CN104066793A - Polycarbonate resin composition and molded article thereof - Google Patents
Polycarbonate resin composition and molded article thereof Download PDFInfo
- Publication number
- CN104066793A CN104066793A CN201380006283.4A CN201380006283A CN104066793A CN 104066793 A CN104066793 A CN 104066793A CN 201380006283 A CN201380006283 A CN 201380006283A CN 104066793 A CN104066793 A CN 104066793A
- Authority
- CN
- China
- Prior art keywords
- mass
- polycarbonate resin
- component
- resin composition
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing atoms other than carbon or hydrogen
- C08L23/0869—Copolymers of ethene with unsaturated hydrocarbons containing atoms other than carbon or hydrogen with unsaturated acids, e.g. [meth]acrylic acid; with unsaturated esters, e.g. [meth]acrylic acid esters
- C08L23/0884—Epoxide-containing esters
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
Description
技术领域technical field
本发明涉及聚碳酸酯树脂组合物及其成形体。更详细而言涉及耐冲击性优异、不呈层状剥离且光泽不均少的成形体、和提供该成形体的聚碳酸酯树脂组合物。The present invention relates to a polycarbonate resin composition and its molded body. More specifically, it relates to a molded article having excellent impact resistance, no delamination and less uneven gloss, and a polycarbonate resin composition providing the molded article.
背景技术Background technique
聚碳酸酯树脂由于耐热性、耐冲击性等机械强度、透明性等优异,因此被用作电子-信息-电气部件、机械部件等重要的原材。但是,由于还具有流动性低、耐药品性差等弱点,因此为了改善这些特性,正在研究利用聚烯烃的聚碳酸酯的合金化。Polycarbonate resin is used as an important raw material for electronic, information, electric parts, mechanical parts, etc. due to its excellent mechanical strength such as heat resistance and impact resistance, and transparency. However, since it also has disadvantages such as low fluidity and poor chemical resistance, alloying of polycarbonate with polyolefin is being studied in order to improve these characteristics.
例如,将聚碳酸酯、和具有环氧基等的聚烯烃系树脂和/或聚烯烃系弹性体进行利用聚烯烃的聚碳酸酯的合金化(专利文献1~4)。由此,可得到维持耐热性、耐冲击性等机械强度且流动性等也优异的聚碳酸酯树脂。For example, polycarbonate is alloyed with polyolefin-based resin and/or polyolefin-based elastomer having polycarbonate, an epoxy group, etc. (Patent Documents 1 to 4). Thereby, a polycarbonate resin having excellent fluidity and the like while maintaining mechanical strength such as heat resistance and impact resistance can be obtained.
专利文献3中记载了:通过将芳香族聚碳酸酯树脂、聚乙烯系树脂、具有环氧基或缩水甘油基的聚烯烃系树脂和胺系化合物混合,可得到流动性等优异的聚碳酸酯树脂组合物。另外,专利文献4中公开了:含有芳香族聚碳酸酯树脂、聚烯烃系树脂、具有环氧基或缩水甘油基的聚烯烃系树脂和磷系阻燃剂的树脂组合物。Patent Document 3 describes that by mixing aromatic polycarbonate resins, polyethylene resins, polyolefin resins having epoxy groups or glycidyl groups, and amine compounds, polycarbonate resins excellent in fluidity and the like can be obtained. resin composition. In addition, Patent Document 4 discloses a resin composition containing an aromatic polycarbonate resin, a polyolefin resin, a polyolefin resin having an epoxy group or a glycidyl group, and a phosphorus-based flame retardant.
但是,专利文献1~4中记载的树脂组合物有时由于高剪切的浇口形状的附近、成形条件而发生剥离。另外,特别是在该树脂组合物中配合有无机填充材料、着色材料等时,成形品有时产生光泽不均,从而正在寻求进一步的改良。However, the resin compositions described in Patent Documents 1 to 4 may be peeled off due to the vicinity of the high-shear gate shape or molding conditions. Moreover, especially when an inorganic filler, a coloring material, etc. are mix|blended with this resin composition, the molded article may generate|occur|produce gloss unevenness, and further improvement is demanded.
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本特开2009-275131号公报Patent Document 1: Japanese Patent Laid-Open No. 2009-275131
专利文献2:日本特开2009-298993号公报Patent Document 2: Japanese Patent Laid-Open No. 2009-298993
专利文献3:日本特开2010-24368号公报Patent Document 3: Japanese Patent Laid-Open No. 2010-24368
专利文献4:日本特开2011-132312号公报Patent Document 4: Japanese Patent Laid-Open No. 2011-132312
发明内容Contents of the invention
发明要解决的课题The problem to be solved by the invention
本发明的目的在于提供补足芳香族聚碳酸酯树脂的缺点、耐冲击性优异、并且即使为薄成形品在成形后也不呈现出层状剥离,特别是在膜浇口、销浇口等成形薄成形品时不在浇口附近产生剥离、并且光泽不均少的聚碳酸酯树脂组合物及其成形体。The object of the present invention is to provide a product that complements the disadvantages of aromatic polycarbonate resins, has excellent impact resistance, and does not exhibit delamination after molding even if it is a thin molded product, especially in the molding of film gates, pin gates, etc. A polycarbonate resin composition and a molded article thereof that do not cause peeling near the gate when the molded article is thin and have less uneven gloss.
解决课题的手段means of solving problems
本发明人等为了实现上述目的进行了广泛深入的研究,结果发现通过制成在以特定的比例分别含有芳香族聚碳酸酯树脂、含有环氧基或缩水甘油基的聚烯烃系树脂和/或聚烯烃系弹性体、和聚烯烃系树脂的树脂成分中加入有特定的含磷化合物的聚碳酸酯树脂组合物,能够实现上述目的,并且完成了本发明。The inventors of the present invention have carried out extensive and intensive studies in order to achieve the above object, and found that by making polyolefin resins containing aromatic polycarbonate resins, epoxy groups or glycidyl groups in specific proportions, and/or A polyolefin-based elastomer and a polycarbonate resin composition in which a specific phosphorus-containing compound is added to the resin component of the polyolefin-based resin can achieve the above object, and the present invention has been accomplished.
即,本发明提供下述聚碳酸酯树脂组合物及其成形体。That is, the present invention provides the following polycarbonate resin composition and its molded article.
1一种聚碳酸酯树脂组合物,其含有包含(A)芳香族聚碳酸酯树脂60~95质量%、(B)含有环氧基或缩水甘油基的聚烯烃系树脂和/或聚烯烃系弹性体2~30质量%、和(C)所述(B)成分以外的聚烯烃系树脂1~38质量%的树脂成分100质量份;以及(D)含磷化合物,该(D)成分为下述(D1)和/或(D2),1. A polycarbonate resin composition comprising (A) 60 to 95% by mass of an aromatic polycarbonate resin, (B) a polyolefin-based resin and/or a polyolefin-based resin containing an epoxy group or a glycidyl group 2 to 30% by mass of elastomer, and 100 parts by mass of resin components of 1 to 38% by mass of polyolefin resin other than (C) the above-mentioned (B) component; and (D) a phosphorus-containing compound, the (D) component being (D1) and/or (D2) below,
(D1)选自在磷原子上键合有至少1个烷氧基的亚磷酸酯化合物和磷酸酯化合物中的至少1种0.01~0.5质量份,其中,该化合物在具有与磷原子键合的芳氧基时为该芳氧基的全部邻位为氢原子的化合物;(D1) 0.01 to 0.5 parts by mass of at least one selected from phosphite compounds and phosphate compounds having at least one alkoxy group bonded to the phosphorus atom, wherein the compound has In the case of an aryloxy group, it is a compound in which all the ortho positions of the aryloxy group are hydrogen atoms;
(D2)选自磷酸、亚磷酸、膦酸和亚膦酸中的至少1种0.001~0.1质量份。(D2) 0.001 to 0.1 parts by mass of at least one selected from phosphoric acid, phosphorous acid, phosphonic acid, and phosphonous acid.
2.根据上述1所述的聚碳酸酯树脂组合物,其中,(A)芳香族聚碳酸酯树脂包含具有羟基作为分子链末端基团的芳香族聚碳酸酯树脂,该羟基相对于全部末端基团的含量为20~80摩尔%。2. The polycarbonate resin composition according to the above 1, wherein (A) the aromatic polycarbonate resin comprises an aromatic polycarbonate resin having a hydroxyl group as a molecular chain terminal group, and the hydroxyl group is The content of clusters is 20-80 mol%.
3.根据上述1所述的聚碳酸酯树脂组合物,其中,(A)芳香族聚碳酸酯树脂包含具有羟基作为分子链末端基团的芳香族聚碳酸酯树脂,该羟基相对于全部末端基团的含量小于20摩尔%。3. The polycarbonate resin composition according to the above 1, wherein (A) the aromatic polycarbonate resin comprises an aromatic polycarbonate resin having a hydroxyl group as a molecular chain terminal group, and the hydroxyl group is The content of agglomerates is less than 20 mol%.
4.根据上述3所述的聚碳酸酯树脂组合物,其中,相对于所述树脂成分100质量份,包含(E)选自脂肪族胺盐、芳香族胺盐、氢氧化铵、羟基铵盐和季鏻盐中的至少1种0.0001~1质量份。4. The polycarbonate resin composition according to the above 3, wherein, with respect to 100 parts by mass of the resin component, (E) is selected from the group consisting of aliphatic amine salts, aromatic amine salts, ammonium hydroxide, and hydroxyl ammonium salts. and 0.0001 to 1 part by mass of at least one of quaternary phosphonium salts.
5.根据上述1~4中任一项所述的聚碳酸酯树脂组合物,其中,相对于所述树脂成分100质量份,包含(F)磷系阻燃剂3~20质量份。5. The polycarbonate resin composition as described in any one of said 1-4 which contains 3-20 mass parts of (F) phosphorus flame retardants with respect to 100 mass parts of said resin components.
6.根据上述1~5中任一项所述的聚碳酸酯树脂组合物,其中,相对于所述树脂成分100质量份,包含(G)无机填充材料1~20质量份。6. The polycarbonate resin composition as described in any one of said 1-5 which contains 1-20 mass parts of (G) inorganic fillers with respect to 100 mass parts of said resin components.
7.根据上述6所述的聚碳酸酯树脂组合物,其中,所述(G)无机填充材料为包含硅酸镁的无机填充材料。7. The polycarbonate resin composition according to the above 6, wherein the (G) inorganic filler is an inorganic filler containing magnesium silicate.
8.根据上述1~7中任一项所述的聚碳酸酯树脂组合物,其中,相对于所述树脂成分100质量份,包含(H)着色材料0.05~5质量份。8. The polycarbonate resin composition according to any one of 1 to 7 above, which contains 0.05 to 5 parts by mass of the (H) coloring material with respect to 100 parts by mass of the resin component.
9.根据上述8所述的聚碳酸酯树脂组合物,其中,所述(H)着色材料为金属氧化物。9. The polycarbonate resin composition according to the above 8, wherein the (H) coloring material is a metal oxide.
10.根据上述1~9中任一项所述的聚碳酸酯树脂组合物,其中,所述(A)成分的粘均分子量为11000~30000。10. The polycarbonate resin composition according to any one of 1 to 9 above, wherein the viscosity average molecular weight of the component (A) is 11,000 to 30,000.
11.一种成形体,其是通过将上述1~10中任一项所述的聚碳酸酯树脂组合物注射成形而成的。11. A molded article obtained by injection molding the polycarbonate resin composition described in any one of 1 to 10 above.
发明效果Invention effect
根据本发明,可以提供能够提高聚碳酸酯树脂与聚烯烃系树脂的相容性、耐冲击性优异、即使为薄成形品在成形后也不呈现出层状剥离、并且光泽不均少的聚碳酸酯树脂组合物及其成形体。According to the present invention, it is possible to provide a polycarbonate resin that can improve the compatibility between polycarbonate resin and polyolefin resin, has excellent impact resistance, does not exhibit delamination after molding even if it is a thin molded product, and has little gloss unevenness. Carbonate resin composition and its molded body.
