CN104090026A - Device capable of enabling ultrasonic transducer to horizontally and vertically move - Google Patents
Device capable of enabling ultrasonic transducer to horizontally and vertically move Download PDFInfo
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Abstract
一种可使超声波换能器在水平和竖向移动的装置,包括有底板,底板上垂直的设置有竖向刻度尺,竖向刻度尺上通过滑动组件连接水平设置的水平刻度尺,其中,滑动组件能够沿竖向刻度尺上下垂直移动,水平刻度尺能够沿滑动组件左右水平移动,水平刻度尺的一端通过连接件固定连接用于固定超声波换能器的换能器弹簧夹。本发明可以固定换能器的装置,并且使换能器能够在水平和竖直方向按一定的距离移动,从而代替检测人员手持换能器。采用本发明既减少了检测误差,又避免了人力资源的浪费,只需仪器操作者个人就可以完成整个检测项目,检测项目包括任意构件(梁、板、柱)的混凝土强度检测、混凝土内部缺陷检测和裂缝深度检测。
A device capable of moving an ultrasonic transducer horizontally and vertically, including a base plate, on which a vertical scale is vertically arranged, and the vertical scale is connected to a horizontally arranged horizontal scale through a sliding assembly, wherein, The sliding assembly can move vertically up and down along the vertical scale, and the horizontal scale can move horizontally left and right along the sliding assembly, and one end of the horizontal scale is fixedly connected to the transducer spring clip for fixing the ultrasonic transducer through a connector. The invention can fix the device of the transducer, and enable the transducer to move in a certain distance in the horizontal and vertical directions, thereby replacing the hand-holding of the transducer by the inspector. Adoption of the present invention not only reduces the detection error, but also avoids the waste of human resources. Only the operator of the instrument can complete the entire detection project. The detection project includes the concrete strength detection of any member (beam, slab, column) and the internal defect of concrete. detection and crack depth detection.
Description
技术领域technical field
本发明涉及一种混凝土质量超声检测技术。特别是涉及一种可使超声波换能器在水平和竖向移动的装置。The invention relates to a concrete quality ultrasonic detection technology. In particular, it relates to a device capable of moving an ultrasonic transducer horizontally and vertically.
背景技术Background technique
混凝土质量超声检测技术是建设工程无损检测技术领域中的一个重要方面,包括利用超声波检测混凝土强度、超声波检测混凝土内部缺陷和超声波检测混凝土灌注桩完整性等。随着电子技术的迅速发展,超声波检测仪器不断改进和完善,目前只需一台非金属超声波检测仪和一对适用频率的换能器就可以对建筑结构的混凝土构件进行各项超声检测。Ultrasonic testing technology for concrete quality is an important aspect in the field of non-destructive testing technology for construction projects, including using ultrasonic testing for concrete strength, ultrasonic testing for internal defects in concrete, and ultrasonic testing for the integrity of concrete pouring piles. With the rapid development of electronic technology, ultrasonic testing instruments have been continuously improved and perfected. At present, only one non-metallic ultrasonic testing instrument and a pair of transducers with applicable frequencies can perform various ultrasonic testing on concrete components of building structures.
众所周知,实际工程中的超声检测过程中往往需要2-3人才能完成,其中1人操作超声波检测仪,1-2人手持换能器(换能器有2个);由于整个超声检测过程中测点较多,所以手持换能器的检测人员经常会比较疲劳,造成换能器耦合位置存在较大偏差,并且容易使得换能器与混凝土表面耦合不良。另外,超声检测需要较为丰富的实际操作经验,这就要求仪器操作者平时多练习;但如果每次练习都需要2-3人,必将造成较大人力资源的浪费,也为他人带来不便。As we all know, the ultrasonic testing process in actual engineering often requires 2-3 people to complete, of which 1 person operates the ultrasonic detector, and 1-2 people hold the transducer (there are 2 transducers); There are many measuring points, so the inspectors who hold the transducer are often fatigued, resulting in a large deviation in the coupling position of the transducer, and it is easy to cause poor coupling between the transducer and the concrete surface. In addition, ultrasonic testing requires rich practical experience, which requires the instrument operator to practice more; but if 2-3 people are needed for each practice, it will cause a large waste of human resources and bring inconvenience to others .
