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CN104103809B - Three-layer electrode structure for alloy anode of lithium ion battery - Google Patents

Three-layer electrode structure for alloy anode of lithium ion battery Download PDF

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CN104103809B
CN104103809B CN201410371141.4A CN201410371141A CN104103809B CN 104103809 B CN104103809 B CN 104103809B CN 201410371141 A CN201410371141 A CN 201410371141A CN 104103809 B CN104103809 B CN 104103809B
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温兆银
彭鹏
刘宇
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Shanghai Institute of Ceramics of CAS
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/134Electrodes based on metals, Si or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/621Binders
    • H01M4/622Binders being polymers
    • H01M4/623Binders being polymers fluorinated polymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/624Electric conductive fillers
    • H01M4/625Carbon or graphite
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

本发明涉及一种锂离子电池合金负极用三层电极结构,所述三层电极结构包括依次层叠的集流体层、脱嵌锂活性物质层、和惰性材料保护层;所述惰性材料保护层具有惰性保护物质,所述惰性保护物质是在循环电压范围内不发生脱嵌锂反应且具有弹性和导电性的高分子聚合物纤维。本发明针对合金负极固有的体积膨胀效应,从工艺结构设计角度出发,采用三层电极结构,惰性材料保护层位于活性物质层表面,利用其纤维网络结构有效地缓解了脱嵌锂合金负极因体积效应产生的内部应力,防止电极材料粉化、破碎,保证了电极的完整性,维持了活性材料与集流体的电接触。同时,惰性材料保护层隔绝了活性物质层与电解液的直接接触,降低了电解液对活性物质的腐蚀。

The invention relates to a three-layer electrode structure for an alloy negative electrode of a lithium ion battery. The three-layer electrode structure includes a current collector layer, a lithium active material layer, and an inert material protective layer stacked in sequence; the inert material protective layer has The inert protection substance is a high molecular polymer fiber that does not undergo lithium intercalation and deintercalation reactions within the range of cyclic voltage and has elasticity and conductivity. Aiming at the inherent volume expansion effect of the alloy negative electrode, the present invention adopts a three-layer electrode structure from the perspective of process structure design, and the protective layer of inert material is located on the surface of the active material layer. The internal stress generated by the effect prevents the electrode material from being pulverized and broken, ensures the integrity of the electrode, and maintains the electrical contact between the active material and the current collector. At the same time, the protective layer of inert material isolates the direct contact between the active material layer and the electrolyte, reducing the corrosion of the active material by the electrolyte.

Description

一种锂离子电池合金负极用三层电极结构A kind of three-layer electrode structure for lithium ion battery alloy negative electrode

技术领域technical field

本发明涉及锂离子二次电池,特别涉及一种锂离子电池合金负极用三层电极结构。The invention relates to a lithium ion secondary battery, in particular to a three-layer electrode structure for the lithium ion battery alloy negative electrode.

背景技术Background technique

能源危机愈演愈烈,具有大功率、高能量的新能源替代化石能源成为迫切的需求,锂离子电池以其比能量密度大、循环寿命长、无污染等优点一直备受关注。在对其负极材料的研究中,一类能够与Li形成合金而具有很高的比容量,引起了人们极大地兴趣,例如Sn、Sb、Si、Ge等及其化合物(Li4.4Si,4200mAh·g-1)。但是这类合金负极在电化学脱嵌锂离子过程中存在严重的体积效应(>300%),产生的机械应力会使合金活性物质粉化,并迅速丧失电接触,致使容量衰减,造成电极的电化学循环稳定性下降,严重限制了这类负极材料的实际应用。The energy crisis is intensifying, and there is an urgent need for new energy sources with high power and high energy to replace fossil energy sources. Lithium-ion batteries have been attracting attention for their advantages such as high specific energy density, long cycle life, and no pollution. In the study of its negative electrode materials, a class that can form an alloy with Li and have a high specific capacity has aroused great interest, such as Sn, Sb, Si, Ge, etc. and their compounds (Li 4.4 Si, 4200mAh· g -1 ). However, this type of alloy negative electrode has a serious volume effect (>300%) in the process of electrochemically deintercalating lithium ions, and the mechanical stress generated will pulverize the active material of the alloy and rapidly lose electrical contact, resulting in capacity decay and electrode failure. The decreased electrochemical cycle stability severely limits the practical application of such anode materials.

目前解决这一问题的主要思路主要集中在对电极材料的微结构改性与设计,包括减小活性物质粒径(如纳米化)、引入复合化材料等。例如,CN101877399B公开了一种锂离子电池用三维多孔锡铜合金负极材料的制备方法,通过采用泡沫铜为集流体,在其上化学沉积镀锡层,经真空热处理形成三维多孔锡铜合金负极材料,利用三维多孔结构、锡铜合金的形成以及锡铜合金薄膜与多孔集流体优异的结合力可有效防止活性材料由于体积膨胀而导致的与集流体的脱落。CN102324501B公开了一种锂离子电池用硅基负极复合材料的制备方法,在CuOx的催化作用下,硅与卤代烃反应使硅材料原位催化成孔,通过浸溃、碳化或化学气相沉积对多孔硅的表面和孔内壁进行碳修饰,得到不同形态碳均匀分布于硅基材料的表面和孔壁上的多孔Si/CuOx/C复合材料。尽管所制备的合金负极具有优良的循环性能,充放电容量高,首次不可逆容量小,但是操作条件苛刻,成本高,不适用大规模商业生产,同时安全系数低。At present, the main ideas to solve this problem are mainly focused on the modification and design of the microstructure of electrode materials, including reducing the particle size of active materials (such as nanometerization) and introducing composite materials. For example, CN101877399B discloses a preparation method of a three-dimensional porous tin-copper alloy negative electrode material for lithium-ion batteries. By using foamed copper as a current collector, a tin-plated layer is chemically deposited on it, and a three-dimensional porous tin-copper alloy negative electrode material is formed by vacuum heat treatment. , using the three-dimensional porous structure, the formation of tin-copper alloy and the excellent binding force between tin-copper alloy film and porous current collector can effectively prevent the active material from falling off from the current collector due to volume expansion. CN102324501B discloses a method for preparing a silicon-based negative electrode composite material for lithium-ion batteries. Under the catalysis of CuOx , silicon reacts with halogenated hydrocarbons to catalyze the silicon material to form pores in situ, and the silicon material is catalyzed to form pores by impregnation, carbonization or chemical vapor deposition. The surface of porous silicon and the inner wall of pores are modified with carbon to obtain a porous Si/CuO x /C composite material in which carbon in different forms is uniformly distributed on the surface of the silicon-based material and on the pore walls. Although the prepared alloy negative electrode has excellent cycle performance, high charge and discharge capacity, and small initial irreversible capacity, the operating conditions are harsh, the cost is high, it is not suitable for large-scale commercial production, and the safety factor is low.

