CN104088702B - A kind of compact miniature gas turbine - Google Patents
A kind of compact miniature gas turbine Download PDFInfo
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- CN104088702B CN104088702B CN201410311141.5A CN201410311141A CN104088702B CN 104088702 B CN104088702 B CN 104088702B CN 201410311141 A CN201410311141 A CN 201410311141A CN 104088702 B CN104088702 B CN 104088702B
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- 238000002485 combustion reaction Methods 0.000 claims abstract description 36
- 238000009434 installation Methods 0.000 claims abstract description 25
- 230000003116 impacting effect Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 27
- 239000000446 fuel Substances 0.000 description 12
- 239000010687 lubricating oil Substances 0.000 description 11
- 238000001816 cooling Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- -1 biogas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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Abstract
一种紧凑微型燃气轮机,主要包括进气道、压气机、燃烧室、涡轮、轴系安装体、轴及外壳;压气机为单级离心压气机,燃烧室为全环燃烧室,涡轮为单级向心涡轮;进气道与前法兰螺钉连接;扩压器内环和扩压器外环全部焊接在前法兰上,气流通过扩压器后方向由径向转为轴向,轴系安装体前端固定于扩压器内环内;涡轮与轴加工为一体,涡轮轴穿过轴系安装体后,压气机安装于涡轮轴前端并用压气机轮锁紧螺母锁紧;轴系安装体后端与涡轮安装板前端螺钉连接,涡轮安装板后端与涡轮导向器前端固定;燃烧室置于轴系安装体之外,并轴向覆盖涡轮前半部分,气流通过燃烧室后方向由轴向转为径向,通过涡轮导向器,冲击涡轮;涡轮导向器、燃烧室后端、涡轮外壳集体与后法兰固定。
A compact micro gas turbine, mainly including an air inlet, a compressor, a combustion chamber, a turbine, a shaft installation body, a shaft and a casing; the compressor is a single-stage centrifugal compressor, the combustion chamber is a full-ring combustion chamber, and the turbine is a single-stage Centripetal turbine; the inlet port is connected with the front flange by screws; the inner ring of the diffuser and the outer ring of the diffuser are all welded on the front flange; The front end of the mounting body is fixed in the inner ring of the diffuser; the turbine and the shaft are processed as one, and after the turbine shaft passes through the shafting mounting body, the compressor is installed on the front end of the turbine shaft and locked with the compressor wheel lock nut; the shafting mounting body The rear end is screwed to the front end of the turbine mounting plate, and the rear end of the turbine mounting plate is fixed to the front end of the turbine guide; the combustion chamber is placed outside the shaft installation body, and axially covers the front half of the turbine. Turning to the radial direction, passing through the turbine guide, and impacting the turbine; the turbine guide, the rear end of the combustion chamber, and the turbine casing are collectively fixed with the rear flange.
Description
技术领域technical field
本发明涉及一种燃气轮机,特别涉及一种紧凑微型燃气轮机。The invention relates to a gas turbine, in particular to a compact micro gas turbine.
背景技术Background technique
微型燃气轮机是指单机功率在数百千瓦以内的小功率燃气轮机,它能以天然气、沼气、汽油、柴油及烷类气体等作为燃料。微型燃气轮机可作为分布式能源技术的核心装置,实现冷热电联产的高效能源利用。微型燃气轮机也可用于航空、航天等领域,,还可用于军用车辆辅助动力装置、车用混合动力装置等。Micro gas turbine refers to a low-power gas turbine with a stand-alone power within hundreds of kilowatts. It can use natural gas, biogas, gasoline, diesel and alkanes as fuel. Micro gas turbines can be used as the core device of distributed energy technology to realize efficient energy utilization of combined cooling, heating and power. Micro gas turbines can also be used in aviation, aerospace and other fields, and can also be used in military vehicle auxiliary power units, vehicle hybrid power units, etc.
国外的微型燃气轮机发展较早,美国、日本及欧洲一些国家都在研究微型燃气轮机并开发其应用功能,现在已经有多种产品进入市场。国内,微型燃气轮机是“十五”国家“863”计划中能源技术领域的重大专项,经过第一阶段的研究,初步掌握了微型燃气轮机成套设备设计、制造。但是迄今为止,国内现在还没有一种完全自主研发的型号微型燃气轮机用于商业运行中。国内自己生产的微型燃气轮机发电机组大多是采用国外的微型燃气轮机,自己仅设计发电机、回热器等附件。有一些微型燃气轮机采用单管燃烧室,压气机出口到燃烧室进口距离长且几次折流,气流压力损失大,体积也很大。微型燃气轮机要商品化,应用广泛,就需要降低其制造成本,并使其体积小,效率高,维护方便。Micro gas turbines developed earlier in foreign countries. The United States, Japan and some European countries are researching micro gas turbines and developing their application functions. Now a variety of products have entered the market. Domestically, micro gas turbines are a major project in the field of energy technology in the "10th Five-Year Plan" national "863" plan. After the first stage of research, we have initially mastered the design and manufacture of complete sets of micro gas turbines. But so far, there is no completely self-developed micro gas turbine used in commercial operation in China. Most of the micro gas turbine generating sets produced in China use foreign micro gas turbines, and they only design accessories such as generators and regenerators. Some micro gas turbines use a single-tube combustor, the distance from the compressor outlet to the combustor inlet is long and there are several deflections, the airflow pressure loss is large, and the volume is also large. In order to be commercialized and widely used, the micro gas turbine needs to reduce its manufacturing cost, make it small in size, high in efficiency and easy in maintenance.
发明内容Contents of the invention
本发明要解决的技术问题是:充分利用国内现有的技术,研制一种成本低、易于制造、结构紧凑、性能良好的紧凑微型燃气轮机,对微型燃气轮机进行总体设计,使其可以作为分布式能源及辅助动力装置等的核心装置。The technical problem to be solved by the present invention is: make full use of the existing domestic technology, develop a compact micro gas turbine with low cost, easy to manufacture, compact structure and good performance, and carry out the overall design of the micro gas turbine so that it can be used as a distributed energy source And core devices such as auxiliary power units.
本发明解决其技术问题所采用的技术方案:一种紧凑微型燃气轮机,其特征在于:包括进气道、压气机、燃烧室、涡轮、轴系安装体、轴及外壳;压气机为单级离心压气机,燃烧室为全环燃烧室,涡轮为单级向心涡轮;进气道与前法兰螺钉连接;扩压器内环和扩压器外环全部焊接在前法兰上,气流通过扩压器后方向由径向转为轴向,轴系安装体前端固定于扩压器内环内;涡轮与轴加工为一体,涡轮轴穿过轴系安装体后,压气机安装于涡轮轴前端并用压气机轮锁紧螺母锁紧;轴系安装体后端与涡轮安装板前端螺钉连接,涡轮安装板后端与涡轮导向器前端固定;燃烧室置于轴系安装体之外,并轴向覆盖涡轮前半部分,气流通过燃烧室后方向由轴向转为径向,通过涡轮导向器,冲击涡轮;涡轮导向器、燃烧室后端、涡轮外壳集体与后法兰固定。The technical solution adopted by the present invention to solve its technical problems: a compact micro gas turbine, characterized in that it includes an air inlet, a compressor, a combustion chamber, a turbine, a shaft installation body, a shaft and a casing; the compressor is a single-stage centrifugal Compressor, the combustion chamber is a full-ring combustion chamber, and the turbine is a single-stage centripetal turbine; the inlet port is connected with the front flange by screws; the inner ring of the diffuser and the outer ring of the diffuser are all welded on the front flange, and the airflow passes through The rear direction of the diffuser is changed from radial to axial, and the front end of the shaft installation body is fixed in the inner ring of the diffuser; the turbine and the shaft are processed as one, and after the turbine shaft passes through the shaft installation body, the compressor is installed on the turbine shaft The front end is locked with the lock nut of the compressor wheel; the rear end of the shaft installation body is connected with the front end of the turbine installation plate by screws, and the rear end of the turbine installation plate is fixed to the front end of the turbine guide; the combustion chamber is placed outside the shaft installation body, parallel to the shaft To cover the front half of the turbine, the direction of the airflow after passing through the combustion chamber changes from axial to radial, and passes through the turbine guide to impact the turbine; the turbine guide, the rear end of the combustion chamber, and the turbine casing are collectively fixed with the rear flange.
所述微型燃气轮机空气流量为0.1~2kg/s,点火时轴系转速为5000~6000r/min,额定转速为50000r/min。The air flow rate of the micro gas turbine is 0.1-2kg/s, the rotational speed of the shaft system is 5000-6000r/min when it is ignited, and the rated rotational speed is 50000r/min.
所述压气机增压比为2.5~3,涡轮膨胀比为1.3~2.45。The boost ratio of the compressor is 2.5-3, and the turbo expansion ratio is 1.3-2.45.
所述扩压器由无叶径向扩压段,转弯段和轴向扩压段三部分组成,由前法兰、轴系安装体、扩压器内环及扩压器外环围成。The diffuser is composed of three parts: a vaneless radial diffuser section, a turning section and an axial diffuser section, and is surrounded by a front flange, a shaft installation body, an inner diffuser ring and an outer diffuser ring.
所述涡轮导向器叶片数量为20。The number of blades of the turbine guider is 20.
本发明的工作原理:空气通过进气道后,进入离心压气机中,并在其中压缩增压后,接着进入扩压器中,方向由径向转为轴向,进入燃烧室中。同时由电动机带动燃油泵,将燃油经喷嘴喷入燃烧室中与压缩空气混合燃烧,产生高温燃气。燃烧室后端的掺混孔进来的冷却空气会与高温燃气掺混,使混合气达到涡轮能够承受的温度。气流在燃烧室末端,方向由轴向转为径向。通过涡轮导向器,膨胀,部分热能转变为动能,形成了高速气流。然后冲击向心涡轮。涡轮转动会输出机械功。轴系转动过程中需要润滑,由电动机带动滑油泵,通过滑油管道及油滤后进入轴系安装体中,起到润滑和冷却的作用,然后由回油管道回到滑油箱。The working principle of the present invention is as follows: after the air passes through the air inlet, it enters the centrifugal compressor, is compressed and pressurized therein, and then enters the diffuser, and the direction changes from radial direction to axial direction, and then enters the combustion chamber. At the same time, the motor drives the fuel pump, and the fuel is sprayed into the combustion chamber through the nozzle and mixed with compressed air for combustion to generate high-temperature gas. The cooling air coming in from the mixing hole at the rear end of the combustion chamber will be mixed with the high-temperature gas to make the mixture reach the temperature that the turbine can withstand. At the end of the combustion chamber, the direction of the airflow changes from axial to radial. Through the turbine guide, it expands, and part of the heat energy is converted into kinetic energy, forming a high-speed airflow. Then hit the centripetal turbo. The rotation of the turbine produces mechanical work. Lubrication is required during the rotation of the shaft system. The motor drives the lubricating oil pump, passes through the lubricating oil pipeline and oil filter, and then enters the shafting installation body to play the role of lubrication and cooling, and then returns to the lubricating oil tank through the oil return pipeline.
本发明与现有技术相比具有的优点如下:Compared with the prior art, the present invention has the following advantages:
(1)本发明的微型燃气轮机易加工、体积小、成本低,并可以自由移动;(1) The micro gas turbine of the present invention is easy to process, small in size, low in cost, and can move freely;
(2)本发明的微型燃气轮机采用全环形燃烧室,并置于轴系安装体之外,并轴向覆盖涡轮的前半部分,缩短了轴向距离,充分利用了空间;(2) The micro gas turbine of the present invention adopts a full annular combustion chamber, and is placed outside the shaft installation body, and axially covers the first half of the turbine, shortening the axial distance and making full use of the space;
(3)本发明的微型燃气轮,气流从离心压气机出来后,九十度转弯进入燃烧室,气流压力损失较使用单管燃烧室两次九十度转弯小;(3) In the micro-gas turbine of the present invention, after the air-flow comes out from the centrifugal compressor, it turns ninety degrees and enters the combustion chamber, and the pressure loss of the air-flow is smaller than using the two ninety-degree turns of the single-pipe combustion chamber;
(4)本发明的微型燃气轮机采用单级向心涡轮,效率高,叶轮据有较好的强度和刚度,又使用了涡轮导向器,整个向心涡轮结构非常简单,易于制造。(4) micro gas turbine of the present invention adopts single-stage centripetal turbine, and efficient is high, and impeller has better intensity and rigidity, has used turbine guider again, and whole centripetal turbine structure is very simple, is easy to manufacture.
附图说明Description of drawings
图1为本发明的微型燃气轮机结构示意图;Fig. 1 is a micro-gas turbine structural representation of the present invention;
图2为本发明的扩压器结构示意图;Fig. 2 is the structural representation of diffuser of the present invention;
图3为本发明的涡轮导向器结构示意图;Fig. 3 is a schematic structural view of the turbine guide of the present invention;
图中:1进气道,2压气机,3燃烧室,4涡轮,5轴系安装体,6轴,7燃油进口,8燃油管,9喷嘴,10滑油进口,11滑油进油管,12滑油出油管,13滑油出口,14扩压器,15前法兰,16涡轮安装板,17涡轮导向器,18涡轮安装定位环,19外壳,20扩压器内环,21扩压器外环,22压气机轮锁紧螺母,23点火器,24涡轮外壳,25后法兰,26涡轮导向器前安装板,27涡轮导向叶片,28涡轮导向器后安装板。In the figure: 1 intake port, 2 compressor, 3 combustion chamber, 4 turbine, 5 shaft mounting body, 6 shaft, 7 fuel inlet, 8 fuel pipe, 9 nozzle, 10 lubricating oil inlet, 11 lubricating oil inlet pipe, 12 Lubricating oil outlet pipe, 13 Lubricating oil outlet, 14 Diffuser, 15 Front flange, 16 Turbine installation plate, 17 Turbine guider, 18 Turbine installation positioning ring, 19 Shell, 20 Diffuser inner ring, 21 Diffuser Device outer ring, 22 compressor wheel lock nut, 23 igniter, 24 turbine casing, 25 rear flange, 26 turbine guide front mounting plate, 27 turbine guide vane, 28 turbine guide rear mounting plate.
具体实施方式detailed description
下面结合附图及具体实施方式详细介绍本发明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本实施例的一种微型燃气轮机,包括压气机2、燃烧室3、涡轮4、轴系安装体5、轴6及外壳19;压气机2为单级离心压气机;燃烧室3为全环形燃烧室;涡轮4为单级向心涡轮;如图1所示,进气道1与前法兰15用螺钉连接,装在压气机2前端,空气经进气道1进入压气机;扩压器内环20及扩压器外环21都焊接在前法兰15上(如图2所示),扩压器内环20留有螺栓孔,扩压器内环20与轴系安装体5前端外径间隙配合,用压片及螺钉将轴系安装体5固定到扩压器内环20上,这样前法兰15、扩压器外环21、扩压器内环20及轴系安装体5围成了扩压器14,其分为径向扩压段,转弯段和轴向段三个部分,将压气机2压缩后的空气由径向转为轴向;涡轮4与轴6加工为一体,穿过涡轮安装定位环18后,从轴系安装体5后端插入,轴6的前端伸出轴系安装体5,将压气机2安装在轴6的前端,然后用压气机轮锁紧螺母22将压气机2锁紧,即压气机2与涡轮4单轴连接;涡轮安装板16靠涡轮安装定位环18定位后,与轴系安装体5后端螺钉连接,涡轮安装板16后端与涡轮导向器17也螺钉连接,涡轮导向器17由20片涡轮导向叶片27焊接在涡轮导向器钱安装板26及涡轮导向器后安装版上(如图3所示),气流通过涡轮导向器17后,热能转换为动能,速度增大;燃油管8分为两段,用螺栓固定在扩压器外环21的外围,并与燃油进口7相连,燃油管8末端加工螺纹,安装喷嘴9,喷嘴9为离心喷嘴,喷嘴9插入燃烧室3前端;电动机带动燃油泵,将燃油经燃油入口7、燃油管8、喷嘴9喷入燃烧室中;,燃烧室3可分为直段、斜段及垂直段,其置于轴系安装体5之外,轴向覆盖涡轮4前半部分,气流经燃烧室3后,由轴向转为径向;燃烧室3后端开螺纹孔,固定好了的涡轮导向器17后端对应位置也开螺纹孔,涡轮外壳24相应外置打通孔,后法兰25相应位置打通孔,用螺钉从后法兰25旋入,将涡轮导向器17、燃烧室3、涡轮外壳24与后法兰25固定;当轴系转速达到一定转速时,点火器23实现燃烧室的点火启动;滑油进口管11与轴系安装体5润滑口相连,可以给轴系中通入滑油,滑油起到润滑轴及冷却轴和涡轮端热量的作用,然后依靠重力,从滑油出油管12经滑油出口13流回油箱;外壳19前后有法兰,分别与前法兰15和后法兰25螺栓连接。A micro gas turbine of this embodiment comprises a compressor 2, a combustion chamber 3, a turbine 4, a shaft installation body 5, a shaft 6, and a casing 19; the compressor 2 is a single-stage centrifugal compressor; the combustion chamber 3 is a full annular combustion chamber; the turbine 4 is a single-stage centripetal turbine; as shown in Figure 1, the intake duct 1 is connected with the front flange 15 by screws, and is mounted on the front end of the compressor 2, and the air enters the compressor through the intake duct 1; the diffuser Both the inner ring 20 and the diffuser outer ring 21 are welded on the front flange 15 (as shown in Fig. 2 ), the diffuser inner ring 20 has bolt holes, and the diffuser inner ring 20 and the front end of the shaft installation body 5 The outer diameter is clearance fit, and the shaft installation body 5 is fixed to the diffuser inner ring 20 with pressing pieces and screws, so that the front flange 15, the diffuser outer ring 21, the diffuser inner ring 20 and the shaft installation body 5 surrounds the diffuser 14, which is divided into three parts: the radial diffuser section, the turning section and the axial section, which convert the air compressed by the compressor 2 from radial to axial; the turbine 4 and the shaft 6 process As a whole, after passing through the turbine installation positioning ring 18, insert it from the rear end of the shafting installation body 5, and the front end of the shaft 6 protrudes from the shafting installation body 5, install the compressor 2 on the front end of the shaft 6, and then use the compressor wheel The lock nut 22 locks the compressor 2, that is, the compressor 2 is connected to the turbine 4 in a single shaft; after the turbine mounting plate 16 is positioned by the turbine mounting positioning ring 18, it is connected with the rear end of the shafting mounting body 5 with screws, and the turbine mounting plate 16 The rear end is also screwed to the turbine guide 17, and the turbine guide 17 is welded on the turbine guide mounting plate 26 and the turbine guide rear mounting plate (as shown in Figure 3) by 20 turbine guide blades 27, and the airflow passes through the turbine guide After the guide 17, the thermal energy is converted into kinetic energy, and the speed increases; the fuel pipe 8 is divided into two sections, fixed on the periphery of the diffuser outer ring 21 with bolts, and connected with the fuel inlet 7, and the end of the fuel pipe 8 is threaded, installed Nozzle 9, the nozzle 9 is a centrifugal nozzle, the nozzle 9 is inserted into the front end of the combustion chamber 3; the motor drives the fuel pump, and the fuel is sprayed into the combustion chamber through the fuel inlet 7, the fuel pipe 8, and the nozzle 9; the combustion chamber 3 can be divided into straight sections , the oblique section and the vertical section, which are placed outside the shaft installation body 5, axially cover the first half of the turbine 4, and the air flow passes through the combustion chamber 3, turning from the axial direction to the radial direction; the rear end of the combustion chamber 3 has a threaded hole, The corresponding position of the fixed turbine guide 17 rear end is also provided with threaded holes, the turbine housing 24 is correspondingly externally drilled through holes, and the corresponding position of the rear flange 25 is drilled through holes, screwed in from the rear flange 25 with screws, and the turbine guide 17 is screwed in. , the combustion chamber 3, the turbine casing 24 and the rear flange 25 are fixed; when the shafting speed reaches a certain speed, the igniter 23 realizes the ignition of the combustion chamber; Lubricating oil is introduced into the shaft system, and the lubricating oil plays the role of lubricating the shaft and cooling the heat of the shaft and the turbine end, and then relies on gravity to flow back to the oil tank from the lubricating oil outlet pipe 12 through the lubricating oil outlet 13; there are flanges at the front and rear of the casing 19 , respectively connected with the front flange 15 and the rear flange 25 by bolts.
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CN201410311141.5A CN104088702B (en) | 2014-07-01 | 2014-07-01 | A kind of compact miniature gas turbine |
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CN104088702B true CN104088702B (en) | 2016-04-20 |
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