发明内容Contents of the invention
本发明所要解决的技术问题是,提供一种可以固定换能器,并且使换能器能够在水平和竖直方向按一定的距离移动,从而代替检测人员手持换能器工作的可使超声波换能器在水平和竖向移动的装置。The technical problem to be solved by the present invention is to provide an ultrasonic transducer that can fix the transducer and enable the transducer to move at a certain distance in the horizontal and vertical directions, thereby replacing the hand-held transducer of the inspector. A device that can move the energy device horizontally and vertically.
本发明所采用的技术方案是:一种可使超声波换能器在水平和竖向移动的装置,包括有底板,所述的底板上垂直的设置有竖向刻度尺,所述的竖向刻度尺上通过滑动组件连接水平设置的水平刻度尺,其中,所述的滑动组件能够沿所述的竖向刻度尺上下垂直移动,所述的水平刻度尺能够沿所述的滑动组件左右水平移动,所述的水平刻度尺的一端通过连接件固定连接用于固定超声波换能器的换能器弹簧夹。The technical solution adopted in the present invention is: a device that can move the ultrasonic transducer horizontally and vertically, including a bottom plate, and a vertical scale is vertically arranged on the bottom plate, and the vertical scale The ruler is connected to a horizontally arranged horizontal scale via a sliding assembly, wherein the sliding assembly can move vertically up and down along the vertical scale, and the horizontal scale can move horizontally along the sliding assembly left and right, One end of the horizontal scale is fixedly connected to the transducer spring clip for fixing the ultrasonic transducer through a connecting piece.
所述的底板上开有水平微调滑槽,所述的竖向刻度尺的底端能够水平移动的嵌入在所述的水平微调滑槽内,其中,所述的竖向刻度尺的水平移动方向与所述的水平刻度尺的水平移动方向相垂直。There is a horizontal fine-tuning chute on the bottom plate, and the bottom end of the vertical scale can move horizontally and is embedded in the horizontal fine-tuning chute, wherein the horizontal movement direction of the vertical scale It is perpendicular to the horizontal moving direction of the horizontal scale.
所述的滑动组件包括有:一体并排构成的与所述的竖向刻度尺连接的竖向尺滑块和与所述的水平刻度尺连接的水平尺滑块。The sliding assembly includes: a vertical slider connected to the vertical scale and a horizontal slider connected to the horizontal scale, which are integrally formed side by side.
所述的竖向尺滑块上沿垂直方向上下贯通的开有能够滑动的贯穿竖向刻度尺的竖向贯通槽,在竖向尺滑块的一侧开有能够拧入竖向尺手拧螺丝顶住竖向刻度尺而使竖向尺滑块定位的竖向定位螺孔。A vertical through groove that can slide through the vertical scale is provided on the vertical ruler slider up and down in the vertical direction, and there is a hand-screwed groove on one side of the vertical ruler slider that can be screwed into the vertical ruler. The vertical positioning screw hole that the screw withstands the vertical scale to make the vertical scale slide block positioned.
所述的水平尺滑块上沿水平方向左右贯通的开有能够滑动的贯穿水平刻度尺的水平贯通槽,在水平尺滑块的一侧开有能够拧入水平尺手拧螺丝顶住水平刻度尺而使水平刻度尺定位的横向定位螺孔。A horizontal through groove that can slide through the level scale is opened on the level slider along the horizontal direction left and right, and a level thumb screw that can be screwed into the level scale is provided on one side of the level slider to withstand the level scale. The horizontal positioning screw hole for positioning the horizontal scale.
所述的换能器弹簧夹包括有:用于夹持超声波换能器的夹体和设置在所述夹体尾部的用于对夹体的夹持力度进行调节的调节机构。The transducer spring clip includes: a clip body for clamping the ultrasonic transducer and an adjustment mechanism arranged at the tail of the clip body for adjusting the clamping force of the clip body.
