CN104058464A - Method for preparing nano ferric oxide - Google Patents
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Abstract
本发明涉及一种纳米氧化铁的制备方法。其步骤为:以高价铁盐为原料,配制成铁盐的饱和溶液;在上述溶液中逐滴加入5-10ml物质的量浓度为0.1-0.5mol/L的碱溶液,络合反应形成胶体粒子,整个过程在超声条件下完成;将混合溶液倒入由半透膜制成的渗析袋中,密封后浸泡于盛满蒸馏水的容器中,渗析分离除去多余的盐溶液,得到Fe(OH)3胶体;将荷梗作为模板剂加入胶体溶液中浸泡,待胶体附着于荷梗内部后,烘干;在400-600℃下煅烧,得到制备的纳米氧化铁。本发明制备的纳米粉末粒度小,粒径均匀,纯度可达99%-99.8%;灼烧时不易发生团聚,分散性好;污染低,周期短,工艺简单,产量高。The invention relates to a preparation method of nano iron oxide. The steps are: use high-valent iron salt as raw material to prepare a saturated solution of iron salt; add 5-10ml of alkali solution with a concentration of 0.1-0.5mol/L to the above solution dropwise, and form colloidal particles through complexation reaction , the entire process is completed under ultrasonic conditions; the mixed solution is poured into a dialysis bag made of a semipermeable membrane, sealed and soaked in a container filled with distilled water, and the excess salt solution is removed by dialysis to obtain Fe(OH) 3 Colloid: adding lotus stalk as a template agent into the colloid solution for soaking, drying the colloid after the colloid is attached to the inside of the lotus stalk, and calcining at 400-600° C. to obtain the prepared nano-iron oxide. The nano-powder prepared by the invention has small particle size, uniform particle size, and a purity of 99%-99.8%. It is not easy to agglomerate when burning, and has good dispersibility. It has low pollution, short cycle, simple process and high output.
Description
技术领域technical field
本发明涉及一种纳米氧化铁的制备方法,属精细化工领域。The invention relates to a preparation method of nanometer iron oxide, which belongs to the field of fine chemical industry.
背景技术Background technique
纳米氧化铁是近年来研究开发的一类纳米粉体材料具有小尺寸效应、表面效应、量子尺寸效应和宏观量子隧道效应,其在着色力、透明性、色度等方面有很大的优势,在印刷油墨行业和造纸行业有着广泛的需求和应用。Nano-iron oxide is a kind of nano-powder material researched and developed in recent years. It has small size effect, surface effect, quantum size effect and macro quantum tunnel effect. It has great advantages in tinting strength, transparency, chroma, etc. It has a wide range of needs and applications in the printing ink industry and the paper industry.
制备纳米氧化铁的方法主要分为物理方法、化学方法以及化学物理方法。化学方法主要包括空气氧化法、溶胶-凝胶法、均匀沉淀法、胶体化学法、强迫水解法、水热法、电化学合成法、反萃取法等;物理制备方法包括超临界流体干燥法、冷冻干燥法、微波辐射法、喷雾热分解法。The methods for preparing nano-iron oxide are mainly divided into physical methods, chemical methods and chemical physical methods. Chemical methods mainly include air oxidation method, sol-gel method, uniform precipitation method, colloid chemical method, forced hydrolysis method, hydrothermal method, electrochemical synthesis method, stripping method, etc.; physical preparation methods include supercritical fluid drying method, Freeze-drying method, microwave radiation method, spray pyrolysis method.
目前,已有的合成纳米氧化铁的方法,大部分能满足工业生产的要求,各有独到之处,但也有不足。如1998年Tadao Sugimoto等用溶胶-凝胶法制备出了平均粒径约30nm的粒子,但生产周期过长,需耗时几天。2001年Hiroaki Katsuki等利用微波辐射法合成了约30nm粒径的纳米氧化铁粒子,但产率仅为18.9%。在专利方面,不少研究者都发明了不同的制备方法,都基本能达到纳米级水平,但仍存在粒子团聚,粒径分布不均的问题。中国专利公开号CN200410023302.7公开了一种超细/纳米氧化铁/铁粉的制备方法,是将铁盐溶液与碱溶液在超声波振荡的条件下进行络合反应,得到透明胶体,干燥后,于350-700℃温度下进行煅烧,得到纳米/超细纳米氧化铁粉末。该方法所得产物粉末粒度细,纯度高,但产品分散性差,粒径不均匀。At present, most of the existing methods for synthesizing nano-iron oxide can meet the requirements of industrial production, each has its own unique features, but also has shortcomings. For example, in 1998, Tadao Sugimoto et al. used the sol-gel method to prepare particles with an average particle size of about 30nm, but the production cycle was too long and took several days. In 2001, Hiroaki Katsuki et al. synthesized iron oxide nanoparticles with a particle size of about 30nm by microwave radiation method, but the yield was only 18.9%. In terms of patents, many researchers have invented different preparation methods, all of which can basically reach the nanoscale level, but there are still problems of particle agglomeration and uneven particle size distribution. Chinese Patent Publication No. CN200410023302.7 discloses a preparation method of ultrafine/nanometer iron oxide/iron powder, which is to carry out complexation reaction between iron salt solution and alkali solution under the condition of ultrasonic oscillation to obtain transparent colloid, after drying, Calcination is carried out at a temperature of 350-700° C. to obtain nanometer/ultrafine nanometer iron oxide powder. The product powder obtained by the method has fine particle size and high purity, but the product has poor dispersibility and uneven particle size.
