CN104057000B - Bus twists and warps frock - Google Patents
Bus twists and warps frock Download PDFInfo
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- CN104057000B CN104057000B CN201410282304.1A CN201410282304A CN104057000B CN 104057000 B CN104057000 B CN 104057000B CN 201410282304 A CN201410282304 A CN 201410282304A CN 104057000 B CN104057000 B CN 104057000B
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Abstract
本发明提供一种母线扭弯工装,包括支架,支架上固设有沿前后方向间隔分布的同轴布置且轴线均沿前后方向延伸的前、后卡套,前卡套和/或后卡套与支架可拆装配,两卡套的内孔中同轴转动装配有用于装卡母线并在转动过程中扭弯母线的圆柱形扭弯主体,扭弯主体的外周面上设有用于装卡母线的定位卡槽,定位卡槽的沿前后方向延伸至扭弯主体前、后端面上的两槽口呈开口结构,两卡套的套壁上设有缺口,扭弯主体的外周面上凸设有用于驱动扭弯主体转动的驱动杆,驱动杆位于两卡套之间并在前后方向上与两卡套挡止限位配合。在使用上述的母线扭弯工装扭弯母线时,母线在扭弯过程转动稳定,不会出现晃动或错位。
The invention provides a busbar twisting tool, which includes a bracket, and the bracket is fixed with front and rear ferrules, front ferrules and/or rear ferrules, which are coaxially arranged at intervals along the front and rear directions and whose axes all extend along the front and rear directions. It can be detachably assembled with the bracket, and the inner holes of the two ferrules are coaxially rotated with a cylindrical twisted main body for clamping the busbar and twisting the busbar during the rotation process. The outer peripheral surface of the twisted main body is equipped with a The positioning card slot of the busbar, the positioning card slot extends along the front and rear directions to the front and rear end faces of the twisted main body, and the two notches are in an open structure. A drive rod for driving the rotation of the twisted body is provided, and the drive rod is located between the two ferrules and cooperates with the two ferrules to stop and limit in the front and rear directions. When the above-mentioned busbar bending tool is used to twist the busbar, the busbar will rotate stably during the twisting process without shaking or dislocation.
Description
技术领域technical field
本发明涉及一种母线扭弯工装。The invention relates to a bus bar twisting tool.
背景技术Background technique
在电气设备中进行母线连接时,由于一条母线两端的两连接面经常不在同一平面内,为保证连接稳固,并使连接部位充分接触以提高母线的通流量,减少连接面的电阻,需要将母线扭弯一定角度形成麻花弯,便于实现母线的导电连接。When carrying out busbar connection in electrical equipment, since the two connection surfaces at both ends of a busbar are often not in the same plane, in order to ensure a stable connection and make the connection parts fully contact to increase the flow rate of the busbar and reduce the resistance of the connection surface, it is necessary to place the busbar Twist bending at a certain angle to form a twist bend, which facilitates the conductive connection of the busbar.
在授权公告号为CN202059126U的中国实用新型专利中公开了一种用于扭弯母线的母线扭弯器,母线扭弯器包括用于装卡母线以驱动母线扭弯的扭弯主体,扭弯主体包括通过紧固螺栓紧固装配的两夹紧块,其中一个夹紧块的两侧延伸有手柄,使用时,将待扭弯的母线的一端固定在台虎钳上,另一端置于两夹紧块之间,通过紧固螺栓将两夹紧块紧固以夹紧母线,手持两侧手柄,转动手柄带着母线扭弯至设定角度,松开两夹紧块,取下母线。A Chinese utility model patent with the authorized notification number CN202059126U discloses a busbar twister for twisting the busbar. The busbar twister includes a twisting body for clamping the busbar to drive the busbar to twist. The twisting body It consists of two clamping blocks that are fastened and assembled by fastening bolts. One of the clamping blocks has handles extending from both sides. When in use, one end of the busbar to be twisted is fixed on the bench vise, and the other end is placed on the two clamps. Between the clamping blocks, fasten the two clamping blocks with fastening bolts to clamp the bus bar, hold the handles on both sides, turn the handle and bend the bus bar to a set angle, loosen the two clamping blocks, and remove the bus bar.