然而,目前的研究仅仅着眼于电极材料自身的微观结构,而对锂离子电池合金负极电极结构的设计很少涉及。However, the current research only focuses on the microstructure of the electrode material itself, and rarely involves the design of the lithium-ion battery alloy anode electrode structure.

发明内容Contents of the invention

本发明旨在通过对锂离子电池合金负极的电极结构进行设计,针对在脱嵌锂过程中,电极材料因体积效应产生内部应力而造成电极材料破碎,从而丧失与集流体的电接触而导致循环性能衰减的问题,采用三层电极结构,在活性电极表面引入保护层,缓解体积效应,保持电极在循环过程中的完整性,提高合金负极材料的电化学性能。The purpose of the present invention is to design the electrode structure of the lithium-ion battery alloy negative electrode, aiming at the internal stress of the electrode material due to the volume effect during the lithium-ion battery deintercalation process. To solve the problem of performance attenuation, a three-layer electrode structure is adopted, and a protective layer is introduced on the surface of the active electrode to alleviate the volume effect, maintain the integrity of the electrode during the cycle, and improve the electrochemical performance of the alloy negative electrode material.

在此,本发明提供一种锂离子电池合金负极用三层电极结构,所述三层电极结构包括依次层叠的集流体层、脱嵌锂活性物质层、和惰性材料保护层;所述惰性材料保护层中的惰性保护物质是在循环电压范围内不发生脱嵌锂反应且具有弹性和导电性的高分子聚合物纤维。Here, the present invention provides a three-layer electrode structure for a lithium ion battery alloy negative electrode, the three-layer electrode structure comprising a current collector layer, a deintercalation lithium active material layer, and an inert material protective layer stacked in sequence; the inert material The inert protective material in the protective layer is a high molecular polymer fiber that does not undergo lithium intercalation and deintercalation reactions within the range of cyclic voltage and has elasticity and conductivity.

本发明针对合金负极固有的体积膨胀效应,从工艺结构设计角度出发,采用三层电极结构,惰性材料保护层位于活性物质层表面,利用其纤维网络结构有效地缓解了脱嵌锂合金负极因体积效应产生的内部应力,防止电极材料粉化、破碎,保证了电极的完整性,维持了活性材料与集流体的电接触。同时,惰性材料保护层隔绝了活性物质层与电解液的直接接触,降低了电解液对活性物质的腐蚀。制作工艺工序简单、难度低,无需添置设备,生产成本低,对环境无污染、安全性能高,使得大规模商用成为可能。Aiming at the inherent volume expansion effect of the alloy negative electrode, the present invention adopts a three-layer electrode structure from the perspective of process structure design, and the protective layer of inert material is located on the surface of the active material layer. The internal stress generated by the effect prevents the powdering and breaking of the electrode material, ensures the integrity of the electrode, and maintains the electrical contact between the active material and the current collector. At the same time, the protective layer of inert material isolates the direct contact between the active material layer and the electrolyte, reducing the corrosion of the active material by the electrolyte. The production process is simple, low difficulty, no additional equipment is required, the production cost is low, there is no pollution to the environment, and the safety performance is high, making large-scale commercial use possible.

较佳地,所述集流体层中的集流体为铜箔。Preferably, the current collector in the current collector layer is copper foil.

较佳地,所述脱嵌锂活性物质层包括脱嵌锂活性物质、第一导电剂和第一粘结剂,其中所述脱嵌锂活性物质的重量百分比为60%~90%,所述第一导电剂的重量百分比为5%~35%,所述第一粘结剂的重量百分比为5%~35%。Preferably, the lithium intercalation active material layer includes a lithium intercalation active material, a first conductive agent and a first binder, wherein the weight percentage of the lithium intercalation active material is 60% to 90%, and the The weight percentage of the first conductive agent is 5%-35%, and the weight percentage of the first binder is 5%-35%.

较佳地,所述脱嵌锂活性物质是具有单一微观形貌的合金负极材料或者具有多重微观形貌合金负极材料的混合物。Preferably, the lithium-intercalating active material is an alloy negative electrode material with a single microscopic morphology or a mixture of alloy negative electrode materials with multiple microscopic morphology.

较佳地,所述脱嵌锂活性物质层的厚度宜在3~30μm范围内某一适中值。关于脱嵌锂活性物质层的厚度,太薄容易在应力作用下破碎,太厚会造成阻抗较大,同时使得活性物质参加电化学反应的实际利用率下降。Preferably, the thickness of the lithium-deintercalation active material layer should be a moderate value within the range of 3-30 μm. Regarding the thickness of the deintercalated lithium active material layer, if it is too thin, it will easily break under the action of stress, and if it is too thick, it will cause a large impedance, and at the same time, the actual utilization rate of the active material to participate in the electrochemical reaction will decrease.