发明内容Contents of the invention
本发明针对现有制备的产物存在的分散性较差、粒径不均匀等不足,提出了一种在传统溶胶-凝胶法的基础上采用超声波辐射诱导、荷梗作为模板剂的方法,制备了一种污染低,周期短,分散性好,粒径更小,粒径更加均匀的纳米氧化铁材料。Aiming at the disadvantages of poor dispersibility and non-uniform particle size in existing prepared products, the present invention proposes a method based on the traditional sol-gel method using ultrasonic radiation induction and lotus stalk as a template agent to prepare A nano-iron oxide material with low pollution, short cycle, good dispersion, smaller particle size and more uniform particle size has been developed.
本发明的技术方案为:Technical scheme of the present invention is:
1)以高价铁盐为原料,配制成铁盐的饱和溶液;1) Using high-valent iron salt as raw material, it is prepared into a saturated solution of iron salt;
2)在上述溶液中逐滴加入5-10ml物质的量浓度为0.1-0.5mol/L的碱溶液,进行络合反应,形成胶体粒子,整个过程在超声条件下完成,并控制反应温度为30-50℃,反应时间为1-4h;2) Add 5-10ml of alkali solution with a substance concentration of 0.1-0.5mol/L dropwise in the above solution to carry out complexation reaction to form colloidal particles. The whole process is completed under ultrasonic conditions, and the reaction temperature is controlled to be 30 -50℃, the reaction time is 1-4h;
3)将混合溶液倒入由半透膜制成的渗析袋中,密封后将渗析袋浸泡于盛满蒸馏水的容器中,控制渗析温度为40-60℃,浸泡0.5-1h,分离除去多余的盐溶液,得到Fe(OH)3胶体溶液;3) Pour the mixed solution into a dialysis bag made of a semi-permeable membrane, seal it, soak the dialysis bag in a container filled with distilled water, control the dialysis temperature at 40-60°C, soak for 0.5-1h, and separate and remove excess Salt solution, obtains Fe(OH) Colloidal solution;
4)将3-6g干燥荷梗作为模板剂加入胶体溶液中,超声条件下浸泡1-4h,待胶体附着于荷梗内部后,取出荷梗,在70-90℃温度下烘干;4) Add 3-6g of dried lotus stalk as a template agent into the colloid solution, soak for 1-4h under ultrasonic conditions, and after the colloid is attached to the inside of the lotus stalk, take out the lotus stalk and dry it at a temperature of 70-90°C;
5)烘干后,将荷梗置于400-600℃的马弗炉中煅烧,得到所制备的纳米氧化铁。5) After drying, the lotus stem is calcined in a muffle furnace at 400-600° C. to obtain the prepared nano-iron oxide.
高价铁盐为氯化铁,硝酸铁,硫酸铁的一种或几种。The high-valent iron salt is one or more of ferric chloride, ferric nitrate and ferric sulfate.
碱溶液为氢氧化钠,氢氧化钾,氨水的一种或几种。Alkaline solution is one or more of sodium hydroxide, potassium hydroxide and ammonia water.
步骤2)中,加入碱溶液的速度为30-70滴/min。In step 2), the speed of adding the alkali solution is 30-70 drops/min.
步骤2)和步骤4)中,超声条件的超声频率为20-80KHz。In step 2) and step 4), the ultrasonic frequency of the ultrasonic condition is 20-80KHz.
步骤3)中,用于浸泡渗析袋的蒸馏水需更换3-4次。In step 3), the distilled water used to soak the dialysis bag needs to be replaced 3-4 times.
步骤5)中,荷梗为0.5-1cm的长条状。In step 5), the lotus stem is in the shape of a strip of 0.5-1cm.