所述的调节机构包括有:设置在所述夹体尾部内侧的弹簧,顶端从夹体尾部一侧的外部贯穿弹簧至夹体尾部另一侧外部的螺栓,与螺栓的顶端螺纹连接用于调节夹体的夹持力度的手拧螺母。The adjustment mechanism includes: a spring arranged on the inner side of the tail of the clip body, the top of which passes through the spring from the outside of one side of the tail of the clip body to the bolt outside the other side of the tail of the clip body, and is threadedly connected with the top end of the bolt for adjustment The clamping force of the clamp body is the hand-tightened nut.
所述的连接件是固定连接在换能器弹簧夹的夹体尾部外侧的连接片,所述的换能器弹簧夹是通过螺丝和所述的连接片与所述的水平刻度尺相连接。The connecting piece is a connecting piece fixedly connected to the outer side of the clip body tail of the spring clip of the transducer, and the spring clip of the transducer is connected to the horizontal scale through screws and the connecting piece.
本发明的可使超声波换能器在水平和竖向移动的装置,可以固定换能器的装置,并且使换能器能够在水平和竖直方向按一定的距离移动,从而代替检测人员手持换能器。采用本发明既减少了检测误差,又避免了人力资源的浪费,只需仪器操作者个人就可以完成整个检测项目,检测项目包括任意构件(梁、板、柱)的混凝土强度检测、混凝土内部缺陷检测和裂缝深度检测。具体具有如下有益效果:The device of the present invention that enables the ultrasonic transducer to move horizontally and vertically can fix the device of the transducer and enable the transducer to move horizontally and vertically at a certain distance, thereby replacing the hand-held transducer of the inspector. energy device. Adoption of the present invention not only reduces the detection error, but also avoids the waste of human resources. Only the operator of the instrument can complete the entire detection project. The detection project includes the concrete strength detection of any member (beam, slab, column) and the internal defects of the concrete. detection and crack depth detection. Specifically, it has the following beneficial effects:
1、使用本发明能够有效避免超声检测时换能器耦合位置不准确现象;1. Using the present invention can effectively avoid the inaccurate coupling position of the transducer during ultrasonic testing;
2、使用本发明能够有效避免超声检测者因疲劳而造成手持换能器耦合效果不佳现象;2. The use of the present invention can effectively avoid the poor coupling effect of the hand-held transducer caused by the fatigue of the ultrasonic inspector;
3、使用本发明能够最大程度减低超声检测成本,减少人力资源的浪费。3. The use of the present invention can minimize the cost of ultrasonic testing and reduce the waste of human resources.
附图说明Description of drawings
图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3是图1的侧视图。FIG. 3 is a side view of FIG. 1 .
1:水平刻度尺 2:竖向刻度尺1: Horizontal scale 2: Vertical scale
3:换能器弹簧夹 4:手拧螺母3: Transducer spring clip 4: Thumb nut
5:竖向尺滑块 6:水平尺滑块5: Vertical ruler slider 6: Horizontal ruler slider
7:竖向尺手拧螺丝 8:水平尺手拧螺丝7: Hand-tightened screws for the vertical ruler 8: Tightened screws for the horizontal ruler
9:连接件 10:钢垫片9: Connecting piece 10: Steel gasket
11:弹簧 12:螺栓11: Spring 12: Bolt
13:底板 14:水平微调滑槽13: Bottom plate 14: Horizontal fine-tuning chute
15:滑动组件 16:夹体15: Sliding component 16: Clip body
51:竖向贯通槽 52:竖向定位螺孔51: Vertical through slot 52: Vertical positioning screw hole
61:水平贯通槽 62:横向定位螺孔61: Horizontal through slot 62: Horizontal positioning screw hole
91:连接片 92:螺丝91: Connecting piece 92: Screw
具体实施方式Detailed ways
下面结合实施例和附图对本发明的一种可使超声波换能器在水平和竖向移动的装置做出详细说明。A device capable of moving an ultrasonic transducer horizontally and vertically according to the present invention will be described in detail below with reference to the embodiments and drawings.