具体实施方式Detailed ways
本发明的聚碳酸酯树脂组合物,其含有包含(A)芳香族聚碳酸酯树脂60~95质量%、(B)含有环氧基或缩水甘油基的聚烯烃系树脂和/或聚烯烃系弹性体2~30质量%、和(C)所述(B)成分以外的聚烯烃系树脂1~38质量%的树脂成分100质量份;以及(D)含磷化合物,该(D)成分为下述(D1)和/或(D2)。The polycarbonate resin composition of the present invention contains (A) 60 to 95% by mass of an aromatic polycarbonate resin, (B) a polyolefin-based resin and/or a polyolefin-based resin containing an epoxy group or a glycidyl group. 2 to 30% by mass of elastomer, and 100 parts by mass of resin components of 1 to 38% by mass of polyolefin resin other than (C) the above-mentioned (B) component; and (D) a phosphorus-containing compound, the (D) component being (D1) and/or (D2) below.
(D1)选自在磷原子上键合有至少1个烷氧基的亚磷酸酯化合物和磷酸酯化合物中的至少1种0.01~0.5质量份(其中,该化合物在具有与磷原子键合的芳氧基时为该芳氧基的全部邻位为氢原子的化合物)。(D1) 0.01 to 0.5 parts by mass of at least one kind selected from phosphite compounds and phosphate compounds having at least one alkoxy group bonded to the phosphorus atom (wherein the compound has In the case of an aryloxy group, it is a compound in which all the ortho positions of the aryloxy group are hydrogen atoms).
(D2)选自磷酸、亚磷酸、膦酸和亚膦酸中的至少1种0.001~0.1质量份。(D2) 0.001 to 0.1 parts by mass of at least one selected from phosphoric acid, phosphorous acid, phosphonic acid, and phosphonous acid.
以下对本发明的聚碳酸酯树脂组合物中使用的各成分进行说明。Each component used for the polycarbonate resin composition of this invention is demonstrated below.
[(A)芳香族聚碳酸酯树脂][(A) Aromatic polycarbonate resin]
作为本发明中的(A)成分即芳香族聚碳酸酯树脂,可以使用利用二元酚与碳酸酯前体的反应制造的各种芳香族聚碳酸酯树脂。Various aromatic polycarbonate resins manufactured by reaction of a dihydric phenol and a carbonate precursor can be used as aromatic polycarbonate resin which is (A) component in this invention.
作为二元酚,可举出各种二元酚,特别地可举出:2,2-双(4-羟基苯基)丙烷〔双酚A〕、双(4-羟基苯基)甲烷、1,1-双(4-羟基苯基)乙烷、2,2-双(4-羟基-3,5-二甲基苯基)丙烷、4,4’-二羟基二苯基、双(4-羟基苯基)环烷烃、双(4-羟基苯基)醚、双(4-羟基苯基)硫醚、双(4-羟基苯基)砜、双(4-羟基苯基)亚砜和双(4-羟基苯基)酮等。这些二元酚可以分别单独使用,也可以2种以上混合使用。Examples of the dihydric phenol include various dihydric phenols, particularly 2,2-bis(4-hydroxyphenyl)propane [bisphenol A], bis(4-hydroxyphenyl)methane, 1 , 1-bis(4-hydroxyphenyl)ethane, 2,2-bis(4-hydroxy-3,5-dimethylphenyl)propane, 4,4'-dihydroxydiphenyl, bis(4 -Hydroxyphenyl)cycloalkane, bis(4-hydroxyphenyl)ether, bis(4-hydroxyphenyl)sulfide, bis(4-hydroxyphenyl)sulfone, bis(4-hydroxyphenyl)sulfoxide and Bis(4-hydroxyphenyl)ketone, etc. These dihydric phenols may be used individually or in mixture of 2 or more types.
特别地,作为优选的二元酚,为以双(羟基苯基)烷烃系、特别是双酚A或以双酚A为主原料的二元酚。In particular, preferable dihydric phenols are bis(hydroxyphenyl)alkane-based, especially bisphenol A, or dihydric phenols containing bisphenol A as the main raw material.
作为碳酸酯前体,可举出例如:碳酰卤、羰基酯和卤甲酸酯等,具体而言可举出:碳酰氯、二元酚的二卤甲酸酯、碳酸二苯酯、碳酸二甲酯、以及碳酸二乙酯等。Examples of carbonate precursors include carbonyl halides, carbonyl esters, and haloformic acid esters. Specifically, carbonyl chlorides, dihaloformic acid esters of dihydric phenols, diphenyl carbonate, carbonic acid Dimethyl ester, and diethyl carbonate, etc.
另外,芳香族聚碳酸酯也可以具有支链结构。作为支化剂,可举出例如:1,1,1-三(4-羟基苯基)乙烷、α,α’,α”-三(4-羟基苯基)-1,3,5-三异丙基苯、间苯三酚、偏苯三甲酸和靛红双(邻甲酚)等。In addition, the aromatic polycarbonate may have a branched structure. Examples of branching agents include: 1,1,1-tris(4-hydroxyphenyl)ethane, α,α',α"-tris(4-hydroxyphenyl)-1,3,5- Triisopropylbenzene, phloroglucinol, trimellitic acid and isatin bis(o-cresol), etc.
本发明中的(A)成分的芳香族聚碳酸酯树脂的粘均分子量优选为11000~30000、更优选为12000~28000、进一步优选为12000~25000。若粘均分子量为11000以上,则耐冲击性充分,另外,若为30000以下,则成形性良好并且也不产生成形体的层状剥离。The viscosity average molecular weight of the aromatic polycarbonate resin of (A) component in this invention becomes like this. Preferably it is 11,000-30,000, More preferably, it is 12,000-28,000, More preferably, it is 12,000-25,000. When the viscosity average molecular weight is 11000 or more, the impact resistance is sufficient, and when it is 30000 or less, the formability is good and delamination of the molded article does not occur.
需要说明的是,本发明中的(A)成分的粘均分子量通过将比粘度(ηsp)带入下式来求出,所述比粘度(ηsp)通过使用乌氏粘度计测定在20℃下在二氯甲烷100cm3中溶解芳香族聚碳酸酯树脂约0.7g而得到的溶液来得到。It should be noted that the viscosity-average molecular weight of the component (A) in the present invention is obtained by substituting the specific viscosity (η sp ) into the following formula. The specific viscosity (η sp ) is measured at 20 It is obtained by dissolving about 0.7 g of aromatic polycarbonate resin in 100 cm 3 of dichloromethane at ℃.
(ηsp)/C=[η]+0.45×[η]2C(η sp )/C=[η]+0.45×[η] 2 C
[η]=1.23×10-5M0.83 [η]=1.23×10 -5 M 0.83
(其中,[η]为极限粘度、C为聚合物浓度)(where [η] is the intrinsic viscosity, and C is the polymer concentration)
本发明中的(A)成分的配合量在(A)~(C)成分的合计量中为60~95质量%。若小于60质量%,则耐冲击性等下降,若超过95质量%,则有时流动性等的改良效果变得不充分。配合量优选为65~92质量%、更优选为70~90质量%。The compounding quantity of (A) component in this invention is 60-95 mass % in the total quantity of (A)-(C)component. If it is less than 60 mass %, impact resistance etc. will fall, and when it exceeds 95 mass %, the improvement effect of fluidity etc. may become insufficient. The compounding amount is preferably 65 to 92% by mass, more preferably 70 to 90% by mass.
在此使用的(A)成分的芳香族聚碳酸酯树脂包含具有羟基作为其分子链末端基团的芳香族聚碳酸酯树脂,可以根据该末端羟基的量来确定是否要配合后述的(E)成分即脂肪族胺类、芳香族胺类、氢氧化铵、羟基铵盐、季鏻盐等。The aromatic polycarbonate resin of (A) component used here contains the aromatic polycarbonate resin which has a hydroxyl group as its molecular chain terminal group, and it can determine whether to mix (E ) components are aliphatic amines, aromatic amines, ammonium hydroxide, hydroxyl ammonium salts, quaternary phosphonium salts, etc.
即,末端羟基的含量相对于芳香族聚碳酸酯树脂的全部末端基团为20摩尔%以上时,无需添加上述(E)成分,但芳香族聚碳酸酯树脂的末端羟基的含量小于20摩尔%时,优选添加上述(E)成分即选自脂肪族胺类、芳香族胺类、氢氧化铵、羟基铵盐、和季鏻盐中的至少1种化合物。当然,即使末端羟基的含量为20摩尔%以上,也可以配合上述(E)成分等,另外,反过来,即使末端羟基的含量小于20摩尔%,也可以不配合上述(E)成分等。That is, when the content of the terminal hydroxyl group is 20 mol% or more relative to the total terminal groups of the aromatic polycarbonate resin, it is not necessary to add the above-mentioned (E) component, but the content of the terminal hydroxyl group of the aromatic polycarbonate resin is less than 20 mol% In this case, it is preferable to add the above-mentioned (E) component, that is, at least one compound selected from the group consisting of aliphatic amines, aromatic amines, ammonium hydroxide, hydroxyammonium salts, and quaternary phosphonium salts. Of course, even if the content of the terminal hydroxyl group is 20 mol% or more, the above-mentioned (E) component, etc. may be added, and conversely, even if the content of the terminal hydroxyl group is less than 20 mol%, the above-mentioned (E) component, etc. may not be added.
作为(A)成分,使用末端羟基的含量相对于芳香族聚碳酸酯树脂的全部末端基团为20摩尔%以上的芳香族聚碳酸酯树脂时,该末端羟基的含量从与环氧基或缩水甘油基的反应性的观点出发,优选为20~80摩尔%、更优选为20~60摩尔%、进一步优选为20~50摩尔%。若含量为20摩尔%以上,则与环氧基或缩水甘油基的反应性良好,若为80摩尔%以下,则不引起交联反应,不可能引起所得到的树脂组合物的流动性下降、耐冲击性下降。As the (A) component, when an aromatic polycarbonate resin having a terminal hydroxyl group content of 20 mol% or more is used with respect to all terminal groups of the aromatic polycarbonate resin, the content of the terminal hydroxyl group is changed from epoxy group or shrink From the viewpoint of the reactivity of the glyceryl group, it is preferably 20 to 80 mol%, more preferably 20 to 60 mol%, and still more preferably 20 to 50 mol%. If the content is 20 mol% or more, the reactivity with epoxy groups or glycidyl groups is good, and if it is 80 mol% or less, no crosslinking reaction occurs, and it is unlikely to cause a decrease in the fluidity of the resin composition obtained. Reduced impact resistance.
需要说明的是,末端羟基相对于芳香族聚碳酸酯树脂的全部末端基团的含量(以下也称为“OH末端分率”)可以通过测定1H-NMR并由来源于末端羟基的峰的积分值来确定。It should be noted that the content of terminal hydroxyl groups relative to the total terminal groups of the aromatic polycarbonate resin (hereinafter also referred to as "OH terminal fraction") can be determined by measuring 1 H-NMR from the peak derived from terminal hydroxyl groups. integral value to determine.
[(B)含有环氧基或缩水甘油基的聚烯烃系树脂和/或聚烯烃系弹性体][(B) Polyolefin-based resin and/or polyolefin-based elastomer containing epoxy group or glycidyl group]
本发明中的(B)成分即聚烯烃系树脂可以为例如:具有环氧基或缩水甘油基的烯烃的均聚物、或烯烃与具有环氧基或缩水甘油基的不饱和单体的共聚物、烯烃聚合物与具有环氧基或缩水甘油基的不饱和单体共聚而得到的共聚物,这样的共聚物可以为接枝共聚物、无规共聚物或嵌段共聚物。The (B) component in the present invention, that is, the polyolefin-based resin can be, for example, a homopolymer of an olefin having an epoxy group or a glycidyl group, or a copolymer of an olefin and an unsaturated monomer having an epoxy group or a glycidyl group. A copolymer obtained by copolymerizing an olefin polymer, an olefin polymer and an unsaturated monomer having an epoxy group or a glycidyl group, such a copolymer may be a graft copolymer, a random copolymer or a block copolymer.
