A kind of thermoplasticity fretting map vibration-absorptive material and preparation method thereof
Technical field
The invention belongs to processing of high molecular material technical field, is related to a kind of thermoplasticity fretting map vibration-absorptive material and its preparation
Method.
Background technology
Micro-foaming material refers to using polymeric material as matrix, wherein containing abscess-size from micro- to tens less than one micron
The porous polymer material of rice.Foamed plastics prepared by conventional physically or chemically foaming is because its aperture is larger, generally not
Belong to this category, compared with the millimetre-sized abscess of general foamed plastics, the abscess of fretting map polymer is much smaller, and abscess
Density is much greater, thus referred to as fretting map polymeric material.Fretting map thermoplastic elastomer (TPE) has good mechanical property because of it
Energy, excellent heat resistance, resistant to chemical media, weatherability and resistance to ag(e)ing have been applied to the field of shock absorption of high-speed railway,
But being prepared with chemical blowing process for being commonly used does not have independent bubble in pure foamed thermoplastic elastomers, bubble compared with
Greatly and remain that chemical substance, its mechanical property etc. is unstable, the needs of high ferro damping can't be fully met.It is existing
Rubber blanket, EVA pads, TPU pads have been difficult the damping requirement for meeting growing high-speed railway, and service life is also short;And work
Though engineering plastics cause its damping effect poor with higher-strength but the pliability of itself and dynamic mechanical.
The content of the invention
The defects of it is an object of the invention to overcome prior art provide a kind of thermoplasticity fretting map vibration-absorptive material and
Its preparation method.
To achieve the above object, the technical solution adopted by the present invention is as follows:
A kind of thermoplasticity fretting map vibration-absorptive material, is made up of the component comprising following parts by weight:
Described polypropylene is selected from COPP, and its melt index is 1.5~3g/10min.
Described thermoplastic elastomer (TPE) is selected from thermoplastic polyester elastomer(TPEE), thermoplasticity EPDM dynamic vulcanization bullet
Property body(TPV)Or thermoplastic styrene class elastomer(TPS)In one or more;Wherein, thermoplastic polyester elastomer
(TPEE)Formed by terephthalic acid (TPA) Isosorbide-5-Nitrae butanediol and the copolymerization of poly- butanol, thermoplasticity EPDM dynamic vulcanization elastomer(TPV)
It is dispersed in polypropylene plastics matrix and is formed by ethylene propylene diene rubber particulate, thermoplastic styrene class elastomer(TPS)For fourth two
The copolymer of alkene or isoprene and styrene block type.
One or more of the described filler in titanium dioxide, mica, talcum powder or silica.
Described antioxidant be selected from thio-2 acid octadecyl ester, [β-(3,5 di-t-butyl 4- hydroxy-phenies)Propionic acid] season penta
Four alcohol esters, dilauryl thiodipropionate or 4,4 '-thio(6- tertiary butyl -3- methylphenols)In one or more.
Described viscosity modifier is selected from low density polyethylene (LDPE), acrylonitrile-butadiene-styrene terpolymer or second
One or more in alkene-acetate ethylene copolymer.
One or more of the described dispersant in oleic acid, Tissuemat E or stearic acid.
Described foaming master batch is made up of the component comprising following parts by weight:
Described foaming agent is azodicarbonamide.
Described nucleator is talcum powder.
Described cladding is ethylene-vinyl acetate copolymer.
Described foaming master batch vector resin is low density polyethylene (LDPE).
A kind of preparation method of above-mentioned thermoplasticity fretting map vibration-absorptive material, comprises the following steps:
(1)Prepare foaming master batch:15~25 parts of foaming agent, 45~60 parts of nucleator, 30~45 parts of cladding, foaming is female
After grain 100 parts of addition homogenizers of vector resin are sufficiently mixed uniformly, are extruded, be granulated using double screw extruder;Extrusion temperature
Spend for 140~150 DEG C, screw speed 40r/min;
(2)Prepare base-material:By 80~100 parts of polypropylene, 50~80 parts of thermoplastic elastomer (TPE), 8~15 parts of filler, antioxidant
1~2 part, 12~25 parts of viscosity modifier, 0.8~1.5 part of addition mixer high speed of dispersant is stirred 5~8min, so
After be added to double screw extruder and be granulated;Rotating speed is 180~240r/min, and temperature is set as 180~190 DEG C, and water cooling is drawn
Bar pelletizing is into base-material;
(3)Injection foaming:The base-material prepared in step 2 is taken, then adds 10~18 parts of foaming master batch to be mixed to join injector
Hopper injection foaming obtains product.
Described step(1)Middle double screw extruder diameter 76mm, draw ratio 40;
Described step(3)The concrete technology of middle injection foaming is:Injector drying temperature is 80~90 DEG C, injection pressure
For 55~65MPa, injection time is 1~2 second, and barrel zone temperature is 185~195 DEG C, 190~200 DEG C, 175~185 DEG C respectively,
Nozzle temperature is 185~195 DEG C, and mold temperature is 20~30 DEG C.
The prescription of fretting map vibration-absorptive material provided by the invention is simple, raw material is easy to get, cost is cheap, and the items of product
It is functional.The shaped article of the present invention is the closed pore fretting map elastomeric article that aperture is tens microns, and its smooth in appearance is put down
It is whole, there is the advantages of independent bubble, foaming is smaller, without chemical residue.The shaped article of the present invention can loss of weight simultaneously
10%-40%, when being hit, the energy of absorption can increase 3-5 times, can be passivated original crack tip, so as to improve material
The toughness of material and endurance life-span, the requirement such as mechanical property, elasticity, kinetic energy absorption of high ferro shock-absorption backing plate needs can be met.
Beneficial effects of the present invention:
Compared with prior art, thermoplasticity fretting map vibration-absorptive material of the invention is adjusted using thermoplastic elastomer (TPE) and viscosity
Agent composite modified polypropylene, because viscosity modifier makes that thermoplastic elastomer (TPE) and the filler mobility in polypropylene is easy to control, boundary
Face is compatible good, reaches while toughness reinforcing, the purpose of enhancing, and the resistance to ag(e)ing and Anti- tarnishing of material are improved by adding antioxidant
Property, and add foaming master batch and carry out injection foaming, uniform in foaming, the size of foam bubble and U.S. of product surface can be easily controlled
See;
The foaming master batch of the present invention overcomes powdery foaming agent and is easy to fly upward, influences measuring accuracy and working environment is defended simultaneously
The defects of raw, suitable size, evengranular master batch is made in foaming agent, have high gas-forming property, good dispersiveness and with tree
The good compatibility of fat, the porous, expanded material structure that the closed pore gas-solid of standard is combined is easily formed, adds thermoplastic plastic
Melt flows and melt diffusion, improves melt strength, and when being hit, the energy of absorption rises to five times, can make original
The crack tip passivation come, so as to improve the toughness of material and fatigue durability.
In addition, preparation method provided by the invention is simple to operate, process conditions are easy to control, good product performance, steady quality.
Embodiment
With reference to specific embodiment, the present invention is further illustrated.GB is used in following examples(National standard)Determine material
Properties, unless otherwise instructed, the number of component is parts by weight.In addition, polypropylene is selected from altogether in the following example
Poly- polypropylene, its melt index are 1.5~3g/10min.
Embodiment 1
In the present embodiment thermoplasticity fretting map vibration-absorptive material prepare it is as follows:
(1)Prepare foaming master batch:By 18 parts of azodicarbonamide, 50 parts of talcum powder, ethylene-vinyl acetate copolymer 30
Part, after 100 parts of addition homogenizers of low density polyethylene (LDPE) are sufficiently mixed uniformly, are extruded, be granulated using double screw extruder;Squeeze
It is 140~145 DEG C to go out temperature, screw speed 40r/min;
(2)Prepare base-material:By 100 parts of polypropylene, thermoplasticity EPDM dynamic vulcanization elastomer(TPV)50 parts, titanium white
15 parts of powder, 1.2 parts of thio-2 acid octadecyl ester, 12 parts of low density polyethylene (LDPE), 1.3 parts of addition mixer high speeds of Tissuemat E are stirred
Mixing 5min is mixed, double screw extruder is then added to and is granulated;Rotating speed is 210r/min, and temperature is set as 180~185
DEG C, water cooling bracing pelletizing is into base-material;
(3)Injection foaming:Above-mentioned gained base-material is taken, then adds 15 parts of foaming master batch to be mixed to join injector hopper injection hair
Steep to obtain product.
Double screw extruder diameter 76mm described above, draw ratio 40;Injector drying temperature is 80~90 DEG C, injection
Pressure is 58MPa, and injection time is 1 second, and barrel zone temperature is 185~190 DEG C, 190~195 DEG C, 175~180 DEG C respectively, nozzle
Temperature is 185~190 DEG C, and mold temperature is 20~25 DEG C.The test of its properties sees attached list 1.
