, which includes: at least one side of the laser generator, an industrial image sensor, a first processing unit, a second processing unit, A third processing unit and an execution unit.
该面激光发生器用以将至少一束面激光投射在焊缝处,每束面激光均在焊缝处产生偏折形成两段分别位于焊缝两侧的偏折激光线。The surface laser generator is used to project at least one beam of surface laser on the weld, and each beam of surface laser is deflected at the weld to form two sections of deflected laser lines located on both sides of the weld.
该工业图像传感器用以获取面激光产生的偏折激光线信息。The industrial image sensor is used to obtain the deflected laser line information generated by the surface laser.
该第一处理单元用以计算每段偏折激光线的靠近焊缝一端的端点坐标,将位于焊缝同一侧的各偏折激光线的靠近焊缝一端的端点坐标作为焊缝的位置坐标,并将同一束面激光产生的两段偏折激光线的靠近焊缝一端的端点坐标相减得出该面激光的偏移量,根据该偏移量按比例换算出焊缝的大小。The first processing unit is used to calculate the end point coordinates of each deflected laser line near the end of the weld seam, and use the end point coordinates of each deflected laser line on the same side of the weld seam near the end point of the weld seam as the position coordinates of the weld seam, The offset of the surface laser is obtained by subtracting the end point coordinates of the two deflected laser lines close to the end of the weld seam generated by the same beam of surface laser, and the size of the weld seam is converted proportionally according to the offset.
该第二处理单元用以根据焊缝位置坐标绘制焊缝坐标曲线,判断焊缝坐标曲线上的某个坐标点的变化趋势相对于其之前的坐标点的变化趋势是否改变,如果改变,则判定改变的坐标点对应的焊缝位置为焊缝拐点。The second processing unit is used to draw a weld seam coordinate curve according to the weld seam position coordinates, and determine whether the change trend of a certain coordinate point on the weld seam coordinate curve has changed relative to the change trend of the previous coordinate point, and if it changes, determine The welding seam position corresponding to the changed coordinate point is the welding seam inflection point.
该第三处理单元用以根据焊缝坐标曲线判定焊缝的上坡段、水平段和下坡段,如果某一段焊缝坐标曲线的Y轴坐标随着X轴坐标增大而增大,则判断该段焊缝曲线为上坡段;如果某一段焊缝坐标曲线的Y轴坐标随着X轴坐标增大而保持不变,则判断该段焊缝曲线为水平段;如果某一段焊缝坐标曲线的Y轴坐标随着X轴坐标增大而减小,则判断该段焊缝曲线为下坡段。The third processing unit is used to determine the uphill section, horizontal section and downhill section of the weld according to the weld coordinate curve, if the Y-axis coordinate of a certain section of the weld coordinate curve increases with the increase of the X-axis coordinate, then It is judged that the weld curve of this section is an uphill section; if the Y-axis coordinate of a certain section of the weld coordinate curve remains unchanged as the X-axis coordinate increases, it is judged that the weld curve of this section is a horizontal section; If the Y-axis coordinate of the coordinate curve decreases as the X-axis coordinate increases, it is judged that the weld curve of this section is a downhill section.
执行单元用以带动面激光发生器沿着焊缝移动。The execution unit is used to drive the surface laser generator to move along the welding seam.
焊接控制系统Welding Control System
由上述集装箱波纹板的焊缝识别装置,我们还得到一种集装箱波纹板的焊接控制系统,如图4所示,其包括:至少一个面激光发生器22、一图像传感器23、一工控机21、一焊机参数调节单元26以及一焊枪运动控制单元27,面激光发生器22通过电源24与工控机21相连,图像传感器23通过图像采集卡25与工控机21相连,焊机参数调节单元26和焊枪运动控制单元27分别与工控机21相连。From the above-mentioned weld recognition device for container corrugated plates, we also obtain a welding control system for container corrugated plates, as shown in Figure 4, which includes: at least one surface laser generator 22, an image sensor 23, and an industrial computer 21 , a welding machine parameter adjustment unit 26 and a welding torch motion control unit 27, the surface laser generator 22 is connected with the industrial computer 21 by the power supply 24, the image sensor 23 is connected with the industrial computer 21 by the image acquisition card 25, the welding machine parameter adjustment unit 26 And the welding torch motion control unit 27 is connected with the industrial computer 21 respectively.
各面激光发生器22分别发出一束面激光,并投射在焊缝处,各束面激光均在焊缝处产生偏折而形成两段分别位于焊缝两侧的偏折激光线。The surface laser generators 22 respectively emit a beam of surface lasers and project them on the weld seam. Each beam of surface laser light is deflected at the weld seam to form two sections of deflected laser lines respectively located on both sides of the weld seam.
图像传感器23用以获取面激光产生的偏折激光线信息。The image sensor 23 is used to acquire the deflected laser line information generated by the surface laser.