另外,可以为例如:将在烯烃聚合物的末端、或烯烃与其他不饱和单体等的共聚物以及它们的复合物中存在的不饱和键用过氧化氢或有机过酸等例如过苯甲酸、过甲酸和过乙酸等氧化而引入环氧基后的物质。即,只要是在烯烃系聚合物中引入有环氧基或缩水甘油基的物质,则可以任意使用。In addition, for example, hydrogen peroxide or an organic peracid such as perbenzoic acid may be used to replace unsaturated bonds present at the terminal of an olefin polymer, or a copolymer of an olefin and other unsaturated monomers, or their complexes. , performic acid, peracetic acid, etc., which are oxidized to introduce epoxy groups. That is, any polymer may be used as long as it has an epoxy group or a glycidyl group introduced into it.
另外,(B)成分中的聚烯烃系弹性体是指含有环氧基或缩水甘油基、且通过X射线衍射法测定的结晶化度为50%以下的低结晶性或非晶性的烯烃系共聚物。In addition, the polyolefin-based elastomer in the (B) component refers to a low-crystalline or amorphous olefin-based elastomer containing an epoxy group or a glycidyl group and having a degree of crystallinity measured by X-ray diffraction method of 50% or less. copolymer.
作为烯烃,可举出:乙烯、丙烯、1-丁烯、异丁烯、2-丁烯、环丁烯、1-戊烯、1-己烯、4-甲基-1-戊烯、3-甲基-1-丁烯、4-甲基-1-丁烯、环戊烯、1-己烯、环己烯、1-辛烯、1-癸烯、和1-十二烷烯等。这些可以使用1种,也可以组合使用2种以上。Examples of olefins include ethylene, propylene, 1-butene, isobutene, 2-butene, cyclobutene, 1-pentene, 1-hexene, 4-methyl-1-pentene, and 3-methanol Base-1-butene, 4-methyl-1-butene, cyclopentene, 1-hexene, cyclohexene, 1-octene, 1-decene, and 1-dodecene, etc. These may be used alone or in combination of two or more.
作为具有环氧基或缩水甘油基的不饱和单体,可举出例如:丙烯酸缩水甘油酯、甲基丙烯酸缩水甘油酯、乙烯基缩水甘油基醚、烯丙基缩水甘油基醚、甲基丙烯酰基缩水甘油基醚、2-甲基丙烯基缩水甘油基醚、苯乙烯对缩水甘油基醚、肉桂酸缩水甘油酯、衣康酸缩水甘油酯、和N-[4-(2,3-环氧丙氧基)-3,5-二甲基苄基]甲基丙烯酰胺等。这些可以使用1种,也可以组合使用2种以上,进一步,还可以是同时使用这些具有环氧基或缩水甘油基的不饱和单体和例如丙烯酸烷基酯、甲基丙烯酸烷酯等不具有环氧基或缩水甘油基的不饱和单体并将它们共聚而成的除缩水甘油基外还含有丙烯酸酯、甲基丙烯酸酯等基团的物质。Examples of unsaturated monomers having an epoxy group or a glycidyl group include glycidyl acrylate, glycidyl methacrylate, vinyl glycidyl ether, allyl glycidyl ether, methacrylic Acyl glycidyl ether, 2-methacryl glycidyl ether, styrene p-glycidyl ether, glycidyl cinnamate, glycidyl itaconate, and N-[4-(2,3-cyclo Oxypropoxy)-3,5-dimethylbenzyl]methacrylamide, etc. These can be used alone or in combination of two or more. Furthermore, it is also possible to use these unsaturated monomers having epoxy groups or glycidyl groups and unsaturated monomers such as alkyl acrylates and methacrylates at the same time. Epoxy or glycidyl unsaturated monomers and their copolymerization are substances containing acrylate, methacrylate and other groups in addition to glycidyl.
构成本发明中的(B)成分即聚烯烃系树脂和/或聚烯烃系弹性体的烯烃和单体中,具有环氧基或缩水甘油基的不饱和单体的含量优选为1~20质量%。若含量为1质量%以上,则可发挥出(A)成分与(C)成分的相容性的改善效果,拉伸伸长率、耐冲击性不会下降,不发生成形体的层状剥离。另外,若为20质量%以下,则不可能引起自交联,拉伸伸长率、耐冲击性不会下降,进而不发生成形体的层状剥离。从这样的观点出发,具有环氧基或缩水甘油基的不饱和单体的含量优选为2~18质量%、更优选为4~15质量%。In the olefins and monomers constituting the (B) component in the present invention, that is, the polyolefin resin and/or polyolefin elastomer, the content of the unsaturated monomer having an epoxy group or a glycidyl group is preferably 1 to 20 mass %. When the content is 1% by mass or more, the effect of improving the compatibility of the component (A) and the component (C) can be exhibited, the tensile elongation and impact resistance will not decrease, and the delamination of the molded product will not occur. . Moreover, if it is 20% by mass or less, self-crosslinking is unlikely to occur, the tensile elongation and impact resistance will not decrease, and delamination of the molded article will not occur. From such a viewpoint, content of the unsaturated monomer which has an epoxy group or a glycidyl group becomes like this. Preferably it is 2-18 mass %, More preferably, it is 4-15 mass %.
另外,(B)成分的重均分子量优选为5万~50万左右。若在该范围内,则能够防止层状剥离并且能够得到良好的拉伸伸长率、高耐冲击性。需要说明的是,重均分子量可以通过使用凝胶渗透色谱(GPC)法来求出。Moreover, it is preferable that the weight average molecular weight of (B) component is about 50,000-500,000. Within this range, while preventing delamination, good tensile elongation and high impact resistance can be obtained. In addition, the weight average molecular weight can be calculated|required using the gel permeation chromatography (GPC) method.
本发明中,作为(B)成分,可以使用1种以上的具有环氧基或缩水甘油基的聚烯烃系树脂,也可以使用1种以上的具有环氧基或缩水甘油基的聚烯烃系弹性体,另外也可以将1种以上的上述聚烯烃系树脂和1种以上的聚烯烃系弹性体并用。In the present invention, as the (B) component, one or more polyolefin resins having an epoxy group or a glycidyl group may be used, and one or more polyolefin resins having an epoxy group or a glycidyl group may be used. body, and one or more of the above-mentioned polyolefin-based resins and one or more of polyolefin-based elastomers may be used in combination.
本发明中的(B)成分的配合量在(A)~(C)成分的合计量中为2~30质量%。若小于2质量%,则(A)成分与(C)成分的相容性的改善不充分,耐冲击性下降、进而有时发生成形体的层状剥离。若超过30质量%,则容易发生自交联,耐冲击性下降,有时根据情况发生成形体的层剥离。从这样的观点出发,配合量优选为2~20质量%、更优选为3~10质量%。The compounding quantity of (B) component in this invention is 2-30 mass % in the total quantity of (A)-(C)component. If it is less than 2 mass %, the improvement of the compatibility of (A) component and (C) component will be insufficient, impact resistance will fall, and the lamellar peeling of a molded object may generate|occur|produce. If it exceeds 30% by mass, self-crosslinking tends to occur, the impact resistance decreases, and layer peeling of the molded product may occur in some cases. From such a viewpoint, the blending amount is preferably 2 to 20% by mass, more preferably 3 to 10% by mass.
[(C)聚烯烃系树脂][(C) Polyolefin resin]
本发明中的(C)成分即聚烯烃系树脂为所述(B)成分即具有环氧基或缩水甘油基的聚烯烃系树脂以外的聚烯烃系树脂。作为聚烯烃系的树脂,可举出将前述的乙烯、丙烯、丁烯等烯烃类单独聚合而得到的均聚物、将它们共聚而得到的聚合物。The (C)component in this invention is a polyolefin-type resin other than the polyolefin-type resin which has an epoxy group or a glycidyl group which is the said (B) component. Examples of polyolefin-based resins include homopolymers obtained by independently polymerizing the aforementioned olefins such as ethylene, propylene, and butene, and polymers obtained by copolymerizing them.
例如,作为聚乙烯系树脂,可以是将乙烯单独聚合而得到的物质,也可以是以乙烯为主体进行共聚而得到的物质,可举出:高密度聚乙烯、中密度聚乙烯、低密度聚乙烯、直链状低密度聚乙烯、乙烯-α-烯烃共聚物、乙烯-丙烯酸乙酯共聚物、乙烯-甲基丙烯酸酯共聚物等聚乙烯系树脂等。另外,作为乙烯-α-烯烃共聚物,可举出例如:丙烯与乙烯的共聚物等,可以是接枝共聚物、无规共聚物或嵌段共聚物中的任意一种。其中,特别优选高密度聚乙烯。For example, polyethylene-based resins may be obtained by polymerizing ethylene alone, or may be obtained by copolymerizing mainly ethylene, and include high-density polyethylene, medium-density polyethylene, and low-density polyethylene. Polyethylene-based resins such as ethylene, linear low-density polyethylene, ethylene-α-olefin copolymer, ethylene-ethyl acrylate copolymer, ethylene-methacrylate copolymer, and the like. In addition, examples of the ethylene-α-olefin copolymer include copolymers of propylene and ethylene, and may be any of graft copolymers, random copolymers, and block copolymers. Among them, high-density polyethylene is particularly preferable.
这些聚乙烯系树脂的熔体指数(MI)优选为0.01~50g/10分钟左右、更优选为0.02~30g/10分钟。若MI为0.01g/10分钟以上,则能够充分发挥出流动性的改善效果,若为50g/10分钟以下,则变得不易发生成形体的层状剥离。The melt index (MI) of these polyethylene-based resins is preferably about 0.01 to 50 g/10 minutes, more preferably 0.02 to 30 g/10 minutes. When MI is 0.01 g/10 minutes or more, the effect of improving fluidity can be sufficiently exhibited, and if it is 50 g/10 minutes or less, delamination of the molded article becomes less likely to occur.
需要说明的是,聚乙烯系树脂的情况下的MI可以按照ASTM D1238的测定法求出,是在树脂温度190℃、负荷21.18N的条件下测定的值。In addition, MI in the case of a polyethylene-type resin can be calculated|required according to the measuring method of ASTM D1238, and is the value measured on the conditions of resin temperature 190 degreeC, and load 21.18N.
另外,作为聚丙烯系树脂,可以是将丙烯单独聚合而得到的物质,也可以是以丙烯为主体进行共聚而得到的物质。可举出例如:全同立构丙烯均聚物、或间规立构丙烯均聚物。另外,共聚物可举出例如丙烯与乙烯的共聚物等,可以是接枝共聚物、无规共聚物或嵌段共聚物中的任意一种。In addition, the polypropylene-based resin may be obtained by polymerizing propylene alone, or may be obtained by copolymerizing mainly propylene. Examples thereof include isotactic propylene homopolymers and syndiotactic propylene homopolymers. In addition, the copolymer includes, for example, a copolymer of propylene and ethylene, and may be any of a graft copolymer, a random copolymer, or a block copolymer.
这样的聚丙烯系树脂的熔体指数(MI)优选为0.1~60g/10分钟左右、更优选为0.1~50g/10分钟。若MI为0.1g/10分以上,则能够充分发挥出流动性的改善效果,若为60g/10分钟以下,则变得不易发生成形体的层状剥离。需要说明的是,该聚丙烯系树脂的MI可以按照ASTM D1238的测定法求出,是在树脂温度230℃、负荷21.18N的条件下测定的值。The melt index (MI) of such a polypropylene resin is preferably about 0.1 to 60 g/10 minutes, and more preferably 0.1 to 50 g/10 minutes. If MI is 0.1 g/10 minutes or more, the effect of improving fluidity can be fully exhibited, and if it is 60 g/10 minutes or less, delamination of the molded article is less likely to occur. In addition, the MI of this polypropylene-type resin can be calculated|required according to the measuring method of ASTM D1238, and it is the value measured under the conditions of resin temperature 230 degreeC, and load 21.18N.