但上述母线扭弯器在扭弯过程中是悬置的,需要工人手提着母线扭弯器,一方面工人劳动强度较大,另一方面由于母线扭弯器在扭弯母线的过程中缺少支撑定位,母线在被扭弯的过程中容易出现晃动或错位,都会影响母线扭弯精度。However, the above-mentioned busbar twister is suspended during the twisting process, and workers need to hold the busbar twister. On the one hand, the labor intensity of the workers is relatively high, and on the other hand, the busbar twister lacks support during the process of twisting the busbar. Positioning, the busbar is prone to shaking or misalignment during the bending process, which will affect the bending accuracy of the busbar.
发明内容Contents of the invention
本发明提供一种母线扭弯工装,以解决现有技术中的母线扭弯器在扭弯母线过程中缺少支撑定位而导致母线在扭弯过程中出现晃动或错位的技术问题。The invention provides a busbar twisting tool to solve the technical problem that the busbar twister in the prior art lacks support and positioning during the busbar twisting process, which causes the busbar to shake or dislocate during the twisting process.
本发明所提供的母线扭弯工装的技术方案是:母线扭弯工装,包括支架,支架上固设有沿前后方向间隔分布的前、后卡套,两卡套同轴布置且轴线均沿前后方向延伸,前卡套和/或后卡套与支架可拆装配,两卡套的内孔中同轴转动装配有用于装卡母线并在转动过程中扭弯母线的圆柱形扭弯主体,扭弯主体的外周面上设有用于装卡母线的定位卡槽,定位卡槽的沿前后方向延伸至扭弯主体前、后端面上的两槽口呈开口结构,两卡套的套壁上设有用于与所述扭弯主体的定位卡槽对应以供母线进出所述定位卡槽的缺口,扭弯主体的外周面上凸设有用于驱动扭弯主体转动的驱动杆,驱动杆位于两卡套之间并在前后方向上与两卡套挡止限位配合。The technical scheme of the busbar twisting and bending tool provided by the present invention is: the busbar twisting tooling includes a bracket, and the front and rear ferrules are fixed on the bracket at intervals along the front and rear directions. The two ferrules are coaxially arranged and the axes are along the front and rear The direction extends, the front ferrule and/or the rear ferrule and the bracket can be disassembled and assembled, and the inner holes of the two ferrules are coaxially rotated to assemble a cylindrical twisted main body for clamping the busbar and twisting the busbar during the rotation process. The outer peripheral surface of the twisted main body is provided with a positioning card slot for holding the bus bar. The positioning card slot extends along the front and rear directions to the two notches on the front and rear end faces of the twisted main body. There is a notch for corresponding to the positioning slot of the twisted main body for the busbar to enter and exit the positioning slot. A driving rod for driving the rotation of the twisted main body is protruded on the outer peripheral surface of the twisted main body. The driving rod is located on the two sides. Between the ferrules and in the front-rear direction, the two ferrules are in position-limited fit.
所述的前卡套和后卡套通过紧固螺栓与支架可拆装配,两卡套的底部一体设置有固定连接座,两卡套的固定连接座及支架上分别设有用于穿装所述紧固螺栓的螺栓安装孔。The front ferrule and the rear ferrule are detachably assembled by fastening bolts and brackets, and the bottoms of the two ferrules are integrally provided with fixed connection seats, and the fixed connection seats and the brackets of the two ferrules are respectively provided with fittings. Bolt mounting holes for fastening bolts described above.
所述的支架上的用于穿装所述紧固螺栓的螺栓安装孔为沿前后方向延伸的用于调节两卡套安装位置的调节长孔。The bolt installation holes on the bracket for passing the fastening bolts are long adjustment holes extending along the front and rear directions for adjusting the installation positions of the two ferrules.
所述的定位卡槽的槽深方向沿所述扭弯主体的径向延伸,定位卡槽的槽深尺寸大于扭弯主体的半径尺寸。The groove depth of the positioning slot extends along the radial direction of the twisted main body, and the depth of the positioning slot is larger than the radius of the twisted main body.