工控机21用以根据图像传感器22获取的信息,计算出焊缝的位置和大小,判断出焊缝的拐点和焊缝所在坡段(上坡段、水平段或下坡段),并发出焊机参数调节命令和焊枪运动控制信号。The industrial computer 21 is used to calculate the position and size of the weld seam according to the information obtained by the image sensor 22, judge the inflection point of the weld seam and the slope section (uphill section, horizontal section or downhill section) of the weld seam, and send out the welding seam. Machine parameter adjustment commands and welding torch motion control signals.
焊机参数调节单元26根据工控机21发出的焊机参数调节命令调节焊机的参数,在水平段、上坡段、下坡段以及拐点位置分别采用不同的焊接速度、焊接电压和焊接电流等,并实现焊接规范的平滑转换以保证整体焊接质量。The welding machine parameter adjustment unit 26 adjusts the parameters of the welding machine according to the welding machine parameter adjustment command issued by the industrial computer 21, and adopts different welding speeds, welding voltages and welding currents in the horizontal section, uphill section, downhill section, and inflection point positions. , and realize the smooth conversion of welding specifications to ensure the overall welding quality.
焊枪运动控制单元27根据工控机21发出的焊枪运动控制信号控制焊枪移动,使焊枪准确追踪焊缝。The welding torch movement control unit 27 controls the movement of the welding torch according to the welding torch movement control signal sent by the industrial computer 21, so that the welding torch can accurately track the welding seam.
以上仅为本发明的较佳可行实施例,并非限制本发明的保护范围,凡运用本发明说明书及附图内容所作出的等效结构变化,均包含在本发明的保护范围内。The above are only preferred feasible embodiments of the present invention, and do not limit the protection scope of the present invention. All equivalent structural changes made by using the description and drawings of the present invention are included in the protection scope of the present invention.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310140414.XA CN104107973B (en) | 2013-04-22 | 2013-04-22 | Identifying method and device for welding joints of corrugated plates of containers and welding control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310140414.XA CN104107973B (en) | 2013-04-22 | 2013-04-22 | Identifying method and device for welding joints of corrugated plates of containers and welding control system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104107973A CN104107973A (en) | 2014-10-22 |
| CN104107973B true CN104107973B (en) | 2017-02-08 |
Family
ID=51705067
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310140414.XA Active CN104107973B (en) | 2013-04-22 | 2013-04-22 | Identifying method and device for welding joints of corrugated plates of containers and welding control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104107973B (en) |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104816072B (en) * | 2015-05-15 | 2017-04-19 | 大连大学 | Method and system for laser measurement welding tracking of tiny joint seams of complex curved surface thin wall board |
| CN105458462B (en) * | 2015-12-22 | 2017-08-29 | 河北工业大学 | A kind of trapezoidal weld seam multi-parameter synchronizing visual detecting and tracking method of Varied clearance |
| CN106002022B (en) * | 2016-06-07 | 2018-10-23 | 湘潭大学 | The corrugated plating weld seam tracking sensor of the adaptive intersecting laser vision of monocular |
| CN106514081A (en) * | 2016-12-22 | 2017-03-22 | 浙江精功科技股份有限公司 | Welding track control method for horizontal-type corrugated plate H-section steel based on laser ranging |
| CN108015458A (en) * | 2017-12-07 | 2018-05-11 | 王群 | Container welding method and device |
| CN108510522A (en) * | 2018-03-02 | 2018-09-07 | 广州市盘古机器人科技有限公司 | The space trajectory processing technology of point set containing posture |
| CN109500473B (en) * | 2018-12-19 | 2020-08-28 | 吉林大学 | Laser vision sensor for curved fillet weld and method for real-time detection of weld deviation |
| CN111014879B (en) * | 2019-12-27 | 2020-12-08 | 上海智殷自动化科技有限公司 | Automatic welding method for corrugated plate of robot based on laser weld seam tracking |
| CN111451670A (en) * | 2020-02-24 | 2020-07-28 | 季华实验室 | Automatic welding method, apparatus, equipment and computer readable storage medium |
| CN111390418B (en) * | 2020-03-31 | 2022-02-22 | 绍兴汉立工业自动化科技有限公司 | Automatic welding process for container corrugated welding |
| CN112355438A (en) * | 2020-10-13 | 2021-02-12 | 绍兴汉立工业自动化科技有限公司 | Automatic robot welding process for container corrugated welding |
| WO2022213374A1 (en) * | 2021-04-09 | 2022-10-13 | 迅智自动化科技股份有限公司 | Welding system and welding parameter optimization method |
| CN114273779B (en) * | 2021-12-17 | 2022-12-27 | 东莞市德镌精密设备有限公司 | Surface laser welding grain equipment and welding process thereof |
| CN114682884B (en) * | 2022-04-13 | 2023-07-14 | 江南造船(集团)有限责任公司 | Welding method of MARK III liquid dome corrugated counter angle piece |
| CN116652335A (en) * | 2023-06-21 | 2023-08-29 | 济南二机床集团有限公司 | Corrugated plate welding working method and welding robot |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW277013B (en) * | 1994-07-29 | 1996-06-01 | Hitachi Shipbuilding Eng Co | |