另外,除上述聚乙烯系树脂或聚丙烯系树脂外,熔体指数(MI)为0.01~60g/10分钟(230℃、21.18N)左右的聚烯烃系树脂也可以同样地使用。In addition, polyolefin-based resins having a melt index (MI) of about 0.01 to 60 g/10 min (230° C., 21.18 N) can be used similarly in addition to the above-mentioned polyethylene-based resins or polypropylene-based resins.
本发明中,作为(C)成分,可以使用1种上述聚烯烃系树脂,也可以组合使用2种以上上述聚烯烃系树脂。In the present invention, as the (C) component, one kind of the above-mentioned polyolefin-based resins may be used, or two or more kinds of the above-mentioned polyolefin-based resins may be used in combination.
本发明中的(C)成分的配合量在(A)~(C)成分的合计量中为1~38质量%、优选为5~35质量%、更优选为7~30质量%。若小于1质量%,则无法充分发挥出流动性的改善效果,若超过38质量%,则耐冲击性下降,具有根据情况而容易发生成形体的层状剥离的倾向。The compounding quantity of (C)component in this invention is 1-38 mass % in the total amount of (A)-(C) component, Preferably it is 5-35 mass %, More preferably, it is 7-30 mass %. If it is less than 1% by mass, the effect of improving fluidity cannot be sufficiently exhibited, and if it exceeds 38% by mass, the impact resistance will decrease, and delamination of the molded article tends to easily occur in some cases.
[(D)含磷化合物][(D) Phosphorus-containing compound]
作为本发明的(D)成分使用的含磷化合物为下述(D1)和/或(D2)。The phosphorus-containing compound used as (D)component of this invention is following (D1) and/or (D2).
(D1)选自在磷原子上键合有至少1个烷氧基的亚磷酸酯化合物和磷酸酯化合物中的至少1种0.01~0.5质量份(其中,该化合物在具有与磷原子键合的芳氧基时为该芳氧基的全部邻位为氢原子的化合物)。(D1) 0.01 to 0.5 parts by mass of at least one kind selected from phosphite compounds and phosphate compounds having at least one alkoxy group bonded to the phosphorus atom (wherein the compound has In the case of an aryloxy group, it is a compound in which all the ortho positions of the aryloxy group are hydrogen atoms).
(D2)选自磷酸、亚磷酸、膦酸和亚膦酸中的至少1种0.001~0.1质量份。(D2) 0.001 to 0.1 parts by mass of at least one selected from phosphoric acid, phosphorous acid, phosphonic acid, and phosphonous acid.
本发明的(D)成分可发挥如下作用:将所述(B)成分的含有环氧基或缩水甘油基的聚烯烃系树脂和/或聚烯烃系弹性体的环氧基或缩水甘油基活化,提高作为相容化成分发挥作用的(A)成分与(B)成分的反应产物的生成效率,同时提高所述(A)和(C)成分的树脂的相容性,提高(A)成分中的(C)成分的分散性,抑制(C)成分的取向,抑制层状剥离、光泽不均。上述效果在并用后述的(G)无机填充材料、(H)着色材料时显著,在使用硅酸镁作为(G)无机填充材料时、使用金属氧化物作为(H)着色材料时特别显著。The component (D) of the present invention can play the role of activating the epoxy group or glycidyl group of the epoxy group or glycidyl group-containing polyolefin-based resin and/or polyolefin-based elastomer of the (B) component. , improve the generation efficiency of the reaction product of (A) component and (B) component that acts as a compatibilizing component, improve the compatibility of the resin of the (A) and (C) component at the same time, improve the (A) component The dispersibility of the (C) component in the film suppresses the orientation of the (C) component, and suppresses delamination and uneven gloss. The above effect is remarkable when the (G) inorganic filler and (H) coloring material described later are used in combination, and is particularly remarkable when magnesium silicate is used as the (G) inorganic filler and a metal oxide is used as the (H) coloring material.
<(D1)成分><(D1) Components>
本发明中的(D1)成分为选自在磷原子上键合有至少1个烷氧基的亚磷酸酯化合物和磷酸酯化合物中的至少1种。其中,该化合物在具有与磷原子键合的芳氧基时为该芳氧基的全部邻位为氢原子的化合物。The (D1) component in this invention is at least 1 sort(s) chosen from the phosphite compound and the phosphoric acid ester compound which couple|bonded at least 1 alkoxy group to a phosphorus atom. However, when the compound has an aryloxy group bonded to a phosphorus atom, all the ortho-positions of the aryloxy group are hydrogen atoms.
作为在磷原子上键合有至少1个烷氧基的亚磷酸酯化合物和磷酸酯化合物,可举出:磷酸、亚磷酸、膦酸和亚膦酸的酯等。Examples of the phosphite compound and the phosphoric acid ester compound in which at least one alkoxy group is bonded to the phosphorus atom include phosphoric acid, phosphorous acid, phosphonic acid, and esters of phosphonous acid.
作为所述亚磷酸酯化合物,可举出:三癸基亚磷酸酯、三辛基亚磷酸酯、三(十八烷基)亚磷酸酯、二癸基单苯基亚磷酸酯、二辛基单苯基亚磷酸酯、二异丙基单苯基亚磷酸酯、单丁基二苯基亚磷酸酯、单癸基二苯基亚磷酸酯、单辛基二苯基亚磷酸酯、二硬脂基季戊四醇二亚磷酸酯等。Examples of the phosphite compound include: tridecyl phosphite, trioctyl phosphite, trioctadecyl phosphite, didecyl monophenyl phosphite, dioctyl Monophenyl phosphite, diisopropyl monophenyl phosphite, monobutyl diphenyl phosphite, monodecyl diphenyl phosphite, monooctyl diphenyl phosphite, dihard Aliphatic pentaerythritol diphosphite, etc.
作为所述磷酸酯化合物,可举出:三甲基磷酸酯、三乙基磷酸酯、三丁基磷酸酯、三丁氧基乙基磷酸酯、二丁基苯基磷酸酯、二辛基苯基磷酸酯、二异丙基苯基磷酸酯等。Examples of the phosphate ester compound include trimethyl phosphate, triethyl phosphate, tributyl phosphate, tributoxyethyl phosphate, dibutylphenyl phosphate, dioctyl phenyl phosphate, and tributyl phosphate. base phosphate, diisopropylphenyl phosphate, etc.
上述化合物中,从提高相容性的观点出发,优选三癸基亚磷酸酯、单辛基二苯基亚磷酸酯、二硬脂基季戊四醇二亚磷酸酯。上述化合物可以单独使用,也可以组合2种以上使用。Among the above-mentioned compounds, from the viewpoint of improving compatibility, tridecyl phosphite, monooctyl diphenyl phosphite, and distearyl pentaerythritol diphosphite are preferable. These compounds may be used alone or in combination of two or more.
本发明中的(D1)成分的配合量相对于包含所述(A)~(C)的树脂成分100质量份为0.01~0.5质量份、优选为0.03~0.4质量份。若小于0.01质量份,则提高上述相容化成分的生成效率的效果变得不充分,若超过0.5质量份,则相容化成分的生成效率变得过高,交联成分变多,耐冲击性下降。The compounding quantity of (D1) component in this invention is 0.01-0.5 mass parts with respect to 100 mass parts of resin components containing said (A)-(C), Preferably it is 0.03-0.4 mass parts. If it is less than 0.01 parts by mass, the effect of improving the production efficiency of the above-mentioned compatibilizing components becomes insufficient, and if it exceeds 0.5 parts by mass, the production efficiency of the compatibilizing components becomes too high, the number of crosslinking components increases, and the impact resistance sex decline.
<(D2)成分><(D2) Components>
本发明中的(D2)成分为选自磷酸、亚磷酸、膦酸和亚膦酸中的至少1种。上述中,优选磷酸、亚磷酸。上述化合物可以单独使用,也可以组合2种以上使用。The (D2) component in this invention is at least 1 sort(s) chosen from phosphoric acid, phosphorous acid, a phosphonic acid, and a phosphonous acid. Among the above, phosphoric acid and phosphorous acid are preferable. These compounds may be used alone or in combination of two or more.
(D2)成分是使(B)成分中的环氧基或缩水甘油基活化、促进自交联反应的物质,由此,相容化成分的强度提高,能够抑制成形时的(A)成分与(C)成分的粘度差所致的变形和取向,抑制层状剥离。Component (D2) is a substance that activates the epoxy group or glycidyl group in component (B) to promote self-crosslinking reaction, thereby increasing the strength of the compatibilizing component and suppressing the interaction between component (A) and (C) Suppresses delamination and delamination due to deformation and orientation due to viscosity difference of component.
本发明中的(D2)成分的配合量相对于包含所述(A)~(C)的树脂成分100质量份为0.001~0.1质量份、优选为0.002~0.05质量份。若小于0.001质量份,则上述自交联反应的促进效果变得不充分,若超过0.1质量份,则上述自交联变得过多,耐冲击性下降,同时(B)成分的与(A)成分的反应量相对减少,作为相容化成分的作用下降。The compounding quantity of (D2) component in this invention is 0.001-0.1 mass part with respect to 100 mass parts of resin components containing said (A)-(C), Preferably it is 0.002-0.05 mass part. If it is less than 0.001 parts by mass, the effect of promoting the above-mentioned self-crosslinking reaction becomes insufficient. If it exceeds 0.1 parts by mass, the above-mentioned self-crosslinking becomes too much, and the impact resistance decreases. ) The reaction amount of the component is relatively reduced, and the function as a compatibilizing component is reduced.
作为本发明中的(D)成分,可以仅使用所述(D1)或(D2)成分中的任一方,也可以并用。并用所述(D1)和(D2)成分时,优选相对于包含所述(A)~(C)的树脂成分100质量份分别以(D1)成分0.01~0.5质量份、(D2)成分0.001~0.1质量份的范围进行配合。As (D)component in this invention, either one of the said (D1) or (D2) component may be used alone, and may be used together. When the above-mentioned (D1) and (D2) components are used together, it is preferable to use 0.01 to 0.5 parts by mass of the (D1) component and 0.001 to 0.001 to The range of 0.1 mass part is compounded.
另外,本发明的聚碳酸酯树脂组合物中除以上(A)至(D)成分外还可以根据需要配合(E)选自脂肪族胺盐、芳香族胺盐、氢氧化铵、羟基铵盐、和季鏻盐中的至少1种、用于提高阻燃性的(F)磷系阻燃剂、用于提高阻燃性、刚性的(G)无机填充材料、或用于提高外观性的(H)着色材料。In addition, in the polycarbonate resin composition of the present invention, in addition to the above (A) to (D) components, (E) can also be mixed with (E) selected from aliphatic amine salts, aromatic amine salts, ammonium hydroxide, hydroxyl ammonium salts , and at least one of quaternary phosphonium salts, (F) phosphorus-based flame retardants for improving flame retardancy, (G) inorganic fillers for improving flame retardancy and rigidity, or for improving appearance (H) Coloring material.
[(E)脂肪族胺盐、芳香族胺盐、氢氧化铵、羟基铵盐、和季鏻盐][(E) Aliphatic amine salts, aromatic amine salts, ammonium hydroxide, hydroxyl ammonium salts, and quaternary phosphonium salts]
本发明中的(E)成分为选自脂肪族胺盐、芳香族胺盐、氢氧化铵、羟基铵盐和季鏻盐中的至少1种,可以根据需要使用。The (E) component in this invention is at least 1 sort(s) chosen from an aliphatic amine salt, an aromatic amine salt, ammonium hydroxide, a hydroxyl ammonium salt, and a quaternary phosphonium salt, and can use it as needed.