如图1、图2、图3所示,本发明的一种可使超声波换能器在水平和竖向移动的装置,包括有底板13,所述的底板13上垂直的设置有竖向刻度尺2,所述的底板13上开有水平微调滑槽14,所述的竖向刻度尺2的底端能够水平移动的嵌入在所述的水平微调滑槽14内,水平微调滑槽14的作用是考虑到夹好后的超声波换能器不能接触构件表面,因此设置此水平微调滑槽14,通过竖向刻度尺水平微小移动来确保超声波换能器能够接触到被测构件表面。所述的竖向刻度尺2上通过滑动组件15连接水平设置的水平刻度尺1,所述的滑动组件15能够沿所述的竖向刻度尺2上下垂直移动,所述的水平刻度尺1能够沿所述的滑动组件15左右水平移动,其中,所述的竖向刻度尺2在底板13上的水平移动方向与所述的水平刻度尺1的水平移动方向相垂直。所述的水平刻度尺1的一端通过连接件9固定连接用于固定超声波换能器的换能器弹簧夹3。As shown in Fig. 1, Fig. 2, Fig. 3, a kind of device of the present invention that can make the ultrasonic transducer move horizontally and vertically includes a base plate 13, and vertical scales are arranged vertically on the base plate 13 Ruler 2, the base plate 13 is provided with a horizontal fine-tuning chute 14, the bottom end of the vertical scale 2 can move horizontally and is embedded in the horizontal fine-tuning chute 14, the horizontal fine-tuning chute 14 The function is to consider that the clamped ultrasonic transducer cannot touch the surface of the component, so the horizontal fine-tuning chute 14 is provided to ensure that the ultrasonic transducer can contact the surface of the measured component by moving the vertical scale horizontally slightly. The vertical scale 2 is connected to the horizontal scale 1 arranged horizontally by a sliding assembly 15, and the sliding assembly 15 can move vertically up and down along the vertical scale 2, and the horizontal scale 1 can Move horizontally along the sliding assembly 15 left and right, wherein the horizontal moving direction of the vertical scale 2 on the bottom plate 13 is perpendicular to the horizontal moving direction of the horizontal scale 1 . One end of the horizontal scale 1 is fixedly connected to the transducer spring clip 3 for fixing the ultrasonic transducer through a connecting piece 9 .
水平刻度尺1和竖向刻度尺2主要作用是确定超声波换能器所处位置;水平刻度尺1和竖向刻度尺2的量程可以根据不同构件尺寸进行选择;在空间上,两者为垂直关系,但两者并未接触。The main function of horizontal scale 1 and vertical scale 2 is to determine the position of the ultrasonic transducer; the range of horizontal scale 1 and vertical scale 2 can be selected according to the size of different components; in space, both are vertical relationship, but the two are not in contact.
所述的滑动组件15为一立方体块,包括有:一体并排构成的与所述的竖向刻度尺2连接的竖向尺滑块5和与所述的水平刻度尺1连接的水平尺滑块6。The sliding assembly 15 is a cube block, comprising: a vertical ruler slider 5 connected to the vertical scale 2 and a horizontal ruler slider connected to the horizontal scale 1 integrally formed side by side 6.
所述的竖向尺滑块5上沿垂直方向上下贯通的开有能够滑动的贯穿竖向刻度尺2的矩形的竖向贯通槽51,并能保证竖向刻度尺2能够在孔中自由滑动,在竖向尺滑块5的一侧开有能够拧入竖向尺手拧螺丝7顶住竖向刻度尺2而使竖向尺滑块5定位的竖向定位螺孔52。The vertical scale slider 5 is provided with a rectangular vertical through groove 51 that can slide vertically through the vertical scale 2 up and down along the vertical direction, and can ensure that the vertical scale 2 can slide freely in the hole On one side of the vertical ruler slide block 5, there is a vertical positioning screw hole 52 that can be screwed into the vertical ruler thumb screw 7 to withstand the vertical scale ruler 2 and make the vertical ruler slide block 5 positioned.
