[go: up one dir, main page]

CN104086661A - Acid-heat degradation preparation method of low-viscosity octenyl succinic anhydride modified starch - Google Patents

Acid-heat degradation preparation method of low-viscosity octenyl succinic anhydride modified starch Download PDF

Info

Publication number
CN104086661A
CN104086661A CN201410267462.XA CN201410267462A CN104086661A CN 104086661 A CN104086661 A CN 104086661A CN 201410267462 A CN201410267462 A CN 201410267462A CN 104086661 A CN104086661 A CN 104086661A
Authority
CN
China
Prior art keywords
starch
acid
low
octenyl succinic
viscosity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410267462.XA
Other languages
Chinese (zh)
Other versions
CN104086661B (en
Inventor
黄立新
杨博
简淑贞
陈宏彬
王立亚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
South China University of Technology SCUT
Original Assignee
South China University of Technology SCUT
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by South China University of Technology SCUT filed Critical South China University of Technology SCUT
Priority to CN201410267462.XA priority Critical patent/CN104086661B/en
Publication of CN104086661A publication Critical patent/CN104086661A/en
Application granted granted Critical
Publication of CN104086661B publication Critical patent/CN104086661B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Polysaccharides And Polysaccharide Derivatives (AREA)

Abstract

本发明公开了一种低粘度水溶性的辛烯基琥珀酸淀粉酯产品的酸热降解的制备方法,步骤包括原淀粉调浆,加碱液,在淀粉糊化温度之下,流加辛烯基琥珀酸酐,酯化反应8小时以上,然后中和、脱液,用纯净水洗涤精制。滤饼加水调浆,用草酸溶液调pH,酸解反应,用水热器在125~130℃下连续喷射的高温酸热处理,层流保温,降温,添加氢氧化钙饱和溶液,或添加碳酸钙乳浊液和碳酸钠溶液,搅拌中和,添加活性炭,压滤,滤液在真空浓缩,精滤,喷雾干燥,冷却,包装,得到低粘度的水溶性的烯基琥珀酸淀粉酯产品,适于用作食品、日用化工的乳化剂或微胶囊包埋材料。本发明能够生产制备低粘度水溶性的辛烯基琥珀酸淀粉酯产品,实现较好的经济效益。The invention discloses a method for preparing a low-viscosity water-soluble starch octenyl succinate product through acid-heat degradation. The steps include mixing raw starch, adding lye, and adding octene under the starch gelatinization temperature. base succinic anhydride, esterified for more than 8 hours, then neutralized, deliquified, washed with pure water and refined. Add water to filter cake to adjust slurry, adjust pH with oxalic acid solution, acid hydrolysis reaction, high temperature acid heat treatment with continuous spraying of water heater at 125~130°C, laminar flow heat preservation, cooling, add calcium hydroxide saturated solution, or add calcium carbonate milk Turbid liquid and sodium carbonate solution, stirred and neutralized, added activated carbon, press-filtered, the filtrate was concentrated in vacuum, fine-filtered, spray-dried, cooled, packaged to obtain a low-viscosity water-soluble starch alkenyl succinate product, suitable for use in It can be used as emulsifier or microcapsule embedding material for food and daily chemical industry. The invention can produce and prepare low-viscosity, water-soluble starch octenyl succinate products, and achieve better economic benefits.

Description

一种低粘度辛烯基琥珀酸淀粉酯的酸热降解制备方法A kind of acid-thermal degradation preparation method of low-viscosity octenyl succinic acid starch ester

技术领域 technical field

本发明涉及一种采用酸热降解的工艺方法,制备低粘度水溶性的辛烯基琥珀酸淀粉酯产品,可用作食品、日用化工的乳化稳定剂或者微胶囊的包埋材料。 The invention relates to a process method of acid-heat degradation to prepare low-viscosity water-soluble starch octenyl succinate, which can be used as an emulsification stabilizer for food and daily chemical industry or as an embedding material for microcapsules.

背景技术 Background technique

烯基琥珀酸淀粉酯是以原淀粉或淀粉衍生物为原料,在碱性条件下与含不同长度碳链的烯基琥珀酸酐,经酯化反应而得到的一类淀粉酯产物,主要有辛烯基琥珀酸酐癸烯基琥珀酸酐、十二烯基琥珀酸酐以及十六烯基琥珀酸酐,目前允许用于食用淀粉变性处理的仅为辛烯基琥珀酸酐。 Starch alkenyl succinate is a kind of starch ester product obtained by esterification reaction of raw starch or starch derivatives with alkenyl succinic anhydrides containing carbon chains of different lengths under alkaline conditions. Alkenyl succinic anhydride Decenyl succinic anhydride, dodecenyl succinic anhydride and hexadecenyl succinic anhydride, currently only octenyl succinic anhydride is allowed to be used for food starch modification.

辛烯基琥珀酸淀粉酯(Octenyl Succinic Anhydride Modified Starch,简称OSA- Starch)是由美国Caldwell和Wurzburg公司研制开发的变性淀粉产品,在1953年申请了专利。美国食品药物管理局(FDA)将OSA淀粉归为一般公认安全(GRAS)的产品,1972年美国出版的食品用化学品手册上已列有此产品。我国在1997 年批准使用该变性淀粉可作为食品添加剂,2001年又批准扩大了该产品在食品中使用的范围,用量可根据需求添加,无需控制。 Octenyl Succinic Anhydride Modified Starch (OSA-Starch for short) is a modified starch product developed by Caldwell and Wurzburg in the United States. It applied for a patent in 1953. The U.S. Food and Drug Administration (FDA) classified OSA starch as a product generally recognized as safe (GRAS), which was listed in the Food Chemicals Handbook published in the United States in 1972. my country approved the use of this modified starch as a food additive in 1997, and in 2001 approved the expansion of the scope of use of this product in food, and the dosage can be added according to demand without control.

辛烯基琥珀酸淀粉酯不同于其他的传统的变性淀粉,具有表面活性和乳化增稠剂,分子量又较大,特别在水包油的乳浊液中,能够起到重要和高效的作用。由于它具有的特殊功能,使用效果好,被广泛应用于各类食品和日化产品中,如乳化香精、微胶囊粉末制品、粉末油脂、软饮料、酸乳和乳酪、罐头食品和化妆品,此外在纺织、造纸以及药品、乳胶涂料中也有使用,为高端高市场售价的变性淀粉产品。辛烯基琥珀酸淀粉酯产品,主要有两大类别: Starch octenyl succinate is different from other traditional modified starches. It has surface activity and emulsifying thickener, and has a large molecular weight. It can play an important and efficient role especially in oil-in-water emulsions. Due to its special function and good use effect, it is widely used in various food and daily chemical products, such as emulsified essence, microcapsule powder products, powder oil, soft drinks, yogurt and cheese, canned food and cosmetics. It is also used in textiles, papermaking, pharmaceuticals, and latex coatings. It is a high-end modified starch product with a high market price. Starch octenyl succinate products mainly fall into two categories:

(1)一类是以原淀粉为原料制备的变性淀粉产品,主要用作增稠剂,同时具有一定的表面活性,适合在一些高粘高浓的食品或化工产品中使用。这类高浓度的变性淀粉产品一般为单变性,品种较少,生产制造较为容易,技术要求相对不高,国内外产品的质量品质无明显的差别。 (1) One type is a modified starch product prepared from raw starch, which is mainly used as a thickener and has a certain surface activity. It is suitable for use in some high-viscosity and high-concentration food or chemical products. Such high-concentration modified starch products are generally monomodified, with fewer varieties, easier production, relatively low technical requirements, and no obvious difference in quality between domestic and foreign products.

(2)另一类是辛烯基琥珀酸(原)淀粉酯经过适度的降解,制得的低粘度的辛烯基琥珀酸淀粉酯,一般具有冷水可溶性,也可以具有冷水不溶性,主要用作乳化稳定剂或者微胶囊璧材。冷水不性的低粘度的辛烯基琥珀酸淀粉酯产品,使用时一般还需要糊化。这类辛烯基琥珀酸淀粉酯为复合变性淀粉产品,不同的降解方法和程度能够得到不同品质的系列产品,品种较多,其生产制造步骤和工艺较为复杂,生产技术的要求较高,国内产品的质量品质与国外的差距较大。 (2) The other type is low-viscosity octenyl succinic acid starch ester obtained through moderate degradation of (original) starch octenyl succinate, which is generally soluble in cold water or insoluble in cold water, and is mainly used as Emulsion stabilizer or microcapsule material. Low viscosity starch octenyl succinate products that are cold water inert generally require gelatinization during use. This type of octenyl succinic acid starch ester is a compound modified starch product. Different degradation methods and degrees can produce a series of products with different qualities. There are many varieties. The manufacturing steps and processes are relatively complicated, and the requirements for production technology are high. Domestic The quality of the product is far from that of foreign countries.