脂肪族胺盐和芳香族胺盐例如可以由通式R1R2R3N·1/nA1表示,为脂肪族胺盐时,R1~R3独立地表示氢原子或脂肪族基(其中,并不全部同时为氢原子)。为芳香族胺盐时,R1~R3独立地表示氢原子或芳香族基(不过,并不全部同时为氢原子)。A1表示酸,例如为:盐酸、硫酸、硝酸、氯酸、高氯酸、乙酸、单烷基硫酸、磺酸化合物等。n为酸A1的阴离子的价数,例如在盐酸的情况下n=1、硫酸的情况下n=2。Aliphatic amine salts and aromatic amine salts, for example, can be represented by the general formula R 1 R 2 R 3 N·1/nA 1. When they are aliphatic amine salts, R 1 to R 3 independently represent a hydrogen atom or an aliphatic group ( Among them, not all of them are hydrogen atoms at the same time). In the case of an aromatic amine salt, R 1 to R 3 independently represent a hydrogen atom or an aromatic group (however, not all of them are hydrogen atoms at the same time). A1 represents an acid, for example: hydrochloric acid, sulfuric acid, nitric acid, chloric acid, perchloric acid, acetic acid, monoalkyl sulfuric acid, sulfonic acid compound, etc. n is the valence of the anion of acid A1 , for example, n=1 in the case of hydrochloric acid and n=2 in the case of sulfuric acid.
氢氧化铵例如可以由通式R4R5R6R7N+·OH-表示。R4~R7例如独立地表示氢原子或碳原子数1~5的直链状或支链状的烷基(不过,并不全部同时为氢原子)。Ammonium hydroxide can be represented by, for example, the general formula R 4 R 5 R 6 R 7 N + ·OH - . R 4 to R 7 independently represent, for example, a hydrogen atom or a linear or branched alkyl group having 1 to 5 carbon atoms (however, not all of them are hydrogen atoms at the same time).
作为该氢氧化铵的具体例,可举出:四甲基氢氧化铵、四乙基氢氧化铵、四正丙基氢氧化铵、四异丙基氢氧化铵等。Specific examples of the ammonium hydroxide include tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetra-n-propylammonium hydroxide, tetraisopropylammonium hydroxide, and the like.
另一方面,作为羟基铵盐,例如可以由通式R8R9NOH·1/mA2表示,R8和R9例如独立地表示氢原子或碳原子数1~5的直链状或支链状的烷基(不过,并不全部同时为氢原子)。A2表示酸,m为酸A2的阴离子的价数。On the other hand, as a hydroxyammonium salt, for example, it can be represented by the general formula R 8 R 9 NOH·1/mA 2 , where R 8 and R 9 independently represent a hydrogen atom or a linear or branched chain having 1 to 5 carbon atoms. Chain-like alkyl groups (however, not all of them are hydrogen atoms at the same time). A 2 represents an acid, and m is the valence number of the anion of the acid A 2 .
作为该羟基铵盐的例子,可举出:甲基羟基胺盐酸盐、乙基羟基胺盐酸盐、正丙基羟基胺盐酸盐、异丙基羟基胺盐酸盐、二甲基羟基胺盐酸盐、二乙基羟基胺盐酸盐、和将这些羟基胺类中的盐酸置换为其他酸例如硫酸、硝酸、乙酸、单烷基硫酸、磺酸化合物等而成的羟基胺类等。Examples of the hydroxyammonium salt include methylhydroxylamine hydrochloride, ethylhydroxylamine hydrochloride, n-propylhydroxylamine hydrochloride, isopropylhydroxylamine hydrochloride, dimethylhydroxylamine hydrochloride, and dimethylhydroxylamine hydrochloride. Amine hydrochloride, diethylhydroxylamine hydrochloride, and hydroxylamines obtained by substituting hydrochloric acid in these hydroxylamines with other acids such as sulfuric acid, nitric acid, acetic acid, monoalkylsulfuric acid, sulfonic acid compounds, etc. .
另外,季鏻盐没有特别限定,可以使用例如下述通式(I)~(III)中任一项所示的化合物。In addition, the quaternary phosphonium salt is not particularly limited, and for example, a compound represented by any one of the following general formulas (I) to (III) can be used.
(PR4)+·(X2)-···(I)(PR 4 ) + ·(X 2 ) - ···(I)
(PR4)+ 2·(Y2)2-···(II)(PR 4 ) + 2 ·(Y 2 ) 2- ···(II)
〔(PR4)+O-〕n-P(=O)R”3-n···(III)[(PR 4 ) + O - ] n -P(=O)R” 3-n ···(III)
上述通式(I)~(III)中,R表示有机基团,例如表示:甲基、乙基、丙基、丁基、戊基、己基、辛基、环己基等烷基;环烷基、苯基、甲苯基、二甲苯基、萘基、联苯基等芳基;苄基等芳烷基等。与磷原子键合的4个R中的至少一个必须为芳基。另外,4个R相互间可以相同也可以不同,二个R可以键合而形成环结构。In the above general formulas (I) to (III), R represents an organic group, such as: methyl, ethyl, propyl, butyl, pentyl, hexyl, octyl, cyclohexyl and other alkyl groups; cycloalkyl , phenyl, tolyl, xylyl, naphthyl, biphenyl and other aryl groups; benzyl and other aralkyl groups, etc. At least one of the 4 R's bonded to the phosphorus atom must be an aryl group. In addition, four Rs may be the same or different from each other, and two Rs may be bonded to form a ring structure.
上述通式(I)中,X2表示卤原子、羟基、烷氧基、芳氧基、烷基羰基氧基、芳基羰基氧基、HCO3或BR'4等1价抗衡阴离子。在此,R’表示氢原子或烷基、芳基等烃基,4个R’相互间可以相同也可以不同。In the above general formula (I), X 2 represents a monovalent counter anion such as a halogen atom, hydroxyl, alkoxy, aryloxy, alkylcarbonyloxy, arylcarbonyloxy, HCO 3 or BR′ 4 . Here, R' represents a hydrogen atom or a hydrocarbon group such as an alkyl group or an aryl group, and four R's may be the same or different from each other.
上述通式(II)中,Y2表示CO3等2价抗衡阴离子(包括2个1价的抗衡阴离子的情况)。In the above general formula (II), Y 2 represents a divalent counter anion such as CO 3 (including two monovalent counter anions).
上述通式(III)中,R”表示烃基、烷氧基、芳氧基或羟基,R”相互间可以相同也可以不同,n表示1~3的整数。In the above general formula (III), R" represents a hydrocarbon group, an alkoxy group, an aryloxy group or a hydroxyl group, R" may be the same or different from each other, and n represents an integer of 1-3.
作为上述通式(I)所示的季鏻盐化合物的具体例,可举出例如:四苯基氢氧化鏻、联苯基三苯基氢氧化鏻、甲氧基苯基三苯基氢氧化鏻、苯氧基苯基三苯基氢氧化鏻、萘基苯基三苯基氢氧化鏻、四苯基鏻四苯基硼酸盐、联苯基三苯基鏻四苯基硼酸盐、甲氧基苯基三苯基鏻四苯基硼酸盐、苯氧基苯基三苯基鏻四苯基硼酸盐、萘基苯基三苯基鏻四苯基硼酸盐、四苯基鏻酚盐、联苯基三苯基鏻酚盐、甲氧基苯基三苯基鏻酚盐、苯氧基苯基三苯基鏻酚盐、萘基苯基三苯基鏻酚盐、四苯基氯化鏻、联苯基三苯基氯化鏻、甲氧基苯基三苯基氯化鏻、苯氧基苯基三苯基氯化鏻或萘基苯基三苯基氯化鏻、环己基三苯基鏻四苯基硼酸盐等。Specific examples of the quaternary phosphonium salt compound represented by the above general formula (I) include, for example: tetraphenylphosphonium hydroxide, biphenyltriphenylphosphonium hydroxide, methoxyphenyltriphenylphosphonium hydroxide Phosphonium, phenoxyphenyltriphenylphosphonium hydroxide, naphthylphenyltriphenylphosphonium hydroxide, tetraphenylphosphonium tetraphenylborate, biphenyltriphenylphosphonium tetraphenylborate, Methoxyphenyltriphenylphosphonium tetraphenylborate, phenoxyphenyltriphenylphosphonium tetraphenylborate, naphthylphenyltriphenylphosphonium tetraphenylborate, tetraphenyl Phosphonium phenoxide, biphenyl triphenyl phosphonium phenoxide, methoxyphenyl triphenyl phosphonium phenoxide, phenoxyphenyl triphenyl phosphonium phenoxide, naphthylphenyl triphenyl phosphonium phenoxide, four Phenylphosphonium chloride, biphenyltriphenylphosphonium chloride, methoxyphenyltriphenylphosphonium chloride, phenoxyphenyltriphenylphosphonium chloride, or naphthylphenyltriphenylphosphonium chloride , cyclohexyltriphenylphosphonium tetraphenylborate, etc.
作为上述通式(II)所示的具有2价的抗衡阴离子的季鏻盐化合物的具体例,可举出例如:双(四苯基鏻)碳酸盐、双(联苯基三苯基鏻)碳酸盐、双(萘三苯基鏻)碳酸盐等季鏻盐、另外例如:2、2-双(4-羟基苯基)丙烷的双-四苯基鏻盐、亚乙基双(三苯基鏻)二溴化物、三亚甲基双(三苯基鏻)-双(四苯基硼酸盐)等。Specific examples of quaternary phosphonium salt compounds having a divalent counter anion represented by the above general formula (II) include bis(tetraphenylphosphonium) carbonate, bis(biphenyltriphenylphosphonium) ) carbonate, bis(naphthalene triphenylphosphonium) carbonate and other quaternary phosphonium salts, other examples: bis-tetraphenylphosphonium salt of 2,2-bis(4-hydroxyphenyl)propane, ethylene bis (triphenylphosphonium) dibromide, trimethylenebis(triphenylphosphonium)-bis(tetraphenylborate) and the like.
作为上述通式(III)所示的具有磷酸盐的季鏻盐化合物的具体例,可举出例如:磷酸四苯基鏻、苯基磷酸四苯基鏻、二苯基磷酸四苯基鏻等。Specific examples of the quaternary phosphonium salt compound having a phosphate represented by the above general formula (III) include, for example, tetraphenylphosphonium phosphate, tetraphenylphosphonium phenylphosphonium, tetraphenylphosphonium diphenylphosphonium, etc. .
从提高所述(A)成分即芳香族聚碳酸酯树脂与所述(C)成分即聚烯烃系树脂的相容性、改善剥离的观点出发,这些季鏻盐中优选上述通式(I)所示的、具有1个以上与磷原子键合的芳基的物质,更优选为具有3个以上与磷原子键合的芳基的物质。季鏻盐可以单独使用,也可以组合2种以上使用。Among these quaternary phosphonium salts, the above-mentioned general formula (I) is preferable from the viewpoint of improving the compatibility between the (A) component, that is, the aromatic polycarbonate resin, and the above-mentioned (C) component, that is, the polyolefin resin, and improving the peeling. The one shown having one or more aryl groups bonded to a phosphorus atom is more preferably a substance having three or more aryl groups bonded to a phosphorus atom. A quaternary phosphonium salt may be used individually or in combination of 2 or more types.
本发明中,如上所述,根据(A)成分的芳香族聚碳酸酯树脂所具有的末端羟基相对于全部末端官能团的比例、即末端羟基相对于末端基团小于20摩尔%时特别优选配合(E)成分,通过配合(E)成分,能够进一步使机械强度、剥离强度等提高。配合时,(E)成分的配合量相对于包含(A)~(C)的树脂成分100质量份优选为0.0001~1质量份。若为1质量份以下,则聚碳酸酯树脂组合物中的聚碳酸酯的分子量不下降,耐冲击性不会下降。从这样的观点出发,配合量更优选为0.0002~0.5质量份、进一步优选为0.0004~0.1质量份。In the present invention, as described above, it is particularly preferable to mix ( E) component can further improve mechanical strength, peeling strength, etc. by mix|blending (E) component. When compounding, it is preferable that the compounding quantity of (E) component is 0.0001-1 mass part with respect to 100 mass parts of resin components containing (A)-(C). If it is 1 part by mass or less, the molecular weight of the polycarbonate in a polycarbonate resin composition will not fall, and impact resistance will not fall. From such a viewpoint, the compounding quantity becomes like this. More preferably, it is 0.0002-0.5 mass part, More preferably, it is 0.0004-0.1 mass part.