| JPH11309576A (en) * | 1998-04-28 | 1999-11-09 | Hitachi Ltd | Automatic welding equipment |
| CN2740335Y (en) * | 2004-12-02 | 2005-11-16 | 中国科学院自动化研究所 | Weld tracking visual sensor based on laser structural light |
| CN200974155Y (en) * | 2006-08-29 | 2007-11-14 | 中国国际海运集装箱(集团)股份有限公司 | Corrugated board automatic welding apparatus |
| CN101554672B (en) * | 2009-05-21 | 2011-05-04 | 山东大学 | Detection and control system for container corrugated plate welding track based on laser ranging |
| CN101559513B (en) * | 2009-05-21 | 2011-11-09 | 山东大学 | Welding track detection and control method of container corrugated plate based on laser ranging |
-
2013
- 2013-04-22 CN CN201310140414.XA patent/CN104107973B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN104107973A (en) | 2014-10-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104107973B (en) | Identifying method and device for welding joints of corrugated plates of containers and welding control system | |
| CN104942404B (en) | Dual wavelength binocular vision welding seam tracking method and tracking system | |
| CN204818380U (en) | Near -infrared and structured light dual wavelength binocular vision soldering joint tracking system | |
| CN105458462B (en) | A kind of trapezoidal weld seam multi-parameter synchronizing visual detecting and tracking method of Varied clearance | |
| CN111037052B (en) | Arc additive manufacturing forming detection feedback compensation system and detection feedback compensation method | |
| CN110064819B (en) | Cylindrical surface longitudinal weld characteristic region extraction and weld tracking method and system based on structured light | |
| CN102513746A (en) | Welding temperature field detecting device and quality control method based on temperature gradient sensing | |
| CN203330563U (en) | Broken line fillet weld automatic welding apparatus based on visual guiding | |
| CN106826834B (en) | A kind of robot welding automatic localization method | |
| CN103273171A (en) | Visual tracking monitoring system and method in automatic corrugated thin plate fillet weld welding | |
| CN107414253A (en) | Weld Seam Tracking Control device and control method based on cross laser | |
| CN107511564B (en) | Welding seam tracking device | |
| CN104816072B (en) | Method and system for laser measurement welding tracking of tiny joint seams of complex curved surface thin wall board | |
| CN101486124A (en) | Multi-structured light binocular composite vision weld joint tracking method and device | |
| CN104209667B (en) | Magneto-optical imaging automatic detection and tracking method of ultra-micro-gap butt weld | |
| CN102430841A (en) | Arc welding robot laser vision weld joint tracking control method based on off-line planning | |
| CN207205619U (en) | Ripple seam tracking system based on 3 D laser scanning | |
| CN109175689A (en) | A kind of adaptive fillet welding system and working method of view-based access control model detection | |
| CN114769988A (en) | Welding control method and system, welding equipment and storage medium | |
| CN105618951A (en) | Intelligent welding line tracking system | |
| CN109128540B (en) | Method for determining laser welding focal track of T-shaped joint | |
| CN110548990B (en) | Light beam control method and system for laser welding of precise structural part of power battery | |
| CN107931787A (en) | A kind of vision closed loop welding system and implementation method | |
| CN107498152A (en) | A kind of large area metal plate tool structure automatic soldering device for being classified positioning | |
| CN203156204U (en) | Supermicro gap butt welding seam magneto-optical imaging automatic detecting and tracking device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| EXSB | Decision made by sipo to initiate substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20160928 Address after: 518000 Guangdong city of Shenzhen province Nanshan District Nanhai Road No. 1057 technology building two Room 102 building A Applicant after: SHENZHEN CIMC SECURITY AND SMART TECHNOLOGY Co.,Ltd. Address before: No. 2 Shekou Harbour Road in Shenzhen city of Guangdong Province in 518000 Applicant before: CHINA INTERNATIONAL MARINE CONTAINERS (GROUP) Ltd. Applicant before: SHENZHEN CIMC SECURITY AND SMART TECHNOLOGY Co.,Ltd. |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Identifying method and device for welding joints of corrugated plates of containers and welding control system Effective date of registration: 20171229 Granted publication date: 20170208 Pledgee: Shenzhen high tech investment and financing Company limited by guarantee Pledgor: SHENZHEN CIMC SECURITY AND SMART TECHNOLOGY Co.,Ltd. Registration number: 2017990001270 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PP01 | Preservation of patent right |
Effective date of registration: 20251205 Granted publication date: 20170208 |
|
| PP01 | Preservation of patent right |