所述的支架为沿前后方向延伸的底板,底板上于所述前卡套的前方还固设有用于与扭弯主体配合使用的母线卡座,母线卡座上设有用于装卡母线的卡口。The bracket is a base plate extending in the front-to-back direction, and the base plate is also fixed in front of the front ferrule with a busbar holder for use with the twisted main body, and the busbar holder is provided with a card for clamping the busbar. mouth.
所述的母线卡座沿前后方向可移动的装配在所述底板上,在母线卡座和底板之间设有在母线卡座移动调整到位后将其固定的固定结构。The bus bar holder is movably assembled on the base plate along the front and back directions, and a fixing structure is arranged between the bus bar card base and the base plate to fix the bus bar card base after it is moved and adjusted in place.
所述的底板上设有沿前后方向延伸的引导长孔,所述母线卡座呈工字型,母线卡座的底部具有与引导长孔移动插接装配的插头,插头的向下延伸出引导长孔的下端固定装配有与所述底板挡止配合以防止母线卡座向上脱出引导长孔的防脱挡板,工字型母线卡座的下部设有顶压支撑设置在底板上的两侧翼缘,所述的固定结构为穿装在母线卡座的两侧翼缘上的定位螺栓。The bottom plate is provided with a long guide hole extending in the front and rear direction, the busbar holder is I-shaped, the bottom of the busbar holder has a plug that is movable and plugged with the guide slot, and the plug extends downward out of the guide The lower end of the elongated hole is fixedly equipped with an anti-off baffle that cooperates with the bottom plate to prevent the busbar holder from falling out of the guiding elongated hole upwards. edge, and the fixing structure is the positioning bolts mounted on the two side flanges of the bus bar holder.
本发明的有益效果是:本发明所提供的母线扭弯工装在使用时,可以先将扭弯主体沿前后方向同轴插装在固设于支架上的卡套中,然后再将与支架可拆装配的卡套对应的固定安装在支架上,两卡套在前后方向上形成对扭弯主体的平衡支撑,扭弯主体在转动过程中在径向上由两卡套进行定位、在前后方向上则由驱动杆与两卡套进行限位,可有效保证扭弯主体绕自身轴线进行回转,扭弯主体转动平稳。在需要带着母线扭转时,通过驱动杆驱动扭弯主体转动,扭转主体的定位卡槽与两卡套上的缺口对应,将待扭转的母线经卡套的缺口放入定位卡槽中,再通过驱动杆驱动扭弯主体转动,由扭弯主体扭弯母线,待扭弯到位后,再重新驱动扭弯主体转动至定位卡槽与两卡套的缺口对应位置处,将母线取出即可。在使用上述的母线扭弯工装扭弯母线时,因为有效保证扭弯主体绕自身轴线进行回转,母线在扭弯过程转动稳定,不会出现晃动或错位,可有效提高扭弯效率。The beneficial effect of the present invention is that: when the bus bar twisting tool provided by the present invention is in use, the twisting main body can be coaxially inserted in the ferrule fixed on the bracket along the front and rear directions, and then can be connected with the bracket. The disassembled ferrules are fixedly installed on the bracket. The two ferrules form a balanced support for the twisted body in the front and rear direction. The twisted body is positioned by the two ferrules in the radial direction during the rotation process. On the top, the drive rod and two ferrules are used to limit the position, which can effectively ensure that the twisted body rotates around its own axis, and the twisted body rotates smoothly. When it is necessary to twist with the busbar, the twisting main body is driven to rotate through the drive rod, the positioning slot of the torsion main body corresponds to the gap on the two ferrules, and the busbar to be twisted is put into the positioning slot through the gap of the ferrule, and then Drive the twisting main body to rotate through the driving rod, and twist the bus bar by the twisting main body. After the twisting is in place, drive the twisting main body to rotate to the corresponding position between the positioning slot and the gap of the two ferrules, and then take out the bus bar. When using the above-mentioned busbar twisting tool to twist the busbar, because the twisting main body is effectively guaranteed to rotate around its own axis, the busbar will rotate stably during the twisting process without shaking or misalignment, which can effectively improve the bending efficiency.