配合(E)成分时,该(E)成分即脂肪族胺盐、芳香族胺盐、氢氧化铵、羟基铵盐、季鏻盐可以组合使用2种以上,特别是从提高相容性、改善剥离的观点出发,可以组合使用四烷基氢氧化铵等季铵盐和季鏻盐,在并用时,从控制成品的聚碳酸酯的分子量、表现出机械强度等的观点出发,优选将胺类的配合量相对于季鏻盐设定为0.1~50倍量的配合量。When compounding the (E) component, the (E) component, that is, aliphatic amine salts, aromatic amine salts, ammonium hydroxide, hydroxyl ammonium salts, and quaternary phosphonium salts, can be used in combination of two or more. From the viewpoint of exfoliation, quaternary ammonium salts such as tetraalkylammonium hydroxide and quaternary phosphonium salts can be used in combination. When used in combination, from the viewpoint of controlling the molecular weight of the finished polycarbonate and expressing mechanical strength, it is preferable to use amines The compounding quantity of is set to 0.1-50 times the compounding quantity with respect to a quaternary phosphonium salt.
[(F)磷系阻燃剂][(F) Phosphorous flame retardant]
作为本发明中的(F)成分,可举出红磷、磷酸酯系的阻燃剂。As (F)component in this invention, red phosphorus and a phosphoric acid ester type flame retardant are mentioned.
作为磷酸酯系的阻燃剂,可以包含磷酸酯的单体、低聚物、聚合物或它们的混合物,可举出所述(D1)成分以外的化合物。具体而言可举出:磷酸三苯酯、磷酸三甲苯酯、磷酸甲苯酯二苯酯、磷酸三(二甲苯基)酯、三(异丙基苯基)磷酸酯、磷酸三萘基酯、双酚A双磷酸酯、对苯二酚二磷酸酯、间苯二酚二磷酸酯、间苯二酚-二苯基磷酸酯、三氧基苯三磷酸酯等、或它们的取代物、缩合物等。The phosphoric acid ester-based flame retardant may contain phosphoric acid ester monomers, oligomers, polymers, or mixtures thereof, and examples thereof include compounds other than the above-mentioned (D1) component. Specifically, triphenyl phosphate, tricresyl phosphate, cresyl diphenyl phosphate, tris(xylyl) phosphate, tris(isopropylphenyl) phosphate, trinaphthyl phosphate, Bisphenol A bisphosphate, hydroquinone diphosphate, resorcinol diphosphate, resorcinol-diphenylphosphate, trioxybenzene triphosphate, etc., or their substitutes, condensation things etc.
作为能够优选作为磷酸酯系阻燃剂使用的市售的磷酸酯化合物,可举出例如:大八化学工业株式会社制的TPP〔磷酸三苯酯〕、TXP〔磷酸三(二甲苯基)酯〕、CR733S〔间苯二酚双(二苯基磷酸酯)〕、CR741〔双酚A双(二苯基磷酸酯)〕、PX200〔1,3-亚苯基-四(2,6-二甲基苯基)磷酸酯、PX201L〔1,4-亚苯基-四(2,6-二甲基苯基)磷酸酯、PX202〔4,4′-联亚苯基-四(2,6-二甲基苯基)磷酸酯等。Examples of commercially available phosphate compounds that can be preferably used as phosphate-based flame retardants include: TPP [triphenyl phosphate] manufactured by Daihachi Chemical Industry Co., Ltd., TXP [tris(xylyl) phosphate] ], CR733S [resorcinol bis (diphenyl phosphate)], CR741 [bisphenol A bis (diphenyl phosphate)], PX200 [1,3-phenylene-tetrakis (2,6-di Methylphenyl) phosphate, PX201L [1,4-phenylene-tetrakis (2,6-dimethylphenyl) phosphate, PX202 [4,4'-biphenylene-tetrakis (2,6 - dimethylphenyl) phosphate and the like.
上述磷酸酯系阻燃剂可以通过2价的酚类和Ar·OH所示的1元的酚类与三氯氧磷反应来得到。The above-mentioned phosphate-based flame retardant can be obtained by reacting divalent phenols and monovalent phenols represented by Ar·OH with phosphorus oxychloride.
这些(F)成分的磷系阻燃剂可以分别单独使用、或组合使用2种以上。这些成分(F)的含量相对于包含所述(A)~(C)的树脂成分100质量份优选为3~20质量份、更优选为5~20质量份、进一步优选为8~20质量份。The phosphorus-based flame retardants of these (F)components can be used individually or in combination of 2 or more types, respectively. The content of these components (F) is preferably 3 to 20 parts by mass, more preferably 5 to 20 parts by mass, and even more preferably 8 to 20 parts by mass with respect to 100 parts by mass of the resin component containing the aforementioned (A) to (C). .
通过配合3质量份以上,可得到期望的阻燃性,通过配合20质量份以下,能够避免耐冲击性等的下降。By blending 3 parts by mass or more, desired flame retardancy can be obtained, and by blending 20 parts by mass or less, it is possible to avoid a fall in impact resistance or the like.
[(G)无机填充材料][(G) Inorganic Filler]
本发明中,为了进一步提高成形品的刚性、以及阻燃性,可以根据需要含有(G)成分即无机填充材料。In the present invention, in order to further improve the rigidity and flame retardancy of the molded article, an inorganic filler that is the component (G) may be contained as needed.
在此,作为无机填充材料,可举出滑石、云母、高岭土、硅藻土、碳酸钙等。其中,优选板状的滑石、云母等填充材料,更优选作为硅酸镁的滑石。这些无机填充材料可以单独使用,也可以组合使用2种以上。Here, examples of the inorganic filler include talc, mica, kaolin, diatomaceous earth, and calcium carbonate. Among them, fillers such as platy talc and mica are preferable, and talc which is magnesium silicate is more preferable. These inorganic fillers may be used alone or in combination of two or more.
无机填充材料的平均粒径优选为0.1~50μm、更优选为0.2~20μm。The average particle diameter of the inorganic filler is preferably 0.1 to 50 μm, more preferably 0.2 to 20 μm.
在此,(G)无机填充材料的含量相对于包含所述(A)~(C)的树脂成分100质量份优选为1~20质量份、更优选为2~15质量份。若(G)成分的含量为1质量份以上,则目标刚性、阻燃性的改良效果充分,若为20质量份以下,则不产生耐冲击性等的下降。(G)成分的含量可以考虑成形品的厚度、树脂流动长等成形品的要求性状和成形性来适当确定。Here, the content of the (G) inorganic filler is preferably 1 to 20 parts by mass, more preferably 2 to 15 parts by mass with respect to 100 parts by mass of the resin component containing the aforementioned (A) to (C). When content of (G) component is 1 mass part or more, the improvement effect of target rigidity and flame retardancy is sufficient, and when it is 20 mass parts or less, fall of impact resistance etc. does not generate|occur|produce. The content of the component (G) can be appropriately determined in consideration of the required properties and formability of the molded product, such as the thickness of the molded product and the flow length of the resin.
[(H)着色材料][(H) coloring material]
本发明中,为了提高本发明的聚碳酸酯树脂组合物的成形品的外观性,可以根据需要使用(H)成分即着色材料。In the present invention, in order to improve the appearance of the molded article of the polycarbonate resin composition of the present invention, a coloring material that is the component (H) may be used as needed.
作为着色材料,可以使用有机或无机系的着色材料中的任意一种。作为有机系的着色材料,可举出炭黑等,作为无机系的着色材料,可举出:氧化钛、氧化锌、氧化铁等金属氧化物系的着色材料。这些着色材料中,优选使用无机系的着色材料,更优选使用金属氧化物。另外,这些着色材料可以单独使用,也可以组合使用2种以上。As the coloring material, any of organic or inorganic coloring materials can be used. Examples of organic coloring materials include carbon black and the like, and examples of inorganic coloring materials include metal oxide coloring materials such as titanium oxide, zinc oxide, and iron oxide. Among these coloring materials, inorganic coloring materials are preferably used, and metal oxides are more preferably used. In addition, these coloring materials may be used individually or in combination of 2 or more types.
这些(H)成分的配合量相对于包含所述(A)~(C)的树脂成分100质量份优选为0.05~5质量份的范围、更优选为0.1~3质量份的范围。The compounding quantity of these (H)components is preferably the range of 0.05-5 mass parts with respect to 100 mass parts of resin components containing said (A)-(C), More preferably, it is the range of 0.1-3 mass parts.
[添加剂][additive]
另外,本发明的聚碳酸酯树脂组合物中,除上述(A)~(H)成分以外还可以在不损害本发明的目的的范围内配合各种添加剂。作为添加剂,可举出:紫外线吸收剂、光稳定剂、阻燃助剂、防静电剂、抗粘连剂、脱模剂和润滑剂等。Moreover, in the polycarbonate resin composition of this invention, various additives can be mix|blend other than said (A)-(H) component in the range which does not impair the object of this invention. Examples of additives include ultraviolet absorbers, light stabilizers, flame retardant aids, antistatic agents, antiblocking agents, mold release agents, and lubricants.
[聚碳酸酯树脂组合物和成形体][Polycarbonate resin composition and molded article]
本发明的聚碳酸酯树脂组合物可以通过利用常法配合上述(A)~(D)成分和根据需要使用的(E)~(H)成分以及各种添加剂并进行熔融混炼来得到。各成分的配合顺序没有特别限定,具体而言,在配合(E)成分的胺盐等的情况下,优选在将(A)芳香族聚碳酸酯树脂、(B)含有环氧基或缩水甘油基的聚烯烃或聚烯烃弹性体和(E)成分的胺盐等混合后配合(D)含磷化合物和(F)磷系阻燃剂,(C)聚烯烃系树脂可以与(A)成分和(B)成分的混合同时、或将它们混合后再配合,另外,无论有没有配合(E)成分,(G)无机填充材料和(H)着色材料都优选在将(A)成分和(B)成分混合后进行配合。The polycarbonate resin composition of the present invention can be obtained by blending the above-mentioned components (A) to (D), components (E) to (H) and various additives as needed, and melt-kneading them by a conventional method. The order of compounding the components is not particularly limited. Specifically, when compounding (E) an amine salt of the component, etc., it is preferable to combine (A) an aromatic polycarbonate resin, (B) an epoxy group-containing or glycidol (D) phosphorus-containing compound and (F) phosphorus-based flame retardant after mixing polyolefin or polyolefin elastomer and (E) component amine salt, (C) polyolefin-based resin can be combined with (A) component It is preferable to combine (A) component and ( B) Compounding is performed after mixing the components.
作为用于熔融混炼的熔融混炼机,可举出例如:班伯里密炼机、单轴螺杆挤出机、双轴螺杆挤出机、共捏和机和多轴螺杆挤出机。熔融混炼中的加热温度通常为220~300℃、特别适合为250℃左右。Examples of the melt-kneading machine used for melt-kneading include a Banbury mixer, a single-screw extruder, a twin-screw extruder, a co-kneader, and a multi-screw extruder. The heating temperature in melt-kneading is usually 220 to 300°C, particularly suitably about 250°C.
若在上述条件下进行熔融混炼,则(D)成分的含磷化合物可使(B)成分的含有环氧基或缩水甘油基的聚烯烃或聚烯烃弹性体的环氧基或缩水甘油基活化,从而促进相容化成分的生成。由此,本发明中得到的聚碳酸酯树脂组合物中,在基质相中存在(A)成分的芳香族聚碳酸酯树脂,区域地存在(C)成分的聚烯烃树脂,在其界面存在聚碳酸酯与含有环氧基或缩水甘油基的聚烯烃的反应产物所带来的相容化成分。适度的相容化成分的量的存在能够使界面稳定化,从而能够得到聚碳酸酯与聚烯烃的相容性提高、耐冲击性、弯曲强度等机械特性等优异、不易剥离的聚碳酸酯树脂组合物。If melt kneading is carried out under the above-mentioned conditions, the phosphorus-containing compound of (D) component can make the epoxy group or glycidyl group of the epoxy group or glycidyl group-containing polyolefin or polyolefin elastomer of (B) component Activation, thereby promoting the formation of compatibilizing components. Thus, in the polycarbonate resin composition obtained in the present invention, the aromatic polycarbonate resin of the (A) component exists in the matrix phase, the polyolefin resin of the (C) component exists regionally, and the polyolefin resin exists at the interface. A compatibilizing component derived from the reaction product of carbonates and polyolefins containing epoxy or glycidyl groups. The presence of an appropriate amount of compatibilizing components can stabilize the interface, thereby obtaining a polycarbonate resin that has improved compatibility between polycarbonate and polyolefin, excellent mechanical properties such as impact resistance, and bending strength, and is not easily peeled off. combination.