本发明的有益效果为:The beneficial effects of the present invention are:
(1)本发明制备的纳米氧化铁粉末粒度小于50nm,粒径均匀,纯度可达99%-99.8%。(1) The particle size of the nano-iron oxide powder prepared by the invention is less than 50nm, the particle size is uniform, and the purity can reach 99%-99.8%.
(2)本发明制备的纳米氧化铁在灼烧时不易发生团聚,分散性好。(2) The nano-iron oxide prepared by the present invention is not easy to agglomerate when burned, and has good dispersibility.
(3)本发明污染低,周期短,工艺简单,产量高。(3) The invention has low pollution, short cycle, simple process and high output.
附图说明:Description of drawings:
图1为对比例一制备纳米氧化铁的扫描电镜图片。Figure 1 is a scanning electron microscope picture of the preparation of nano-iron oxide in Comparative Example 1.
图2为实施例三制备纳米氧化铁的扫描电镜图片。Fig. 2 is a scanning electron microscope picture of nano-iron oxide prepared in Example 3.
具体实施方案specific implementation plan
对比例一:Comparative example one:
设置超声波清洗器的频率为20KHz,温度为40℃,超声时间为1h;Set the frequency of the ultrasonic cleaner to 20KHz, the temperature to 40°C, and the ultrasonic time to 1h;
用烧杯取25mL硫酸铁饱和溶液置于超声波清洗器中,将5mL0.2mol/L的氨水以50滴/min的速度滴入其中,使两者进行络合反应形成Fe(OH)3胶体;Use a beaker to take 25 mL of saturated ferric sulfate solution and place it in an ultrasonic cleaner, drop 5 mL of 0.2 mol/L ammonia water into it at a rate of 50 drops/min, and make the two undergo complexation reaction to form Fe(OH) 3 colloids;
将上述混合溶液倒入渗析袋中,浸泡在温度为40℃的蒸馏水中,浸泡1h,取出渗析袋,倒掉含有铁盐溶液的蒸馏水,以上过程重复3次,得到Fe(OH)3胶体溶液;Pour the above mixed solution into a dialysis bag, soak in distilled water at a temperature of 40°C, soak for 1 hour, take out the dialysis bag, pour off the distilled water containing the iron salt solution, repeat the above process 3 times, and obtain Fe(OH) 3 colloidal solution ;
将Fe(OH)3胶体80℃温度下烘干,然后放入马弗炉中500℃煅烧,得到纳米氧化铁。Dry the Fe(OH) 3 colloid at 80°C, and then put it into a muffle furnace for calcination at 500°C to obtain nanometer iron oxide.
实施例一:Embodiment one:
设置超声波清洗器的频率为20KHz,温度为40℃,超声时间为1h;Set the frequency of the ultrasonic cleaner to 20KHz, the temperature to 40°C, and the ultrasonic time to 1h;
用烧杯取25mL硫酸铁饱和溶液置于超声波清洗器中,将5mL0.2mol/L的氨水以40滴/min的速度滴入其中,使两者进行络合反应形成Fe(OH)3胶体;Use a beaker to take 25 mL of saturated ferric sulfate solution and place it in an ultrasonic cleaner, drop 5 mL of 0.2 mol/L ammonia water into it at a rate of 40 drops/min, and make the two undergo a complex reaction to form Fe(OH) 3 colloids;
将上述混合溶液倒入渗析袋中,浸泡在温度为40℃的蒸馏水中,浸泡0.5h,取出渗析袋,倒掉含有铁盐溶液的蒸馏水,以上过程重复3次,得到Fe(OH)3胶体溶液;Pour the above mixed solution into a dialysis bag, soak in distilled water at a temperature of 40°C, soak for 0.5h, take out the dialysis bag, pour off the distilled water containing the iron salt solution, repeat the above process 3 times, and obtain Fe(OH) 3 colloid solution;
取3g平均长度为0.5cm的干燥荷梗,浸于Fe(OH)3胶体溶液中,超声1h;Take 3g of dry lotus stalks with an average length of 0.5cm, soak them in Fe(OH) 3 colloidal solution, and ultrasonicate for 1h;
取出荷梗70℃温度下烘干,然后放入马弗炉中400℃煅烧,得到纳米氧化铁。Take out the lotus stalk and dry it at 70°C, and then put it into a muffle furnace for calcination at 400°C to obtain nanometer iron oxide.
实施例二:Embodiment two:
设置超声波清洗器的频率为80KHz,温度为50℃,超声时间为4h;Set the frequency of the ultrasonic cleaner to 80KHz, the temperature to 50°C, and the ultrasonic time to 4h;
用烧杯取50mL硫酸铁饱和溶液置于超声波清洗器中,将10mL0.2mol/L的氨水以60滴/min的速度滴入其中,使两者进行络合反应形成Fe(OH)3胶体;Use a beaker to take 50 mL of iron sulfate saturated solution and place it in an ultrasonic cleaner, drop 10 mL of 0.2 mol/L ammonia water into it at a rate of 60 drops/min, and make the two undergo complexation reaction to form Fe(OH) 3 colloid;
将上述混合溶液倒入渗析袋中,浸泡在温度为60℃的蒸馏水中,浸泡1h,取出渗析袋,倒掉含有铁盐溶液的蒸馏水,以上过程重复3次,得到Fe(OH)3胶体溶液;Pour the above mixed solution into a dialysis bag, soak in distilled water at a temperature of 60°C, soak for 1 hour, take out the dialysis bag, pour off the distilled water containing the iron salt solution, and repeat the above process 3 times to obtain Fe(OH) 3 colloidal solution ;
取6g平均长度为1cm的干燥荷梗,浸于Fe(OH)3胶体溶液中,超声4h;Take 6 g of dry lotus stems with an average length of 1 cm, soak them in Fe(OH) 3 colloidal solution, and ultrasonicate for 4 hours;
取出荷梗90℃温度下烘干,然后放入马弗炉中600℃煅烧,得到纳米氧化铁。The lotus stalks are taken out and dried at 90°C, and then put into a muffle furnace for calcination at 600°C to obtain nanometer iron oxide.
实施例三:Embodiment three:
设置超声波清洗器的频率为40KHz,温度为50℃,超声时间为1.5h;Set the frequency of the ultrasonic cleaner to 40KHz, the temperature to 50°C, and the ultrasonic time to 1.5h;
用烧杯取30mL硫酸铁饱和溶液置于超声波清洗器中,将5mL0.2mol/L的氨水以30滴/min的速度滴入其中,使两者进行络合反应形成Fe(OH)3胶体;Use a beaker to take 30 mL of saturated iron sulfate solution and place it in an ultrasonic cleaner, drop 5 mL of 0.2 mol/L ammonia water into it at a rate of 30 drops/min, and make the two undergo complexation reaction to form Fe(OH) 3 colloids;
将上述混合溶液倒入渗析袋中,浸泡在温度为50℃的蒸馏水中,浸泡2h,取出渗析袋,倒掉含有铁盐溶液的蒸馏水,以上过程重复4次,得到Fe(OH)3胶体溶液;Pour the above mixed solution into a dialysis bag, soak in distilled water at a temperature of 50°C, soak for 2 hours, take out the dialysis bag, pour off the distilled water containing the iron salt solution, repeat the above process 4 times, and obtain Fe(OH) 3 colloidal solution ;
取4g平均长度为0.5cm的干燥荷梗,浸于Fe(OH)3胶体溶液中,超声3h;Take 4 g of dried lotus stems with an average length of 0.5 cm, soak them in Fe(OH) 3 colloidal solution, and ultrasonicate for 3 hours;
取出荷梗70℃温度下烘干,然后放入马弗炉中550℃煅烧,得到纳米氧化铁。Take out the lotus stalk and dry it at 70°C, and then put it into a muffle furnace for calcination at 550°C to obtain nanometer iron oxide.
从未添加荷梗制备的纳米氧化铁扫描电镜图片可以看出,纳米氧化铁颗粒较大,尺寸为200nm-400nm,纳米氧化铁粒径分布不均匀,粒子分散性较差;加入荷梗后,从实施例三制备的纳米氧化铁扫描电镜图片可以看到,纳米氧化铁的平均粒径在50nm以下,较未加入荷梗制备的纳米氧化铁粒径小,粒径分布更加均匀,粒子分散性好,不易团聚。It can be seen from the scanning electron microscope pictures of nano-iron oxide prepared without adding lotus stems that the nano-iron oxide particles are relatively large, with a size of 200nm-400nm, the particle size distribution of nano-iron oxides is uneven, and the particle dispersion is poor; after adding lotus stems, As can be seen from the scanning electron microscope pictures of the nano-iron oxide prepared in Example 3, the average particle size of the nano-iron oxide is below 50nm, which is smaller than that of the nano-iron oxide prepared without adding lotus stems, the particle size distribution is more uniform, and the particle dispersibility Well, not easy to reunite.
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CN108125193A (en) * | 2017-12-29 | 2018-06-08 | 南通市飞宇精细化学品有限公司 | A kind of preparation method of food additive citric acid iron |
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