附图说明Description of drawings
图1是本发明所提供的母线扭弯工装的一种实施例的结构示意图;Fig. 1 is a schematic structural view of an embodiment of the bus bar twisting tool provided by the present invention;
图2是图1所示母线扭弯工装的立体图;Fig. 2 is a perspective view of the bus bar twisting tool shown in Fig. 1;
图3是图1中底板的结构示意图;Fig. 3 is the structural representation of base plate in Fig. 1;
图4是图1中母线卡座的结构示意图;Fig. 4 is a schematic structural view of the bus bar holder in Fig. 1;
图5是图1中前卡套的结构示意图;Fig. 5 is a schematic structural view of the front ferrule in Fig. 1;
图6是图1中扭弯主体的结构示意图。FIG. 6 is a schematic structural view of the twisted main body in FIG. 1 .
具体实施方式detailed description
如图1至图6所示,一种母线扭弯工装的实施例,该实施例中的扭弯工装包括支架,支架为长度方向沿前后方向延伸的底板3,底板3的中部开设有沿前后方向延伸的引导长孔2,引导长孔2中沿前后方向导向移动装配有母线卡座30,母线卡座30呈工字型,工字型母线卡座30的上部设有用于装卡母线的卡口4、下部设有沿左右方向布置的两侧翼缘20,在母线卡座30的底部设有与引导长孔2移动插接装配的插头6,插头6的向下延伸出引导长孔的下端通过固定螺栓8固定装配有防脱挡板7,防脱挡板7与底板3的下端面挡止配合以防止母线卡座30向上脱出引导长孔2,母线卡座30的两侧翼缘20顶压支撑设置在底板3上,在两侧翼缘20上分别设有定位螺栓5,定位螺栓5为在母线卡座30沿引导长孔移动调整到位后将其固定的固定结构。As shown in Figures 1 to 6, an embodiment of a bus bar twisting tool, the twisting tool in this embodiment includes a bracket, the bracket is a bottom plate 3 extending in the longitudinal direction along the front and rear directions, and the middle part of the bottom plate 3 is provided with a The guide long hole 2 extending in the direction, the guide long hole 2 guides and moves along the front and rear direction and is equipped with a busbar holder 30, the busbar holder 30 is I-shaped, and the upper part of the I-shaped busbar holder 30 is provided with a slot for installing the busbar. The lower part of the bayonet socket 4 is provided with two side flanges 20 arranged in the left and right directions, and the bottom of the bus bar holder 30 is provided with a plug 6 which is movable and plugged with the guide long hole 2, and the plug 6 extends downward out of the guide long hole. The lower end is fixedly equipped with an anti-off baffle 7 by a fixing bolt 8, and the anti-off baffle 7 and the lower end surface of the base plate 3 stop and cooperate to prevent the bus bar holder 30 from protruding upward from the guide slot 2, and the two side flanges 20 of the bus bar holder 30 The top pressure support is arranged on the bottom plate 3, and the flanges 20 on both sides are respectively provided with positioning bolts 5. The positioning bolts 5 are fixed structures that fix the bus bar holder 30 after it is moved and adjusted in place along the guide slot.
在底板3上于母线卡座30后方固设有沿前后方向间隔分别由前卡套91和后卡套92,前、后卡套同轴布置且轴线均沿前后方向延伸,前卡套91和后卡套92均通过紧固螺栓与底板3可拆装配,前、后卡套的结构相同,在此仅介绍前卡套91,前卡套91具有内圆柱面,在前卡套91的套壁上设有缺口11以使得整个卡套形成C型结构,在前卡套91的底部一体设有固定连接座10,固定连接座10上设有用于穿装紧固螺栓以将前卡套固定装配在底板3上的螺栓安装孔,在底板3上设有与固定连接座10上的螺栓安装孔相对应的螺栓安装孔,并且,底板3上的螺栓安装孔为沿前后方向延伸的调节长孔1,在前、后卡套对应固定在调节长孔1中时,可以调整两卡套的位置。安装时,可以先将前卡套91固定安装在底板3上,再将圆柱形的扭弯主体40的前部沿前后方向同轴的插入前卡套91的内孔中,再将后卡套92对应的固定安装在底板3上,并使扭弯主体40的后部同轴插入后卡套92的内孔中,扭弯主体40与两卡套的内孔同轴转动装配,并且,在扭弯主体40的外周面上凸设有用于驱动扭弯主体转动的驱动杆13,驱动杆13位于两卡套之间并在前后方向上与两卡套挡止限位配合。在扭弯主体40的外周面上设有用于装卡母线的定位卡槽12,定位卡槽12的槽深方向沿所述扭弯主体40的径向延伸,定位卡槽12的槽深大于扭弯主体40的半径,定位卡槽12的沿前后方向延伸至扭弯主体40前、后端面上的两槽口呈开口结构,通过转动驱动杆13带着扭弯主体40转动,扭弯主体40的定位卡槽可用于与两卡套上的缺口对应以方便母线进出定位卡槽12。On the bottom plate 3, behind the bus bar holder 30, there are fixedly provided front and rear ferrules 91 and rear ferrules 92 at intervals along the front and rear directions. The front and rear ferrules are coaxially arranged and the axes extend along the front and rear directions. The rear ferrule 92 is detachably assembled with the base plate 3 by fastening bolts. The structure of the front and rear ferrules is the same. Only the front ferrule 91 is introduced here. The front ferrule 91 has an inner cylindrical surface. A notch 11 is provided on the sleeve wall so that the entire ferrule forms a C-shaped structure. A fixed connection seat 10 is integrally provided at the bottom of the front ferrule 91. The fixed connection seat 10 is provided with fastening bolts for wearing the front ferrule The bolt mounting holes fixedly assembled on the base plate 3 are provided with bolt mounting holes corresponding to the bolt mounting holes on the fixed connection seat 10 on the base plate 3, and the bolt mounting holes on the base plate 3 are adjusted along the front and rear directions. The elongated hole 1 can adjust the positions of the two ferrules when the front and rear ferrules are correspondingly fixed in the adjustment elongated hole 1. During installation, the front ferrule 91 can be fixedly installed on the base plate 3 first, then the front part of the cylindrical twisted main body 40 is coaxially inserted into the inner hole of the front ferrule 91 along the front and rear direction, and then the rear ferrule 92 is fixedly installed on the base plate 3 correspondingly, and the rear portion of the twisted main body 40 is coaxially inserted into the inner hole of the rear ferrule 92, and the twisted main body 40 is coaxially rotated with the inner holes of the two ferrules. A driving rod 13 for driving the twisting and bending body to rotate protrudes from the outer peripheral surface of the twisting and bending body 40 . The driving rod 13 is located between the two ferrules and cooperates with the two ferrules to stop and limit in the front-rear direction. The outer peripheral surface of the twisted main body 40 is provided with a positioning slot 12 for clamping the bus bar. The groove depth direction of the positioning slot 12 extends radially along the twisted main body 40, and the slot depth of the positioning slot 12 is greater than that of the twisted body. The radius of the bent main body 40, the two slots of the positioning slot 12 extending to the front and rear end faces of the twisted main body 40 along the front and rear direction are opening structures, and the twisted main body 40 is rotated by rotating the driving rod 13, and the twisted main body 40 The positioning slots can be used to correspond to the gaps on the two ferrules to facilitate the entry and exit of the busbar into the positioning slots 12.
在需要扭弯母线时,滑动母线卡座30,调整母线卡座30与扭弯主体40的间距,确定母线扭弯长度,然后拧紧定位螺栓5以固定母线卡座30,母线卡座30上的卡口4与两卡套上的缺口11对应,然后通过驱动杆13转动扭弯主体40将定位卡槽12与两卡套的缺口11对应,将母线放入卡口4和定位卡槽12中,根据扭弯方向转动驱动杆13带着扭弯主体40转动至设定位置,将母线扭弯,然后松开定位螺栓5,将母线卡座30朝向远离扭弯主体40的方向移动,将母线从卡口4中取下,回旋驱动杆13,使定位卡槽12与缺口11对应,然后取出母线,即可完成对母线的扭弯。此处可以根据需要扭弯设定角度如90度。When the busbar needs to be twisted, slide the busbar holder 30, adjust the distance between the busbar holder 30 and the twisted main body 40, determine the twisted length of the busbar, and then tighten the positioning bolt 5 to fix the busbar holder 30. The bayonet 4 corresponds to the notch 11 on the two ferrules, and then the main body 40 is turned and twisted through the driving rod 13 to correspond the positioning slot 12 to the notch 11 of the two ferrules, and the busbar is put into the bayonet 4 and the positioning slot 12 According to the twisting direction, turn the driving rod 13 to turn the twisting main body 40 to the set position, twist the busbar, then loosen the positioning bolt 5, move the busbar clamp 30 towards the direction away from the twisting main body 40, and turn the busbar Take it off from the bayonet 4, rotate the driving rod 13 so that the positioning slot 12 corresponds to the notch 11, and then take out the busbar to complete the twisting of the busbar. Here you can twist and set an angle such as 90 degrees as needed.
上述实施例中,前后卡套均通过紧固螺栓可拆装配在底板上,在其他实施例中,也可以仅将前卡套或后卡套可拆装配在底板上,只要可以实现从前后方向上插装扭弯主体即可。In the above embodiments, both the front and rear ferrules are detachably assembled on the base plate by fastening bolts. In other embodiments, only the front ferrule or the rear ferrule can be detachably assembled on the base plate, as long as it can be realized from The main body can be inserted and twisted in the front and rear directions.
上述实施例中,前、后卡套通过紧固螺栓与支架可拆装配,装配快速方便,且便于进行位置调节。在其他实施例中,也可以通过其他方式如卡装或铆接等方式实现与支架的可拆装配。In the above embodiment, the front ferrule and the rear ferrule are detachably assembled with the bracket through fastening bolts, the assembly is fast and convenient, and the position adjustment is convenient. In other embodiments, the detachable assembly with the bracket can also be realized by other means such as clamping or riveting.
上述实施例中,定位卡槽的槽深尺寸大于扭弯主体的半径尺寸,这样可以在母线进入定位卡槽深处时,可以使母线的中线靠近扭弯主体的中心轴线或者与中心轴线重合,这样可以减少在扭弯时对母线造成的额外拉伤。In the above embodiment, the groove depth of the positioning slot is larger than the radius of the twisted main body, so that when the busbar enters the depth of the positioning slot, the center line of the busbar can be close to the central axis of the twisted main body or coincide with the central axis. This reduces additional strain on the busbar during twisting.
上述实施例中,在底板上除了安装有扭弯主体外,还移动装配有母线卡座,母线卡座移动,这样可以调节母线卡座与扭弯主体的间距以适应不同扭弯长度的要求。在其他实施例中,母线卡座也可以直接固设在底板上。还可以省去母线卡座,而采用现有技术中的台虎钳来装卡母线,进而与扭弯主体配合实现对母线的扭弯。In the above-mentioned embodiment, in addition to the twisted main body installed on the bottom plate, the busbar holder is also moved and assembled, and the busbar holder moves, so that the distance between the busbar holder and the twisted main body can be adjusted to meet the requirements of different twisted lengths. In other embodiments, the bus bar holder can also be directly fixed on the bottom plate. It is also possible to omit the busbar holder, and use the bench vise in the prior art to clamp the busbar, and then cooperate with the twisting and bending main body to realize the twisting and bending of the busbar.
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CN112792237A (en) * | 2021-01-29 | 2021-05-14 | 苏州铜盟电气有限公司 | A torsion die for processing copper bars |
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US20050217103A1 (en) * | 2004-04-02 | 2005-10-06 | Chih-Ching Hsien | Method for manufacturing a twisted handle and device for twisting the handle |
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