Embodiment 2
In the present embodiment thermoplasticity fretting map vibration-absorptive material prepare it is as follows:
(1)Prepare foaming master batch:By 15 parts of azodicarbonamide, 45 parts of talcum powder, ethylene-vinyl acetate copolymer 35
Part, after 100 parts of addition homogenizers of low density polyethylene (LDPE) are sufficiently mixed uniformly, are extruded, be granulated using double screw extruder;Squeeze
It is 140~145 DEG C to go out temperature, screw speed 40r/min;
(2)Prepare base-material:By 90 parts of polypropylene, thermoplastic styrene class elastomer(TPS)65 parts, 4 parts of mica and talcum
4 parts of powder, 4,4 '-thio(6- tertiary butyl -3- methylphenols)1.0 parts, 18 parts of ethylene-vinyl acetate copolymer, 0.8 part of stearic acid
Add mixer high speed and be stirred 8min, be then added to double screw extruder and be granulated;Rotating speed is 180r/min, temperature
Degree is set as 185~190 DEG C, and water cooling bracing pelletizing is into base-material;
(3)Injection foaming:Above-mentioned gained base-material is taken, then adds 10 parts of foaming master batch to be mixed to join injector hopper injection hair
Steep to obtain product.
Double screw extruder diameter 76mm described above, draw ratio 40;Injector drying temperature is 80~90 DEG C, injection
Pressure is 55MPa, and injection time is 2 seconds, and barrel zone temperature is 185~190 DEG C, 195~200 DEG C, 180~185 DEG C respectively, nozzle
Temperature is 190~195 DEG C, and mold temperature is 25~30 DEG C.The test of its properties sees attached list 1.
Embodiment 3
In the present embodiment thermoplasticity fretting map vibration-absorptive material prepare it is as follows:
(1)Prepare foaming master batch:By 20 parts of azodicarbonamide, 60 parts of talcum powder, ethylene-vinyl acetate copolymer 45
Part, after 100 parts of addition homogenizers of low density polyethylene (LDPE) are sufficiently mixed uniformly, are extruded, be granulated using double screw extruder;Squeeze
It is 145~150 DEG C to go out temperature, screw speed 40r/min;
(2)Prepare base-material:By 80 parts of polypropylene, thermoplastic polyester elastomer(TPEE)70 parts, 12 parts of titanium dioxide, [β-(3,
5 di-t-butyl 4- hydroxy-phenies)Propionic acid] 1.5 parts of pentaerythritol ester, 20 parts of ethylene-vinyl acetate copolymer, Tissuemat E 1.2
Part addition mixer high speed is stirred 6min, is then added to double screw extruder and is granulated;Rotating speed is 240r/min,
Temperature is set as 185~190 DEG C, and water cooling bracing pelletizing is into base-material;
(3)Injection foaming:Above-mentioned gained base-material is taken, then adds 18 parts of foaming master batch to be mixed to join injector hopper injection hair
Steep to obtain product.
Double screw extruder diameter 76mm described above, draw ratio 40;Injector drying temperature is 80~90 DEG C, injection
Pressure is 65MPa, and injection time is 1 second, and barrel zone temperature is 190~195 DEG C, 190~195 DEG C, 180~185 DEG C respectively, nozzle
Temperature is 185~190 DEG C, and mold temperature is 25~30 DEG C.The test of its properties sees attached list 1.
Embodiment 4
In the present embodiment thermoplasticity fretting map vibration-absorptive material prepare it is as follows:
(1)Prepare foaming master batch:By 25 parts of azodicarbonamide, 55 parts of talcum powder, ethylene-vinyl acetate copolymer 40
Part, after 100 parts of addition homogenizers of low density polyethylene (LDPE) are sufficiently mixed uniformly, are extruded, be granulated using double screw extruder;Squeeze
It is 145~150 DEG C to go out temperature, screw speed 40r/min;
(2)Prepare base-material:By 90 parts of polypropylene, thermoplastic polyester elastomer(TPEE)80 parts, 0 part of silica 1,4,
4 '-thio(6- tertiary butyl -3- methylphenols)1.2 parts, 25 parts of low density polyethylene (LDPE) is high in 1.5 parts of addition mixers of stearic acid
Speed is stirred 8min, is then added to double screw extruder and is granulated;Rotating speed is 210r/min, temperature is set as 180~
185 DEG C, water cooling bracing pelletizing is into base-material;
(3)Injection foaming:Above-mentioned gained base-material is taken, then adds 15 parts of foaming master batch to be mixed to join injector hopper injection hair
Steep to obtain product.
Double screw extruder diameter 76mm described above, draw ratio 40;Injector drying temperature is 80~90 DEG C, injection
Pressure is 62MPa, and injection time is 1.5 seconds, and barrel zone temperature is 185~190 DEG C, 190~195 DEG C, 175~180 DEG C respectively, spray
Mouth temperature is 185~190 DEG C, and mold temperature is 20~25 DEG C.The test of its properties sees attached list 1.
Comparative example 1
In the present embodiment thermoplasticity fretting map vibration-absorptive material prepare it is as follows(Thermoplastic elastomer (TPE) is not added with, remaining step
With embodiment 3):
(1)Prepare foaming master batch:By 20 parts of azodicarbonamide, 60 parts of talcum powder, ethylene-vinyl acetate copolymer 45
Part, after 100 parts of addition homogenizers of low density polyethylene (LDPE) are sufficiently mixed uniformly, are extruded, be granulated using double screw extruder;Squeeze
It is 145~150 DEG C to go out temperature, screw speed 40r/min;
(2)Prepare base-material:By 80 parts of polypropylene, 12 parts of titanium dioxide, [β-(3,5 di-t-butyl 4- hydroxy-phenies)Propionic acid]
1.5 parts of pentaerythritol ester, 20 parts of ethylene-vinyl acetate copolymer, 1.2 parts of addition mixer high speeds of Tissuemat E are stirred
6min, it is then added to double screw extruder and is granulated;Rotating speed is 240r/min, and temperature is set as 185~190 DEG C, water cooling
Tie rod pelletizing is into base-material;
(3)Injection foaming:Above-mentioned gained base-material is taken, then adds 18 parts of foaming master batch to be mixed to join injector hopper injection hair
Steep to obtain product.
Double screw extruder diameter 76mm described above, draw ratio 40;Injector drying temperature is 80~90 DEG C, injection
Pressure is 65MPa, and injection time is 1 second, and barrel zone temperature is 190~195 DEG C, 190~195 DEG C, 180~185 DEG C respectively, nozzle
Temperature is 185~190 DEG C, and mold temperature is 25~30 DEG C.The test of its properties sees attached list 1.
Comparative example 2
In the present embodiment thermoplasticity fretting map vibration-absorptive material prepare it is as follows(Foaming master batch is not prepared, and remaining step is the same as real
Apply example 4):
(1)Prepare base-material:By 90 parts of polypropylene, thermoplastic polyester elastomer(TPEE)80 parts, 0 part of silica 1,4,
4 '-thio(6- tertiary butyl -3- methylphenols)1.2 parts, 25 parts of low density polyethylene (LDPE) is high in 1.5 parts of addition mixers of stearic acid
Speed is stirred 8min, is then added to double screw extruder and is granulated;Rotating speed is 210r/min, temperature is set as 180~
185 DEG C, water cooling bracing pelletizing is into base-material;
(2)Injection foaming:Above-mentioned gained base-material is taken, then adds 15 parts of foaming agent azodicarbonamide to be mixed to join injector
Hopper injection foaming obtains product.
Double screw extruder diameter 76mm described above, draw ratio 40;Injector drying temperature is 80~90 DEG C, injection
Pressure is 62MPa, and injection time is 1.5 seconds, and barrel zone temperature is 185~190 DEG C, 190~195 DEG C, 175~180 DEG C respectively, spray
Mouth temperature is 185~190 DEG C, and mold temperature is 20~25 DEG C.The test of its properties sees attached list 1.
Table 1
It can be seen that by each item data in table 1, the combination property of embodiment 3,4 is preferable, and embodiment 1~4 is with thermoplastic elastomehc
The change of property body and viscosity modifier, elongation at break and impact strength etc. significantly increase, compression set and oil resistivity body
Product expansion rate diminishes, and tensile strength varies less;By the contrast of comparative example 1 and embodiment 3, thermoplastic elastic is not added in discovery
Its impact strength of thermoplasticity fretting map vibration-absorptive material and elongation at break of body decline a lot, and compression set is also deteriorated;It is logical
The contrast of comparative example 2 and embodiment 4 is crossed, finds not adding the permanent change of its compression of the thermoplasticity fretting map vibration-absorptive material of foaming master batch
Shape and oil resistivity cubical expansivity become big, and impact strength also diminishes, and performance reduces.
The above-mentioned description to embodiment is understood that for ease of those skilled in the art and using this hair
It is bright.Person skilled in the art obviously easily can make various modifications to these embodiments, and described herein
General Principle is applied in other embodiment without by performing creative labour.Therefore, the invention is not restricted to implementation here
Example, for those skilled in the art according to the announcement of the present invention, not departing from improvement that scope made and modification all should be
Within protection scope of the present invention.