较佳地,所述惰性材料保护层包括惰性保护物质、第二导电剂和第二粘结剂,其中所述惰性保护物质的重量百分比为60%~90%,所述第二导电剂的重量百分比为5%~35%,所述第二粘结剂的重量百分比为5%~35%。Preferably, the protective layer of inert material includes an inert protective substance, a second conductive agent and a second binder, wherein the weight percentage of the inert protective substance is 60% to 90%, and the weight of the second conductive agent The percentage is 5%-35%, and the weight percentage of the second binder is 5%-35%.

较佳地,所述惰性保护物质包括:聚吡咯纳米线、聚苯胺纳米纤维、聚噻吩纤维等在循环电压范围内不发生脱嵌锂反应的,同时兼具有良好弹性和导电性的高分子聚合物纤维。Preferably, the inert protective substance includes: polypyrrole nanowires, polyaniline nanofibers, polythiophene fibers, etc., which do not undergo lithium deintercalation reactions within the range of cyclic voltage, and have good elasticity and conductivity. polymer fibers.

较佳地,所述惰性材料保护层的厚度宜在3~30μm范围内某一适中值。惰性材料保护层的厚度不宜太厚,否则会造成增加锂离子的传输距离,降低活性物质参加电化学反应的能力,也不宜太薄,否则惰性材料保护层会容易破损失去保护效用。Preferably, the thickness of the protective layer of inert material should be a moderate value within the range of 3-30 μm. The thickness of the protective layer of inert material should not be too thick, otherwise it will increase the transmission distance of lithium ions and reduce the ability of active materials to participate in electrochemical reactions, and it should not be too thin, otherwise the protective layer of inert material will be easily broken and lose its protective effect.

较佳地,所述第一导电剂和/或所述第二导电剂为碳材料,包括炭黑、乙炔黑、科琴黑、碳纤维、碳管、和石墨烯中的至少一种。Preferably, the first conductive agent and/or the second conductive agent is a carbon material, including at least one of carbon black, acetylene black, Ketjen black, carbon fiber, carbon tube, and graphene.

较佳地,所述第一粘结剂与所述第二粘结剂不能同为水系或者同为有机系,以防止层与层之间的渗透。优选地,所述第一粘结剂为有机系粘结剂、且所述第二粘结剂为水系粘接剂;或者,所述第一粘结剂为水系粘接剂、且所述第二粘结剂为有机系粘结剂。所述有机系粘结剂可以是聚偏氟乙烯和/或聚四氟乙烯,所述水系粘接剂可以是羟甲基纤维素、丁苯橡胶、和海藻酸钠中的至少一种。Preferably, the first binder and the second binder cannot be both water-based or organic-based, so as to prevent interlayer penetration. Preferably, the first binder is an organic binder, and the second binder is a water-based binder; or, the first binder is a water-based binder, and the second binder is a water-based binder. The second binder is an organic binder. The organic binder may be polyvinylidene fluoride and/or polytetrafluoroethylene, and the aqueous binder may be at least one of hydroxymethyl cellulose, styrene-butadiene rubber, and sodium alginate.

较佳地,所述三层电极结构是在4~10MPa的压力下压制依次层叠的集流体层、脱嵌锂活性物质层、和惰性材料保护层而成。三层电极通过一定压力作用之后,层与层之间的接触更紧密,接触电阻和界面电阻下降,减小电极极化,有利于改善电化学性能。Preferably, the three-layer electrode structure is formed by pressing sequentially stacked current collector layer, deintercalation lithium active material layer, and inert material protective layer under a pressure of 4-10 MPa. After the three-layer electrode is subjected to a certain pressure, the contact between the layers is closer, the contact resistance and interface resistance are reduced, and the polarization of the electrode is reduced, which is conducive to improving the electrochemical performance.

较佳地,在所述脱嵌锂活性物质层和所述惰性材料保护层之间存在因压制的压力使得所述脱嵌锂活性物质层和所述惰性材料保护层部分互溶而形成的梯度分布过渡层;在所述梯度分布过渡层中,从接近所述惰性材料保护层一侧至接近所述脱嵌锂活性物质层一侧,所述惰性保护物质呈梯度递减分布。较佳地,所述梯度分布过渡层的厚度为纳米级。Preferably, there is a gradient distribution formed between the de-intercalating lithium active material layer and the inert material protective layer due to the pressure of pressing so that the de-intercalating lithium active material layer and the inert material protective layer are partially dissolved. Transition layer: in the gradient distribution transition layer, from the side close to the inert material protection layer to the side close to the deintercalation lithium active material layer, the inert protection material is distributed in a gradient decreasing manner. Preferably, the thickness of the gradient distribution transition layer is nanoscale.

由于惰性保护层和活性物质层的物理相容性,在压制过程中,这两层之间的界面变得不再明显而在极微小范围内存在互溶,惰性保护物质在这一区域内出现的梯度分布,物质溶度越接近活性层越低,且这一梯度过渡层厚度随着压制程度增加而增加。Due to the physical compatibility of the inert protective layer and the active material layer, during the pressing process, the interface between the two layers becomes no longer obvious and there is mutual dissolution in a very small range, and the inert protective material appears in this area Gradient distribution, the closer the material solubility is to the active layer, the lower, and the thickness of this gradient transition layer increases with the degree of compression.

梯度分布过渡层的存在不仅有利降低界面阻抗,更是连接保护层和活性层的桥梁,当活性物质层在循环过程中发生破碎时,能够及时为惰性层提供通道,对破碎的活性层进行修补,从而更好的发挥惰性层的保护功效。The existence of the gradient distribution transition layer is not only beneficial to reduce the interface impedance, but also a bridge connecting the protective layer and the active layer. When the active material layer is broken during the cycle, it can provide channels for the inert layer in time and repair the broken active layer. , so as to better play the protective effect of the inert layer.

而且,由于这一梯度分布过渡层存在于活性层浅层表面,渗透的惰性材料具有良好的弹性,能够在一定程度缓解活性层破碎的应力,降低活性层被破坏程度。Moreover, since this gradient distribution transition layer exists on the surface of the shallow layer of the active layer, the permeated inert material has good elasticity, which can relieve the stress of breaking the active layer to a certain extent and reduce the degree of damage to the active layer.

因此,梯度分布过渡层的存在进一步加强了保护效果。Therefore, the existence of the gradient distribution transition layer further strengthens the protection effect.

本发明针对合金负极固有的体积膨胀效应,不再仅仅着眼于电极材料自身的微观结构,而是从工艺结构设计角度出发,采用三层电极结构,在活性物质层表面引入惰性材料保护层,可以缓解应力以提高材料电化学性能,降低合成材料的工艺难度和成本,为推广合金负极的实用化提供可能。In view of the inherent volume expansion effect of the alloy negative electrode, the present invention no longer only focuses on the microstructure of the electrode material itself, but from the perspective of process structure design, adopts a three-layer electrode structure, and introduces an inert material protective layer on the surface of the active material layer. Relieve the stress to improve the electrochemical performance of the material, reduce the process difficulty and cost of the synthetic material, and provide the possibility to promote the practical application of the alloy negative electrode.

附图说明Description of drawings

图1为本发明一个示例的三层电极结构的结构示意图;Fig. 1 is the structural representation of the three-layer electrode structure of an example of the present invention;

图2为上述三层电极结构的剖面示意图;Fig. 2 is the cross-sectional schematic diagram of above-mentioned three-layer electrode structure;

图3为上述三层电极结构的正面放大结构示意图;FIG. 3 is a schematic diagram of the front enlarged structure of the above-mentioned three-layer electrode structure;

其中,1为集流体层,2为脱嵌锂活性物质层,3为梯度分布过渡层,4为惰性材料保护层。Among them, 1 is the current collector layer, 2 is the active material layer for releasing lithium, 3 is the transition layer with gradient distribution, and 4 is the protective layer of inert material.

具体实施方式detailed description

以下结合附图和下述实施方式进一步说明本发明,应理解,附图及下述实施方式仅用于说明本发明,而非限制本发明。The present invention will be further described below in conjunction with the drawings and the following embodiments. It should be understood that the drawings and the following embodiments are only used to illustrate the present invention rather than limit the present invention.

本发明提供一种锂离子电池负极用三层电极结构,所述的三层电极包括依次层叠的集流体层、脱嵌锂活性物质层、惰性材料保护层三层。The invention provides a three-layer electrode structure for the negative electrode of a lithium ion battery. The three-layer electrode includes three layers of a current collector layer, a lithium deintercalation active material layer, and an inert material protective layer stacked in sequence.

所述集流体层由集流体构成,集流体可以采用常用的锂离子电池负极集流体,例如铜箔或镍箔。集流体层的厚度没有特别限制,以商用的价格低廉,降低成本为选择原则。The current collector layer is composed of a current collector, and the current collector can be a commonly used lithium ion battery negative electrode current collector, such as copper foil or nickel foil. The thickness of the current collector layer is not particularly limited, and the selection principle is based on low commercial price and cost reduction.

位于集流体层的表面的脱嵌锂活性物质层包括脱嵌锂活性物质、第一导电剂和第一粘结剂,其中所述脱嵌锂活性物质的重量百分比可为60%~90%,所述第一导电剂的重量百分比可为5%~35%,所述第一粘结剂的重量百分比可为5%~35%,各成分的比例在一定范围内浮动都是可以接受的。The lithium release active material layer located on the surface of the current collector layer includes a lithium release active material, a first conductive agent and a first binder, wherein the weight percentage of the lithium release active material can be 60% to 90%, The weight percentage of the first conductive agent may be 5%-35%, the weight percentage of the first binder may be 5%-35%, and the ratio of each component is acceptable within a certain range.

其中,脱嵌锂活性物质可以是具有单一微观形貌的合金负极或者具有多重微观形貌合金负极的混合物。又,所采用的合金不限,例如可以是Sn、Sb、Si、Ge等及其相关的氧化物或与其他非锂金属形成的合金。Wherein, the lithium-intercalating active material may be an alloy negative electrode with a single microscopic morphology or a mixture of alloy negative electrodes with multiple microscopic morphology. Also, the alloy used is not limited, for example, it may be Sn, Sb, Si, Ge, etc. and related oxides or alloys formed with other non-lithium metals.

第一导电剂可为碳材料,可以是炭黑、乙炔黑、科琴黑等导电碳材料中的一种或者混合物,也可以是具有优越导电性能的碳纤维、碳管、石墨烯等碳材料。The first conductive agent can be a carbon material, which can be one or a mixture of conductive carbon materials such as carbon black, acetylene black, and Ketjen black, or carbon materials such as carbon fibers, carbon tubes, and graphene with excellent electrical conductivity.

第一粘结剂可为聚偏氟乙烯或聚四氟乙烯等有机系粘结剂,也可以是羟甲基纤维素和丁苯橡胶、海藻酸钠等水系粘结剂。The first binder may be an organic binder such as polyvinylidene fluoride or polytetrafluoroethylene, or may be an aqueous binder such as hydroxymethyl cellulose, styrene-butadiene rubber, or sodium alginate.

脱嵌锂活性物质层的厚度没有特别限制,但是不宜太薄或者太厚,太薄容易在应力作用下破碎,太厚会造成阻抗较大,同时使得活性物质参加电化学反应的实际利用率下降,例如在3~30μm的范围内为适宜值,在此区间外存在小范围浮动是可以接受的。The thickness of the lithium-deintercalation active material layer is not particularly limited, but it should not be too thin or too thick. Too thin is easy to break under stress, and too thick will cause a large impedance, and at the same time reduce the actual utilization rate of the active material to participate in the electrochemical reaction. , for example, a suitable value within the range of 3-30 μm, and a small fluctuation outside this range is acceptable.