 淀粉用辛烯基琥珀酸酐进行酯化反应以后,引入了长的碳链,提高了酯化淀粉的糊粘度,变性后的淀粉粘度很高,限制了其的应用。为了解决这一问题通常采用降解的方法,降低淀粉的相对分子量,比如使其糊精化,可达到降低粘度的目的。经过适度降解制得的低粘度辛烯基琥珀酸淀粉酯,可作为微胶囊璧材用于包埋水不溶性的非挥发性的组分物质,与阿拉伯胶、糊精、麦芽糊精等传统的璧材相比,从诸多方面看综合效果要好。 After the starch is esterified with octenyl succinic anhydride, a long carbon chain is introduced, which increases the paste viscosity of the esterified starch, and the modified starch has a high viscosity, which limits its application. In order to solve this problem, the method of degradation is usually adopted to reduce the relative molecular weight of starch, such as making it dextrinized, which can achieve the purpose of reducing viscosity. The low-viscosity octenyl succinic acid starch ester obtained through moderate degradation can be used as a microcapsule wall material to embed water-insoluble and non-volatile component substances, and traditional Compared with Bi material, the comprehensive effect is better from many aspects.

制备低粘度辛烯基琥珀酸淀粉酯技术路线主要有合成淀粉酯再进行降解,或者原淀粉经过降解后再进行酯化。降解的方法包括热降解、次氯酸钠氧化、酸水解和酶解,酸水解和酶解是最常用的方法。酸解是在高温下加酸水解淀粉乳,产品的DE值通常小于10,比原淀粉有更多的线形侧链。酶解所用酶为α-淀粉酶或β-淀粉酶。使用α-淀粉酶时,要求产品的DE值小于20,并且酶解之前需预先加热糊化。使用β-淀粉酶所得产品的分子结构与β-限制糊精类似,具有很好的乳化性能。阳元娥等采用即α-淀粉酶和糖化酶进行降解,制得了DE值为30,流度为80的低粘度辛烯基琥珀酸淀粉酯。美国的Richards等、Trzasko等、日本的加藤等人士都对辛烯基琥珀酸淀粉酯的降解进行了系统研究,结果表明采用酶处理辛烯基琥珀酸淀粉酯,可形成部分支链寡糖,能有效降低变性淀粉的粘度,同时也改进了其它的性能,如糊透明度增强,抗冻融稳定性提高,溶解度增大,在水中的稳定性增强等,扩大其使用范围。Blue等用不同淀粉酶降解辛烯基琥珀酸淀粉酯,得到不同葡萄糖值(19.8~45)的产物,对其在微胶囊壁材中的应用进行了研究,发现具有较好的包埋效果。 The technical route for preparing low-viscosity starch octenyl succinate mainly includes synthesizing starch ester and then degrading it, or degrading the original starch and then esterifying it. Degradation methods include thermal degradation, sodium hypochlorite oxidation, acid hydrolysis and enzymatic hydrolysis, and acid hydrolysis and enzymatic hydrolysis are the most commonly used methods. Acid hydrolysis is adding acid to hydrolyze starch milk at high temperature. The DE value of the product is usually less than 10, and it has more linear side chains than the original starch. The enzyme used for enzymolysis is α-amylase or β-amylase. When using α-amylase, the DE value of the product is required to be less than 20, and it needs to be pre-heated and gelatinized before enzymatic hydrolysis. The molecular structure of the product obtained by using β-amylase is similar to β-limited dextrin, and has good emulsifying properties. Yang Yuan'e et al. used α-amylase and glucoamylase to degrade it, and prepared a low-viscosity octenyl succinic acid starch ester with a DE value of 30 and a fluidity of 80. People such as Richards in the United States, Trzasko, etc., and Kato in Japan have carried out systematic research on the degradation of starch octenyl succinate. The results show that the use of enzymes to treat starch octenyl succinate can form part of branched chain oligosaccharides, It can effectively reduce the viscosity of modified starch, and also improve other properties, such as enhanced paste transparency, improved freeze-thaw stability, increased solubility, enhanced stability in water, etc., expanding its application range. Blue et al. used different amylases to degrade starch octenyl succinate to obtain products with different glucose values (19.8-45). They studied their application in microcapsule wall materials and found that they had better embedding effects.

采用不同的降解方法和工艺条件,可以制备出不同低粘度或DE值的辛烯基琥珀酸淀粉酯产品,能够满足不同的应用要求。 Different degradation methods and process conditions can be used to prepare starch octenyl succinate products with different low viscosity or DE values, which can meet different application requirements.

发明内容 Contents of the invention

本发明根据现有的生产方法与技术,提供了一种采用酸热降解的工艺方法,制备低粘度水溶性的辛烯基琥珀酸淀粉酯产品。 According to the existing production method and technology, the invention provides a process method of acid-thermal degradation to prepare low-viscosity water-soluble starch octenyl succinate product.

本发明提出的一种采用酸热降解的工艺手段,制备低粘度水溶性的辛烯基琥珀酸淀粉酯方法,包括淀粉调浆、酯化反应、中和、脱液洗涤、调浆调酸、酸解反应、连续喷射高温处理、保温处理、中和、脱色、过滤、真空浓缩、喷雾干燥、冷却和包装等步骤,具体步骤如下: A method of preparing low-viscosity water-soluble octenyl succinic acid starch ester by adopting acid-thermal degradation process means proposed by the present invention, including starch size adjustment, esterification reaction, neutralization, dehydration and washing, size adjustment and acid adjustment, The steps of acidolysis reaction, continuous jet high temperature treatment, heat preservation treatment, neutralization, decolorization, filtration, vacuum concentration, spray drying, cooling and packaging are as follows:

(1)调浆、酯化反应:淀粉加水,搅拌得到浆液,浆液的干固物质量浓度为40%~45%(w/w),升温40℃~50℃,用浓度10%(w/w)的碳酸钠溶液调节淀粉乳的pH为8.5~9.5,保持淀粉乳的温度和pH,流加相对淀粉质量1%~8%的辛烯基琥珀酸酐进行反应,酯化时间6~24小时,然后用浓度10%(v/v)的盐酸溶液中和淀粉乳的pH至6.0~6.5。 (1) Sizing and esterification reaction: Add water to starch and stir to obtain a slurry. The dry solids concentration of the slurry is 40% to 45% (w/w). The temperature is raised to 40°C to 50°C, and the concentration is 10% (w/w). w) sodium carbonate solution to adjust the pH of the starch milk to 8.5~9.5, maintain the temperature and pH of the starch milk, add 1%~8% octenyl succinic anhydride relative to the starch mass for reaction, and the esterification time is 6~24 hours , and then use a 10% (v/v) hydrochloric acid solution to neutralize the pH of the starch milk to 6.0~6.5.

上述步骤采用的淀粉,可以是普通玉米淀粉,或者是蜡质玉米淀粉、高链玉米淀粉,或者是木薯、小麦、马铃薯等常见的原淀粉。当所述低粘度的辛烯基琥珀酸淀粉酯产品应用于食品领域时,则辛烯基琥珀酸酐的用量比例不能超过淀粉质量3.0%,最佳2.8%~3.0%。作为农药、日化用的助剂之用,辛烯基琥珀酸酐的用量比例高,应用效果会更好。 The starch used in the above steps can be common cornstarch, or waxy cornstarch, high-chain cornstarch, or common raw starches such as cassava, wheat, and potato. When the low-viscosity starch octenyl succinate product is used in the food field, the amount of octenyl succinic anhydride cannot exceed 3.0% of the starch mass, preferably 2.8% to 3.0%. As an auxiliary agent for pesticides and daily chemicals, the higher the proportion of octenyl succinic anhydride, the better the application effect.

(2)脱液洗涤、调浆调酸、酸化反应:中和后的乳液用压滤或离心的方法脱除废液,用水洗涤再脱液,滤饼加水调浆,用浓度10%(w/w)的草酸溶液调节乳液pH为2.0~2.8,乳液的干固物质量浓度为15%~25%(w/w),升温至45℃~50℃,搅拌进行酸解反应2.0~4.0小时,得到酸解的变性淀粉乳; (2) Deliquification and washing, slurry adjustment and acidification, acidification reaction: remove the waste liquid from the neutralized emulsion by pressure filtration or centrifugation, wash with water and then deliquify, add water to the filter cake, use a concentration of 10% (w /w) oxalic acid solution to adjust the pH of the emulsion to 2.0~2.8, the dry solids concentration of the emulsion is 15%~25% (w/w), heat up to 45°C~50°C, stir for 2.0~4.0 hours for acidolysis reaction , to obtain acid-hydrolyzed modified starch milk;

上述步骤中较佳的pH范围为2.0~2.4,酸解反应3.5~4.0小时,体系的pH越低,酸解温度越高,时间越长,淀粉的降解程度越大。 The preferred pH range in the above steps is 2.0-2.4, and the acid hydrolysis reaction takes 3.5-4.0 hours. The lower the pH of the system, the higher the acid hydrolysis temperature and the longer the time, the greater the degree of starch degradation.