所述的水平尺滑块6上沿水平方向左右贯通的开有能够滑动的贯穿水平刻度尺1的矩形的水平贯通槽61,并能保证水平刻度尺1能够在孔中自由滑动,在水平尺滑块6的一侧开有能够拧入水平尺手拧螺丝8顶住水平刻度尺1而使水平刻度尺1定位的横向定位螺孔62。The level slide block 6 is provided with a rectangular horizontal through groove 61 that can slide through the horizontal scale 1 along the horizontal direction left and right, and can ensure that the horizontal scale 1 can slide freely in the hole. One side of the slide block 6 is provided with a horizontal positioning screw hole 62 that can be screwed into the level thumb screw 8 to withstand the horizontal scale 1 so that the horizontal scale 1 is positioned.
所述的水平尺手拧螺丝8和竖向尺手拧螺丝7的其作用是:当超声波换能器的水平位置和竖向位置确定后,通过拧动相应的水平尺手拧螺丝8和竖向尺手拧螺丝7,使水平尺手拧螺丝8和竖向尺手拧螺丝7向里延伸,直至螺丝端部接触到对应的水平刻度尺1和竖向刻度尺2后,拧紧相应的水平尺手拧螺丝8和竖向尺手拧螺丝7,从而使水平刻度尺1和竖向刻度尺2被锁定。The function of the level ruler hand screw 8 and the vertical ruler hand screw 7 is: after the horizontal position and the vertical position of the ultrasonic transducer are determined, by turning the corresponding level ruler hand screw 8 and vertical Tighten the thumb screw 7 to the ruler, so that the thumb screw 8 of the horizontal ruler and the thumb screw 7 of the vertical ruler extend inward until the end of the screw touches the corresponding horizontal scale 1 and vertical scale 2, then tighten the corresponding horizontal scale Ruler thumb screw 8 and vertical ruler thumb screw 7, so that horizontal scale 1 and vertical scale 2 are locked.
所述的换能器弹簧夹3包括有:用于夹持超声波换能器的夹体16和设置在所述夹体16尾部的用于对夹体16的夹持力度进行调节的调节机构。所述的调节机构包括有:设置在所述夹体16尾部内侧的弹簧11,顶端从夹体16尾部一侧的外部贯穿弹簧11至夹体16尾部另一侧外部的螺栓12,与螺栓12的顶端螺纹连接用于调节夹体16的夹持力度的手拧螺母4。The transducer spring clip 3 includes: a clip body 16 for clamping the ultrasonic transducer and an adjustment mechanism provided at the tail of the clip body 16 for adjusting the clamping force of the clip body 16 . The adjustment mechanism includes: a spring 11 arranged on the inner side of the tail of the clip body 16; The top end of the screw connection is used to adjust the thumb nut 4 of the clamping strength of the clip body 16.
所述换能器弹簧夹3的作用是通过弹簧11产生压缩变形后,带动夹体16上部向下产生位移,从而夹住超声波换能器。换能器弹簧夹3中手拧螺母4的作用是调整弹簧11的压缩程度;由于超声波换能器直径一般都不相同,因此当在换能器弹簧夹3中放置好超声波换能器后,需要拧紧手拧螺母4来压缩弹簧11,确保换能器弹簧夹3能够夹紧超声波换能器。The function of the transducer spring clip 3 is to drive the upper part of the clip body 16 to move downward after the spring 11 is compressed and deformed, thereby clamping the ultrasonic transducer. The function of the hand-tightened nut 4 in the transducer spring clip 3 is to adjust the compression degree of the spring 11; since the diameters of ultrasonic transducers are generally different, after placing the ultrasonic transducer in the transducer spring clip 3, It is necessary to tighten the thumb nut 4 to compress the spring 11 to ensure that the spring clip 3 of the transducer can clamp the ultrasonic transducer.
所述的连接件9是固定连接在换能器弹簧夹3的夹体16尾部外侧的连接片91,所述的换能器弹簧夹3是通过螺丝92和所述的连接片91与所述的水平刻度尺1相连接。The connecting piece 9 is a connecting piece 91 fixedly connected to the outer side of the clip body 16 tail of the transducer spring clip 3, and the described transducer spring clip 3 is connected with the described connecting piece 91 through a screw 92. connected to the horizontal scale 1.
螺丝92在连接时穿透连接片91的水平刻度尺1,连接后可使水平刻度尺1在与连接片91接触的表面稍有转动,以适应弹簧11压缩变形后夹体16的轻微转动。The screw 92 penetrates the horizontal scale 1 of the connecting piece 91 when connected, and the horizontal scale 1 can rotate slightly on the surface contacting the connecting piece 91 after the connection, so as to adapt to the slight rotation of the clip body 16 after the spring 11 is compressed and deformed.
本发明的一种可使超声波换能器在水平和竖向移动的装置的使用方式如下:A kind of device of the present invention that can make the ultrasonic transducer move horizontally and vertically is as follows:
1、将整个装置放置在较为平整的地面上;若竖向高度不足,可选择高量程的竖向刻度尺或者在装置下部放置一定高度的垫块;若水平距离不足,可选择高量程的水平刻度尺1或者将装置平移;1. Place the whole device on a relatively flat ground; if the vertical height is insufficient, you can choose a vertical scale with a high range or place a certain height block at the bottom of the device; if the horizontal distance is insufficient, you can choose a level with a high range Scale 1 or translate the device;
2、将任意规格超声波换能器放置于换能器弹簧夹3中,通过调整手拧螺母4使弹簧11产生压缩变形,从而使超声波换能器能够牢固地固定于换能器弹簧夹3中;2. Place an ultrasonic transducer of any specification in the spring clip 3 of the transducer, and compress and deform the spring 11 by adjusting the thumb nut 4, so that the ultrasonic transducer can be firmly fixed in the spring clip 3 of the transducer ;
3、调整竖向刻度尺2在水平微调滑槽14中的位置,使超声波换能器能够接触到被测构件表面;或者使换能器弹簧夹3在夹体16中的被固定部位尽量向后,从而使得超声波换能器前部留出足够的长度;3. Adjust the position of the vertical scale 2 in the horizontal fine-tuning chute 14, so that the ultrasonic transducer can touch the surface of the component under test; Afterwards, so that the front of the ultrasonic transducer is left with sufficient length;
4、滑动竖向尺滑块5,带动超声波换能器上升或下降到要求的检测高度,接下来拧紧竖向尺手拧螺丝7进行竖向位置锁定;4. Slide the vertical ruler slider 5 to drive the ultrasonic transducer up or down to the required detection height, and then tighten the vertical ruler thumb screw 7 to lock the vertical position;
5、拉动或推动水平刻度尺1,使水平刻度尺1在水平尺滑块6中进行滑动,从而带动超声波换能器在水平方向运动至要求的检测位置,接下来拧紧水平尺手拧螺丝8进行水平位置锁定;5. Pull or push the horizontal scale 1 to make the horizontal scale 1 slide in the level slider 6, thereby driving the ultrasonic transducer to move in the horizontal direction to the required detection position, and then tighten the level thumb screw 8 Perform horizontal position locking;
6、对某一行测点进行检测,只需调整超声波换能器水平位置;对某一列测点进行检测,只需调整超声波换能器竖向位置。6. To detect a row of measuring points, you only need to adjust the horizontal position of the ultrasonic transducer; to detect a certain row of measuring points, you only need to adjust the vertical position of the ultrasonic transducer.
所以,本发明的一种可使超声波换能器在水平和竖向移动的装置,可以固定超声波换能器,并且使超声波换能器能够在水平和竖直方向按一定的距离移动。Therefore, a device capable of moving the ultrasonic transducer horizontally and vertically according to the present invention can fix the ultrasonic transducer and enable the ultrasonic transducer to move horizontally and vertically at a certain distance.
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