脱嵌锂活性物质层的制备方法不限,例如可以沿用传统锂离子电池的制作工艺,采用涂布的方式预制。具体地,可以是将脱嵌锂活性物质、第一导电剂、第一粘结剂以及一定量溶剂混合制成浆料,涂布在集流体层表面,真空干燥,去除溶剂,即可制得脱嵌锂活性物质层。其中溶剂的选择与第一粘结剂有关,若第一粘结剂为有机粘结剂,则可采用有机溶剂、例如N-甲基吡咯烷酮等,若第一粘结剂为水系粘结剂,则可采用水为溶剂。The preparation method of the deintercalated lithium active material layer is not limited, for example, it can be prefabricated by coating following the traditional lithium ion battery manufacturing process. Specifically, it can be prepared by mixing the lithium-deintercalation active material, the first conductive agent, the first binder, and a certain amount of solvent to form a slurry, coating it on the surface of the current collector layer, drying it in vacuum, and removing the solvent. Deintercalation of the lithium active material layer. Wherein the selection of the solvent is related to the first binder, if the first binder is an organic binder, an organic solvent, such as N-methylpyrrolidone, etc. can be used, if the first binder is a water-based binder, Water can be used as the solvent.

沿用传统的锂离子电池的制作工艺避免了资源的浪费,节约了成本,无需对设备进行改进,新工艺最大程度地实现了对原有设备的保留。Using the traditional manufacturing process of lithium-ion batteries avoids the waste of resources, saves costs, and does not need to improve the equipment. The new process maximizes the retention of the original equipment.

位于脱嵌锂活性物质层的表面的惰性材料保护层包括惰性保护物质、第二导电剂和第二粘结剂,其中所述惰性保护物质的重量百分比可为60%~90%,所述第二导电剂的重量百分比可为5%~35%,所述第二粘结剂的重量百分比可为5%~35%。The inert material protection layer located on the surface of the deintercalation lithium active material layer includes an inert protection material, a second conductive agent and a second binder, wherein the weight percentage of the inert protection material can be 60% to 90%, and the first The weight percentage of the second conductive agent may be 5%-35%, and the weight percentage of the second binder may be 5%-35%.

其中,惰性保护物质可为在循环电压范围内不发生脱嵌锂反应的高分子聚合物纤维,同时兼具有良好弹性和导电性。例如惰性保护物质包括但不限于:聚吡咯纳米线、聚苯胺纳米纤维、聚噻吩纤维等在循环电压范围内不发生脱嵌锂反应的,同时兼具有良好弹性和导电性的高分子聚合物纤维。Wherein, the inert protective substance can be a high molecular polymer fiber that does not undergo lithium intercalation and deintercalation reactions within the range of cyclic voltage, and has good elasticity and conductivity at the same time. For example, inert protective substances include but are not limited to: polypyrrole nanowires, polyaniline nanofibers, polythiophene fibers, etc., which do not undergo lithium deintercalation reactions within the range of cyclic voltages, and have good elasticity and conductivity. fiber.

惰性材料保护层位于活性物质层表面,利用其纤维网络结构有效地缓解了脱嵌锂合金负极因体积效应产生的内部应力,防止电极材料粉化、破碎,保证了电极的完整性,维持了活性材料与集流体的电接触。同时,惰性材料保护层隔绝了活性物质层与电解液的直接接触,降低了电解液对活性物质的腐蚀。The protective layer of inert material is located on the surface of the active material layer, and its fiber network structure effectively relieves the internal stress of the deintercalated lithium alloy negative electrode due to the volume effect, prevents the powdering and breaking of the electrode material, ensures the integrity of the electrode, and maintains the activity. The electrical contact of the material with the current collector. At the same time, the protective layer of inert material isolates the direct contact between the active material layer and the electrolyte, reducing the corrosion of the active material by the electrolyte.

惰性材料保护层的厚度没有特别限制,但是不宜太厚,否则会造成增加锂离子的传输距离,降低活性物质参加电化学反应的能力,也不宜太薄,否则惰性材料保护层会容易破损失去保护效用,例如在3~30μm的范围内为适宜值,在此区间外存在小范围浮动是可以接受的。The thickness of the protective layer of the inert material is not particularly limited, but it should not be too thick, otherwise it will increase the transmission distance of lithium ions and reduce the ability of the active material to participate in the electrochemical reaction, and it should not be too thin, otherwise the protective layer of the inert material will be easily broken and lost. Effectiveness, for example, is a suitable value in the range of 3 to 30 μm, and a small fluctuation outside this range is acceptable.

第二导电剂可为碳材料,可以是炭黑、乙炔黑、科琴黑等导电碳材料中的一种或者混合物,也可以是具有优越导电性能的碳纤维、碳管、石墨烯等碳材料。The second conductive agent can be a carbon material, which can be one or a mixture of conductive carbon materials such as carbon black, acetylene black, and Ketjen black, or carbon materials such as carbon fibers, carbon tubes, and graphene with excellent electrical conductivity.

应理解,惰性材料保护层中的第二导电剂与脱嵌锂活性物质层中的第一导电剂可以是相同的导电剂,也可以选择不同的导电剂。It should be understood that the second conductive agent in the inert material protective layer and the first conductive agent in the lithium-deintercalation active material layer may be the same conductive agent, or different conductive agents may be selected.

第二粘结剂可为聚偏氟乙烯或聚四氟乙烯等有机系粘结剂,也可以是羟甲基纤维素和丁苯橡胶、海藻酸钠等水系粘结剂。但是,应注意,脱嵌锂活性物质层和惰性材料保护层应使用不同体系的粘结剂以防止层与层之间发生相互溶解,例如可以是所述第一粘结剂为有机系粘结剂、且所述第二粘结剂为水系粘接剂;或者,所述第一粘结剂为水系粘接剂、且所述第二粘结剂为有机系粘结剂。The second binder may be an organic binder such as polyvinylidene fluoride or polytetrafluoroethylene, or may be an aqueous binder such as hydroxymethyl cellulose, styrene-butadiene rubber, or sodium alginate. However, it should be noted that the deintercalation lithium active material layer and the inert material protective layer should use different systems of binders to prevent mutual dissolution between layers, for example, the first binder may be an organic system binder. agent, and the second binder is a water-based binder; or, the first binder is a water-based binder, and the second binder is an organic binder.

惰性材料保护层的制备方法不限,例如可以采用同样的锂离子电池制作工艺,采用涂布的方式预制。具体地,可以是将惰性保护物质、第二导电剂、第二粘结剂以及一定量溶剂混合制成浆料,涂布在脱嵌锂活性物质层表面,真空干燥,去除溶剂,即可制得惰性材料保护层。其中溶剂的选择与第二粘结剂有关,若第二粘结剂为有机粘结剂,则可采用有机溶剂、例如N-甲基吡咯烷酮等,若第二粘结剂为水系粘结剂,则可采用水为溶剂。The preparation method of the inert material protective layer is not limited, for example, it can be prefabricated by coating using the same lithium ion battery manufacturing process. Specifically, an inert protective substance, a second conductive agent, a second binder, and a certain amount of solvent may be mixed to form a slurry, coated on the surface of the lithium-deintercalation active material layer, dried in vacuum, and the solvent removed, to obtain Obtain a protective layer of inert material. Wherein the selection of solvent is related to the second binder, if the second binder is an organic binder, an organic solvent, such as N-methylpyrrolidone, etc. can be used, if the second binder is a water-based binder, Water can be used as the solvent.

通过采用同样的锂离子电池涂布制作工艺预制惰性材料保护层,可以大大降低工艺的难度和复杂性,减化工业化程序,无需添加设备,大大降低制造成本。By using the same lithium-ion battery coating process to prefabricate the protective layer of inert materials, the difficulty and complexity of the process can be greatly reduced, the industrialization process can be simplified, no additional equipment is required, and the manufacturing cost can be greatly reduced.

在一个更优选的实施方式中,将依次层叠的集流体层、脱嵌锂活性物质层、和惰性材料保护层在规定的压力下压制而形成三层电极结构。该规定的压力可为4~10MPa。In a more preferred embodiment, a three-layer electrode structure is formed by pressing the sequentially stacked current collector layer, lithium deintercalation active material layer, and inert material protective layer under a specified pressure. The prescribed pressure may be 4 to 10 MPa.

三层电极通过一定压力作用之后,层与层之间的接触更紧密,接触电阻和界面电阻下降,减小电极极化,有利于改善电化学性能。After the three-layer electrode is subjected to a certain pressure, the contact between the layers is closer, the contact resistance and interface resistance are reduced, and the polarization of the electrode is reduced, which is conducive to improving the electrochemical performance.

在该情况下,由于惰性保护层和活性物质层的物理相容性,在压制过程中,这两层之间的界面变得不再明显而在极微小范围内存在互溶而形成梯度分布过渡层,惰性保护物质在这一区域内出现梯度分布,物质溶度越接近活性层越低,且这一梯度分布过渡层厚度随着压制程度增加而增加。例如梯度分布过渡层的厚度为纳米级。In this case, due to the physical compatibility of the inert protective layer and the active material layer, during the pressing process, the interface between the two layers becomes no longer obvious, and there is mutual dissolution in a very small range to form a gradient distribution transition layer , the inert protective substance has a gradient distribution in this region, and the closer to the active layer, the lower the solubility of the substance, and the thickness of the transition layer of this gradient distribution increases with the degree of compression. For example, the thickness of the transition layer with gradient distribution is nanoscale.

图1示出该三层电极结构的结构示意图,图2示出上述三层电极结构的剖面示意图,如图1和图2所示,该三层电极结构包括依次层叠的集流体层1、脱嵌锂活性物质层2、和惰性材料保护层4,而且在脱嵌锂活性物质层2、和惰性材料保护层4之间存在梯度分布过渡层3。另外,该三层电极结构可以形成为长方体块状,但也可以是其它形状。图3示出上述三层电极结构的正面放大结构示意图,该面为惰性材料保护层4,是组装成锂离子电池时,与电解液接触的那一层。Fig. 1 shows a schematic structural view of the three-layer electrode structure, and Fig. 2 shows a schematic cross-sectional view of the above-mentioned three-layer electrode structure, as shown in Fig. 1 and Fig. The lithium intercalation active material layer 2 and the inert material protective layer 4 , and a gradient distribution transition layer 3 exists between the lithium intercalation active material layer 2 and the inert material protective layer 4 . In addition, the three-layer electrode structure can be formed in a cuboid block shape, but it can also be in other shapes. FIG. 3 shows a schematic diagram of the front enlarged structure of the above-mentioned three-layer electrode structure. This surface is an inert material protective layer 4, which is the layer that is in contact with the electrolyte when assembled into a lithium-ion battery.

梯度分布过渡层3的存在不仅有利降低界面阻抗,更是连接惰性材料保护层4和脱嵌锂活性物质层2的桥梁,当活性物质层2在循环过程中发生破碎时,能够及时为惰性层4提供通道,对破碎的活性层2进行修补,从而更好的发挥惰性层4的保护功效。The existence of the gradient distribution transition layer 3 is not only beneficial to reduce the interfacial impedance, but also a bridge connecting the inert material protective layer 4 and the deintercalated lithium active material layer 2. When the active material layer 2 is broken during the cycle, it can be inert. 4 provides channels to repair the broken active layer 2, so as to better exert the protective effect of the inert layer 4.

由于梯度分布过渡层3存在于活性层2浅层表面,渗透的惰性材料具有良好的弹性,能够在一定程度缓解活性层2破碎的应力,降低活性层2被破坏程度。Since the gradient distribution transition layer 3 exists on the surface of the shallow layer of the active layer 2, the permeated inert material has good elasticity, which can relieve the stress of the broken active layer 2 to a certain extent, and reduce the damage degree of the active layer 2.

因此,梯度分布过渡层3的存在进一步加强了保护效果。Therefore, the existence of the gradient distribution transition layer 3 further strengthens the protection effect.

本发明提供的锂离子负极采用三层电极结构,惰性材料保护层位于活性物质层表面,利用其纤维网络结构有效地缓解了脱嵌锂合金负极因体积效应产生的内部应力,防止电极材料粉化、破碎,保证了电极的完整性,维持了活性材料与集流体的电接触。同时,惰性材料保护层隔绝了活性物质层与电解液的直接接触,降低了电解液对活性物质的腐蚀。制作工艺工序简单、难度低,无需添置设备,生产成本低,对环境无污染、安全性能高,使得大规模商用成为可能。The lithium ion negative electrode provided by the present invention adopts a three-layer electrode structure, and the protective layer of inert material is located on the surface of the active material layer, and its fiber network structure effectively relieves the internal stress caused by the volume effect of the deintercalated lithium alloy negative electrode and prevents the pulverization of the electrode material , breaking, ensuring the integrity of the electrode and maintaining the electrical contact between the active material and the current collector. At the same time, the protective layer of inert material isolates the direct contact between the active material layer and the electrolyte, reducing the corrosion of the active material by the electrolyte. The production process is simple, low difficulty, no additional equipment is required, the production cost is low, there is no pollution to the environment, and the safety performance is high, making large-scale commercial use possible.

下面进一步例举实施例以详细说明本发明。同样应理解,以下实施例只用于对本发明进行进一步说明,不能理解为对本发明保护范围的限制,本领域的技术人员根据本发明的上述内容作出的一些非本质的改进和调整均属于本发明的保护范围。下述示例具体的工艺参数等也仅是合适范围中的一个示例,即本领域技术人员可以通过本文的说明做合适的范围内选择,而并非要限定于下文示例的具体数值。Examples are given below to describe the present invention in detail. It should also be understood that the following examples are only used to further illustrate the present invention, and should not be construed as limiting the protection scope of the present invention. Some non-essential improvements and adjustments made by those skilled in the art according to the above contents of the present invention all belong to the present invention scope of protection. The specific process parameters and the like in the following examples are only examples of suitable ranges, that is, those skilled in the art can make a selection within a suitable range through the description herein, and are not limited to the specific values exemplified below.

对比例1Comparative example 1

将SnO2(国药集团化学试剂有限公司),乙炔黑和预溶于N-甲基吡咯烷酮的聚偏氟乙烯按9:0.5:0.5的质量比混合制成浆料,涂布于15μm厚铜箔1,100℃真空干燥得脱嵌锂活性物质层2,经6MPa压力压制成电极。以金属锂箔为对电极和参比电极,美国Celgard公司聚丙烯膜为隔膜,1M LiPF6/(碳酸乙烯酯+碳酸二甲酯,1:1)为电解液,在0.05-1.5V的电压范围内,0.1C电流密度下进行充放电实验。测试结果见表1。Mix SnO 2 (Sinopharm Chemical Reagent Co., Ltd.), acetylene black and polyvinylidene fluoride pre-dissolved in N-methylpyrrolidone at a mass ratio of 9:0.5:0.5 to make a slurry, and coat it on a 15 μm thick copper foil 1. Vacuum drying at 100° C. to obtain the deintercalated lithium active material layer 2 , which is pressed under a pressure of 6 MPa to form an electrode. Lithium metal foil is used as the counter electrode and reference electrode, the polypropylene film of Celgard Company of the United States is used as the separator, 1M LiPF 6 /(ethylene carbonate + dimethyl carbonate, 1:1) is used as the electrolyte, and the voltage is 0.05-1.5V Within the range, charge and discharge experiments were carried out at a current density of 0.1C. The test results are shown in Table 1.

对比例2Comparative example 2

SnO2,乙炔黑和预溶于N-甲基吡咯烷酮的聚偏氟乙烯按6:2:2的质量比混合制成浆料,电极的制备和电池组装和测试条件均同对比例1。测试结果见表1。SnO 2 , acetylene black and polyvinylidene fluoride pre-dissolved in N-methylpyrrolidone were mixed at a mass ratio of 6:2:2 to make a slurry. The electrode preparation, battery assembly and testing conditions were the same as in Comparative Example 1. The test results are shown in Table 1.

实施例1Example 1

脱嵌锂活性物质层2的制备同对比例1。将聚吡咯纳米线,乙炔黑和预溶于水的海藻酸钠按9:0.5:0.5的质量比混合制成浆料,涂布于脱嵌锂活性物质层2,70℃真空干燥得为惰性保护层4,经6MPa压力压制成三层电极。电池组装和测试条件同对比例1。测试结果见表1。The preparation of the deintercalated lithium active material layer 2 is the same as that of Comparative Example 1. Mix polypyrrole nanowires, acetylene black, and sodium alginate pre-dissolved in water at a mass ratio of 9:0.5:0.5 to make a slurry, apply it to the deintercalation lithium active material layer 2, and dry it under vacuum at 70°C to make it inert The protective layer 4 is pressed into a three-layer electrode by 6MPa pressure. The battery assembly and test conditions are the same as in Comparative Example 1. The test results are shown in Table 1.

实施例2Example 2

脱嵌锂活性物质层2的制备同对比例1,将聚吡咯纳米线,乙炔黑和预溶于水的海藻酸钠按6:2:2的质量比混合制成浆料,电极的制备同实施例1。电池组装和测试条件同对比例1。测试结果见表1。The preparation of the deintercalated lithium active material layer 2 is the same as that of Comparative Example 1. Polypyrrole nanowires, acetylene black and sodium alginate pre-dissolved in water are mixed to form a slurry at a mass ratio of 6:2:2. The preparation of the electrode is the same as Example 1. The battery assembly and test conditions are the same as in Comparative Example 1. The test results are shown in Table 1.

实施例3Example 3

脱嵌锂活性物质层2的制备同对比例2,惰性保护层4的制备同实施例1。电池组装和测试条件同对比例1。测试结果见表1。The preparation of the deintercalated lithium active material layer 2 is the same as that of Comparative Example 2, and the preparation of the inert protective layer 4 is the same as that of Example 1. The battery assembly and test conditions are the same as in Comparative Example 1. The test results are shown in Table 1.

实施例4Example 4

脱嵌锂活性物质层2的制备同对比例2,惰性保护层4的制备同实施例2。电池组装和测试条件同对比例1。测试结果见表1。The preparation of the deintercalated lithium active material layer 2 is the same as that of Comparative Example 2, and the preparation of the inert protective layer 4 is the same as that of Example 2. The battery assembly and test conditions are the same as in Comparative Example 1. The test results are shown in Table 1.

表1对比例1~2及实施例1~4的测试结果The test result of table 1 comparative example 1~2 and embodiment 1~4

从表1中所列的数据可以看出,本发明所设计的三层电极结构能够有效地提高合金负极材料的循环稳定性,循环100次后可逆比容量仍稳定保持在600mAh·g-1以上。经SEM检测,脱嵌锂活性物质层2厚度约为3μm,惰性保护层4厚度约为6μm。It can be seen from the data listed in Table 1 that the three-layer electrode structure designed by the present invention can effectively improve the cycle stability of the alloy negative electrode material, and the reversible specific capacity is still stably maintained above 600mAh ·g after 100 cycles . According to SEM detection, the thickness of the deintercalated lithium active material layer 2 is about 3 μm, and the thickness of the inert protective layer 4 is about 6 μm.

产业应用性:Industrial applicability:

本发明的锂离子电池合金负极用三层电极结构为推广合金负极的实用化提供可能,且制作工艺工序简单、难度低,无需添置设备,生产成本低,对环境无污染、安全性能高,使得大规模商用成为可能。The three-layer electrode structure for the lithium ion battery alloy negative electrode of the present invention provides the possibility to promote the practical application of the alloy negative electrode, and the manufacturing process is simple, the difficulty is low, no additional equipment is required, the production cost is low, there is no pollution to the environment, and the safety performance is high. Large-scale commercial use becomes possible.

Claims (9)

1. a kind of alloys for anode materials of Li-ion battery triple electrode structure is it is characterised in that described triple electrode structure includes leading to Current collector layers, removal lithium embedded active material layer and the inert material protective layer crossed compacting and stack gradually;Described inert material protection Layer has inertia Protective substances, and described inertia Protective substances are removal lithium embedded reaction not to occur in the range of cyclical voltage and has bullet Property and the high polymer fiber of electric conductivity, deposit between described removal lithium embedded active material layer and described inert material protective layer The ladder making described removal lithium embedded active material layer and described inert material protective layer partial miscibility and being formed in the pressure because of compacting Degree distribution transition zone;In described Gradient distribution transition zone, take off from close to described inert material protective layer side to close to described Embedding lithium active material layer side, described inertia Protective substances successively decrease distribution in gradient;
Described inert material protective layer includes inertia Protective substances, the second conductive agent and the second binding agent, and wherein said inertia is protected The percentage by weight of shield material is 60%~90%, and the percentage by weight of described second conductive agent is 5%~35%, described second bonding The percentage by weight of agent is 5%~35%;
The thickness of described inert material protective layer is 3~30 μm.
2. alloys for anode materials of Li-ion battery according to claim 1 with triple electrode structure it is characterised in that described deintercalation Lithium active material layer includes removal lithium embedded active substance, the first conductive agent and the first binding agent, wherein said removal lithium embedded active substance Percentage by weight be 60%~90%, the percentage by weight of described first conductive agent is 5%~35%, the weight of described first binding agent Amount percentage ratio is 5%~35%.
3. alloys for anode materials of Li-ion battery according to claim 1 with triple electrode structure it is characterised in that described deintercalation Lithium active substance is that have the alloy material of cathode of single microscopic appearance or have multiple microscopic appearance alloy material of cathode Mixture.
4. alloys for anode materials of Li-ion battery according to claim 1 with triple electrode structure it is characterised in that described deintercalation The thickness of lithium active material layer is in the range of 3~30 μm.
5. alloys for anode materials of Li-ion battery according to claim 1 with triple electrode structure it is characterised in that described inertia Protective substances include: at least one in polypyrrole nano line, polyaniline nano fiber and polythiophene fiber.
6. alloys for anode materials of Li-ion battery according to claim 2 with triple electrode structure it is characterised in that described first Conductive agent and/or described second conductive agent are material with carbon element, including at least one in white carbon black, carbon fiber, carbon pipe and Graphene.
7. alloys for anode materials of Li-ion battery according to claim 2 with triple electrode structure it is characterised in that described first A side in binding agent and the second binding agent adopts water-based binder, and the opposing party adopts organic system binding agent, described water system bonding Agent is at least one in hydroxymethyl cellulose, butadiene-styrene rubber and sodium alginate, and described organic system binding agent is Kynoar And/or politef.
8. alloys for anode materials of Li-ion battery according to claim 1 with triple electrode structure it is characterised in that described three layers Electrode structure is to suppress the current collector layers stacking gradually, removal lithium embedded active material layer and inertia material under the pressure of 4~10mpa Material protective layer forms.
9. alloys for anode materials of Li-ion battery according to claim 8 with triple electrode structure it is characterised in that described gradient The thickness of distribution transition zone is nanoscale.
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