(3)连续喷射高温处理、保温处理、中和:以水热器在125℃~130℃对酸解的变性淀粉乳进行3~5分钟的连续喷射高温处理,在90℃~99℃下层流保温1.0~2.5小时,降温至80℃~82℃,添加用胶体磨研磨过的氢氧化钙饱和溶液,或者用胶体磨研磨过的碳酸钙乳浊液和少量的10%(w/w)的碳酸钠溶液,搅拌中和至pH为5.2~5.6,析出草酸钙等固态物; (3) Continuous spray high temperature treatment, heat preservation treatment, neutralization: use a water heater to perform continuous spray high temperature treatment on the acid-hydrolyzed modified starch milk at 125°C~130°C for 3~5 minutes, and laminar flow at 90°C~99°C Keep warm for 1.0~2.5 hours, cool down to 80°C~82°C, add saturated calcium hydroxide solution ground by colloid mill, or calcium carbonate emulsion ground by colloid mill and a small amount of 10% (w/w) Sodium carbonate solution, stirred and neutralized until the pH is 5.2~5.6, and solids such as calcium oxalate are precipitated;

(4)脱色、过滤:添加相对淀粉质量1.5%~2.0%的活性炭,在80℃下搅拌脱色0.5小时,压滤得到滤清液,过滤时的温度在60℃以上; (4) Decolorization and filtration: add activated carbon with a relative starch mass of 1.5%~2.0%, stir and decolorize at 80°C for 0.5 hours, press filter to obtain filtrate, and filter at a temperature above 60°C;

(5)浓缩、喷雾干燥、冷却、包装:将滤液真空浓缩至浓度40%~50%(w/w),精滤,滤清液用喷雾干燥器进行干燥,物料再经过20℃~25℃、相对湿度约50%的冷空气的冷却,至38℃或以下,包装,得到低粘度的辛烯基琥珀酸淀粉酯产品。 (5) Concentration, spray drying, cooling, and packaging: vacuum concentrate the filtrate to a concentration of 40%~50% (w/w), fine filter, and dry the filtrate with a spray dryer, and then pass the material through 20°C~25°C , Cooling with cold air with a relative humidity of about 50%, to 38°C or below, and packing to obtain a low-viscosity starch octenyl succinate product.

上述方法中,在进行连续喷射高温的处理之前,以草酸为酸解催化剂,在淀粉的糊化温度下,先对辛烯基琥珀酸(原)淀粉酯进行一定的酸解作用,较佳的pH范围为2.0~2.4。 In the above-mentioned method, before carrying out the treatment of continuous spraying high temperature, oxalic acid is used as the acidolysis catalyst, and at the gelatinization temperature of starch, the octenyl succinic acid (original) starch ester is first carried out to a certain degree of acidolysis, preferably The pH range is 2.0~2.4.

上述方法中,以草酸作为变性淀粉酸解水解的催化剂,采用水热器对酸解的变性淀粉乳进行连续喷射高温的处理。 In the above method, oxalic acid is used as a catalyst for the acid hydrolysis and hydrolysis of the modified starch, and a water heater is used to continuously spray high-temperature treatment on the acid-hydrolyzed modified starch milk.

上述方法中,经过连续喷射高温处理后的物料,在90℃~99℃下层流保温1.0~2.5小时,继续进一步的降解。 In the above method, the material after continuous spraying high-temperature treatment is kept at 90° C. to 99° C. for 1.0 to 2.5 hours in laminar flow to continue further degradation.

上述方法中,以草酸作为变性淀粉酸解水解的催化剂,用胶体磨研磨过的氢氧化钙饱和溶液或者碳酸钙乳浊液中和,形成草酸钙等难溶物。 In the above method, oxalic acid is used as a catalyst for the acid hydrolysis and hydrolysis of modified starch, and the saturated solution of calcium hydroxide or calcium carbonate emulsion ground by a colloid mill is used for neutralization to form insoluble substances such as calcium oxalate.

上述方法中,浓缩液进行脱色、过滤。 In the above method, the concentrated solution is decolorized and filtered.

上述方法中,滤清液用喷雾干燥器干燥,得到低粘度的辛烯基琥珀酸淀粉酯产品。 In the above method, the filtrate is dried with a spray dryer to obtain a low-viscosity starch octenyl succinate product.

本发明与现有技术相比,具有如下的优点: Compared with the prior art, the present invention has the following advantages:

(1)本发明可在原有的固体麦芽糊精生产线的基础上,添加部分的反应釜、流加罐、配料罐和储槽等生产设备,进行设备、管路等一定的技改,就能够生产制备低粘度水溶性的辛烯基琥珀酸淀粉酯产品,实现较好的经济效益。 (1) On the basis of the original solid maltodextrin production line, the present invention can add some production equipment such as reaction kettle, feeding tank, batching tank and storage tank, and carry out certain technical transformations such as equipment and pipelines, and then it can Production and preparation of low-viscosity, water-soluble starch octenyl succinate products to achieve better economic benefits.

(2)本发明在前面步骤得到的辛烯基琥珀酸(原)淀粉酯,先在淀粉糊化温度和酸性条件下进行一定程度的酸解,可为下一步的连续喷射高温的酸热处理,体系过程的降粘做出一定的贡献。 (2) The octenyl succinic acid (original) starch ester obtained in the previous steps of the present invention is first subjected to a certain degree of acidolysis at starch gelatinization temperature and acidic conditions, which can be used for the next step of continuous spraying high-temperature acid heat treatment, Make a certain contribution to the viscosity reduction of the system process.

(3)本发明采用淀粉液化用的水热器进行连续喷射高温酸热处理,使得体系可快速通过淀粉或变性淀粉糊化过程导致的高粘度的阶段,再通过90℃~99℃的层流保温作用,变性淀粉逐渐地降解。可根据酸热作用的pH和层流保温的时间,调控得到一定DE值或流度范围的低粘度的辛烯基琥珀酸淀粉酯产物(DE为葡萄糖值,淀粉的DE值为0,葡萄糖为100,DE为1或以上的淀粉或变性淀粉的水解产物,其粘度值将比原淀粉大大降低了)。 (3) The present invention uses a water heater for starch liquefaction to carry out continuous jet high-temperature acid heat treatment, so that the system can quickly pass through the high-viscosity stage caused by the gelatinization process of starch or modified starch, and then pass through the laminar flow heat preservation at 90°C~99°C As a result, the modified starch is gradually degraded. According to the pH of acid heat action and the time of laminar flow insulation, the octenyl succinic acid starch ester product of low viscosity can be regulated to obtain certain DE value or fluidity range (DE is glucose value, DE value of starch is 0, glucose is 100, DE is 1 or more starch or modified starch hydrolyzate, its viscosity value will be greatly reduced compared with the original starch).

(4)本发明采用草酸作为酸热高温处理和水解的催化剂,用氢氧化钙或者碳酸钙中和可形成难溶的草酸钙物质,脱色过滤后能够与活性炭一同除去。 (4) The present invention uses oxalic acid as a catalyst for acid heat high temperature treatment and hydrolysis, and neutralizes with calcium hydroxide or calcium carbonate to form insoluble calcium oxalate substances, which can be removed together with activated carbon after decolorization and filtration.

(5)中和后的溶液进行真空浓缩提高体系浓度,可进一步凝固析出草酸钙等固体物,也为提高喷雾干燥设备的效能创造有利的条件。 (5) Vacuum concentration of the neutralized solution increases the concentration of the system, which can further solidify and precipitate solids such as calcium oxalate, and also create favorable conditions for improving the performance of the spray drying equipment.

  the

具体实施方式 Detailed ways

本发明通过下列流程实施: The present invention is implemented through the following processes:

原淀粉→加水调浆→升温调pH→流加辛烯基琥珀酸酐进行酯化反应→中和→脱液→洗涤→加水调浆→加草酸调pH至2.0~2.8→酸解反应→水热器连续喷射高温酸热处理→层流保温→降温→中和→活性炭脱色→压滤→真空浓缩→喷雾干燥→冷却→包装→低粘度的辛烯基琥珀酸淀粉酯产品。 Raw starch→add water to make slurry→raise temperature to adjust pH→add octenyl succinic anhydride for esterification reaction→neutralization→deliquoring→washing→add water to make size→add oxalic acid to adjust pH to 2.0~2.8→acidolysis reaction→hydrothermal Continuous injection of high-temperature acid heat treatment → laminar flow heat preservation → cooling → neutralization → activated carbon decolorization → pressure filtration → vacuum concentration → spray drying → cooling → packaging → low-viscosity octenyl succinic acid starch ester products.

     实施例1Example 1

(1)调浆、酯化反应:把1000干重量份的玉米淀粉,用水调浆,乳浓度40.0%(w/w),升温至50℃,浓度10%(w/w)的碳酸钠溶液调节淀粉乳的pH为9.5,保持淀粉乳的温度和pH,流加1%(对淀粉)的辛烯基琥珀酸酐酯化反应6小时,浓度10%(v/v)的盐酸溶液中和淀粉乳的pH至6.0。 (1) Sizing and esterification reaction: mix 1000 dry weight parts of cornstarch with water, the milk concentration is 40.0% (w/w), the temperature is raised to 50°C, and the concentration is 10% (w/w) sodium carbonate solution Adjust the pH of the starch milk to 9.5, maintain the temperature and pH of the starch milk, add 1% (to the starch) octenyl succinic anhydride for esterification reaction for 6 hours, and neutralize the starch with a 10% (v/v) hydrochloric acid solution Milk pH to 6.0.

(2)脱液洗涤、调浆调酸、酸化反应:中和后的淀粉乳液用压滤机脱除废液,用水洗涤至洗液的电导率不大于100μs/cm,滤饼加水调浆,用浓度10%(w/w)的草酸溶液调节乳液pH为2.0,乳液的干固物质量浓度为25%(w/w),升温至50℃,搅拌进行酸解反应4.0小时。 (2) Deliquification and washing, slurry adjustment and acidification, acidification reaction: the neutralized starch emulsion is used to remove the waste liquid with a filter press, washed with water until the conductivity of the lotion is not greater than 100μs/cm, and the filter cake is adjusted with water. Use 10% (w/w) oxalic acid solution to adjust the pH of the emulsion to 2.0, and the dry solids concentration of the emulsion to 25% (w/w), raise the temperature to 50°C, and stir for 4.0 hours to carry out acidolysis reaction.

(3)连续喷射高温处理、保温处理、中和:以水热器在130℃对酸解淀粉乳进行5分钟的连续喷射高温处理,在97℃~99℃下层流保温2.5小时,降温至80℃,添加用胶体磨研磨过的碳酸钙乳浊液,搅拌0.5小时,再补加部分的浓度5.0%(w/w)碳酸钠溶液,中和至pH为5.6,析出草酸钙等固态胶体物。 (3) Continuous spray high temperature treatment, heat preservation treatment, and neutralization: use a water heater to perform continuous spray high temperature treatment on acid-thinned starch milk at 130°C for 5 minutes, keep it at 97°C~99°C for 2.5 hours in laminar flow, and cool down to 80°C ℃, add the calcium carbonate emulsion ground with a colloid mill, stir for 0.5 hours, then add a part of the concentration of 5.0% (w/w) sodium carbonate solution, neutralize to pH 5.6, and precipitate solid colloids such as calcium oxalate .

(4)脱色、过滤:添加2.0%(对淀粉)的活性炭,在80℃下搅拌脱色0.5小时,压滤得到滤清液。 (4) Decolorization and filtration: add 2.0% (to starch) activated carbon, stir and decolorize at 80°C for 0.5 hour, press filter to obtain the filtrate.

(5)浓缩、喷雾干燥、冷却、包装:将溶液真空浓缩至浓度50%(w/w),精滤,滤清液用喷雾干燥器进行干燥;物料经过20℃、相对湿度约50%的冷空气的冷却至35℃,包装,得到DE值28.2的辛烯基琥珀酸淀粉酯产品。 (5) Concentration, spray drying, cooling, and packaging: Concentrate the solution in vacuum to a concentration of 50% (w/w), fine filter, and dry the filtrate with a spray dryer; The cold air is cooled to 35 ℃, packs, and obtains the octenyl succinic acid starch ester product of DE value 28.2.

     实施例2Example 2

(1)调浆、酯化反应:把1000干重量份的玉米淀粉,用水调浆,乳浓度42.0%(w/w),升温至45℃,浓度10%(w/w)的碳酸钠溶液调节淀粉乳的pH为9.0,保持淀粉乳的温度和pH,流加3%(对淀粉)的辛烯基琥珀酸酐酯化反应14小时,浓度10%(v/v)的盐酸溶液中和淀粉乳的pH至6.0。 (1) Sizing and esterification reaction: mix 1000 dry weight parts of cornstarch with water, the milk concentration is 42.0% (w/w), the temperature is raised to 45°C, and the concentration is 10% (w/w) of sodium carbonate solution Adjust the pH of the starch milk to 9.0, maintain the temperature and pH of the starch milk, add 3% (to the starch) octenyl succinic anhydride for esterification reaction for 14 hours, and neutralize the starch with a 10% (v/v) hydrochloric acid solution Milk pH to 6.0.

(2)脱液洗涤、调浆调酸、酸化反应:中和后的淀粉乳液用压滤机脱除废液,用水洗涤至洗液的电导率不大于100μs/cm,滤饼加水调浆,用浓度10%(w/w)的草酸溶液调节乳液pH为2.5,乳液的干固物质量浓度为20%(w/w),升温至45℃,搅拌进行酸解反应2.0小时。 (2) Deliquification and washing, slurry adjustment and acidification, acidification reaction: the neutralized starch emulsion is used to remove the waste liquid with a filter press, washed with water until the conductivity of the lotion is not greater than 100μs/cm, and the filter cake is adjusted with water. Use 10% (w/w) oxalic acid solution to adjust the pH of the emulsion to 2.5, the dry solids concentration of the emulsion is 20% (w/w), raise the temperature to 45°C, and stir for 2.0 hours for acidolysis reaction.

(3)连续喷射高温处理、保温处理、中和:以水热器在125℃对酸解淀粉乳进行3分钟的连续喷射高温处理,在90℃~94℃下层流保温1.0小时,降温至80℃,添加用胶体磨研磨过的氢氧化钙饱和溶液,搅拌,逐渐中和至pH为5.4,析出草酸钙等固态胶体物。 (3) Continuous spray high temperature treatment, heat preservation treatment, and neutralization: use a water heater to conduct continuous spray high temperature treatment on acid-thinned starch milk at 125°C for 3 minutes, keep it at 90°C~94°C for 1.0 hour in laminar flow, and cool down to 80°C ℃, add the saturated solution of calcium hydroxide ground with a colloid mill, stir, and gradually neutralize to a pH of 5.4, and precipitate solid colloids such as calcium oxalate.

(4)脱色、过滤:添加1.5%(对淀粉)的活性炭,在80℃下搅拌脱色0.5小时,压滤得到滤清液。 (4) Decolorization and filtration: Add 1.5% (to starch) activated carbon, stir and decolorize at 80°C for 0.5 hour, press filter to obtain the filtrate.

(5)浓缩、喷雾干燥、冷却、包装:将溶液真空浓缩至浓度43%(w/w),精滤,滤清液用喷雾干燥器进行干燥;物料经过25℃、相对湿度约50%的冷空气的冷却至38℃,包装,得到DE值6.3的辛烯基琥珀酸淀粉酯产品。 (5) Concentration, spray drying, cooling, and packaging: Concentrate the solution in vacuum to a concentration of 43% (w/w), fine filter, and dry the filtrate with a spray dryer; The cold air is cooled to 38 ℃, packs, and obtains the octenyl succinic acid starch ester product of DE value 6.3.

     实施例3Example 3

(1)调浆、酯化反应:把1000干重量份的玉米淀粉,用水调浆,乳浓度42.0%(w/w),升温至45℃,浓度10%(w/w)的碳酸钠溶液调节淀粉乳的pH为9.0,保持淀粉乳的温度和pH,流加3%(对淀粉)的辛烯基琥珀酸酐酯化反应14小时,浓度10%(v/v)的盐酸溶液中和淀粉乳的pH至6.0。 (1) Sizing and esterification reaction: mix 1000 dry weight parts of cornstarch with water, the milk concentration is 42.0% (w/w), the temperature is raised to 45°C, and the concentration is 10% (w/w) of sodium carbonate solution Adjust the pH of the starch milk to 9.0, maintain the temperature and pH of the starch milk, add 3% (to the starch) octenyl succinic anhydride for esterification reaction for 14 hours, and neutralize the starch with a 10% (v/v) hydrochloric acid solution Milk pH to 6.0.

(2)脱液洗涤、调浆调酸、酸化反应:中和后的淀粉乳液用压滤机脱除废液,用水洗涤至洗液的电导率不大于100μs/cm,滤饼加水调浆,用浓度10%(w/w)的草酸溶液调节乳液pH为2.5,乳液的干固物质量浓度为20%(w/w),升温至45℃,搅拌进行酸解反应2.0小时。 (2) Deliquification and washing, slurry adjustment and acidification, acidification reaction: the neutralized starch emulsion is used to remove the waste liquid with a filter press, washed with water until the conductivity of the lotion is not greater than 100μs/cm, and the filter cake is adjusted with water. Use 10% (w/w) oxalic acid solution to adjust the pH of the emulsion to 2.5, the dry solids concentration of the emulsion is 20% (w/w), raise the temperature to 45°C, and stir for 2.0 hours for acidolysis reaction.

(3)连续喷射高温处理、保温处理、中和:以水热器在125℃对酸解淀粉乳进行3分钟的连续喷射高温处理,在90℃~94℃下层流保温2.5小时,降温至80℃,添加用胶体磨研磨过的氢氧化钙饱和溶液,搅拌,逐渐中和至pH为5.4,析出草酸钙等固态胶体物。 (3) Continuous spray high temperature treatment, heat preservation treatment, and neutralization: use a water heater to perform continuous spray high temperature treatment on acid-thinned starch milk at 125°C for 3 minutes, keep it at 90°C~94°C for 2.5 hours in laminar flow, and cool down to 80°C ℃, add the saturated solution of calcium hydroxide ground with a colloid mill, stir, and gradually neutralize to a pH of 5.4, and precipitate solid colloids such as calcium oxalate.

(4)脱色、过滤:添加1.5%(对淀粉)的活性炭,在80℃下搅拌脱色0.5小时,压滤得到滤清液。 (4) Decolorization and filtration: Add 1.5% (to starch) activated carbon, stir and decolorize at 80°C for 0.5 hour, press filter to obtain the filtrate.

(5)浓缩、喷雾干燥、冷却、包装:将溶液真空浓缩至浓度45%(w/w),精滤,滤清液用喷雾干燥器进行干燥;物料经过25℃、相对湿度约50%的冷空气的冷却至37℃,包装,得到DE值9.4的辛烯基琥珀酸淀粉酯产品。 (5) Concentration, spray drying, cooling, and packaging: Concentrate the solution in vacuum to a concentration of 45% (w/w), fine filter, and dry the filtrate with a spray dryer; The cold air is cooled to 37 ℃, packs, and obtains the octenyl succinic acid starch ester product of DE value 9.4.

     实施例4Example 4

(1)调浆、酯化反应:把1000干重量份的玉米淀粉,用水调浆,乳浓度42.0%(w/w),升温至45℃,浓度10%(w/w)的碳酸钠溶液调节淀粉乳的pH为9.0,保持淀粉乳的温度和pH,流加3%(对淀粉)的辛烯基琥珀酸酐酯化反应14小时,浓度10%(v/v)的盐酸溶液中和淀粉乳的pH至6.0。 (1) Sizing and esterification reaction: mix 1000 dry weight parts of cornstarch with water, the milk concentration is 42.0% (w/w), the temperature is raised to 45°C, and the concentration is 10% (w/w) of sodium carbonate solution Adjust the pH of the starch milk to 9.0, maintain the temperature and pH of the starch milk, add 3% (to the starch) octenyl succinic anhydride for esterification reaction for 14 hours, and neutralize the starch with a 10% (v/v) hydrochloric acid solution Milk pH to 6.0.

(2)脱液洗涤、调浆调酸、酸化反应:中和后的淀粉乳液用压滤机脱除废液,用水洗涤至洗液的电导率不大于100μs/cm,滤饼加水调浆,用浓度10%(w/w)的草酸溶液调节乳液pH为2.2,乳液的干固物质量浓度为20%(w/w),升温至45℃,搅拌进行酸解反应2.0小时。 (2) Deliquification and washing, slurry adjustment and acidification, acidification reaction: the neutralized starch emulsion is used to remove the waste liquid with a filter press, washed with water until the conductivity of the lotion is not greater than 100μs/cm, and the filter cake is adjusted with water. Use 10% (w/w) oxalic acid solution to adjust the pH of the emulsion to 2.2, the dry solids concentration of the emulsion is 20% (w/w), raise the temperature to 45°C, and stir for 2.0 hours for acidolysis reaction.

(3)连续喷射高温处理、保温处理、中和:以水热器在125℃对酸解淀粉乳进行5分钟的连续喷射高温处理,在90℃~94℃下层流保温2.5小时,降温至80℃,添加用胶体磨研磨过的氢氧化钙饱和溶液,搅拌,逐渐中和至pH为5.4,析出草酸钙等固态胶体物。 (3) Continuous spray high temperature treatment, heat preservation treatment, neutralization: use a water heater to conduct continuous spray high temperature treatment on acid-thinned starch milk at 125°C for 5 minutes, keep it at 90°C~94°C for 2.5 hours in laminar flow, and cool down to 80°C ℃, add the saturated solution of calcium hydroxide ground with a colloid mill, stir, and gradually neutralize to a pH of 5.4, and precipitate solid colloids such as calcium oxalate.

(4)脱色、过滤:添加1.5%(对淀粉)的活性炭,在80℃下搅拌脱色0.5小时,压滤得到滤清液。 (4) Decolorization and filtration: Add 1.5% (to starch) activated carbon, stir and decolorize at 80°C for 0.5 hour, press filter to obtain the filtrate.

(5)浓缩、喷雾干燥、冷却、包装:将溶液真空浓缩至浓度45%(w/w),精滤,滤清液用喷雾干燥器进行干燥;物料经过23℃、相对湿度约50%的冷空气的冷却至36℃,包装,得到DE值15.7的辛烯基琥珀酸淀粉酯产品。 (5) Concentration, spray drying, cooling, and packaging: Concentrate the solution in vacuum to a concentration of 45% (w/w), fine filter, and dry the filtrate with a spray dryer; The cold air is cooled to 36 ℃, packs, and obtains the octenyl succinic acid starch ester product of DE value 15.7.

     实施例5Example 5

(1)调浆、酯化反应:把1000干重量份的玉米淀粉,用水调浆,乳浓度42.0%(w/w),升温至45℃,浓度10%(w/w)的碳酸钠溶液调节淀粉乳的pH为9.0,保持淀粉乳的温度和pH,流加3%(对淀粉)的辛烯基琥珀酸酐酯化反应14小时,浓度10%(v/v)的盐酸溶液中和淀粉乳的pH至6.0。 (1) Sizing and esterification reaction: mix 1000 dry weight parts of cornstarch with water, the milk concentration is 42.0% (w/w), the temperature is raised to 45°C, and the concentration is 10% (w/w) of sodium carbonate solution Adjust the pH of the starch milk to 9.0, maintain the temperature and pH of the starch milk, add 3% (to the starch) octenyl succinic anhydride for esterification reaction for 14 hours, and neutralize the starch with a 10% (v/v) hydrochloric acid solution Milk pH to 6.0.

(2)脱液洗涤、调浆调酸、酸化反应:中和后的淀粉乳液用压滤机脱除废液,用水洗涤至洗液的电导率不大于100μs/cm,滤饼加水调浆,用浓度10%(w/w)的草酸溶液调节乳液pH为2.0,乳液的干固物质量浓度为25%(w/w),升温至50℃,搅拌进行酸解反应3.5小时。 (2) Deliquification and washing, slurry adjustment and acidification, acidification reaction: the neutralized starch emulsion is used to remove the waste liquid with a filter press, washed with water until the conductivity of the lotion is not greater than 100μs/cm, and the filter cake is adjusted with water. Use 10% (w/w) oxalic acid solution to adjust the pH of the emulsion to 2.0, and the dry solids concentration of the emulsion is 25% (w/w), raise the temperature to 50°C, and stir for 3.5 hours for acidolysis reaction.

(3)连续喷射高温处理、保温处理、中和:以水热器在130℃对酸解淀粉乳进行5分钟的连续喷射高温处理,在97℃~99℃下层流保温2.5小时,降温至80℃,添加用胶体磨研磨过碳酸钙乳浊液,搅拌0.5小时,最后再补加部分5.0%(w/w)碳酸钠溶液,逐渐中和至pH为5.6,析出草酸钙等固态胶体物。 (3) Continuous spray high temperature treatment, heat preservation treatment, and neutralization: use a water heater to perform continuous spray high temperature treatment on acid-thinned starch milk at 130°C for 5 minutes, keep it at 97°C~99°C for 2.5 hours in laminar flow, and cool down to 80°C ℃, add calcium percarbonate emulsion with a colloid mill, stir for 0.5 hours, and finally add part of 5.0% (w/w) sodium carbonate solution, gradually neutralize to pH 5.6, and precipitate solid colloids such as calcium oxalate.

(4)脱色、过滤:添加2.0%(对淀粉)的活性炭,在80℃下搅拌脱色0.5小时,压滤得到滤清液。 (4) Decolorization and filtration: add 2.0% (to starch) activated carbon, stir and decolorize at 80°C for 0.5 hour, press filter to obtain the filtrate.

(5)浓缩、喷雾干燥、冷却、包装:将溶液真空浓缩至浓度50%(w/w),精滤,滤清液用喷雾干燥器进行干燥;物料经过20℃、相对湿度约50%的冷空气的冷却至37℃,包装,得到DE值26.2的辛烯基琥珀酸淀粉酯产品。 (5) Concentration, spray drying, cooling, and packaging: Concentrate the solution in vacuum to a concentration of 50% (w/w), fine filter, and dry the filtrate with a spray dryer; The cold air is cooled to 37 ℃, packs, and obtains the octenyl succinic acid starch ester product of DE value 26.2.

     实施例6Example 6

(1)调浆、酯化反应:把1000干重量份的玉米淀粉,用水调浆,乳浓度45.0%(w/w),升温至40℃,浓度10%(w/w)的碳酸钠溶液调节淀粉乳的pH为8.5,保持淀粉乳的温度和pH,流加8%(对淀粉)的辛烯基琥珀酸酐酯化反应24小时,浓度10%(v/v)的盐酸溶液中和淀粉乳的pH至6.5。 (1) Sizing and esterification reaction: mix 1000 dry weight parts of cornstarch with water, the milk concentration is 45.0% (w/w), the temperature is raised to 40°C, and the concentration is 10% (w/w) of sodium carbonate solution Adjust the pH of the starch milk to 8.5, maintain the temperature and pH of the starch milk, add 8% (to the starch) octenyl succinic anhydride to react for 24 hours, and neutralize the starch with a 10% (v/v) hydrochloric acid solution Milk pH to 6.5.

(2)脱液洗涤、调浆调酸、酸化反应:中和后的淀粉乳液用离心机脱除废液,用水洗涤至洗液的电导率不大于100μs/cm,滤饼加水调浆,用浓度10%(w/w)的草酸溶液调节乳液pH为2.8,乳液的干固物质量浓度为15%(w/w),升温至48℃,搅拌进行酸解反应2.0小时。 (2) Deliquification and washing, sizing and acidification, acidification reaction: use a centrifuge to remove the waste liquid from the neutralized starch emulsion, wash with water until the conductivity of the lotion is not greater than 100μs/cm, add water to the filter cake, and use The oxalic acid solution with a concentration of 10% (w/w) adjusted the pH of the emulsion to 2.8, and the dry solid content of the emulsion was 15% (w/w). The temperature was raised to 48°C, and the acid hydrolysis reaction was carried out with stirring for 2.0 hours.

(3)连续喷射高温处理、保温处理、中和:以水热器在130℃对酸解淀粉乳进行5分钟的连续喷射高温处理,在97℃~99℃下层流保温1.5小时,降温至82℃,添加用胶体磨研磨过的氢氧化钙饱和溶液,搅拌,中和至pH为5.2,析出草酸钙等固态胶体物。 (3) Continuous spray high temperature treatment, heat preservation treatment, and neutralization: use a water heater to perform continuous spray high temperature treatment on acid-thinned starch milk at 130°C for 5 minutes, keep it at 97°C~99°C for 1.5 hours in laminar flow, and cool down to 82 ℃, add a saturated solution of calcium hydroxide ground with a colloid mill, stir, and neutralize to a pH of 5.2, and precipitate solid colloids such as calcium oxalate.

(4)脱色、过滤:添加1.5%(对淀粉)的活性炭,在80℃下搅拌脱色0.5小时,压滤得到滤清液。 (4) Decolorization and filtration: Add 1.5% (to starch) activated carbon, stir and decolorize at 80°C for 0.5 hour, press filter to obtain the filtrate.

(5)浓缩、喷雾干燥、冷却、包装:将滤液液真空浓缩至浓度40%(w/w),精滤,滤清液用喷雾干燥器进行干燥;物料经过25℃、相对湿度约50%的冷空气的冷却至38℃,包装,得到DE值3.1的辛烯基琥珀酸淀粉酯产品。 (5) Concentration, spray drying, cooling, and packaging: vacuum concentrate the filtrate to a concentration of 40% (w/w), fine filter, and dry the filtrate with a spray dryer; the material is passed through 25°C and a relative humidity of about 50%. The cold air is cooled to 38 ℃, packs, obtains the octenyl succinic acid starch ester product of DE value 3.1.

     实施例7Example 7

(1)调浆、酯化反应:把1000干重量份的玉米淀粉,用水调浆,乳浓度45.0%(w/w),升温至40℃,浓度10%(w/w)的碳酸钠溶液调节淀粉乳的pH为8.5,保持淀粉乳的温度和pH,流加8%(对淀粉)的辛烯基琥珀酸酐酯化反应24小时,浓度10%(v/v)的盐酸溶液中和淀粉乳的pH至6.5。 (1) Sizing and esterification reaction: mix 1000 dry weight parts of cornstarch with water, the milk concentration is 45.0% (w/w), the temperature is raised to 40°C, and the concentration is 10% (w/w) of sodium carbonate solution Adjust the pH of the starch milk to 8.5, maintain the temperature and pH of the starch milk, add 8% (to the starch) octenyl succinic anhydride to react for 24 hours, and neutralize the starch with a 10% (v/v) hydrochloric acid solution Milk pH to 6.5.

(2)脱液洗涤、调浆调酸、酸化反应:中和后的淀粉乳液用离心机脱除废液,用水洗涤至洗液的电导率不大于100μs/cm,滤饼加水调浆,用浓度10%(w/w)的草酸溶液调节乳液pH为2.4,乳液的干固物质量浓度为15%(w/w),升温至48℃,搅拌进行酸解反应2.0小时。 (2) Deliquification and washing, sizing and acidification, acidification reaction: use a centrifuge to remove the waste liquid from the neutralized starch emulsion, wash with water until the conductivity of the lotion is not greater than 100μs/cm, add water to the filter cake, and use The oxalic acid solution with a concentration of 10% (w/w) adjusted the pH of the emulsion to 2.4, and the dry solid content of the emulsion was 15% (w/w). The temperature was raised to 48°C, and the acid hydrolysis reaction was carried out with stirring for 2.0 hours.

(3)连续喷射高温处理、保温处理、中和:以水热器在125℃对酸解淀粉乳进行5分钟的连续喷射高温处理,在97℃~99℃下层流保温1.5小时,降温至82℃,添加用胶体磨研磨过碳酸钙乳浊液,搅拌,逐渐中和至pH为5.4,析出草酸钙等固态胶体物。 (3) Continuous spray high temperature treatment, heat preservation treatment, and neutralization: use a water heater to conduct continuous spray high temperature treatment on acid-thinned starch milk at 125°C for 5 minutes, keep it at 97°C~99°C for 1.5 hours in laminar flow, and cool down to 82 ℃, add calcium percarbonate emulsion with a colloid mill, stir, and gradually neutralize to pH 5.4, and precipitate solid colloids such as calcium oxalate.

(4)脱色、过滤:添加1.6%(对淀粉)的活性炭,在80℃下搅拌脱色0.5小时,压滤得到滤清液。 (4) Decolorization and filtration: add 1.6% (to starch) activated carbon, stir and decolorize at 80°C for 0.5 hour, press filter to obtain the filtrate.

(5)浓缩、喷雾干燥、冷却、包装:将溶液真空浓缩至浓度40%(w/w),精滤,滤清液用喷雾干燥器进行干燥;物料经过20℃、相对湿度约50%的冷空气的冷却至35℃,包装,得到DE值7.6的辛烯基琥珀酸淀粉酯产品。 (5) Concentration, spray drying, cooling, and packaging: Concentrate the solution in vacuum to a concentration of 40% (w/w), fine filter, and dry the filtrate with a spray dryer; The cold air is cooled to 35 ℃, packs, and obtains the octenyl succinic acid starch ester product of DE value 7.6.

     实施例8Example 8

(1)调浆、酯化反应:把1000干重量份的玉米淀粉,用水调浆,乳浓度45.0%(w/w),升温至40℃,浓度10%(w/w)的碳酸钠溶液调节淀粉乳的pH为8.5,保持淀粉乳的温度和pH,流加8%(对淀粉)的辛烯基琥珀酸酐酯化反应24小时,浓度10%(v/v)的盐酸溶液中和淀粉乳的pH至6.5。 (1) Sizing and esterification reaction: mix 1000 dry weight parts of cornstarch with water, the milk concentration is 45.0% (w/w), the temperature is raised to 40°C, and the concentration is 10% (w/w) of sodium carbonate solution Adjust the pH of the starch milk to 8.5, maintain the temperature and pH of the starch milk, add 8% (to the starch) octenyl succinic anhydride to react for 24 hours, and neutralize the starch with a 10% (v/v) hydrochloric acid solution Milk pH to 6.5.

(2)脱液洗涤、调浆调酸、酸化反应:中和后的淀粉乳液用离心机脱除废液,用水洗涤至洗液的电导率不大于100μs/cm,滤饼加水调浆,用浓度10%(w/w)的草酸溶液调节乳液pH为2.2,乳液的干固物质量浓度为15%(w/w),升温至48℃,搅拌进行酸解反应2.0小时。 (2) Deliquification and washing, sizing and acidification, acidification reaction: use a centrifuge to remove the waste liquid from the neutralized starch emulsion, wash with water until the conductivity of the lotion is not greater than 100μs/cm, add water to the filter cake, and use The oxalic acid solution with a concentration of 10% (w/w) adjusted the pH of the emulsion to 2.2, and the dry solid content of the emulsion was 15% (w/w). The temperature was raised to 48°C, and the acid hydrolysis reaction was carried out with stirring for 2.0 hours.

(3)连续喷射高温处理、保温处理、中和:以水热器在125℃对酸解淀粉乳进行3分钟的连续喷射高温处理,在95℃~99℃下层流保温1.0小时,降温至82℃,添加用胶体磨研磨过氢氧化钙乳浊液,搅拌,逐渐中和至pH为5.4,析出草酸钙等固态胶体物。 (3) Continuous spray high temperature treatment, heat preservation treatment, and neutralization: use a water heater to conduct continuous spray high temperature treatment on acid-thinned starch milk at 125°C for 3 minutes, keep it at 95°C~99°C for 1.0 hour in laminar flow, and cool down to 82 ℃, add and grind the calcium perhydroxide emulsion with a colloid mill, stir, and gradually neutralize to a pH of 5.4, and precipitate solid colloids such as calcium oxalate.

(4)脱色、过滤:添加1.6%(对淀粉)的活性炭,在80℃下搅拌脱色0.5小时,压滤得到滤清液。 (4) Decolorization and filtration: add 1.6% (to starch) activated carbon, stir and decolorize at 80°C for 0.5 hour, press filter to obtain the filtrate.

(5)浓缩、喷雾干燥、冷却、包装:将溶液真空浓缩至浓度45%(w/w),精滤,滤清液用喷雾干燥器进行干燥;物料经过25℃、相对湿度约50%的冷空气的冷却至38℃,包装,得到DE值12.5的辛烯基琥珀酸淀粉酯产品。 (5) Concentration, spray drying, cooling, and packaging: Concentrate the solution in vacuum to a concentration of 45% (w/w), fine filter, and dry the filtrate with a spray dryer; The cold air is cooled to 38 ℃, packs, obtains the octenyl succinic acid starch ester product of DE value 12.5.

  the

采用木薯、小麦等原淀粉原料制备的工艺过程,与玉米淀粉原料的方法相同,故略。上述例子为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合或简化,均应为等效的置换方式,都包含在本发明的保护范围之内。 The technological process of using raw starch raw materials such as cassava and wheat to prepare is the same as that of corn starch raw materials, so it is omitted. The above example is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above embodiment, and any other changes, modifications, substitutions, combinations or simplifications that do not deviate from the spirit and principles of the present invention , all should be equivalent replacement methods, and are all included in the protection scope of the present invention.

Claims (8)

1. the acid heat of low-viscosity octenyl succinic anhydride modified starch degraded preparation method, it is characterized in that, comprise that starch is sized mixing, esterification, neutralization, de-liquid washing, the acid adjustment of sizing mixing, acidolysis reaction, continuous injection pyroprocessing, be incubated processing, neutralization, decolouring, filtration, vacuum concentration, spraying is dry, cooling and packaging step, concrete steps are as follows:
(1) size mixing, esterification: starch adds water, stirring obtains slurries, the dry substance mass concentration of slurries is 40%~45%(w/w), heat up 40 ℃ ~ 50 ℃, use concentration 10%(w/w) sodium carbonate solution to regulate the pH of starch milk be 8.5 ~ 9.5, keep temperature and the pH of starch milk, the octenyl succinic acid anhydride that stream adds relative starch quality 1% ~ 8% reacts, esterification time 6 ~ 24 hours, then uses concentration 10%(v/v) hydrochloric acid soln in and pH to 6.0 ~ 6.5 of starch milk;
(2) de-liquid washing, the acid adjustment of sizing mixing, acidification reaction: the emulsion after neutralization removes waste liquid by press filtration or centrifugal method, wash again de-liquid with water, filter cake adds water and sizes mixing, use concentration 10%(w/w) oxalic acid solution regulate ph value of emulsion, the dry substance mass concentration of emulsion is 15%~25%(w/w), be warming up to 45 ℃ ~ 50 ℃, stir and carry out acidolysis reaction, obtain the modified starch breast of acidolysis;
(3) continuous injection pyroprocessing, insulation are processed, are neutralized: with water heater, at 125 ℃ ~ 130 ℃ modified starch breasts to acidolysis, carry out the continuous injection pyroprocessing of 3 ~ 5 minutes, 90 ℃ ~ 99 ℃ underflow insulations 1.0 ~ 2.5 hours, be cooled to 80 ℃ ~ 82 ℃, the calcium hydroxide saturated solution that interpolation was ground with colloidal mill, or the calcium carbonate emulsion grinding with colloidal mill and a small amount of 10%(w/w) sodium carbonate solution, it is 5.2 ~ 5.6 that stirring is neutralized to pH, separates out caoxalate solids;
(4) decolouring, filtration: add the gac of relative starch quality 1.5% ~ 2.0%, stir decolouring 0.5 hour at 80 ℃, press filtration obtains cleaner liquid, and temperature during filtration is more than 60 ℃;
(5) concentrated, spraying is dry, cooling, pack: by filtrate vacuum concentration to concentration 40% ~ 50%(w/w), essence filter, cleaner liquid is dried with spray-dryer, material again through 20 ℃ ~ 25 ℃, the freezing air of relative humidity approximately 50% cooling, to 38 ℃ or following, packing, obtains low viscous starch octenyl succinate anhydride product.
2. the acid heat of low-viscosity octenyl succinic anhydride modified starch according to claim 1 degraded preparation method, it is characterized in that, described starch comprises W-Gum, cassava, wheat or potato ative starch, described W-Gum comprises conventional corn starch, more than one in waxy corn starch and high amylose corn starch.
3. the acid heat of low-viscosity octenyl succinic anhydride modified starch according to claim 1 and 2 degraded preparation method, it is characterized in that, when described low viscous starch octenyl succinate anhydride product application is during in field of food, the usage ratio of octenyl succinic acid anhydride can not surpass 3.0% of starch quality.
4. the acid heat of low-viscosity octenyl succinic anhydride modified starch according to claim 1 and 2 degraded preparation method, it is characterized in that, when described low viscous starch octenyl succinate anhydride product application is during in field of food, the usage ratio of octenyl succinic acid anhydride is starch quality 2.8% ~ 3.0%.
5. the acid heat of low-viscosity octenyl succinic anhydride modified starch according to claim 1 degraded preparation method, is characterized in that, in step (2), described pH value is 2.0 ~ 2.8; The described acidolysis reaction time is 2.0 ~ 4.0 hours.
6. the acid heat of low-viscosity octenyl succinic anhydride modified starch according to claim 1 degraded preparation method, is characterized in that, in step (2), described pH value is 2.0 ~ 2.4; The described acidolysis reaction time is 3.5 ~ 4.0 hours.
7. the acid heat of low-viscosity octenyl succinic anhydride modified starch according to claim 1 degraded preparation method, it is characterized in that, the catalyzer that the oxalic acid of usining is hydrolyzed as modified starch acidolysis, adopts water heater the modified starch breast of acidolysis to be carried out to the processing of continuous injection high temperature.
8. the acid heat of low-viscosity octenyl succinic anhydride modified starch according to claim 1 degraded preparation method, it is characterized in that, the catalyzer that the oxalic acid of usining is hydrolyzed as modified starch acidolysis, the calcium hydroxide saturated solution grinding with colloidal mill or the neutralization of calcium carbonate emulsion, form caoxalate indissoluble thing.
CN201410267462.XA 2014-06-17 2014-06-17 Acid-heat degradation preparation method of low-viscosity octenyl succinic anhydride modified starch Active CN104086661B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410267462.XA CN104086661B (en) 2014-06-17 2014-06-17 Acid-heat degradation preparation method of low-viscosity octenyl succinic anhydride modified starch