本发明的聚碳酸酯树脂组合物能够通过应用公知的成形方法例如中空成形、注射成形、挤出成形、真空成形、压空成形、热弯曲成形、压缩成形、流延成形和旋转成形等来制成成形体,特别优选基于注射成形的成形法。The polycarbonate resin composition of the present invention can be produced by applying known molding methods such as hollow molding, injection molding, extrusion molding, vacuum molding, pressure molding, thermal bending molding, compression molding, tape casting, and rotational molding. Forming a shaped body, particularly preferably a molding method based on injection molding.
另外,本发明的聚碳酸酯树脂组合物由于耐冲击性和外观性等优异,因此通过注射成形,能够作为要求这些特性的汽车部件、电子设备、信息设备的壳体等利用。In addition, since the polycarbonate resin composition of the present invention is excellent in impact resistance and appearance, it can be used as automobile parts, electronic equipment, housings of information equipment, etc. requiring these properties by injection molding.
通过实施例进一步详细地说明本发明,但本发明并不受这些实施例限定。需要说明的是,以下中GMA表示甲基丙烯酸缩水甘油酯、MI表示熔体指数。The present invention will be described in more detail by way of examples, but the present invention is not limited by these examples. In the following, GMA represents glycidyl methacrylate, and MI represents melt index.
实施例Example
实施例和比较例中使用的(A)~(H)成分如下所示。The components (A) to (H) used in Examples and Comparative Examples are as follows.
(A)芳香族聚碳酸酯树脂(A) Aromatic polycarbonate resin
A-1:Tarflon FN2600A[出光兴产(株)制、分子量25400]OH末端分率:4摩尔%A-1: Tarflon FN2600A [manufactured by Idemitsu Kosan Co., Ltd., molecular weight 25400] OH terminal fraction: 4 mol %
A-2:通过熔融法制造的PC[分子量21200]OH末端分率:30摩尔%A-2: PC produced by melting method [molecular weight 21200] OH terminal fraction: 30 mol%
在内容积30升的SUS316制热压罐中加入双酚A4560g(20摩尔)、碳酸二苯酯4418g(20.65摩尔),相对于双酚A,加入作为催化剂的四甲基氢氧化铵(TMAH)2.5×10-4摩尔、四苯基鏻四苯基硼酸盐(北兴化学工业制TPPK)1×10-5摩尔,在210℃下加热30分钟后,以240℃、270℃、290℃阶段性升温,然后缓慢提高真空度最终在0.4mmHg下搅拌混合2小时,得到上述A-2所示的聚碳酸酯。Add 4560g (20 moles) of bisphenol A and 4418g (20.65 moles) of diphenyl carbonate to a SUS316 autoclave with an inner volume of 30 liters, and add tetramethylammonium hydroxide (TMAH) as a catalyst to bisphenol A 2.5×10 -4 mol, tetraphenylphosphonium tetraphenylborate (TPPK manufactured by Hokko Chemical Co., Ltd.) 1×10 -5 mol, after heating at 210°C for 30 minutes, at 240°C, 270°C, 290°C The temperature was raised step by step, and then the degree of vacuum was slowly increased, and finally the mixture was stirred and mixed at 0.4 mmHg for 2 hours to obtain the polycarbonate shown in A-2 above.
需要说明的是,将聚碳酸酯树脂70mg在室温下用氘代氯仿0.6mL溶解后,测定1H-NMR(1H核磁共振频率:500MHz、观测频率范围:10000Hz、累积次数:256次),基于来源于末端羟基的峰a(7.06、7.05ppm)、末端双酚A的苯基的氢的峰(6.67、6.65ppm)和c(4.87ppm),来算出末端羟基的含量(OH末端分率)。It should be noted that, after dissolving 70 mg of polycarbonate resin in 0.6 mL of deuterated chloroform at room temperature, 1 H-NMR was measured ( 1 H nuclear magnetic resonance frequency: 500 MHz, observation frequency range: 10000 Hz, accumulation number: 256 times), Based on the peak a (7.06, 7.05ppm) derived from the terminal hydroxyl group, the peak (6.67, 6.65ppm) and c (4.87ppm) of the phenyl hydrogen of the terminal bisphenol A, the content of the terminal hydroxyl group (OH terminal fraction) is calculated ).
(B)含有环氧基或缩水甘油基的聚烯烃系树脂和/或聚烯烃系弹性体(B) Polyolefin-based resin and/or polyolefin-based elastomer containing epoxy group or glycidyl group
B-1:乙烯-GMA共聚物[住友化学(株)制、Bondfast E、GMA含量12质量%]B-1: Ethylene-GMA copolymer [manufactured by Sumitomo Chemical Co., Ltd., Bondfast E, GMA content 12% by mass]
B-2:聚丙烯-GMA接枝共聚物[将聚丙烯、GMA和有机过氧化物共混后,通过分批式混炼进行熔融混炼来制造]、GMA含量9质量%]B-2: Polypropylene-GMA graft copolymer [manufactured by blending polypropylene, GMA, and organic peroxide, followed by melt-kneading by batch kneading], GMA content 9% by mass]
(C)聚烯烃系树脂(C) Polyolefin resin
C-1:聚丙烯嵌段聚合物[Prime Polymer(株)制、J-785H、MI=15g/10分钟]C-1: Polypropylene block polymer [manufactured by Prime Polymer Co., Ltd., J-785H, MI=15 g/10 minutes]
C-2:聚丙烯嵌段聚合物[Prime Polymer(株)制、E-185G、MI=0.35g/10分钟]C-2: Polypropylene block polymer [manufactured by Prime Polymer Co., Ltd., E-185G, MI=0.35 g/10 minutes]
C-3:聚乙烯[Prime Polymer(株)制、64OUF、MI=0.21g/10分钟]C-3: polyethylene [manufactured by Prime Polymer Co., Ltd., 64OUF, MI=0.21 g/10 minutes]
(D1)成分(D1) Components
D-1:单辛基二苯基亚磷酸酯[(株)ADEKA制、Adekastab C]D-1: Monooctyl diphenyl phosphite [manufactured by ADEKA Corporation, Adekastab C]
D-2:二硬脂基季戊四醇二亚磷酸酯[(株)ADEKA制、PEP-8]D-2: Distearyl pentaerythritol diphosphite [manufactured by ADEKA, PEP-8]
D-3:三癸基亚磷酸酯[(株)ADEKA制、3010]D-3: Tridecyl phosphite [manufactured by ADEKA, 3010]
(D2)成分(D2) Components
D-4:1%磷酸水溶液D-4: 1% phosphoric acid aqueous solution
(D)成分以外的含磷化合物(D) Phosphorus-containing compounds other than components
d-1:三(2,4-二叔丁基苯基)亚磷酸酯[(株)BASF制、Irgafos168]d-1: Tris(2,4-di-tert-butylphenyl)phosphite [manufactured by BASF, Irgafos168]
d-2:三苯基亚磷酸酯[(株)ADEKA制、TPP]d-2: Triphenyl phosphite [manufactured by ADEKA, TPP]
d-3:2,2’-亚甲基双(4,6-二丁基苯基)辛基亚磷酸酯[(株)ADEKA制、HP-10]d-3: 2,2'-methylenebis(4,6-dibutylphenyl)octyl phosphite [manufactured by ADEKA Corporation, HP-10]
d-4:双(2,6-二叔丁基-4-甲基苯基)季戊四醇二亚磷酸酯[(株)ADEKA制、PEP-36]d-4: Bis(2,6-di-tert-butyl-4-methylphenyl)pentaerythritol diphosphite [manufactured by ADEKA Corporation, PEP-36]
(E)氢氧化铵类(E) Ammonium hydroxide
E-1:四甲基氢氧化铵[和光纯药(株)制、3%水溶液]E-1: Tetramethylammonium hydroxide [manufactured by Wako Pure Chemical Industries, Ltd., 3% aqueous solution]
(F)磷系阻燃剂(F) Phosphorous flame retardant
F-1:芳香族缩合磷酸酯系阻燃剂[大八化学工业(株)制、CR-741]F-1: Aromatic condensed phosphoric acid ester-based flame retardant [manufactured by Daihachi Chemical Industry Co., Ltd., CR-741]
(G)无机填充材料(G) Inorganic filler material
G-1:滑石[富士滑石工业(株)制、TPA-25]G-1: Talc [manufactured by Fuji Talc Industry Co., Ltd., TPA-25]
(H)着色材料(H) Coloring material
H-1:氧化钛[石原产业(株)制、CR63]H-1: Titanium oxide [manufactured by Ishihara Sangyo Co., Ltd., CR63]
H-2:炭黑[三菱化学(株)制、MA-100]H-2: Carbon black [manufactured by Mitsubishi Chemical Corporation, MA-100]
H-3:氧化铁[Lanxess公司制、180M]H-3: Iron oxide [manufactured by Lanxess, 180M]
<树脂组合物(颗粒)的制造方法><Manufacturing method of resin composition (pellets)>
使用具有2个供给口的带排气口的二轴挤出机[日本制钢所(株)制、TEX44]作为挤出机,在设定温度为250℃,螺杆转速300rpm、排出量100kg/小时的条件下将表1所示的(A)~(H)成分进行熔融混炼,得到目标颗粒。A two-screw extruder [manufactured by Nippon Steel Works Co., Ltd., TEX44] with two supply ports and an exhaust port was used as the extruder, and the set temperature was 250° C., the screw speed was 300 rpm, and the discharge rate was 100 kg/ The components (A) to (H) shown in Table 1 were melt-kneaded under the condition of 1 hour to obtain the target pellets.
<评价方法><Evaluation method>
(1)混合后的聚碳酸酯树脂的粘均分子量(Mv)(1) Viscosity average molecular weight (Mv) of polycarbonate resin after mixing
在混合后的聚碳酸酯树脂中加入二氯甲烷,用膨润土吸附不溶成分后,过滤取出可溶成分,将其干燥制成膜,秤量所得到的膜,并测定粘均分子量。Add dichloromethane to the mixed polycarbonate resin, absorb the insoluble components with bentonite, filter out the soluble components, dry them to form a film, weigh the obtained film, and measure the viscosity-average molecular weight.
粘均分子量的测定中,在20℃下在二氯甲烷100cm3中溶解上述膜约0.7g,利用乌氏粘度计测定该溶液的比粘度(ηsp),将比粘度(ηsp)带入下式求出粘均分子量。In the measurement of the viscosity-average molecular weight, about 0.7 g of the above-mentioned film was dissolved in 100 cm of methylene chloride at 20° C., and the specific viscosity (η sp ) of the solution was measured with an Ubbelohde viscometer, and the specific viscosity (η sp ) was brought into The viscosity average molecular weight was calculated|required by the following formula.
(ηsp)/C=[η]+0.45×[η]2C(η sp )/C=[η]+0.45×[η] 2 C
[η]=1.23×10-5M0.83 [η]=1.23×10 -5 M 0.83
(其中,[η]为极限粘度、C为聚合物浓度)(where [η] is the intrinsic viscosity, and C is the polymer concentration)
(2)耐冲击性(Izod耐冲击性)(2) Impact resistance (Izod impact resistance)
基于JIS K7110测定(悬臂梁、试验片厚度3.0mm)。Measured based on JIS K7110 (cantilever beam, thickness of test piece: 3.0 mm).
(3)耐剥离性(基于弯折试验的剥离评价)(3) Peel resistance (evaluation of peeling by bending test)
将前述得到的颗粒在110℃下干燥6小时以上后,在成形温度260℃、模具温度60℃下,成形基于JIS K7162的试验片1B形、厚度3.2mm的试验片。The pellets obtained above were dried at 110° C. for 6 hours or more, and then molded into a test piece with a thickness of 3.2 mm in the shape of test piece 1B according to JIS K7162 at a molding temperature of 260° C. and a mold temperature of 60° C.
将上述试验片从中央部弯折直至两端相碰,然后沿相反方向同样地进行弯折。以表面产生褶皱的次数来评价剥离性。需要说明的是,表1中,将弯折10次以上也不剥离的情况设为“10<”。The above-mentioned test piece was bent from the center until both ends touched, and then bent in the same manner in the opposite direction. The detachability was evaluated by the number of times wrinkles were generated on the surface. In addition, in Table 1, the case which did not peel off after bending 10 times or more was set as "10<".
(4)光泽不均(Δ光泽度的测定)(4) Uneven gloss (measurement of Δ gloss)
将前述得到的颗粒在料筒温度260℃、模具温度60℃、膜浇口(宽度50mm、厚度1mm)的条件下以1.0秒的填充时间进行成形,得到厚度1.5mm、150×150mm见方的试验片。The particles obtained above were molded under the conditions of cylinder temperature 260°C, mold temperature 60°C, and film gate (width 50mm, thickness 1mm) with a filling time of 1.0 second to obtain a test with a thickness of 1.5mm and a square of 150×150mm piece.
利用光泽度计[日本电色工业(株)制、Gloss Meter VG2000]分别以60°的反射角测定上述试验片中从浇口至2cm的部位、和从末端至2cm的部位的光泽度值,将该值之差(Δ光泽度)作为光泽不均来表示。Δ光泽度值越大,表示光泽不均越大。Using a gloss meter [manufactured by Nippon Denshoku Industries Co., Ltd., Gloss Meter VG2000], the gloss values of the portion from the gate to 2 cm and the portion from the end to 2 cm in the above-mentioned test piece were measured at a reflection angle of 60°, The difference between these values (Δgloss) was expressed as gloss unevenness. The greater the Δ gloss value, the greater the unevenness in gloss.
〔实施例1~5、比较例1~5〕[Examples 1-5, Comparative Examples 1-5]
以表1所示的配合比例配合树脂组合物,制作颗粒,通过前述的方法进行试验片的制作、物性评价。将所得到的结果示出于表1。The resin composition was blended in the blending ratio shown in Table 1 to produce pellets, and the preparation of test pieces and evaluation of physical properties were performed by the above-mentioned method. Table 1 shows the obtained results.
[表1][Table 1]
表1Table 1
(质量%)*1:(A)、(B)及(C)成分的合计量中的质量%(mass%) *1 : Mass% of the total amount of (A), (B) and (C) components
(质量份)*2:相对于(A)、(B)及(C)成分的合计量100质量份的质量份(Parts by mass) *2 : Parts by mass relative to 100 parts by mass of the total amount of components (A), (B) and (C)
(质量份)*3:相对于(A)、(B)及(C)成分的合计量100质量份的有效成分的质量份(Parts by mass) *3 : Parts by mass of the active ingredient relative to 100 parts by mass of the total of components (A), (B) and (C)
根据表1可知,由本发明的聚碳酸酯树脂组合物得到的成形品与分别对应的比较例相比,耐冲击性优异,且即使在具有膜浇口的薄成形品的情况下,在弯折剥离次数10次以内也不呈现出层状剥离,并且光泽不均也少。As can be seen from Table 1, molded articles obtained from the polycarbonate resin composition of the present invention are superior in impact resistance compared to respective corresponding comparative examples, and even in the case of thin molded articles having film gates, they are There was no layered peeling within 10 times of peeling, and there was little unevenness in gloss.
另外,从比较例5可知,虽然使用了在磷原子上键合有1个烷氧基(辛基氧基)的亚磷酸酯化合物作为(D)成分,但该亚磷酸酯化合物具有与磷原子键合的芳氧基,且在该芳氧基的邻位具有取代基,因此无法得到本发明的效果。In addition, as can be seen from Comparative Example 5, although a phosphite compound having one alkoxy group (octyloxy group) bonded to the phosphorus atom was used as the (D) component, the phosphite compound has A bonded aryloxy group has a substituent at the ortho-position of the aryloxy group, so the effect of the present invention cannot be obtained.
产业上的可利用性Industrial availability
本发明的聚碳酸酯树脂组合物由于耐冲击性优异、即使在薄成形品的情况下也不呈现出层状剥离、并且光泽不均也少,因此对于汽车部件、电子设备、信息设备的壳体等是有用的。The polycarbonate resin composition of the present invention is excellent in impact resistance, does not exhibit lamellar peeling even in the case of thin molded products, and has little gloss unevenness, so it is used for automobile parts, electronic equipment, and casings of information equipment. Body etc. are useful.
Claims (11)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2012015743 | 2012-01-27 | ||
| JP2012-015743 | 2012-01-27 | ||
| PCT/JP2013/051552 WO2013111846A1 (en) | 2012-01-27 | 2013-01-25 | Polycarbonate resin composition and molded body thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104066793A true CN104066793A (en) | 2014-09-24 |
| CN104066793B CN104066793B (en) | 2016-02-17 |
Family
ID=48873558
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201380006283.4A Active CN104066793B (en) | 2012-01-27 | 2013-01-25 | Polycarbonate resin composition and molded article thereof |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP6035252B2 (en) |
| CN (1) | CN104066793B (en) |
| TW (1) | TW201335276A (en) |
| WO (1) | WO2013111846A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106065170A (en) * | 2015-04-24 | 2016-11-02 | 三星Sdi株式会社 | Poly carbonate resin composition and the mechanograph being produced from |
| CN106189163A (en) * | 2014-12-29 | 2016-12-07 | 富士施乐株式会社 | Resin combination and resin molded body |
| CN106609029A (en) * | 2015-10-26 | 2017-05-03 | 富士施乐株式会社 | Resin composition and resin molded article |
| CN107250270A (en) * | 2015-02-20 | 2017-10-13 | 沙特基础工业全球技术公司 | Reinforced polycarbonate composition with improved impact properties |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2701417B2 (en) | 1989-02-16 | 1998-01-21 | 東洋製罐株式会社 | Bottle cap |
| JP2015161813A (en) | 2014-02-27 | 2015-09-07 | 富士ゼロックス株式会社 | Control mechanism, cleaning device, image holding body unit, and image forming apparatus |
| KR102227120B1 (en) * | 2017-11-30 | 2021-03-12 | 롯데첨단소재(주) | Resin composition and articles manufactured using the same |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101397397A (en) * | 2007-09-28 | 2009-04-01 | 帝人化成株式会社 | Flame retardant aromatic polycarbonate resin composition |
| WO2011078138A1 (en) * | 2009-12-22 | 2011-06-30 | 出光興産株式会社 | Polycarbonate resin composition and molded product made thereof |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3117030B2 (en) * | 1991-12-27 | 2000-12-11 | 日本ジーイープラスチックス株式会社 | Low gloss thermoplastic resin composition |
| JP3409824B2 (en) * | 1995-03-06 | 2003-05-26 | 出光石油化学株式会社 | Ionizing radiation resistant materials and molded articles for medical use |
| JP4212729B2 (en) * | 1999-08-10 | 2009-01-21 | 帝人化成株式会社 | Aromatic polycarbonate resin composition |
| JP2001081302A (en) * | 1999-09-09 | 2001-03-27 | Teijin Chem Ltd | Aromatic polycarbonate resin composition |
| JP5319174B2 (en) * | 2008-06-17 | 2013-10-16 | 出光興産株式会社 | Polycarbonate resin composition and molded body thereof |
| JP5624421B2 (en) * | 2010-09-29 | 2014-11-12 | 出光興産株式会社 | Method for producing polycarbonate resin composition |
-
2013
- 2013-01-25 CN CN201380006283.4A patent/CN104066793B/en active Active
- 2013-01-25 JP JP2013555316A patent/JP6035252B2/en active Active
- 2013-01-25 TW TW102103016A patent/TW201335276A/en unknown
- 2013-01-25 WO PCT/JP2013/051552 patent/WO2013111846A1/en not_active Ceased
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101397397A (en) * | 2007-09-28 | 2009-04-01 | 帝人化成株式会社 | Flame retardant aromatic polycarbonate resin composition |
| WO2011078138A1 (en) * | 2009-12-22 | 2011-06-30 | 出光興産株式会社 | Polycarbonate resin composition and molded product made thereof |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106189163A (en) * | 2014-12-29 | 2016-12-07 | 富士施乐株式会社 | Resin combination and resin molded body |
| CN107250270A (en) * | 2015-02-20 | 2017-10-13 | 沙特基础工业全球技术公司 | Reinforced polycarbonate composition with improved impact properties |
| US10577499B2 (en) | 2015-02-20 | 2020-03-03 | Sabic Global Technologies B.V. | Reinforced polycarbonate composition with improved impact performance |
| CN106065170A (en) * | 2015-04-24 | 2016-11-02 | 三星Sdi株式会社 | Poly carbonate resin composition and the mechanograph being produced from |
| CN106065170B (en) * | 2015-04-24 | 2018-11-06 | 乐天尖端材料株式会社 | Poly carbonate resin composition and the mechanograph being produced from it |
| US10563038B2 (en) | 2015-04-24 | 2020-02-18 | Lotte Advanced Materials Co., Ltd. | Polycarbonate resin composition and molded article produced therefrom |
| CN106609029A (en) * | 2015-10-26 | 2017-05-03 | 富士施乐株式会社 | Resin composition and resin molded article |
| CN106609029B (en) * | 2015-10-26 | 2019-01-29 | 富士施乐株式会社 | Resin combination and resin-formed body |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2013111846A1 (en) | 2013-08-01 |
| CN104066793B (en) | 2016-02-17 |
| JP6035252B2 (en) | 2016-11-30 |
| TW201335276A (en) | 2013-09-01 |
| JPWO2013111846A1 (en) | 2015-05-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104066793B (en) | Polycarbonate resin composition and molded article thereof | |
| JP5771542B2 (en) | Polycarbonate resin composition and molded body thereof | |
| CN103282436B (en) | Poly carbonate resin composition and comprise its moulded product | |
| JP5919454B2 (en) | Polycarbonate resin composition and molded product thereof | |
| CN107109044A (en) | Poly carbonate resin composition and the molding product comprising it | |
| JP5480826B2 (en) | Polycarbonate resin composition and molded body thereof | |
| JP5547959B2 (en) | Polycarbonate resin composition and molded body thereof | |
| CN101945935A (en) | Flame-resistant impact-modified polyalkylene terephthalate/polycarbonate compositions | |
| KR20130040807A (en) | Flame-protected polycarbonate compositions | |
| KR102564588B1 (en) | Flame retardant polycarbonate resin composition, sheet and film using the same, and manufacturing method thereof | |
| CN110872431B (en) | Thermoplastic resin composition and articles produced therefrom | |
| TWI516543B (en) | Polycarbonate resin composition | |
| JP5624421B2 (en) | Method for producing polycarbonate resin composition | |
| JP5030541B2 (en) | Polycarbonate resin composition for thin-walled molded article, thin-walled molded article and method for producing the same | |
| CN111386312B (en) | Resin composition and molded product made therefrom | |
| JP5588268B2 (en) | Polycarbonate resin composition and molded body thereof | |
| CN111615537B (en) | Thermoplastic resin composition and products produced therefrom | |
| CN105980477A (en) | Polycarbonate resin composition | |
| EP4056623A1 (en) | Resin composition and electronic/electrical device component | |
| KR20210067222A (en) | Thermoplastic resin composition and article produced therefrom | |
| KR20170055122A (en) | Polycarbonate resin composition and molded article comprising the same | |
| CN103958606A (en) | Polycarbonate resin composition |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |