[go: up one dir, main page]

CN104075893B - A kind of Electric Motor Wheel with turning function is comprehensive performance test bed - Google Patents

A kind of Electric Motor Wheel with turning function is comprehensive performance test bed Download PDF

Info

Publication number
CN104075893B
CN104075893B CN201410257783.1A CN201410257783A CN104075893B CN 104075893 B CN104075893 B CN 104075893B CN 201410257783 A CN201410257783 A CN 201410257783A CN 104075893 B CN104075893 B CN 104075893B
Authority
CN
China
Prior art keywords
frame
steering
vertical
electric wheel
loading mechanism
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201410257783.1A
Other languages
Chinese (zh)
Other versions
CN104075893A (en
Inventor
董铸荣
韩承伟
王兆海
贺萍
李占玉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Polytechnic
Original Assignee
Shenzhen Polytechnic
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Polytechnic filed Critical Shenzhen Polytechnic
Priority to CN201410257783.1A priority Critical patent/CN104075893B/en
Publication of CN104075893A publication Critical patent/CN104075893A/en
Application granted granted Critical
Publication of CN104075893B publication Critical patent/CN104075893B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Force Measurement Appropriate To Specific Purposes (AREA)

Abstract

本发明公开了一种具有转向功能的电动轮综合性能试验台,包括:龙门架、主销架以及转向机构;其中,转向机构包括蜗杆箱、电机、第二连接件以及转向力传感器,蜗杆箱一端设有第一连接件、另一端设有滚珠丝杆;转向机构的蜗杆箱通过第一连接件万向连接于龙门架,转向机构的电机与转向机构的蜗杆箱连接,第二连接件一端与转向机构的滚珠丝杆的活动端万向连接、另一端与转向力传感器活动连接,转向力传感器与主销架固定连接。通过上述实施方式,其转向控制简单、稳定,有利于后续电动轮侧向加载模拟试验取得较精确的结果,进而有助于对电动车整车的研究。

The invention discloses an electric wheel comprehensive performance test bench with steering function, comprising: a gantry frame, a king pin frame and a steering mechanism; wherein, the steering mechanism includes a worm box, a motor, a second connecting piece and a steering force sensor, and the worm box One end is provided with a first connecting piece, and the other end is provided with a ball screw; the worm box of the steering mechanism is universally connected to the gantry frame through the first connecting piece, the motor of the steering mechanism is connected with the worm box of the steering mechanism, and one end of the second connecting piece It is universally connected with the movable end of the ball screw of the steering mechanism, and the other end is movably connected with the steering force sensor, and the steering force sensor is fixedly connected with the king pin frame. Through the above embodiment, the steering control is simple and stable, which is beneficial to obtain more accurate results in the subsequent electric wheel lateral loading simulation test, and further contributes to the research on the complete electric vehicle.

Description

一种具有转向功能的电动轮综合性能试验台A comprehensive performance test bench for electric wheels with steering function

技术领域technical field

本发明涉及汽车技术领域,尤其涉及一种电动轮综合性能试验台。The invention relates to the technical field of automobiles, in particular to an electric wheel comprehensive performance test bench.

背景技术Background technique

现有电动轮试验台只能模拟汽车直线行驶工况,没有转向机构设计,不能完全模拟汽车各种真实行驶工况。The existing electric wheel test bench can only simulate the driving conditions of the car in a straight line, without the design of the steering mechanism, it cannot completely simulate various real driving conditions of the car.

然而,车辆在实际路面工况下,各个车轮不仅垂直载荷会不断的发生变化,转向时车轮会在侧向力的作用下发生一定形变。电动轮综合性能试验台模拟实车工况时,必须能对电动轮施加垂向载荷和侧向载荷以模拟车辆在真实路面上的垂向和侧向载荷,而且这两个载荷必须是可控的、随时可以变化的。However, under the actual road conditions of the vehicle, not only the vertical load of each wheel will change continuously, but also the wheel will deform to a certain extent under the action of lateral force when turning. When the electric wheel comprehensive performance test bench simulates the real vehicle working conditions, it must be able to apply vertical load and lateral load to the electric wheel to simulate the vertical and lateral load of the vehicle on the real road surface, and these two loads must be controllable , can change at any time.

具体而言,侧向加载通常有动态加载与静态加载之分。动态加载能在试验的过程中根据需要随时调整载荷,而根据加载方式的不同,现有技术侧向加载装置主要采用液压加载方式。Specifically, side loading is usually divided into dynamic loading and static loading. The dynamic loading can adjust the load at any time according to the needs during the test, and according to the different loading methods, the prior art lateral loading device mainly adopts the hydraulic loading method.

其中,液压加载方式即采用液压油缸通过杠杆沿载荷方向直接加载,虽然液压加载方式的实现原理简单,但是控制较不稳定,导致模拟结果误差较大,进而影响对电动车整车的研究。Among them, the hydraulic loading method uses the hydraulic cylinder to directly load along the load direction through the lever. Although the realization principle of the hydraulic loading method is simple, the control is relatively unstable, resulting in large errors in the simulation results, which in turn affects the research on the electric vehicle.

发明内容Contents of the invention

本发明为解决上述技术问题提供一种具有转向功能的电动轮综合性能试验台,其转向控制简单、稳定,有利于后续电动轮侧向加载模拟试验取得较精确的结果,进而有助于对电动车整车的研究。In order to solve the above technical problems, the present invention provides a comprehensive performance test bench for electric wheels with steering function. Vehicle research.

为解决上述技术问题,本发明提供一种具有转向功能的电动轮综合性能试验台,包括:龙门架、主销架以及转向机构,所述主销架用于可拆卸安装用以测试的电动轮;其中,所述转向机构包括蜗杆箱、电机、第二连接件以及转向力传感器,所述蜗杆箱一端设有第一连接件、另一端设有滚珠丝杆;所述转向机构的蜗杆箱通过所述第一连接件万向连接于所述龙门架,所述转向机构的电机与所述转向机构的蜗杆箱连接,所述第二连接件一端与所述转向机构的滚珠丝杆的活动端万向连接、另一端与所述转向力传感器活动连接,所述转向力传感器与所述主销架固定连接。In order to solve the above technical problems, the present invention provides a comprehensive performance test bench for electric wheels with a steering function, including: a gantry frame, a kingpin frame and a steering mechanism, and the kingpin frame is used for detachable installation of the electric wheel for testing ; Wherein, the steering mechanism includes a worm box, a motor, a second connector and a steering force sensor, one end of the worm box is provided with a first connector, and the other end is provided with a ball screw; the worm box of the steering mechanism passes through The first connecting piece is universally connected to the gantry, the motor of the steering mechanism is connected to the worm box of the steering mechanism, and one end of the second connecting piece is connected to the movable end of the ball screw of the steering mechanism The other end of the universal connection is movably connected with the steering force sensor, and the steering force sensor is fixedly connected with the kingpin frame.

进一步地,所述第一连接件包括一端设有固定轴套的连接架、第一外支架、内支架以及第一销轴,其中,所述内支架通过所述第一销轴与所述第一外支架铰接,所述内支架的垂直轴套入所述连接架的固定轴套,所述连接架的另一端焊接于所述龙门架,其中,所述内支架是羊角叉。Further, the first connecting piece includes a connecting frame with a fixed bushing at one end, a first outer bracket, an inner bracket and a first pin shaft, wherein the inner bracket is connected to the first pin shaft through the first pin shaft. An outer bracket is hinged, the vertical shaft of the inner bracket is inserted into the fixed sleeve of the connecting frame, and the other end of the connecting frame is welded to the gantry frame, wherein the inner bracket is a claw fork.

进一步地,所述第二连接件包括第二外支架、第二销轴及垫块,其中,所述第二外支架通过所述第二销轴与所述转向机构的滚珠丝杆的活动端铰接,并且,所述转向力传感器上焊接有一固定轴套,所述第二外支架的垂直轴套入所述转向力传感器的固定轴套,所述垫块两端分别固定连接于所述转向力传感器和所述主销架,其中,所述第二外支架是羊角叉。Further, the second connecting piece includes a second outer bracket, a second pin shaft and a spacer, wherein the second outer bracket is connected to the movable end of the ball screw of the steering mechanism through the second pin shaft. hinged, and a fixed bushing is welded on the steering force sensor, the vertical shaft of the second outer bracket is inserted into the fixed bushing of the steering force sensor, and the two ends of the spacer are respectively fixedly connected to the steering The force sensor and the kingpin frame, wherein the second outer support is a claw fork.

进一步地,所述试验台包括垂直加载机构,所述垂直加载机构包括电机、设有滚珠丝杆的蜗杆箱、双向压力连接器、拉压力传感器以及短齿轮;进一步地,所述龙门架横梁上设有一支架,所述垂直加载机构的蜗杆箱固设于所述支架上,所述垂直加载机构的电机设置于所述支架上并与所述垂直加载机构的蜗杆箱连接,所述垂直加载机构的滚珠丝杆的活动端套入所述双向压力连接器的一端,所述双向压力连接器的另一端连接所述拉压力传感器,所述拉压力传感器连接所述短齿轮,所述短齿轮转轴连接所述主销,所述主销通过轴承与主销架相连。Further, the test bench includes a vertical loading mechanism, and the vertical loading mechanism includes a motor, a worm box provided with a ball screw, a bidirectional pressure connector, a tension pressure sensor and a short gear; further, on the gantry beam A support is provided, the worm box of the vertical loading mechanism is fixed on the support, the motor of the vertical loading mechanism is arranged on the support and connected with the worm box of the vertical loading mechanism, and the vertical loading mechanism The movable end of the ball screw is inserted into one end of the two-way pressure connector, the other end of the two-way pressure connector is connected to the tension pressure sensor, the tension pressure sensor is connected to the short gear, and the short gear shaft The main pin is connected, and the main pin is connected with the main pin frame through a bearing.

进一步地,所述垂直加载机构包括止动叉,所述止动叉包括相互交叉的水平杆和竖直杆,所述水平杆固定在所述垂直加载机构的滚珠丝杆上,所述竖直杆固定在所述龙门架横梁上,其中,通过所述竖直杆限制所述水平杆只能在所述竖直杆的长度方向上运动进而限制所述垂直加载机构的滚珠丝杆不能转动而只能在竖直方向上运动。Further, the vertical loading mechanism includes a stop fork, the stop fork includes a horizontal bar and a vertical bar intersecting each other, the horizontal bar is fixed on the ball screw of the vertical loading mechanism, and the vertical bar The rod is fixed on the beam of the gantry frame, wherein the vertical rod restricts the horizontal rod to move only in the length direction of the vertical rod, thereby restricting the ball screw of the vertical loading mechanism from rotating Can only move in the vertical direction.

进一步地,所述垂直加载机构包括长齿轮,所述龙门架横梁上设有另一轴承,所述长齿轮的中轴套入所述另一轴承并可水平转动,其中,所述长齿轮与所述短齿轮啮合,并且,所述长齿轮表面设有一角度位置传感器。Further, the vertical loading mechanism includes a long gear, and another bearing is arranged on the beam of the gantry frame, and the middle shaft of the long gear is inserted into the other bearing and can rotate horizontally, wherein, the long gear and The short gears are meshed, and an angular position sensor is provided on the surface of the long gears.

进一步地,所述垂直加载机构包括角度限位器,所述角度限位器固设于所述长齿轮表面。Further, the vertical loading mechanism includes an angle limiter, and the angle limiter is fixed on the surface of the long gear.

进一步地,所述垂直加载机构包括上下限位器,所述上下限位器固设于所述垂直加载机构的滚珠丝杆的活动端。Further, the vertical loading mechanism includes an upper and lower stopper, and the upper and lower stoppers are fixed on the movable end of the ball screw of the vertical loading mechanism.

进一步地,所述试验台包括支撑所述龙门架的机架,所述试验台还包括由所述机架支撑的转鼓、转矩转速传感器、第一带轮、飞轮、离合器以及第二带轮;其中,所述转鼓和所述第一带轮分别转轴连接于所述转矩转速传感器两侧,所述第一带轮和所述第二带轮通过皮带连接,所述离合器轴接与所述第二带轮一侧,所述飞轮轴接于所述离合器远离所述第二带轮的一侧。Further, the test stand includes a frame supporting the gantry, and the test stand also includes a drum supported by the frame, a torque speed sensor, a first pulley, a flywheel, a clutch, and a second belt wheel; wherein, the rotating drum and the first pulley are connected to both sides of the torque speed sensor respectively, the first pulley and the second pulley are connected by a belt, and the clutch shaft is connected to On one side of the second pulley, the flywheel shaft is connected to a side of the clutch away from the second pulley.

进一步地,所述试验台还包括由所述机架支撑的电力测功机,其中,所述电力测功机轴接于所述第二带轮的另一侧。Further, the test bench further includes an electric dynamometer supported by the frame, wherein the electric dynamometer is axially connected to the other side of the second pulley.

本发明实施方式的电动轮综合性能试验台:转向机构通过采用电机驱动蜗杆箱的蜗杆,再带动涡轮,再带动滚珠丝杆进而将转向力通过主销架施加到电动轮的方式,其转向控制简单、稳定,有利于后续电动轮侧向加载模拟试验取得较精确的结果,进而有助于对电动车整车的研究,并且,通过设置转向力传感器实时获取侧向载荷的大小,能够根据该侧向载荷大小进一步动态调整施加到电动轮的转向力,更贴近实际行车工况。The electric wheel comprehensive performance test bench of the embodiment of the present invention: the steering mechanism drives the worm gear of the worm box by the motor, then drives the turbine, then drives the ball screw and then applies the steering force to the electric wheel through the kingpin frame, and its steering control It is simple and stable, which is conducive to obtaining more accurate results in the subsequent electric wheel lateral loading simulation test, which in turn is helpful for the research of the electric vehicle. Moreover, by setting the steering force sensor to obtain the magnitude of the lateral load in real time, it can be based on the The magnitude of the side load further dynamically adjusts the steering force applied to the electric wheels, which is closer to the actual driving conditions.

附图说明Description of drawings

图1是本发明电动轮综合性能试验台实施方式的原理图。Fig. 1 is a schematic diagram of an embodiment of an electric wheel comprehensive performance test bench of the present invention.

图2是本发明电动轮综合性能试验台实施方式的主视图。Fig. 2 is a front view of the embodiment of the electric wheel comprehensive performance test bench of the present invention.

图3是本发明电动轮综合性能试验台实施方式的侧视图。Fig. 3 is a side view of the embodiment of the electric wheel comprehensive performance test bench of the present invention.

图4是图3所示试验台中转向机构的主视图。Fig. 4 is a front view of the steering mechanism in the test bench shown in Fig. 3 .

图5是图3所示试验台中转向机构的侧视图。Fig. 5 is a side view of the steering mechanism in the test bench shown in Fig. 3 .

图6是本发明电动轮综合性能试验台实施方式的另一侧视图。Fig. 6 is another side view of the embodiment of the electric wheel comprehensive performance test bench of the present invention.

图7是本发明电动轮综合性能试验台实施方式的另一主视图。Fig. 7 is another front view of the embodiment of the electric wheel comprehensive performance test bench of the present invention.

具体实施方式detailed description

下面结合附图和实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.

本发明实施方式的电动轮综合性能试验台主要用于纯电动汽车的电动轮试验。参阅图1和图2,该试验台包括机架20和龙门架17-8,还包括道路模拟机构、惯性模拟机构、动力机构、垂直加载机构17以及转向机构18中独立的一种或多种的组合。The electric wheel comprehensive performance test bench according to the embodiment of the present invention is mainly used for the electric wheel test of pure electric vehicles. Referring to Fig. 1 and Fig. 2, this test stand comprises frame 20 and gantry 17-8, also comprises road simulation mechanism, inertial simulation mechanism, power mechanism, vertical loading mechanism 17 and independent one or more in steering mechanism 18 The combination.

全文以该试验台包括机架20、设置于机架20上的龙门架17-8、道路模拟机构、惯性模拟机构、动力机构、垂直加载机构17以及转向机构18的组合为例进行详细说明。The full text takes the combination of the test bench including the frame 20, the gantry frame 17-8 installed on the frame 20, the road simulation mechanism, the inertia simulation mechanism, the power mechanism, the vertical loading mechanism 17 and the steering mechanism 18 as an example to describe in detail.

道路模拟机构包括转鼓4、采集转鼓4转矩与转速的转矩转速传感器7以及第一带轮9,转鼓4和第一带轮9分别转轴连接于转矩转速传感器7两侧。惯性模拟机构包括飞轮13、离合器12、第二带轮10。动力机构主要包括电力测功机14,其可以选择性处于发电模式以进行阻力模拟,或选择性处于电机模式以进行制动模拟,具体而言,动力机构处于电机模式时其包括电力测功机14及为该电力测功机14提供电力的电源(图未示);动力机构处于发电模式时其包括电力测功机14及用于消耗电力测功机14在发电模式下所产生电能的耗能装置(图未示),当然,为提高资源利用率,可用蓄电池等储能装置代替该耗能装置。其中,飞轮13和电力测功机14分别转轴连接于第二带轮10两侧,离合器12设置于第二带轮10与飞轮13之间;其中,通过皮带连接第一带轮9和第二带轮10将转鼓机构和动力机构连接成一体进而实现相互间动力传输。The road simulation mechanism includes a drum 4 , a torque speed sensor 7 for collecting the torque and speed of the drum 4 , and a first pulley 9 . The inertia simulation mechanism includes a flywheel 13 , a clutch 12 and a second pulley 10 . The power mechanism mainly includes an electric dynamometer 14, which can be selectively in the power generation mode for resistance simulation, or selectively in the motor mode for braking simulation. Specifically, when the power mechanism is in the motor mode, it includes an electric dynamometer 14 and a power supply (not shown) that provides power for the electric dynamometer 14; when the power mechanism is in the power generation mode, it includes the electric dynamometer 14 and the power consumption device for consuming the electric energy generated by the power dynamometer 14 in the power generation mode. Energy device (not shown in the figure), of course, in order to improve the utilization rate of resources, the energy consumption device can be replaced by an energy storage device such as a storage battery. Wherein, the flywheel 13 and the electric dynamometer 14 are connected to the two sides of the second pulley 10 respectively, and the clutch 12 is arranged between the second pulley 10 and the flywheel 13; wherein, the first pulley 9 and the second pulley are connected by a belt. The pulley 10 connects the drum mechanism and the power mechanism as a whole to realize mutual power transmission.

具体而言,道路模拟机构还包括第一轴承51、第二轴承52、第三轴承53、第四轴承54、第一联轴器61以及第二联轴器62,其中,转鼓4转轴连接于第一轴承51与第二轴承52之间,第一带轮9转轴连接于第三轴承53与第四轴承54之间,第一联轴器61和第二联轴器62分别设置于转矩转速传感器7两侧,进一步地,第一联轴器61转轴连接于第二轴承52与转矩转速传感器7之间,第二联轴器62转轴连接于第三轴承54与转矩转速传感器7之间。并且,动力机构包括第五轴承55、第六轴承56及第三联轴器63,第二带轮10转轴连接于第五轴承55与第六轴承56之间,第三联轴器63转轴连接于电力测功机14与第五轴承55之间。Specifically, the road simulation mechanism also includes a first bearing 51, a second bearing 52, a third bearing 53, a fourth bearing 54, a first coupling 61 and a second coupling 62, wherein the rotating drum 4 is connected to Between the first bearing 51 and the second bearing 52, the rotating shaft of the first pulley 9 is connected between the third bearing 53 and the fourth bearing 54, and the first coupling 61 and the second coupling 62 are respectively arranged on On both sides of the torque speed sensor 7, further, the first shaft coupling 61 is connected between the second bearing 52 and the torque speed sensor 7, and the second shaft coupling 62 is connected to the third bearing 54 and the torque speed sensor between 7. Moreover, the power mechanism includes a fifth bearing 55, a sixth bearing 56, and a third coupling 63, the second pulley 10 is connected between the fifth bearing 55 and the sixth bearing 56, and the third coupling 63 is connected to the shaft. between the electric dynamometer 14 and the fifth bearing 55 .

其中,机架20支撑固定道路模拟机构、惯性模拟机构及动力机构,具体的,如图所示,通过将第一至第六轴承(51、52、53、54、55、56)及转矩转速传感器7安装在机架20上,实现机架20对道路模拟机构、惯性模拟机构、动力机构的支撑固定。Wherein, the frame 20 supports and fixes the road simulation mechanism, the inertia simulation mechanism and the power mechanism. Specifically, as shown in the figure, the first to sixth bearings (51, 52, 53, 54, 55, 56) and torque The rotational speed sensor 7 is installed on the frame 20 to realize the support and fixation of the frame 20 to the road simulation mechanism, the inertia simulation mechanism and the power mechanism.

本实施方式中,增设飞轮13能够实现惯性模拟,模拟汽车有加速度时的惯性力。增设电力测功机14,通过对电力测功机14的双向模式的运用,具体的,电力测功机14在发电模式时,电力测功机14作为吸能装置,进行阻力模拟,通过电加载的动态加载形式,模拟汽车行驶时电动轮所受的除滚动阻力之外的其它各种阻力之和,同时可以与飞轮13协调实现汽车惯量的无极调节;电力测功机14在电机模式时,电力测功机14驱动整个试验台(包括转鼓4和飞轮13)运行,并通过转鼓4进一步带动电动轮运行到某一工况,然后停止给电力测功机14供电,模拟汽车制动工况,开展各种制动模拟试验,如可以开展机械制动、电回馈制动以及机械与电回馈耦合制动模拟试验。另外,因为电动轮自身电机的额定功率有限,如模拟制动时,不足以带动整个试验台工作,并且,电动轮本身是待测试的,即需要测试的各项参数的实际情况是未知的,而电力测功机14是已知且可调的,电动轮本身的电机也不适用于替代电力测功机14在整个试验台中的功能,尤指制动模拟时。In this embodiment, adding a flywheel 13 can realize inertial simulation, simulating the inertial force when the vehicle accelerates. Adding an electric dynamometer 14, through the use of the two-way mode of the electric dynamometer 14, specifically, when the electric dynamometer 14 is in the power generation mode, the electric dynamometer 14 is used as an energy absorbing device to perform resistance simulation, and through the electric load The dynamic loading form simulates the sum of various resistances other than the rolling resistance suffered by the electric wheel when the car is running, and can coordinate with the flywheel 13 to realize the stepless adjustment of the inertia of the car; when the electric dynamometer 14 is in the motor mode, The electric dynamometer 14 drives the entire test bench (including the drum 4 and the flywheel 13) to run, and further drives the electric wheel to run to a certain working condition through the drum 4, and then stops supplying power to the electric dynamometer 14, simulating the braking of a car. According to the working conditions, various braking simulation tests can be carried out, such as mechanical braking, electric regenerative braking and mechanical and electric regenerative coupling braking simulation tests. In addition, because the rated power of the electric wheel's own motor is limited, such as when simulating braking, it is not enough to drive the entire test bench to work, and the electric wheel itself is to be tested, that is, the actual conditions of the parameters that need to be tested are unknown. While the electric dynamometer 14 is known and adjustable, the motor of the electric wheel itself is not suitable for replacing the function of the electric dynamometer 14 in the whole test bench, especially during braking simulation.

进一步地,继续参阅图1,电动轮包括车轮3、轮毂电机1以及刹车盘2,其中,轮毂电机1固定在车轮3内,刹车盘1安装在车轮3上,主销架15通过直线轴承(图未示)与车轮3的车轮轴(图未示)连接。结合电动轮自身结构特性,该试验台可以结合电动轮自带的刹车盘1模拟机械制动,还可进行电回馈制动、进行电回馈制动-机械制动耦合模拟试验。Further, referring to Fig. 1, the electric wheel includes a wheel 3, an in-wheel motor 1 and a brake disc 2, wherein the in-wheel motor 1 is fixed in the wheel 3, the brake disc 1 is installed on the wheel 3, and the kingpin 15 passes through a linear bearing ( (not shown in the figure) is connected with the wheel shaft (not shown in the figure) of the wheel 3. Combined with the structural characteristics of the electric wheel itself, the test bench can combine the brake disc 1 that comes with the electric wheel to simulate mechanical braking, and can also perform electric regenerative braking and electric regenerative braking-mechanical brake coupling simulation tests.

在具体应用实施方式中,继续参阅图1,试验台包括用于可拆卸安装用以测试的电动轮的主销架15,主销架15设置于转鼓4上方并活动连接在龙门架17-8上。如图3所示,为简便设计,主销架15可以采用倒L型结构,具体的,该主销架15包括相互连接的顶壁和侧壁,其中,主销架15的侧壁用于安装测试用电动轮,主销16设置于主销架15上同时与该主销架15通过滚针轴承(图未示)连接。In the specific application embodiment, continue to refer to Fig. 1, the test bench includes a kingpin frame 15 for detachably installed electric wheels for testing, the kingpin frame 15 is arranged above the drum 4 and is movably connected to the gantry frame 17- 8 on. As shown in Figure 3, for simple design, the main pin frame 15 can adopt an inverted L-shaped structure, specifically, the king pin frame 15 includes a top wall and a side wall connected to each other, wherein the side wall of the king pin frame 15 is used for The electric wheel for testing is installed, and the kingpin 16 is arranged on the kingpin frame 15 and is connected with the kingpin frame 15 by a needle bearing (not shown).

进一步地,结合图3-图5进行参阅,试验台包括转向机构18,转向机构18的活动端上固设有一用于检测转向力大小的转向力传感器18-9,并且,该转向机构18的活动端还通过转向力传感器18-9固定连接至主销架15,该转向机构18用于通过主销架15施加转向力至安装于主销架15的电动轮进而驱动电动轮转向。具体而言:Further, referring to Fig. 3-Fig. 5, the test bench includes a steering mechanism 18, a steering force sensor 18-9 for detecting the magnitude of the steering force is fixed on the movable end of the steering mechanism 18, and the steering mechanism 18 The movable end is also fixedly connected to the kingpin frame 15 through a steering force sensor 18-9, and the steering mechanism 18 is used to apply a steering force to the electric wheel mounted on the kingpin frame 15 through the kingpin frame 15 to drive the electric wheel to turn. in particular:

转向机构18包括一端设有第一连接件、另一端设有滚珠丝杆18-7的蜗杆箱18-3、电机18-1、第二连接件以及转向力传感器18-9;转向机构18的蜗杆箱18-3通过第一连接件万向连接于龙门架17-8,转向机构18的电机18-1与转向机构18的蜗杆箱18-3连接,具体的,该电机18-1与蜗杆箱18-3之间通过一连接支架18-2固定相对位置,第二连接件一端与转向机构18的滚珠丝杆18-7的活动端万向连接、另一端与转向力传感器18-9活动连接,转向力传感器18-9与第二连接件固定连接。Steering mechanism 18 comprises that one end is provided with the first connector, the other end is provided with the worm box 18-3 of ball screw 18-7, motor 18-1, the second connector and steering force sensor 18-9; The worm box 18-3 is universally connected to the gantry 17-8 through the first connector, and the motor 18-1 of the steering mechanism 18 is connected to the worm box 18-3 of the steering mechanism 18. Specifically, the motor 18-1 is connected to the worm The relative position is fixed by a connecting bracket 18-2 between the boxes 18-3, one end of the second connecting piece is universally connected with the movable end of the ball screw 18-7 of the steering mechanism 18, and the other end is movable with the steering force sensor 18-9 connected, the steering force sensor 18-9 is fixedly connected with the second connecting piece.

在一具体应用实施方式中,第一连接件包括一端设有固定轴套(图未示)的连接架18-11、第一外支架18-4、内支架18-6以及第一销轴18-51,其中,内支架18-6通过第一销轴18-51与第一外支架18-4铰接,内支架18-6的垂直轴套入连接架18-11的固定轴套,连接架18-11的另一端焊接于龙门架17-8。而第二连接件包括第二外支架18-8、第二销轴18-52及垫块18-10,其中,第二外支架18-8通过第二销轴18-52与转向机构18的滚珠丝杆18-7的活动端铰接,并且,转向力传感器18-9上焊接有一固定轴套(图未示),第二外支架18-8的垂直轴套入转向力传感器18-9的固定轴套,垫块18-10两端分别焊接于转向力传感器18-9和主销架15。内支架18-6和第二外支架18-8可以选用羊角叉,第一连接件中的第一外支架18-4、内支架18-6及第一销轴18-51构成万向支架结构;第二连接件中的第二外支架18-8、滚珠丝杆18-7的活动端及第二销轴18-52也构成万向支架结构。In a specific application embodiment, the first connecting member includes a connecting frame 18-11 with a fixed bushing (not shown) at one end, a first outer bracket 18-4, an inner bracket 18-6, and a first pin shaft 18 -51, wherein, the inner support 18-6 is hinged with the first outer support 18-4 through the first pin shaft 18-51, the vertical shaft of the inner support 18-6 is inserted into the fixed bushing of the connecting frame 18-11, and the connecting frame The other end of 18-11 is welded on portal frame 17-8. And the second connector comprises the second outer support 18-8, the second bearing pin 18-52 and pad 18-10, wherein, the second outer support 18-8 is connected with the steering mechanism 18 by the second bearing pin 18-52. The movable end of the ball screw 18-7 is hinged, and a fixed axle sleeve (not shown) is welded on the steering force sensor 18-9, and the vertical shaft of the second outer support 18-8 is inserted into the steering force sensor 18-9. Fixed axle sleeve, pad 18-10 two ends are welded to steering force sensor 18-9 and kingpin frame 15 respectively. The inner support 18-6 and the second outer support 18-8 can be selected from the claw fork, and the first outer support 18-4, the inner support 18-6 and the first pin shaft 18-51 in the first connector constitute the universal support structure ; The second outer bracket 18-8 in the second connector, the movable end of the ball screw 18-7 and the second pin shaft 18-52 also constitute the universal bracket structure.

转向时,转向机构18的电机18-1启动(正转或反转),带动蜗杆箱18-3的涡杆(图未示)正转或反转,再带动蜗杆箱18-3的蜗轮(图未示)旋转,进而带动滚珠丝杆18-7的活动端向左或向右运动,将转向力通过第二外支架18-8通过转向力传感器18-9传递给主销架15,进而使得主销架15带动电动轮围绕主销16转动,其中,第二外支架18-8跟随主销架15的转动在转向力传感器18-9的固定轴套内转动,同时,由于第二外支架18-8的跟随转动进一步带动内支架18-6在连接架18-11的固定轴套内转动,以此实现模拟转向。进一步地,转向力传感器18-9实时获取转向力的大小,进而在模拟转向的过程中对转向力进行监测。通过电动轮转向后道路试验,能够检验电动轮在转向时点及内部元件能否长期稳定工作,同时也为进行相关的防侧滑实验提供了物质基础和条件,使得对电动轮的整体实验更趋近于实际行车工况。另外,本实施方式的转向机构18,通过采用电机18-1驱动蜗杆箱18-3,再带动滚珠丝杆18-7进而将转向力通过主销架15施加到电动轮的方式,其控制简单、稳定,转向后的道路试验产生与摩擦力平衡的侧向力由侧向力传感器19实时获取。When turning, the motor 18-1 of the steering mechanism 18 starts (forward or reverse), drives the worm gear (not shown) of the worm case 18-3 to rotate forward or reversely, and then drives the worm gear ( (not shown in the figure) rotates, and then drives the movable end of the ball screw 18-7 to move left or right, and the steering force is transmitted to the kingpin frame 15 through the second outer bracket 18-8 through the steering force sensor 18-9, and then Make the kingpin frame 15 drive the electric wheel to rotate around the kingpin 16, wherein, the second outer bracket 18-8 follows the rotation of the kingpin frame 15 and rotates in the fixed bushing of the steering force sensor 18-9. The follow-up rotation of the bracket 18-8 further drives the inner bracket 18-6 to rotate in the fixed bushing of the connecting frame 18-11, so as to realize the simulated steering. Further, the steering force sensor 18-9 acquires the magnitude of the steering force in real time, and then monitors the steering force during the process of simulating the steering. Through the road test after the electric wheel turns, it can be tested whether the electric wheel can work stably for a long time at the turning point and the internal components, and it also provides the material basis and conditions for the relevant anti-skid experiment, making the overall experiment of the electric wheel more accurate. close to the actual driving conditions. In addition, the steering mechanism 18 of this embodiment uses the motor 18-1 to drive the worm box 18-3, and then drives the ball screw 18-7 to apply the steering force to the electric wheel through the kingpin frame 15, and its control is simple. , stability, the lateral force produced by the road test after steering and the friction balance is acquired by the lateral force sensor 19 in real time.

在另一具体应用实施方式中,结合图6和图7进行参阅,该试验台还包括垂直加载机构17,该垂直加载机构17通过主销16与主销架15连接,进而依次通过主销16、主销架15的传递将载荷施加到安装于主销架15的电动轮上。具体而言,垂直加载机构17包括电机17-1、设有滚珠丝杆17-4的蜗杆箱17-2、双向压力连接器17-6、拉压力传感器17-7以及轴承17-14;龙门架17-8横梁上设有一支架17-3,垂直加载机构17的蜗杆箱17-2固设于支架17-3上,垂直加载机构17的电机17-1设置于支架17-3上并与垂直加载机构17的蜗杆箱17-2连接,垂直加载机构17的滚珠丝杆17-4的活动端套入双向压力连接器17-6的一端,双向压力连接器17-6的另一端连接拉压力传感器17-7,主销16一端穿过轴承17-14进而与拉压力传感器17-7转轴连接,主销16另一端与主销架15通过滚针轴承连接。In another specific application embodiment, refer to FIG. 6 and FIG. 7, the test bench also includes a vertical loading mechanism 17, the vertical loading mechanism 17 is connected with the main pin frame 15 through the main pin 16, and then passes through the main pin 16 in turn. 1. The transmission of the king pin frame 15 applies load to the electric wheel installed on the king pin frame 15 . Specifically, the vertical loading mechanism 17 includes a motor 17-1, a worm box 17-2 provided with a ball screw 17-4, a two-way pressure connector 17-6, a tension pressure sensor 17-7 and a bearing 17-14; Frame 17-8 crossbeam is provided with a support 17-3, and the worm box 17-2 of vertical loading mechanism 17 is fixed on the support 17-3, and the motor 17-1 of vertical loading mechanism 17 is arranged on the support 17-3 and with The worm box 17-2 of the vertical loading mechanism 17 is connected, and the movable end of the ball screw 17-4 of the vertical loading mechanism 17 is inserted into one end of the two-way pressure connector 17-6, and the other end of the two-way pressure connector 17-6 is connected to the pulley. Pressure sensor 17-7, Kingpin 16 one end passes bearing 17-14 and then is connected with pulling pressure sensor 17-7 rotating shaft, Kingpin 16 other end is connected with Kingpin frame 15 by needle roller bearing.

施加垂直载荷时,电机17-1启动(正或反转),带动蜗杆箱17-2的涡杆(图未示)正或反转动,再带动蜗杆箱17-2的涡轮旋转,进而带动滚珠丝杆17-4上或下运动,通过双向压力连接器17-6、拉压力传感器17-7传递给主销16,再通过主销架15将垂直载荷施加到电动轮上。其中,滚珠丝杆17-4向上运动,垂直载荷减小,滚珠丝杆17-4向下运动,垂直载荷增加。通过采用电动加载垂直载荷的垂直加载机构17,能够模拟电动轮在路面行驶时的上下跳动,试验检查电动轮的电机内部元件是否可以在有振动冲击的情况下长期稳定工作,并且配合制动系统进行ABS试验,复合制动试验等一系列试验,模拟实际行车工况中汽车自重和载重等垂直载荷。另外,本实施方式的垂直加载机构17,通过采用电机17-1驱动蜗杆箱17-2,再带动滚珠丝杆17-4进而将垂向载荷施加到电动轮的方式,其控制简单、稳定,使得垂直加载模拟试验结果精确,有利于对电动车整车的研究,并且,通过设置拉压力传感器17-7实时获取垂向载荷的大小,能够根据该垂向载荷大小进一步动态调整施加到电动轮的垂向载荷,更贴近实际行车工况。When a vertical load is applied, the motor 17-1 starts (forward or reverse), drives the worm (not shown) of the worm box 17-2 to rotate forward or reversely, and then drives the turbine of the worm box 17-2 to rotate, and then drives The ball screw 17-4 moves up or down, and is transmitted to the kingpin 16 through the two-way pressure connector 17-6 and the tension pressure sensor 17-7, and then the vertical load is applied to the electric wheel through the kingpin frame 15. Wherein, the ball screw 17-4 moves upward, the vertical load decreases, and the ball screw 17-4 moves downward, the vertical load increases. By adopting the vertical loading mechanism 17 that electrically loads the vertical load, it is possible to simulate the up and down jumping of the electric wheel when driving on the road, test and check whether the internal components of the motor of the electric wheel can work stably for a long time under the condition of vibration and shock, and cooperate with the braking system Carry out a series of tests such as ABS test and composite braking test to simulate vertical loads such as the self-weight and load of the vehicle in actual driving conditions. In addition, the vertical loading mechanism 17 of this embodiment uses the motor 17-1 to drive the worm box 17-2, and then drives the ball screw 17-4 to apply the vertical load to the electric wheel, and its control is simple and stable. The result of the vertical loading simulation test is accurate, which is beneficial to the research on the electric vehicle, and the vertical load can be obtained in real time by setting the tension and pressure sensor 17-7, and the vertical load applied to the electric wheel can be further dynamically adjusted according to the vertical load. The vertical load is closer to the actual driving conditions.

结合上文转向机构18中第一连接件和第二连接件的万向支架结构设计,在垂直加载机构17进行垂直加载时,随着载荷的增加或减少,主销架15会在竖直方向上发生位移,与所述主销架15固定的第二外支架18-8以第二销轴18-52为轴心转动,同时,第二外支架18-8在竖直方向上的跟随转动进一步带动内支架18-6以第一销轴18-51为轴心转动,进而使得垂直加载机构17的垂直加载不影响转向机构18的转向。Combined with the gimbal structure design of the first connector and the second connector in the steering mechanism 18 above, when the vertical loading mechanism 17 is carrying out vertical loading, as the load increases or decreases, the main pin frame 15 will move in the vertical direction. Displacement occurs on the top, and the second outer bracket 18-8 fixed with the king pin frame 15 rotates around the second pin shaft 18-52, and at the same time, the second outer bracket 18-8 follows the rotation in the vertical direction The inner bracket 18 - 6 is further driven to rotate around the first pin shaft 18 - 51 , so that the vertical loading of the vertical loading mechanism 17 does not affect the steering of the steering mechanism 18 .

优选地,垂直加载机构17包括止动叉17-13,止动叉17-13包括相互交叉的水平杆17-131和竖直杆17-132,水平杆17-131固定在垂直加载机构17的滚珠丝杆17-4上,竖直杆17-132固定在龙门架17-8横梁上,其中,竖直杆17-132限制水平杆17-131只能在竖直杆17-132的长度方向上运动,使得垂直加载机构17的滚珠丝杆17-4不能转动而只能在上下方向上运动,进而保证垂直加载机构17的滚珠丝杆17-4的活动端只能上下运动,能够更好地模拟施加垂直载荷,提高垂直载荷模拟(即车重模拟)结果的精确度。Preferably, the vertical loading mechanism 17 includes a stop fork 17-13, and the stop fork 17-13 includes a horizontal bar 17-131 and a vertical bar 17-132 intersecting each other, and the horizontal bar 17-131 is fixed on the bottom of the vertical loading mechanism 17. On the ball screw 17-4, the vertical rod 17-132 is fixed on the gantry frame 17-8 crossbeam, wherein the vertical rod 17-132 limits the horizontal rod 17-131 to the length direction of the vertical rod 17-132. Upward movement makes the ball screw 17-4 of the vertical loading mechanism 17 unable to rotate but can only move up and down, thereby ensuring that the movable end of the ball screw 17-4 of the vertical loading mechanism 17 can only move up and down, which can better The ground simulates the application of vertical loads to improve the accuracy of vertical load simulation (ie vehicle weight simulation) results.

优选地,垂直加载机构17包括长齿轮17-9和短齿轮17-10,龙门架17-8的横梁上还设有一轴承17-15,长齿轮17-9的中轴套入该轴承17-15内可水平转动,其中,短齿轮17-10位于轴承17-14上,该短齿轮17-10中轴的一端与拉压力传感器17-7连接、另一端与主销16转轴连接,并且,长齿轮17-9与短齿轮17-10啮合,该长齿轮17-9表面固设有一角度位置传感器(图未示),该角度位置传感器用于在电动轮转向过程中采集电动轮的转向角度。另外,通过设置长齿轮17-9、以及将角度位置传感器固设于该长齿轮17-9表面,能够在不影响垂直加载机构17对电动轮施加垂直载荷的基础上,获取电动轮的转向角度。Preferably, the vertical loading mechanism 17 includes a long gear 17-9 and a short gear 17-10, and a bearing 17-15 is also provided on the beam of the gantry 17-8, and the center shaft of the long gear 17-9 is inserted into the bearing 17-10. 15 can be rotated horizontally, wherein the short gear 17-10 is located on the bearing 17-14, one end of the middle shaft of the short gear 17-10 is connected with the tension pressure sensor 17-7, and the other end is connected with the main pin 16 rotating shaft, and, The long gear 17-9 meshes with the short gear 17-10. An angular position sensor (not shown) is fixed on the surface of the long gear 17-9. The angular position sensor is used to collect the steering angle of the electric wheel during the electric wheel steering process. . In addition, by arranging the long gear 17-9 and fixing the angular position sensor on the surface of the long gear 17-9, the steering angle of the electric wheel can be obtained without affecting the vertical load applied by the vertical loading mechanism 17 to the electric wheel. .

并且,在实际行车工况中,电动轮的转向角度并非是无限大的,为模拟实际行车工况,在长齿轮17-9表面还固设一角度限位器17-11,与该角度限位器17-11相配合,例如可以在龙门架17-8立柱的水平方向上设一滑槽(图未示),滑槽可设计为呈圆弧形,该圆弧的弧度可根据电动汽车转向时电动轮实际可以转过的角度设计,当转向机构18施加的转向力经一系列元件最终传递到主销架15上的电动轮时,即使该转向力足够大,通过该角度限位器17-11将电动轮限定为只能在预设转动角度范围内转动,以更接近实际行车工况。And, in the actual driving condition, the steering angle of the electric wheel is not infinite. For simulating the actual driving condition, an angle limiter 17-11 is also fixed on the surface of the long gear 17-9, which is different from the angle limiter. Positioner 17-11, for example, a chute (not shown) can be set in the horizontal direction of the gantry 17-8 column, the chute can be designed to be arc-shaped, and the radian of the arc can be according to the electric vehicle When turning, the angle design that the electric wheel can actually turn over is designed. When the steering force applied by the steering mechanism 18 is finally transmitted to the electric wheel on the kingpin frame 15 through a series of elements, even if the steering force is large enough, the angle limiter will pass through the angle limiter. 17-11 limits the electric wheel to only rotate within the preset rotation angle range, so as to be closer to the actual driving conditions.

优选地,垂直加载机构17包括上下限位器17-5,上下限位器17-5固设于垂直加载机构17的滚珠丝杆17-4的活动端,当然,为配合该上下限位器17-5对滚珠丝杆17-4运动行程的限制,例如通常可以在龙门架17-8的立柱上设置一滑槽(图未示),该滑槽沿龙门架17-8立柱的高度方向设置,并且,在该滑槽上下两端分别设置一触点(图未示),当上下限位器17-5接触到触点时,滚珠丝杆17-4立即停止继续向该触点方向运动。Preferably, the vertical loading mechanism 17 includes an upper and lower limiter 17-5, and the upper and lower limiter 17-5 is fixed on the movable end of the ball screw 17-4 of the vertical loading mechanism 17. Of course, in order to cooperate with the upper and lower limiter 17-5 restricts the movement stroke of the ball screw 17-4, for example, a chute (not shown) can be arranged on the column of the gantry frame 17-8, and the chute is along the height direction of the column of the gantry frame 17-8 set, and a contact point (not shown) is respectively arranged at the upper and lower ends of the chute, and when the upper and lower stopper 17-5 touches the contact point, the ball screw 17-4 stops immediately and continues to the direction of the contact point. sports.

上述实施方式中,优选地,主销16安装在主销架15上,且在电动轮安装于主销架15时,该主销16处于该电动轮的正上方使得主销16偏移距为零,进而确保电动轮始终保持与转鼓4的最高点处接触,即直线和转向时,该电动轮均会与转鼓4的最高点接触,能够避免因为主销16偏移距不为零时,电动轮的转向角度过大使得轮胎脱离转鼓4的最高点所导致的试验误差。In the above-described embodiment, preferably, the kingpin 16 is installed on the kingpin frame 15, and when the electric wheel is installed on the kingpin frame 15, the kingpin 16 is directly above the electric wheel so that the offset distance of the kingpin 16 is Zero, and then ensure that the electric wheel is always in contact with the highest point of the drum 4, that is, when straight and turning, the electric wheel will be in contact with the highest point of the drum 4, which can avoid the fact that the offset distance of the main pin 16 is not zero. , the steering angle of the electric wheel is too large to cause the tire to break away from the test error caused by the highest point of the drum 4.

综上所述,本发明实施方式的试验台具有如下优点:In summary, the test bench of the embodiment of the present invention has the following advantages:

(1)能够进行道路模拟、阻力模拟、车重模拟、惯性模拟;(1) It can carry out road simulation, resistance simulation, vehicle weight simulation and inertia simulation;

(2)制动模拟能够进行机械制动、电回馈制动以及机械与电回馈耦合制动模拟。(2) Braking simulation can perform mechanical braking, electric feedback braking and mechanical and electric feedback coupling braking simulation.

(3)转向机构能够实现实际行车工况中电动轮转向时受到侧向力的模拟。(3) The steering mechanism can realize the simulation of the lateral force when the electric wheel is turned in the actual driving condition.

(4)垂直加载机构能够实现实际行车工况中电动轮受到自重和载重等的垂直载荷模拟。(4) The vertical loading mechanism can realize the vertical load simulation of the self-weight and load of the electric wheel in the actual driving condition.

(5)由上述(1)、(2)、(3)和(4),能够同时实现对电动轮的双向加载模拟试验、惯性模拟以及制动模拟,其试验台的意义大于仅存在(1)、(2)、(3)或(4)单一的情况,更贴近于实际行车工况,有利于提高试验结果的准确性。(5) From the above (1), (2), (3) and (4), the two-way loading simulation test, inertia simulation and braking simulation of the electric wheel can be realized at the same time, and the significance of the test bench is greater than the existence of only (1 ), (2), (3) or (4) are single, which is closer to the actual driving conditions and is conducive to improving the accuracy of the test results.

以上仅为本发明的实施方式,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only the embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process conversion made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technical fields, All are included in the scope of patent protection of the present invention in the same way.

Claims (10)

1.一种具有转向功能的电动轮综合性能试验台,其特征在于,包括:1. An electric wheel comprehensive performance test stand with steering function, characterized in that it comprises: 龙门架、主销架以及转向机构,所述主销架用于可拆卸安装用以测试的电动轮;Gantry frame, kingpin frame and steering mechanism, the kingpin frame is used for detachable installation of electric wheels for testing; 其中,所述转向机构包括蜗杆箱、电机、第二连接件以及转向力传感器,所述蜗杆箱一端设有第一连接件、另一端设有滚珠丝杆;Wherein, the steering mechanism includes a worm box, a motor, a second connecting piece and a steering force sensor, and the first connecting piece is provided at one end of the worm box, and a ball screw is provided at the other end; 所述转向机构的蜗杆箱通过所述第一连接件万向连接于所述龙门架,所述转向机构的电机与所述转向机构的蜗杆箱连接,所述第二连接件一端与所述转向机构的滚珠丝杆的活动端万向连接、另一端与所述转向力传感器活动连接,所述转向力传感器与所述主销架固定连接;The worm box of the steering mechanism is universally connected to the gantry frame through the first connecting piece, the motor of the steering mechanism is connected to the worm box of the steering mechanism, and one end of the second connecting piece is connected to the steering The movable end of the ball screw of the mechanism is universally connected, and the other end is movably connected with the steering force sensor, and the steering force sensor is fixedly connected with the kingpin frame; 所述第一连接件包括一端设有固定轴套的连接架、第一外支架、内支架以及第一销轴,其中,所述内支架通过所述第一销轴与所述第一外支架铰接,所述内支架的垂直轴套入所述连接架的固定轴套,所述连接架的另一端焊接于所述龙门架;The first connector includes a connecting frame with a fixed bushing at one end, a first outer bracket, an inner bracket and a first pin, wherein the inner bracket connects with the first outer bracket through the first pin Hinged, the vertical shaft of the inner bracket is inserted into the fixed sleeve of the connecting frame, and the other end of the connecting frame is welded to the gantry frame; 所述第二连接件包括第二外支架、第二销轴及垫块,其中,所述第二外支架通过所述第二销轴与所述转向机构的滚珠丝杆的活动端铰接,并且,所述转向力传感器上焊接有一固定轴套,所述第二外支架的垂直轴套入所述转向力传感器的固定轴套,所述垫块两端分别固定连接于所述转向力传感器和所述主销架。The second connecting piece includes a second outer bracket, a second pin shaft and a spacer, wherein the second outer bracket is hinged to the movable end of the ball screw of the steering mechanism through the second pin shaft, and , a fixed bushing is welded on the steering force sensor, the vertical shaft of the second outer bracket is inserted into the fixed bushing of the steering force sensor, and the two ends of the spacer are fixedly connected to the steering force sensor and the steering force sensor respectively. The Kingpin Rack. 2.根据权利要求1所述的电动轮综合性能试验台,其特征在于:2. The electric wheel comprehensive performance test bench according to claim 1, characterized in that: 所述内支架是羊角叉。The inner bracket is a claw fork. 3.根据权利要求1所述的电动轮综合性能试验台,其特征在于:3. The electric wheel comprehensive performance test bench according to claim 1, characterized in that: 所述第二外支架是羊角叉。The second outer support is a claw fork. 4.根据权利要求1-3任一项所述的电动轮综合性能试验台,其特征在于:4. The electric wheel comprehensive performance test bench according to any one of claims 1-3, characterized in that: 所述试验台包括垂直加载机构,所述垂直加载机构包括电机、设有滚珠丝杆的蜗杆箱、双向压力连接器、拉压力传感器以及短齿轮;The test bench includes a vertical loading mechanism, and the vertical loading mechanism includes a motor, a worm box provided with a ball screw, a two-way pressure connector, a tension pressure sensor and a short gear; 进一步地,所述龙门架横梁上设有一支架,所述垂直加载机构的蜗杆箱固设于所述支架上,所述垂直加载机构的电机设置于所述支架上并与所述垂直加载机构的蜗杆箱连接,所述垂直加载机构的滚珠丝杆的活动端套入所述双向压力连接器的一端,所述双向压力连接器的另一端连接所述拉压力传感器,所述拉压力传感器连接所述短齿轮,所述短齿轮转轴连接所述主销,所述主销通过轴承与主销架相连。Further, a bracket is provided on the gantry beam, the worm box of the vertical loading mechanism is fixed on the bracket, the motor of the vertical loading mechanism is arranged on the bracket and connected with the vertical loading mechanism The worm box is connected, the movable end of the ball screw of the vertical loading mechanism is inserted into one end of the two-way pressure connector, the other end of the two-way pressure connector is connected to the tension pressure sensor, and the tension pressure sensor is connected to the Described stub gear, described stub gear rotating shaft connects described king pin, and described king pin links to each other with king pin frame through bearing. 5.根据权利要求4所述的电动轮综合性能试验台,其特征在于:5. The electric wheel comprehensive performance test bench according to claim 4, characterized in that: 所述垂直加载机构包括止动叉,所述止动叉包括相互交叉的水平杆和竖直杆,所述水平杆固定在所述垂直加载机构的滚珠丝杆上,所述竖直杆固定在所述龙门架横梁上,其中,通过所述竖直杆限制所述水平杆只能在所述竖直杆的长度方向上运动进而限制所述垂直加载机构的滚珠丝杆不能转动而只能在竖直方向上运动。The vertical loading mechanism includes a stop fork, the stop fork includes a horizontal bar and a vertical bar intersecting each other, the horizontal bar is fixed on the ball screw of the vertical loading mechanism, and the vertical bar is fixed on the On the gantry crossbeam, wherein, the vertical rod restricts the horizontal rod to move only in the length direction of the vertical rod, thereby restricting the ball screw of the vertical loading mechanism from being able to rotate but only in the Movement in the vertical direction. 6.根据权利要求4所述的电动轮综合性能试验台,其特征在于:6. The electric wheel comprehensive performance test bench according to claim 4, characterized in that: 所述垂直加载机构包括长齿轮,所述龙门架横梁上设有另一轴承,所述长齿轮的中轴套入所述另一轴承并可水平转动,其中,所述长齿轮与所述短齿轮啮合,并且,所述长齿轮表面设有一角度位置传感器。The vertical loading mechanism includes a long gear, and another bearing is arranged on the beam of the gantry frame, and the middle shaft of the long gear is inserted into the other bearing and can rotate horizontally, wherein, the long gear and the short The gears are meshed, and an angular position sensor is provided on the surface of the long gear. 7.根据权利要求6所述的电动轮综合性能试验台,其特征在于:7. The electric wheel comprehensive performance test bench according to claim 6, characterized in that: 所述垂直加载机构包括角度限位器,所述角度限位器固设于所述长齿轮表面。The vertical loading mechanism includes an angle limiter, and the angle limiter is fixed on the surface of the long gear. 8.根据权利要求4所述的电动轮综合性能试验台,其特征在于:8. The electric wheel comprehensive performance test bench according to claim 4, characterized in that: 所述垂直加载机构包括上下限位器,所述上下限位器固设于所述垂直加载机构的滚珠丝杆的活动端。The vertical loading mechanism includes an upper and lower limiter, and the upper and lower limiter is fixed on the movable end of the ball screw of the vertical loading mechanism. 9.根据权利要求1所述的电动轮综合性能试验台,其特征在于:9. The electric wheel comprehensive performance test bench according to claim 1, characterized in that: 所述试验台包括支撑所述龙门架的机架,所述试验台还包括由所述机架支撑的转鼓、转矩转速传感器、第一带轮、飞轮、离合器以及第二带轮;The test stand includes a frame supporting the gantry, and the test stand also includes a drum supported by the frame, a torque speed sensor, a first pulley, a flywheel, a clutch, and a second pulley; 其中,所述转鼓和所述第一带轮分别转轴连接于所述转矩转速传感器两侧,所述第一带轮和所述第二带轮通过皮带连接,所述离合器轴接与所述第二带轮一侧,所述飞轮轴接于所述离合器远离所述第二带轮的一侧。Wherein, the rotating drum and the first pulley are connected to both sides of the torque speed sensor respectively, the first pulley and the second pulley are connected by a belt, and the clutch shaft is connected to the One side of the second pulley, the flywheel shaft is connected to the side of the clutch away from the second pulley. 10.根据权利要求9所述的电动轮综合性能试验台,其特征在于:10. The electric wheel comprehensive performance test bench according to claim 9, characterized in that: 所述试验台还包括由所述机架支撑的电力测功机,其中,所述电力测功机轴接于所述第二带轮的另一侧。The test bench further includes an electric dynamometer supported by the frame, wherein the electric dynamometer is axially connected to the other side of the second pulley.
CN201410257783.1A 2014-06-11 2014-06-11 A kind of Electric Motor Wheel with turning function is comprehensive performance test bed Active CN104075893B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410257783.1A CN104075893B (en) 2014-06-11 2014-06-11 A kind of Electric Motor Wheel with turning function is comprehensive performance test bed

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410257783.1A CN104075893B (en) 2014-06-11 2014-06-11 A kind of Electric Motor Wheel with turning function is comprehensive performance test bed

Publications (2)

Publication Number Publication Date
CN104075893A CN104075893A (en) 2014-10-01
CN104075893B true CN104075893B (en) 2017-01-04

Family

ID=51597317

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410257783.1A Active CN104075893B (en) 2014-06-11 2014-06-11 A kind of Electric Motor Wheel with turning function is comprehensive performance test bed

Country Status (1)

Country Link
CN (1) CN104075893B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105277375B (en) 2014-06-11 2019-01-25 深圳职业技术学院 An electric wheel comprehensive performance test bench
CN104535341B (en) * 2015-01-23 2016-10-26 山东交通学院 A kind of multi-functional wheel testing machine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1558199A (en) * 2004-01-20 2004-12-29 张新国 Dynamic detector for steering wheel positioning of automobile
CN201670260U (en) * 2010-05-07 2010-12-15 深圳职业技术学院 Independent steering device and independent suspension system
CN103293009A (en) * 2013-06-04 2013-09-11 重庆大学 Device and method for testing electronic power steering system of automobile
CN203941013U (en) * 2014-06-11 2014-11-12 深圳职业技术学院 A kind of Electric Motor Wheel with turning function is comprehensive performance test bed

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001289761A (en) * 2000-04-05 2001-10-19 Mitsubishi Heavy Ind Ltd Wheel load fatigue testing machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1558199A (en) * 2004-01-20 2004-12-29 张新国 Dynamic detector for steering wheel positioning of automobile
CN201670260U (en) * 2010-05-07 2010-12-15 深圳职业技术学院 Independent steering device and independent suspension system
CN103293009A (en) * 2013-06-04 2013-09-11 重庆大学 Device and method for testing electronic power steering system of automobile
CN203941013U (en) * 2014-06-11 2014-11-12 深圳职业技术学院 A kind of Electric Motor Wheel with turning function is comprehensive performance test bed

Also Published As

Publication number Publication date
CN104075893A (en) 2014-10-01

Similar Documents

Publication Publication Date Title
CN105277374B (en) A kind of Electric Motor Wheel with Plumb load function is comprehensive performance test bed
CN105277375A (en) Electric wheel comprehensive performance test bench
CN204027835U (en) A kind of Electric Motor Wheel is comprehensive performance test bed
CN203941012U (en) A kind of Electric Motor Wheel with Plumb load function is comprehensive performance test bed
CN110542567B (en) Method for simulating road surface impact load of automobile transmission system
CN104614189B (en) A kind of radial loaded experimental provision for tire dynamic test
CN106053096A (en) Electric bicycle performance test platform
CN101776525A (en) Multifunctional testing platform of dynamic characteristics of vehicle dynamics
CN103487263B (en) A kind of electric automobile regenerative braking inertial test table load maintainer
CN102200488B (en) Experimental device and method for electric power steering test of automobile
CN108168902A (en) Drum-type multiple road conditions simulate electric boosting steering system testing stand
CN103234766A (en) Adjustable electric wheel suspension system vibration and noise testing bench
CN104075893B (en) A kind of Electric Motor Wheel with turning function is comprehensive performance test bed
CN203941013U (en) A kind of Electric Motor Wheel with turning function is comprehensive performance test bed
CN212110599U (en) Automobile tire rotating hub test equipment
CN206609623U (en) A kind of vehicle roll testing stand
CN201436575U (en) Suspension characteristic test bench based on multi-dimensional force sensor
CN208568309U (en) Commercial vehicle front axle assembly Plumb load mechanism
CN102564774A (en) Durability testing device for front vibration damper
CN205785849U (en) A kind of test device and test system
CN202413336U (en) Vehicle suspension
CN109752199B (en) Automobile 1/4 suspension experiment table
CN204422221U (en) A kind of suspension type tire mechanical property testing device
CN205861355U (en) Electric bicycle performance test platform
CN108801664B (en) Reduced scale wheel rail rolling test stand

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
CB03 Change of inventor or designer information

Inventor after: Dong Zhurong

Inventor after: Han Chengwei

Inventor after: Wang Zhaohai

Inventor after: He Ping

Inventor after: Li Zhanyu

Inventor before: Dong Zhurong

Inventor before: Han Chengwei

Inventor before: He Ping

Inventor before: Li Zhanyu

COR Change of bibliographic data
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract
EE01 Entry into force of recordation of patent licensing contract

Application publication date: 20141001

Assignee: Shenzhen Haisi Enterprise Management Co.,Ltd.

Assignor: SHENZHEN POLYTECHNIC

Contract record no.: X2023980053769

Denomination of invention: A comprehensive performance test bench for electric wheels with steering function

Granted publication date: 20170104

License type: Common License

Record date: 20231225