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410267462.XA CN104086661B (en) 2014-06-17 2014-06-17 Acid-heat degradation preparation method of low-viscosity octenyl succinic anhydride modified starch

Publications (2)

Publication Number Publication Date
CN104086661A true CN104086661A (en) 2014-10-08
CN104086661B CN104086661B (en) 2017-04-12

Family

ID=51634444

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410267462.XA Active CN104086661B (en) 2014-06-17 2014-06-17 Acid-heat degradation preparation method of low-viscosity octenyl succinic anhydride modified starch

Country Status (1)

Country Link
CN (1) CN104086661B (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106589146A (en) * 2016-11-16 2017-04-26 华南理工大学 Long-carbon-chain starch ester with good thermal stability and retrogradation resistance, preparation method therefor and application of long-carbon-chain starch ester
CN114190507A (en) * 2021-12-21 2022-03-18 中国热带农业科学院农产品加工研究所 A method for preparing essential oil microcapsules by using tapioca starch alcohol-free esterification mixture as wall material
CN114729160A (en) * 2019-11-08 2022-07-08 罗盖特公司 Use of starch octenylsuccinate as a binder in wet granulation
CN114727962A (en) * 2019-11-08 2022-07-08 罗盖特公司 Use of sodium starch octenyl succinate as a binder in continuous wet granulation
CN114805617A (en) * 2017-06-06 2022-07-29 佛山市南海华昊华丰淀粉有限公司 Preparation method of dextrinized low-viscosity octenyl succinic acid starch
CN115399414A (en) * 2022-03-09 2022-11-29 山东省食品发酵工业研究设计院 Formula and production method of fruit nano-film preservative
CN120131709A (en) * 2025-05-16 2025-06-13 浙江工业大学 Efficient and fishy smell-removed snake oil Pickering emulsion and preparation process and application thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1371363A1 (en) * 1997-10-31 2003-12-17 National Starch and Chemical Investment Holding Corporation Use of an enzymatically converted starch derivative as an encapsulating agent
CN1504485A (en) * 2002-11-29 2004-06-16 四平市帝达变性淀粉有限公司 Starch alkenyl succinic acid ester, preparing process and uses thereof
CN1563096A (en) * 2004-04-07 2005-01-12 广西百事达淀粉有限公司 New technique for producing starch of octane succinate
CN1903883A (en) * 2005-07-28 2007-01-31 四平帝达变性淀粉有限公司 Predextrinization octeneyl succinate starch and its preparation method
CN101875702A (en) * 2010-08-09 2010-11-03 黑龙江农垦北大荒马铃薯产业有限公司 Preparation method of low-viscosity potato octenyl succinic acid starch ester
CN102532329A (en) * 2010-12-29 2012-07-04 天津市轻工业化学研究所 Preparation method of low-viscosity octenyl succinic anhydride modified starch
CN102732584A (en) * 2012-03-13 2012-10-17 浙江中同科技有限公司 Preparation method of low-viscosity octenyl succinic starch ester
CN103833861A (en) * 2014-03-05 2014-06-04 苏州汉丰新材料股份有限公司 Preparation method, application and preparation device of oleophylic and hydrophobic modified starch

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1371363A1 (en) * 1997-10-31 2003-12-17 National Starch and Chemical Investment Holding Corporation Use of an enzymatically converted starch derivative as an encapsulating agent
CN1504485A (en) * 2002-11-29 2004-06-16 四平市帝达变性淀粉有限公司 Starch alkenyl succinic acid ester, preparing process and uses thereof
CN1563096A (en) * 2004-04-07 2005-01-12 广西百事达淀粉有限公司 New technique for producing starch of octane succinate
CN1903883A (en) * 2005-07-28 2007-01-31 四平帝达变性淀粉有限公司 Predextrinization octeneyl succinate starch and its preparation method
CN101875702A (en) * 2010-08-09 2010-11-03 黑龙江农垦北大荒马铃薯产业有限公司 Preparation method of low-viscosity potato octenyl succinic acid starch ester
CN102532329A (en) * 2010-12-29 2012-07-04 天津市轻工业化学研究所 Preparation method of low-viscosity octenyl succinic anhydride modified starch
CN102732584A (en) * 2012-03-13 2012-10-17 浙江中同科技有限公司 Preparation method of low-viscosity octenyl succinic starch ester
CN103833861A (en) * 2014-03-05 2014-06-04 苏州汉丰新材料股份有限公司 Preparation method, application and preparation device of oleophylic and hydrophobic modified starch

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106589146A (en) * 2016-11-16 2017-04-26 华南理工大学 Long-carbon-chain starch ester with good thermal stability and retrogradation resistance, preparation method therefor and application of long-carbon-chain starch ester
CN114805617A (en) * 2017-06-06 2022-07-29 佛山市南海华昊华丰淀粉有限公司 Preparation method of dextrinized low-viscosity octenyl succinic acid starch
CN114729160A (en) * 2019-11-08 2022-07-08 罗盖特公司 Use of starch octenylsuccinate as a binder in wet granulation
CN114727962A (en) * 2019-11-08 2022-07-08 罗盖特公司 Use of sodium starch octenyl succinate as a binder in continuous wet granulation
CN114729160B (en) * 2019-11-08 2024-07-30 罗盖特公司 Use of starch octenyl succinate as binder in wet granulation
CN114190507A (en) * 2021-12-21 2022-03-18 中国热带农业科学院农产品加工研究所 A method for preparing essential oil microcapsules by using tapioca starch alcohol-free esterification mixture as wall material
CN115399414A (en) * 2022-03-09 2022-11-29 山东省食品发酵工业研究设计院 Formula and production method of fruit nano-film preservative
CN115399414B (en) * 2022-03-09 2024-05-17 山东省食品发酵工业研究设计院 Fruit nano-film preservative and production method thereof
CN120131709A (en) * 2025-05-16 2025-06-13 浙江工业大学 Efficient and fishy smell-removed snake oil Pickering emulsion and preparation process and application thereof

Also Published As

Publication number Publication date
CN104086661B (en) 2017-04-12

Similar Documents

Publication Publication Date Title
CN104086661B (en) Acid-heat degradation preparation method of low-viscosity octenyl succinic anhydride modified starch
CN104086662B (en) Acid-heat degradation and enzymolysis preparation method of low-viscosity octenyl succinic anhydride modified starch
US7910143B2 (en) Soluble dietary fibre from oat and barley grains, method for producing a fraction rich in B-glucan and use of the fraction in foods, pharmaceuticals and cosmetics
CN104263780A (en) Preparation method of low viscosity octenyl succinic anhydride modified starch (OSA-starch) by oxidative degradation and enzymolysis
AU2001282708B2 (en) Cold water soluble beta-glucan product and process for preparing the same
CN111990477B (en) Starch-based steady-state vegetable oil compound and preparation method thereof
US20030044479A1 (en) Process for the production of pure guar meal
JP2002528062A (en) Method for separating β-glucan composition from oats and product obtained therefrom
CN104231092B (en) A kind of solvent preparation of water solublity low viscosity octenyl succinate
EP2247204A2 (en) Preparation of enzymatically hydrolyzed starch
CN114591446B (en) Preparation method and application of modified starch polysaccharide derivative
CN104262494A (en) Method for preparing low-viscosity amphoteric starch
CN102030832A (en) Method for preparing compound modified starch for replacing gelatin
CN104231094A (en) Amphoteric alkenyl succinic starch ester and preparation method for low-viscosity products thereof
CN101805411B (en) A kind of highly substituted emulsified starch and its preparation method
JPH0443624B2 (en)
JPH02276556A (en) Composition for food containing edible fiber component and food prepared therefrom
CN104292347A (en) Method for preparing low-viscosity amphoteric starch by using dilutedly cooked starch
CN101974100A (en) Composite modified guar and preparation method thereof
JP2007020567A (en) Phosphorylated saccharide composition and method for producing the same
JP7380996B2 (en) Clathrate-forming composition derived from starch
CN116655815B (en) Butyrate starch-based emulsifier with probiotics and preparation method and application thereof
CN103724439A (en) Method for preparing starch octenyl succinate under supercritical conditions
KR20230173499A (en) Starch-derived emulsion stabilizer and manufacturing method thereof
CN111171175A (en) Preparation method of high-viscosity instant algin

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant