CN104056629B - A kind of catalyst for low carbon alcohol by synthetic gas, its preparation method and application - Google Patents
A kind of catalyst for low carbon alcohol by synthetic gas, its preparation method and application Download PDFInfo
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 77
- 239000003054 catalyst Substances 0.000 title claims abstract description 53
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 34
- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 title claims description 11
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 62
- 239000010439 graphite Substances 0.000 claims abstract description 62
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 35
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 33
- 229910052751 metal Inorganic materials 0.000 claims abstract description 25
- 239000002184 metal Substances 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 22
- 230000009467 reduction Effects 0.000 claims abstract description 18
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 5
- 230000008569 process Effects 0.000 claims abstract description 4
- 239000000243 solution Substances 0.000 claims description 58
- 239000007789 gas Substances 0.000 claims description 56
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 42
- 239000011259 mixed solution Substances 0.000 claims description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 239000000203 mixture Substances 0.000 claims description 19
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 18
- 239000008367 deionised water Substances 0.000 claims description 17
- 229910021641 deionized water Inorganic materials 0.000 claims description 17
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 16
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims description 16
- 229910052739 hydrogen Inorganic materials 0.000 claims description 14
- 238000003756 stirring Methods 0.000 claims description 14
- 239000001257 hydrogen Substances 0.000 claims description 12
- 239000011734 sodium Substances 0.000 claims description 10
- 229910052786 argon Inorganic materials 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 9
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 8
- 239000012286 potassium permanganate Substances 0.000 claims description 8
- 235000010344 sodium nitrate Nutrition 0.000 claims description 8
- 239000004317 sodium nitrate Substances 0.000 claims description 8
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 7
- 230000007935 neutral effect Effects 0.000 claims description 7
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 6
- 150000001768 cations Chemical class 0.000 claims description 6
- 239000011261 inert gas Substances 0.000 claims description 6
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 5
- 239000012752 auxiliary agent Substances 0.000 claims description 5
- 150000002431 hydrogen Chemical class 0.000 claims description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 238000010790 dilution Methods 0.000 claims description 4
- 239000012895 dilution Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000000654 additive Substances 0.000 claims description 3
- 239000004615 ingredient Substances 0.000 claims description 3
- 150000002500 ions Chemical class 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 239000007790 solid phase Substances 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 229910052791 calcium Inorganic materials 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 239000001307 helium Substances 0.000 claims description 2
- 229910052734 helium Inorganic materials 0.000 claims description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 230000000996 additive effect Effects 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 abstract description 19
- 229910017816 Cu—Co Inorganic materials 0.000 abstract description 16
- 239000012018 catalyst precursor Substances 0.000 abstract description 12
- 229910045601 alloy Inorganic materials 0.000 abstract description 11
- 239000000956 alloy Substances 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 9
- 150000001298 alcohols Chemical class 0.000 abstract description 7
- 229910021645 metal ion Inorganic materials 0.000 abstract description 6
- 229910016507 CuCo Inorganic materials 0.000 abstract description 5
- 239000002245 particle Substances 0.000 abstract description 5
- 238000005245 sintering Methods 0.000 abstract description 5
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 abstract description 2
- 238000000975 co-precipitation Methods 0.000 abstract description 2
- 229910001429 cobalt ion Inorganic materials 0.000 abstract description 2
- XLJKHNWPARRRJB-UHFFFAOYSA-N cobalt(2+) Chemical compound [Co+2] XLJKHNWPARRRJB-UHFFFAOYSA-N 0.000 abstract description 2
- 229910001431 copper ion Inorganic materials 0.000 abstract description 2
- 238000009776 industrial production Methods 0.000 abstract description 2
- 230000003993 interaction Effects 0.000 abstract description 2
- 238000002156 mixing Methods 0.000 abstract description 2
- 230000005012 migration Effects 0.000 abstract 1
- 238000013508 migration Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 25
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 11
- 239000002131 composite material Substances 0.000 description 11
- 239000002243 precursor Substances 0.000 description 10
- 239000006185 dispersion Substances 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 7
- 239000003513 alkali Substances 0.000 description 7
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 7
- 229910001981 cobalt nitrate Inorganic materials 0.000 description 7
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 7
- 238000009826 distribution Methods 0.000 description 7
- 239000012266 salt solution Substances 0.000 description 7
- 238000000926 separation method Methods 0.000 description 6
- 239000010949 copper Substances 0.000 description 5
- 239000012299 nitrogen atmosphere Substances 0.000 description 5
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical compound [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000001354 calcination Methods 0.000 description 3
- 239000003245 coal Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000009827 uniform distribution Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 229910017827 Cu—Fe Inorganic materials 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 150000001450 anions Chemical class 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- PHFQLYPOURZARY-UHFFFAOYSA-N chromium trinitrate Chemical compound [Cr+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O PHFQLYPOURZARY-UHFFFAOYSA-N 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- YIXJRHPUWRPCBB-UHFFFAOYSA-N magnesium nitrate Chemical compound [Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O YIXJRHPUWRPCBB-UHFFFAOYSA-N 0.000 description 2
- 239000002923 metal particle Substances 0.000 description 2
- 229910000510 noble metal Inorganic materials 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- MRMOZBOQVYRSEM-UHFFFAOYSA-N tetraethyllead Chemical compound CC[Pb](CC)(CC)CC MRMOZBOQVYRSEM-UHFFFAOYSA-N 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 229910020599 Co 3 O 4 Inorganic materials 0.000 description 1
- 229910020637 Co-Cu Inorganic materials 0.000 description 1
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 238000003917 TEM image Methods 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 150000001728 carbonyl compounds Chemical class 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000003426 co-catalyst Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- RYTYSMSQNNBZDP-UHFFFAOYSA-N cobalt copper Chemical compound [Co].[Cu] RYTYSMSQNNBZDP-UHFFFAOYSA-N 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000000703 high-speed centrifugation Methods 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000003915 liquefied petroleum gas Substances 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 150000002751 molybdenum Chemical class 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000006722 reduction reaction Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 238000003746 solid phase reaction Methods 0.000 description 1
- 238000010671 solid-state reaction Methods 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 229910052596 spinel Chemical group 0.000 description 1
- 239000011029 spinel Chemical group 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
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- Catalysts (AREA)
Abstract
本发明提供了一种以片状石墨或石墨烯为载体的用于合成气制低碳醇的催化剂、其制备方法及利用其制备低碳醇的应用。该催化剂用于由合成气合成低碳醇,具有CO转化率较高、碳2及以上醇的选择性好、低温活性较好的特点。其制备及处理过程简单、适合工业化生产。制备的基本原理是通过控制共沉淀条件,实现催化剂前驱体中各金属离子,特别是铜离子和钴离子的均匀混合;由于金属与石墨之间存在强相互作用,还原后,Cu‑Co纳米合金可以高度分散在石墨片上,可以有效地避免CuCo合金由于迁移而引起的颗粒烧结。
The invention provides a catalyst for producing low-carbon alcohols from synthesis gas with flake graphite or graphene as a carrier, a preparation method thereof and an application of using the same to prepare low-carbon alcohols. The catalyst is used to synthesize low-carbon alcohols from synthesis gas, and has the characteristics of high conversion rate of CO, good selectivity for alcohols with carbon 2 and above, and good low-temperature activity. The preparation and treatment process are simple and suitable for industrial production. The basic principle of the preparation is to realize the uniform mixing of metal ions in the catalyst precursor, especially copper ions and cobalt ions, by controlling the co-precipitation conditions; due to the strong interaction between the metal and graphite, after reduction, the Cu‑Co nanoalloy It can be highly dispersed on graphite sheets, which can effectively avoid the sintering of CuCo alloy particles due to migration.
Description
技术领域technical field
本发明涉及化工催化剂技术领域,具体涉及一种用于合成气制低碳醇的催化剂、其制备方法及应用。The invention relates to the technical field of chemical catalysts, in particular to a catalyst for producing low-carbon alcohols from synthesis gas, its preparation method and application.
背景技术Background technique
随着石油资源的日益消耗,能源问题不断加剧,开发新的能源体系已迫在眉睫。通过天然气或煤或可再生的生物质资源生产的合成气(CO、H2)制备低碳醇(指含两个碳原子或以上的醇)引起了极大的关注,其在燃料和化工领域的应用价值也日益凸显。低碳醇可以用作优质的动力燃料,作为石油添加剂可以替代备受争议的MTBE和毒性较大的四乙基铅,同时由低碳醇可分离出乙、丙、丁和戊醇等价格较高的醇类。另外,低碳醇还可以作为煤液化的手段之一,实现煤的烷基化和可溶化及作为液化石油气代用品等。With the increasing consumption of petroleum resources, the energy problem is intensifying, and it is imminent to develop a new energy system. The preparation of low-carbon alcohols (referring to alcohols containing two or more carbon atoms) through synthesis gas (CO, H 2 ) produced from natural gas or coal or renewable biomass resources has attracted great attention, and it is widely used in fuel and chemical industries. The application value is also increasingly prominent. Low-carbon alcohols can be used as high-quality power fuels. As petroleum additives, they can replace the controversial MTBE and the more toxic tetraethyl lead. high in alcohols. In addition, low-carbon alcohol can also be used as one of the means of coal liquefaction to achieve the alkylation and solubilization of coal and as a substitute for liquefied petroleum gas.
合成气制低碳醇反应中常伴随有甲醇、烃类和CO2等副产物的产生,因此合成低碳醇技术的关键是开发具有优良活性、选择性和稳定性的催化剂。目前,合成低碳醇催化剂有四种:以Rh为代表的贵金属催化剂,改性的合成甲醇催化剂,Mo基催化剂,改性的FT合成催化剂。其中,以Rh为代表的贵金属催化剂虽有好的加氢活性,醇选择性较好;但其价格昂贵,易被CO2毒化等特点限制了其应用。改性的甲醇合成催化剂操作条件苛刻,且产物仍以甲醇为主,于是逐渐被淘汰。改性的钼基催化剂虽有独特的抗硫性,可避免耗资巨大的深度脱硫,且产物中含水较少,低碳醇含量较高,但是对原料气的氢碳比要求苛刻,必须在1.0~1.1之间,而且该催化剂助剂极易与CO形成羰基化合物,造成其组元的流失,从而其稳定性受到限制。The production of low-carbon alcohols from syngas is often accompanied by by-products such as methanol, hydrocarbons, and CO 2 . Therefore, the key to the synthesis of low-carbon alcohols is to develop catalysts with excellent activity, selectivity and stability. At present, there are four types of catalysts for the synthesis of low-carbon alcohols: noble metal catalysts represented by Rh, modified methanol synthesis catalysts, Mo-based catalysts, and modified FT synthesis catalysts. Among them, although noble metal catalysts represented by Rh have good hydrogenation activity and good alcohol selectivity, their high price and easy poisoning by CO2 limit their application. The modified methanol synthesis catalyst has harsh operating conditions, and the product is still mainly methanol, so it is gradually eliminated. Although the modified molybdenum-based catalyst has unique sulfur resistance, it can avoid costly deep desulfurization, and the product contains less water and higher content of low-carbon alcohols, but it has strict requirements on the hydrogen-carbon ratio of the feed gas, which must be 1.0 ~1.1, and the catalyst promoter is very easy to form carbonyl compounds with CO, resulting in the loss of its components, so its stability is limited.
改性的费托合成催化剂主要以Cu-Fe和Cu-Co基催化剂为主。Cu-Fe基催化剂中,由于Fe具有较高的水煤气变换反应活性,使得产物中含有较多的水,同时烃类选择性较高。在Cu-Co基催化剂中,Co是对FT反应中活性最高的元素,Co系催化剂具有对水煤气变换不灵敏,且在反应过程中不易积碳中毒等优点,Cu有利于生成醇,Cu和Co的协同作用可以提高催化剂的活性和含两个及两个以上碳原子醇(C2+醇)的选择性,因此Cu-Co基催化剂被认为是很有前途的合成低碳醇催化剂。但是反应产物中C2+醇选择性仍然偏低,尚不具有工业生产价值。The modified Fischer-Tropsch synthesis catalysts are mainly Cu-Fe and Cu-Co based catalysts. In Cu-Fe-based catalysts, due to the high water gas shift reaction activity of Fe, the product contains more water and the selectivity of hydrocarbons is higher. Among the Cu-Co-based catalysts, Co is the most active element in the FT reaction. Co-based catalysts have the advantages of insensitivity to water-gas shift, and are not easy to be poisoned by carbon deposition during the reaction process. Cu is conducive to the formation of alcohols. Cu and Co The synergistic effect of Cu-Co based catalysts can improve the activity of the catalyst and the selectivity of alcohols containing two or more carbon atoms (C2 + alcohols), so Cu-Co-based catalysts are considered to be promising catalysts for the synthesis of low-carbon alcohols. But the selectivity of C 2+ alcohol in the reaction product is still on the low side, and has no industrial production value yet.
目前,合成CuCo基催化剂的制备方法主要是浸渍法。Currently, the preparation method for the synthesis of CuCo-based catalysts is mainly the impregnation method.
如文献[Journal of Catalysis,2012,286:51-61]报道了用共浸渍法制备的一系列xCuyCo/γ-Al2O3,(x=0~0.5)。当x=y=1时,煅烧后产物在673K温度下还原之后,形成了γ-Al2O3负载的的铜钴纳米颗粒。在2MPa、523K、和H2/CO为2:1的条件下,CO转化率为16.5%,烃类选择性为82.6%,醇选择性为17.1%,其中,甲醇占总醇含量的35.7%。分析认为这种方法制备的催化剂煅烧后产物一般为单斜结构的CuO和尖晶石结构的Co3O4的混合物,还原后得到单独的Cu和Co金属颗粒,且活性组分分布不均,从而减弱了Cu-Co之间的协同作用,不利于低碳醇的生成。For example, [Journal of Catalysis, 2012, 286:51-61] reported a series of xCuyCo/γ-Al 2 O 3 prepared by co-impregnation method (x=0-0.5). When x=y=1, after the calcined product is reduced at a temperature of 673K, copper-cobalt nanoparticles supported by γ-Al 2 O 3 are formed. Under the conditions of 2MPa, 523K, and H 2 /CO ratio of 2:1, the conversion rate of CO is 16.5%, the selectivity of hydrocarbons is 82.6%, and the selectivity of alcohol is 17.1%, among which methanol accounts for 35.7% of the total alcohol content . According to the analysis, the catalyst prepared by this method is generally a mixture of monoclinic structure CuO and spinel structure Co 3 O 4 after calcination. After reduction, separate Cu and Co metal particles are obtained, and the active components are unevenly distributed. Thereby weakening the synergy between Cu-Co, which is not conducive to the generation of low-carbon alcohols.
近年来,层状双金属氢氧化物(Layered Double Hydroxides,LDHs),又称类水滑石,受到了极大的关注,它是由带正电荷的金属氢氧化物层和层间带负电的阴离子组成的层状化合物。其化学组成可表示为[M2+ 1-xM3+ x(OH)2]x+(An-)x/n·mH2O],其中,M为金属离子,An-为层间阴离子。LDHs有着独特的性质:如层板金属离子可以被其它半径相似的金属离子所取代,具有可调变性;同时受晶格定位效应和晶格能最低效应影响,层板金属离子能够达到分子水平的均匀分布;LDHs的热分解具有结构拓扑效应,能够使得焙烧产物保持前体均匀分布的特征,进一步还原还可形成均匀分布的纳米金属颗粒或纳米合金颗粒。因此利用LDHs作为前驱体来制备催化剂,不但可以实现各个组分的均匀分布,还利于活性组分间的协同作用。In recent years, layered double hydroxides (LDHs), also known as hydrotalcites, have received great attention, which are composed of positively charged metal hydroxide layers and negatively charged anions between the layers. composed of layered compounds. Its chemical composition can be expressed as [M 2+ 1-x M 3+ x (OH) 2 ] x+ (A n- ) x/n mH 2 O], where M is the metal ion and A n- is the interlayer anion. LDHs have unique properties: for example, laminate metal ions can be replaced by other metal ions with similar radii, and have adjustable variability; at the same time, affected by the lattice positioning effect and the minimum lattice energy effect, laminate metal ions can reach the molecular level. Uniform distribution: The thermal decomposition of LDHs has a structural topology effect, which can make the roasted product maintain the characteristics of uniform distribution of the precursor, and further reduction can also form uniformly distributed nano-metal particles or nano-alloy particles. Therefore, the use of LDHs as precursors to prepare catalysts can not only achieve uniform distribution of each component, but also facilitate the synergistic effect between active components.
现有技术中,Cu-Co双金属催化剂存在一个关键问题:烧结,由于Cu-Co含量较高,纳米Cu-Co颗粒相距近,容易合并成大颗粒,然后失活。通过制备时加入其他组分,如Zn、Mg等,可以稀释Cu-Co,提高抗烧结,但是稀释不利于Cu-Co合金形成,于是选择性下降。也可选择其它载体,如ZrO2、SiO2等担载Cu-Co催化剂,但是存在载体与Cu-Co发生固相反应、制备困难等问题。In the prior art, there is a key problem in Cu-Co bimetallic catalysts: sintering. Due to the high content of Cu-Co, the nano-Cu-Co particles are close to each other, so they are easy to merge into large particles and then deactivate. By adding other components during preparation, such as Zn, Mg, etc., Cu-Co can be diluted to improve anti-sintering, but the dilution is not conducive to the formation of Cu-Co alloy, so the selectivity decreases. Other carriers can also be selected, such as ZrO 2 , SiO 2 , etc. to support Cu-Co catalysts, but there are problems such as solid-state reaction between the carrier and Cu-Co and difficulty in preparation.
发明内容Contents of the invention
本发明旨在针对现有技术的技术缺陷,提供一种以片状石墨或石墨烯为载体的用于合成气制低碳醇的催化剂、其制备方法及应用。The present invention aims at the technical defects of the prior art, and provides a catalyst for producing low-carbon alcohols from syngas, which uses flake graphite or graphene as a carrier, its preparation method and application.
为实现以上技术目的,本发明采用以下技术方案:To achieve the above technical purpose, the present invention adopts the following technical solutions:
一种用于合成气制低碳醇的催化剂,其特征在于由金属成分和石墨成分构成,所述金属成分是含有Cu、Co、Al2O3的混合成分,同时上述各组分满足以下关系:石墨成分在金属成分与石墨成分总质量中的质量分数为0.3~30%;Cu在金属成分中的质量分数为2~25%;Co在金属成分中的质量分数为3~45%;金属成分的余量为Al2O3。A catalyst for producing low-carbon alcohols from syngas, characterized in that it consists of metal components and graphite components, the metal components are mixed components containing Cu, Co, Al2O3 , and the above - mentioned components satisfy the following relationship : The mass fraction of graphite components in the total mass of metal components and graphite components is 0.3-30%; the mass fraction of Cu in metal components is 2-25%; the mass fraction of Co in metal components is 3-45%; metal The balance of the components is Al 2 O 3 .
优选的,所述金属成分还包括助剂,所述助剂是含有Zn、Mn、Mg、Ca、Ni、Fe、Cr中一种或几种的组分,所述助剂在所述金属成分中的质量分数不高于70%。Preferably, the metal component also includes an auxiliary agent, the auxiliary agent is a component containing one or more of Zn, Mn, Mg, Ca, Ni, Fe, Cr, and the auxiliary agent is included in the metal component The quality score in is not higher than 70%.
优选的,所述石墨成分由厚度不超过1000nm的片状氧化石墨还原得到。Preferably, the graphite component is obtained by reduction of flaky graphite oxide with a thickness not exceeding 1000 nm.
优选的,所述石墨成分由厚度不超过100nm的片状氧化石墨还原得到。Preferably, the graphite component is obtained by reduction of flaky graphite oxide with a thickness not exceeding 100 nm.
优选的,所述石墨成分由氧化石墨烯还原得到。Preferably, the graphite component is obtained by reducing graphene oxide.
同时,本发明还提供了一种上述催化剂的制备方法,其具体步骤如下:Simultaneously, the present invention also provides a kind of preparation method of above-mentioned catalyst, and its concrete steps are as follows:
1)在冰浴、搅拌条件下将98%(w/w)H2SO4、石墨粉、硝酸钠、高锰酸钾混合均匀,而后将其在-5~5℃条件下保持1~3小时,而后将其升温至30~40℃保持搅拌10~180min,而后向其中加入第一去离子水进行稀释,此过程中保持混合物温度处于100℃以下反应1~5h,而后向其中加入30%(w/w)过氧化氢搅拌反应1~120min,而后再向其中加入第二去离子水配制成为石墨浓度为0.5~20g/L的混合液,即为氧化石墨,上述98%(w/w)H2SO4、石墨粉、硝酸钠、高锰酸钾、第一去离子水、30%(w/w)过氧化氢的质量比为(90~95):(1~2.2):(0.9~1.4):(6~7.5):(130~170):(25~35)。1) Mix 98% (w/w) H 2 SO 4 , graphite powder, sodium nitrate and potassium permanganate evenly in an ice bath and stirring condition, and then keep it at -5~5℃ for 1~3 hours, then raise the temperature to 30-40°C and keep stirring for 10-180min, then add the first deionized water to it for dilution, keep the temperature of the mixture below 100°C for 1-5h, and then add 30% (w/w) hydrogen peroxide stirring reaction 1~120min, then add the second deionized water wherein to be mixed with and become the mixed solution that graphite concentration is 0.5~20g/L, be graphite oxide, above-mentioned 98% (w/w )H 2 SO 4 , graphite powder, sodium nitrate, potassium permanganate, first deionized water, 30% (w/w) hydrogen peroxide mass ratio is (90~95):(1~2.2):( 0.9~1.4):(6~7.5):(130~170):(25~35).
2)按照硝酸铜、硝酸钴、硝酸铝、助剂硝酸盐总量的摩尔比为1:(0.3~3):(1~6):(0~3),将上述成分加入去离子水中配成总离子浓度为0.01-2mol/L的混合溶液,记为第一混合溶液;将Na2CO3与NaOH配制成第二混合溶液,并保证第二混合溶液中NaOH的摩尔浓度与第一混合溶液中全部阳离子摩尔浓度之和的比为(1~5):1,同时保证第二混合溶液中Na2CO3的摩尔浓度与第一混合溶液中全部二价阳离子摩尔浓度之和的比为(1~5):1;将上述第一混合溶液与第二混合溶液并流加入到步骤1)得到的氧化石墨中,控制pH值为8~11,当第一混合溶液滴加完毕后停止滴加,将混合物在温度为60~130℃条件下处理6~48h,而后收集固相并洗涤至中性,再充分干燥得到复合物;2) Add the above ingredients into deionized water to prepare A mixed solution with a total ion concentration of 0.01-2mol/L is recorded as the first mixed solution; Na 2 CO 3 and NaOH are prepared into a second mixed solution, and the molar concentration of NaOH in the second mixed solution is guaranteed to be the same as that of the first mixed solution. The ratio of the sum of the molar concentrations of all cations in the solution is (1-5):1, while ensuring that the ratio of the molar concentrations of Na2CO3 in the second mixed solution to the sum of the molar concentrations of all divalent cations in the first mixed solution is (1~5): 1; Add the above-mentioned first mixed solution and the second mixed solution into the graphite oxide obtained in step 1) in parallel, control the pH value to be 8~11, stop when the first mixed solution is added dropwise Add dropwise, and treat the mixture at a temperature of 60-130°C for 6-48 hours, then collect the solid phase and wash until neutral, and then fully dry to obtain a complex;
3)将步骤2)得到的复合物在通入空速为300~8000h-1的还原性气体存在下、温度为200~600℃范围内还原0.5~6h,从而得到所述用于合成气制低碳醇的催化剂,其中还原性气体是包含有氢气、一氧化碳、甲烷中一种或几种的气体。3) The compound obtained in step 2) is reduced for 0.5 to 6 hours at a temperature of 200 to 600° C. in the presence of a reducing gas with a space velocity of 300 to 8000 h −1 , so as to obtain the compound used for synthesis gas production. A catalyst for low-carbon alcohols, wherein the reducing gas is a gas containing one or more of hydrogen, carbon monoxide, and methane.
除了上述方法之外,还可以是如下方法:In addition to the above methods, the following methods are also possible:
1)在冰浴、搅拌条件下向98%(w/w)H2SO4中加入石墨粉、硝酸钠、高锰酸钾,混合均匀后将其在-5~5℃条件下保持1~3小时,而后将其升温至30~40℃保持搅拌10~60min,而后向其中加入第一去离子水进行稀释,此过程中保持混合物温度处于100℃以下反应1~5h,而后向其中加入30%(w/w)过氧化氢搅拌反应1~10min,而后再向其中加入第二去离子水配制成为石墨浓度为0.5~20g/L的混合液,即为氧化石墨溶液,上述98%(w/w)H2SO4、石墨粉、硝酸钠、高锰酸钾、第一去离子水、30%(w/w)过氧化氢的质量比为(90~95):(1~2.2):(0.9~1.4):(6~7.5):(130~170):(25~35)。1) Add graphite powder, sodium nitrate and potassium permanganate to 98% (w/w) H 2 SO 4 under ice bath and stirring conditions, mix well and keep it at -5~5℃ for 1~ 3 hours, then raise its temperature to 30-40°C and keep stirring for 10-60min, then add the first deionized water to it for dilution, keep the temperature of the mixture below 100°C for 1-5h during this process, and then add 30 % (w/w) hydrogen peroxide stirring reaction 1~10min, then add the second deionized water wherein to be mixed with and become the mixed solution that graphite concentration is 0.5~20g/L, be graphite oxide solution, above-mentioned 98% (w /w) The mass ratio of H 2 SO 4 , graphite powder, sodium nitrate, potassium permanganate, first deionized water, and 30% (w/w) hydrogen peroxide is (90~95):(1~2.2) :(0.9~1.4):(6~7.5):(130~170):(25~35).
2)按照硝酸铜、硝酸钴、硝酸铝、助剂硝酸盐总量的摩尔比为1:(0.3~3):(1~6):(0~3),将上述成分加入去离子水中配成总离子浓度为0.01-2mol/L的混合溶液,记为第一混合溶液;将Na2CO3与NaOH配制成第二混合溶液,并保证第二混合溶液中NaOH的摩尔浓度与第一混合溶液中全部二价阳离子摩尔浓度之和的比为(1~5):1,同时保证第二混合溶液中NaOH的摩尔浓度与第一混合溶液中全部二价阳离子摩尔浓度之和的比为(1~5):1;将上述第一混合溶液与第二混合溶液并流混合,控制pH值为8~11,当第一混合溶液滴加完毕后停止滴加,将混合物在温度为60~130℃条件下处理6~48h,而后将该混合物加入到步骤1)得到的氧化石墨中充分搅拌,而后收集固相并洗涤至中性,再充分干燥得到复合物;2) Add the above ingredients into deionized water to prepare A mixed solution with a total ion concentration of 0.01-2mol/L is recorded as the first mixed solution; Na 2 CO 3 and NaOH are prepared into a second mixed solution, and the molar concentration of NaOH in the second mixed solution is guaranteed to be the same as that of the first mixed solution. The ratio of the sum of the molar concentrations of all divalent cations in the solution is (1~5):1, while ensuring that the ratio of the molar concentration of NaOH in the second mixed solution to the sum of the molar concentrations of all divalent cations in the first mixed solution is ( 1~5): 1; the above-mentioned first mixed solution and the second mixed solution are mixed in parallel, and the pH value is controlled to be 8~11. After the first mixed solution is added dropwise, the dropwise addition is stopped, and the mixture is heated at a temperature of 60~ Treat at 130°C for 6 to 48 hours, then add the mixture to the graphite oxide obtained in step 1) and stir thoroughly, then collect the solid phase and wash until neutral, and then fully dry to obtain a composite;
3)将步骤2)得到的复合物在通入空速为300~8000h-1的还原性气体存在下、温度为200~600℃范围内还原0.5~6h,从而得到所述用于合成气制低碳醇的催化剂,其中还原性气体是包含有氢气、一氧化碳、甲烷中一种或几种的气体。3) The compound obtained in step 2) is reduced for 0.5 to 6 hours at a temperature of 200 to 600° C. in the presence of a reducing gas with a space velocity of 300 to 8000 h −1 , so as to obtain the compound used for synthesis gas production. A catalyst for low-carbon alcohols, wherein the reducing gas is a gas containing one or more of hydrogen, carbon monoxide, and methane.
对于上述两种方法,可以有如下优选方式:For the above two methods, there are the following preferred methods:
优选的,步骤3)利用还原性气体处理复合物之前还可以包括以下步骤:将复合物在惰性气体保护下焙烧。Preferably, before step 3) treating the composite with reducing gas, the following step may be further included: roasting the composite under the protection of an inert gas.
上述将复合物在惰性气体保护下焙烧可以进一步优选为以下具体步骤:焙烧温度为300~800℃,焙烧时间为0.5~10h,惰性气体成分包含氮气、氩气、氦气中的一种或几种。The above-mentioned roasting of the composite under the protection of an inert gas can be further preferably the following specific steps: the roasting temperature is 300-800° C., the roasting time is 0.5-10 h, and the inert gas component includes one or more of nitrogen, argon, and helium. kind.
同时本发明还提供了一种上述催化剂用于催化合成气制备低碳醇的应用,包括以下步骤:在与所述用于合成气制低碳醇的催化剂接触条件下,以200~350℃、1~6MPa的条件向反应器中以空速为500~8000-1通入摩尔比为(0.5~3):1的氢气和一氧化碳混合气。At the same time, the present invention also provides an application of the above-mentioned catalyst for catalyzing synthesis gas to prepare low-carbon alcohols, which includes the following steps: under the condition of contacting with the catalyst for preparing low-carbon alcohols from synthesis gas, the Under the condition of 1-6MPa, the mixed gas of hydrogen and carbon monoxide with a molar ratio of (0.5-3):1 is passed into the reactor at a space velocity of 500-8000 -1 .
上述技术方案的催化剂制备方法,步骤1)所制备的氧化石墨其片层厚度在1000nm至1个原子层之间,主要分布于10~100nm之间。In the catalyst preparation method of the above technical solution, the thickness of graphite oxide sheet prepared in step 1) is between 1000nm and 1 atomic layer, mainly distributed between 10nm and 100nm.
上述技术方案具有如下优点:通过共沉淀法制备氧化石墨-类水滑石前驱体,还原得到纳米铜钴双金属催化剂来实现的。控制沉淀条件可以实现催化剂前驱体中各金属离子,特别是铜离子和钴离子的均匀混合;还原后,由于金属与石墨之间存在强相互作用,Cu-Co纳米合金可以高度分散在石墨片/烯上,可以有效地避免或减缓Cu-Co合金颗粒的烧结。这样制得的Cu-Co活性组分,具有高的活性比表面积,载体和添加剂可抑制活性组分的烧结。该催化剂突出的优点是低碳醇选择性和低温活性均较高,且制备简单,成本低,具有工业应用价值。The above-mentioned technical scheme has the following advantages: the graphite oxide-hydrotalcite-like precursor is prepared by the coprecipitation method, and the nano-copper-cobalt bimetallic catalyst is obtained by reduction. Controlling the precipitation conditions can realize the uniform mixing of various metal ions in the catalyst precursor, especially copper ions and cobalt ions; after reduction, due to the strong interaction between the metal and graphite, Cu-Co nanoalloys can be highly dispersed on graphite flakes/ On the alkene, the sintering of Cu-Co alloy particles can be effectively avoided or slowed down. The Cu-Co active component prepared in this way has a high active specific surface area, and the carrier and additives can inhibit the sintering of the active component. The catalyst has the outstanding advantages of high selectivity for low-carbon alcohols and high low-temperature activity, simple preparation, low cost, and industrial application value.
附图说明Description of drawings
图1是本发明实施例1中所制得的催化剂在煅烧之后,还原之后以及反应之后的XRD曲线,XRD为钴靶测得;图中:a为催化剂前驱体经过500℃煅烧之后的XRD曲线;b为450℃还原3h后的催化剂的XRD曲线;c为还原之后的催化剂经过反应之后的XRD曲线。*代表Co-Cu合金的衍射峰,●代表CuCo2O4;Figure 1 is the XRD curve of the catalyst prepared in Example 1 of the present invention after calcination, reduction and reaction, and the XRD is measured by a cobalt target; in the figure: a is the XRD curve of the catalyst precursor after calcination at 500°C ; b is the XRD curve of the catalyst after reduction at 450°C for 3 h; c is the XRD curve of the reduced catalyst after the reaction. * represents the diffraction peak of Co-Cu alloy, ● represents CuCo 2 O 4 ;
图2为本发明实例1所制得的催化剂前驱体以5%H2/Ar为还原气,以10℃/min升温至450℃还原3h之后,在标尺为2nm下的TEM图;图中d=0.208nm为晶面间距。由于Co0.52Cu0.48的(111)晶面间距d=0.208nm,所以该晶面归属于CuCo合金的(111)晶面;Figure 2 is the TEM image of the catalyst precursor prepared in Example 1 of the present invention with 5% H 2 /Ar as the reducing gas, and the temperature is raised to 450 °C at 10 °C/min for 3 hours, and the scale is 2 nm. In the figure, d =0.208nm is the spacing between crystal planes. Since the (111) crystal plane spacing d=0.208nm of Co0.52Cu0.48, this crystal plane belongs to the (111) crystal plane of CuCo alloy;
图3为本发明实例1制得的催化剂在温度为255℃反应的稳定性曲线;图中:曲线a为醇类的选择性随时间的变化趋势;曲线b为CO的转化率随时间的变化趋势;曲线c为烷烃的选择性随时间的变化趋势;曲线d为产物中CO2的选择性随时间的变化趋势;Fig. 3 is the stability curve of the catalyst prepared in Example 1 of the present invention at a temperature of 255°C; among the figures: curve a is the change trend of the selectivity of alcohols over time; curve b is the change of the conversion rate of CO over time Trend; Curve c is the selectivity of alkanes over time; Curve d is CO in the product Selectivity over time;
图4是本发明实施例1制备的氧化石墨扫描电镜图;从图中可以看到,其石墨片层厚度大约在30nm左右。Fig. 4 is a scanning electron microscope image of graphite oxide prepared in Example 1 of the present invention; it can be seen from the figure that the thickness of the graphite sheet is about 30nm.
具体实施方式detailed description
[实施例1][Example 1]
于干容器中加入98%的浓H2SO4,在冰浴中,搅拌下加入石墨,搅拌,加入硝酸钠,高锰酸钾,并将混合物温度控制在0℃保持搅拌2.8h;然后将混合物保持在31~33℃左右,搅拌25min;然后向混合液加入去离子水稀释,在此过程中混合物温度保持在100℃以下,反应4h,取出反应器,加入第一去离子水稀释,再加入30%的过氧化氢,搅拌8min;然后进行高速离心分离,并用去离子水洗涤至滤液中无SO4 2-,在80℃下干燥24h,制得氧化石墨溶液。加入去离子水,配制浓度为7g/L的氧化石墨分散液;其中,各反应物质量比为,98%的浓H2SO4:石墨:硝酸钠:高锰酸钾:第一去离子水:30%的过氧化氢=92:2:1:7:150:33。Add 98% concentrated H 2 SO 4 to a dry container, add graphite under stirring in an ice bath, stir, add sodium nitrate, potassium permanganate, and control the temperature of the mixture at 0°C and keep stirring for 2.8 hours; then Keep the mixture at about 31-33°C and stir for 25 minutes; then add deionized water to the mixture to dilute, keep the temperature of the mixture below 100°C during this process, react for 4 hours, take out the reactor, add the first deionized water to dilute, and then Add 30% hydrogen peroxide, stir for 8 minutes; then carry out high-speed centrifugation, wash with deionized water until no SO 4 2- is present in the filtrate, and dry at 80°C for 24 hours to obtain a graphite oxide solution. Add deionized water to prepare a graphite oxide dispersion with a concentration of 7g/L; wherein, the mass ratio of each reactant is 98% concentrated H 2 SO 4 : graphite: sodium nitrate: potassium permanganate: the first deionized water : 30% hydrogen peroxide = 92:2:1:7:150:33.
按硝酸铜、硝酸钴和硝酸铝的摩尔比为2:4:3配成总金属浓度为1mol/L的混合盐溶液,记为溶液A;按c(Na2CO3)=0.66mol/L和c(NaOH)=4.1mol/L配成混合碱溶液记为B。溶液A和溶液B的体积用量为1。把溶液A和溶液B并流加入到含上述氧化石墨分散液的反应器中,并控制pH值为9.5,A溶液滴加完毕后,在温度为80℃条件下老化12h,产物固液分离后洗涤至中性,经在温度80℃下干燥24h,得到类水滑石前驱体和氧化石墨的复合物;The molar ratio of copper nitrate, cobalt nitrate and aluminum nitrate is 2:4:3 to prepare a mixed salt solution with a total metal concentration of 1mol/L, which is recorded as solution A; according to c(Na 2 CO 3 )=0.66mol/L and c(NaOH)=4.1mol/L to form a mixed alkali solution and denote it as B. The volume of solution A and solution B is 1. Add solution A and solution B into the reactor containing the above-mentioned graphite oxide dispersion in parallel, and control the pH value to 9.5. After the solution A is added dropwise, age for 12 hours at a temperature of 80°C, and the product is separated from the solid and liquid Wash until neutral, and dry at 80°C for 24 hours to obtain a composite of hydrotalcite-like precursor and graphite oxide;
取上述方法制备的催化剂前驱体加入马弗炉中,在温度500℃、氮气气氛中焙烧4h,取焙烧后产物到反应器中,向反应器中通入H2体积分数为5%的氢气、氩气混合气,以10℃/min的升温速率升至450°还原3h,自然冷却至室温后通入H2和CO的摩尔比为2:1的合成气,将压力提升为3MPa,合成气的体积空速设置为3900h-1,温度设置为240℃-300℃。采用SP3410气相色谱进行在线测试,CO的转化率以及各产物的分布随温度的变化如表1所示。可以看出,CO转化率和低碳醇选择性均很高。Put the catalyst precursor prepared by the above method into a muffle furnace, roast at a temperature of 500° C. in a nitrogen atmosphere for 4 h, take the roasted product into a reactor, and feed into the reactor H2 with a volume fraction of 5% hydrogen, Argon mixed gas, raised to 450° at a heating rate of 10°C/min for 3h reduction, naturally cooled to room temperature, then introduced a synthesis gas with a molar ratio of H2 and CO of 2:1, and raised the pressure to 3MPa, the synthesis gas The volumetric space velocity is set to 3900h -1 , and the temperature is set to 240°C-300°C. The SP3410 gas chromatograph was used for on-line testing, and the conversion rate of CO and the distribution of each product as a function of temperature are shown in Table 1. It can be seen that both the CO conversion rate and the low-carbon alcohol selectivity are high.
从上述方法制备的催化剂前驱体经过还原之后的XRD图可以看出,催化剂前驱体经还原之后出现合金衍射峰,说明形成了合金,通过谢乐公式计算出合金的尺寸在3-10nm之间。反应后的XRD中仍然有合金衍射峰,说明CuCo合金稳定存在,并没有发生相的分离,直接说明了催化剂稳定性良好。From the XRD pattern of the catalyst precursor prepared by the above method after reduction, it can be seen that the alloy diffraction peak appears after the catalyst precursor is reduced, indicating that an alloy is formed, and the size of the alloy is calculated by the Scherrer formula to be between 3-10nm. There are still alloy diffraction peaks in the XRD after the reaction, indicating that the CuCo alloy exists stably without phase separation, which directly indicates that the catalyst has good stability.
表1Table 1
[实施例2][Example 2]
氧化石墨的制备方法与实施例1相同。The preparation method of graphite oxide is identical with embodiment 1.
按硝酸铜、硝酸钴、硝酸锌、硝酸铝的摩尔比为2:2:1:3配成总金属浓度为1mol/L的混合盐溶液,记为溶液A;按c(Na2CO3)=1.0mol/L和c(NaOH)=3.2mol/L配成混合碱溶液记为B。溶液A和溶液B的体积用量为1.3。把溶液A和溶液B并流加入到1.5L浓度为3g/L氧化石墨分散液的反应器中,并控制pH值为9.7,A溶液滴加完毕后,在温度为60℃条件下老化12h,产物固液分离后洗涤至中性,经在温度80℃下干燥14h,得到类水滑石前驱体和氧化石墨的复合物;The molar ratio of copper nitrate, cobalt nitrate, zinc nitrate and aluminum nitrate is 2:2:1:3 to prepare a mixed salt solution with a total metal concentration of 1mol/L, which is recorded as solution A; according to c(Na 2 CO 3 ) =1.0mol/L and c(NaOH)=3.2mol/L are made into mixed alkali solution and denoted as B. The volume consumption of solution A and solution B is 1.3. Add solution A and solution B into a 1.5L reactor with a concentration of 3g/L graphite oxide dispersion in parallel, and control the pH value to 9.7. After the solution A is added dropwise, age for 12 hours at a temperature of 60°C. The product was washed to neutral after solid-liquid separation, and dried at a temperature of 80°C for 14 hours to obtain a composite of hydrotalcite-like precursor and graphite oxide;
取上述方法制备的催化剂前驱体加入马弗炉中,在温度550℃、氮气气氛中焙烧3h,取焙烧后产物到反应器中,向反应器中通入H2体积分数为5%的氢气、氩气混合气,以5℃/min的升温速率升至450°还原3h,自然冷却至室温后通入H2和CO的摩尔比为2:1的合成气,将压力提升为3MPa,合成气的体积空速设置为3900h-1,温度设置为290℃。采用SP3410气相色谱进行在线测试,CO的转化率以及各产物的分布如表2所示。Put the catalyst precursor prepared by the above method into a muffle furnace, roast at a temperature of 550° C. in a nitrogen atmosphere for 3 h, take the roasted product into a reactor, and feed into the reactor H2 with a volume fraction of 5% hydrogen, Argon mixed gas, raised to 450° at a heating rate of 5°C/min and reduced for 3 hours, cooled naturally to room temperature, and fed into a synthesis gas with a molar ratio of H2 and CO of 2:1 to raise the pressure to 3MPa, and the synthesis gas The volumetric space velocity is set to 3900h -1 , and the temperature is set to 290°C. The SP3410 gas chromatograph was used for online testing, and the conversion rate of CO and the distribution of each product are shown in Table 2.
[实施例3][Example 3]
氧化石墨的制备方法与实施例1相同。The preparation method of graphite oxide is identical with embodiment 1.
按硝酸铜、硝酸钴、硝酸钙、硝酸铝的摩尔比为2:4:0.6:3配成总金属浓度为0.5mol/L的混合盐溶液,记为溶液A;按c(Na2CO3)=1.0mol/L和c(NaOH)=1.5mol/L配成混合碱溶液记为B。溶液A和溶液B的体积用量为1.1。把溶液A和溶液B并流加入1L浓度为5g/L氧化石墨分散液的反应器中,并控制pH值为8,A溶液滴加完毕后,在温度为70℃条件下老化12h,产物固液分离后洗涤至中性,经在温度80℃下干燥48h,得到类水滑石前驱体和氧化石墨的复合物;According to the molar ratio of copper nitrate, cobalt nitrate, calcium nitrate, and aluminum nitrate as 2:4:0.6:3, a mixed salt solution with a total metal concentration of 0.5mol/L is prepared, which is recorded as solution A; according to c(Na 2 CO 3 )=1.0mol/L and c(NaOH)=1.5mol/L are made into mixed alkali solution and denoted as B. The volume usage of solution A and solution B is 1.1. Add solution A and solution B concurrently into a 1L reactor with a concentration of 5g/L graphite oxide dispersion, and control the pH value to 8. After the solution A is added dropwise, age for 12 hours at a temperature of 70°C, and the product is solid Wash to neutral after liquid separation, and dry at 80°C for 48 hours to obtain a composite of hydrotalcite-like precursor and graphite oxide;
取上述方法制备的催化剂前驱体加入马弗炉中,在温度500℃、氮气气氛中焙烧4h,将焙烧后产物加入到反应器中,向反应器中通入H2体积分数为5%的氢气、氩气混合气,以8℃/min的升温速率升至400°还原3h,自然冷却至室温后通入H2和CO的摩尔比为2:1的合成气,将压力提升为3MPa,合成气的体积空速设置为7800h-1,温度设置为270℃。采用SP3410气相色谱进行在线测试,CO的转化率以及各产物的分布如表2所示。Take the catalyst precursor prepared by the above method and put it into a muffle furnace, roast it at a temperature of 500° C. in a nitrogen atmosphere for 4 hours, add the roasted product into the reactor, and feed hydrogen into the reactor with a volume fraction of H2 of 5%. , argon mixed gas, raised to 400° at a heating rate of 8°C/min for 3h reduction, cooled naturally to room temperature, and introduced synthesis gas with a molar ratio of H2 and CO of 2:1 to raise the pressure to 3MPa, synthesized The volumetric space velocity of the gas is set to 7800h -1 , and the temperature is set to 270°C. The SP3410 gas chromatograph was used for online testing, and the conversion rate of CO and the distribution of each product are shown in Table 2.
[实施例4][Example 4]
氧化石墨的制备方法与实施例1相同。The preparation method of graphite oxide is identical with embodiment 1.
按硝酸铜、硝酸钴、硝酸锰、硝酸铝的摩尔比为1:1:0.1:1配成总金属浓度为2mol/L的混合盐溶液,记为溶液A;按c(Na2CO3)=3mol/L和c(NaOH)=7mol/L配成混合碱溶液记为B。溶液A和溶液B的体积用量为1.5。把溶液A和溶液B并流加入1.5mL浓度为4g/L氧化石墨分散液的反应器中,并控制pH值为9。A溶液滴加完毕后,在温度为75℃条件下老化10h,产物固液分离后洗涤至中性,经在温度85℃下干燥20h,得到类水滑石前驱体和氧化石墨的复合物;The molar ratio of copper nitrate, cobalt nitrate, manganese nitrate and aluminum nitrate is 1:1:0.1:1 to make a mixed salt solution with a total metal concentration of 2mol/L, which is recorded as solution A; according to c(Na 2 CO 3 ) =3mol/L and c(NaOH)=7mol/L are made into mixed alkali solution and denoted as B. The volume of solution A and solution B is 1.5. Add solution A and solution B concurrently into a 1.5mL reactor with a concentration of 4g/L graphite oxide dispersion, and control the pH to be 9. After the dropwise addition of solution A, aging at a temperature of 75°C for 10 hours, washing the product to neutrality after solid-liquid separation, and drying at a temperature of 85°C for 20 hours to obtain a composite of hydrotalcite-like precursor and graphite oxide;
取上述方法制备的催化剂前驱体加入到反应器中,以体积空速为3000h-1通入H2体积分数为3%的氢气、氩气混合气,以1℃/min的升温速率升至350°还原3h,自然冷却至室温后通入H2和CO的摩尔比为2:1的合成气,将压力提升为3MPa,合成气的体积空速设置为3900h-1,温度设置为260℃。采用SP3410气相色谱进行在线测试,CO的转化率以及各产物的分布变化如表2所示。Take the catalyst precursor prepared by the above method and put it into the reactor, feed the mixed gas of hydrogen and argon with H2 volume fraction of 3% at a volumetric space velocity of 3000 h -1 , and raise the temperature to 350 °C at a rate of 1 °C/min °Reduce for 3 hours, cool down to room temperature naturally, and then feed synthesis gas with a molar ratio of H 2 and CO of 2:1, raise the pressure to 3MPa, set the volume space velocity of the synthesis gas to 3900h -1 , and set the temperature to 260°C. The SP3410 gas chromatograph was used for online testing, and the conversion rate of CO and the distribution changes of each product are shown in Table 2.
[实施例5][Example 5]
氧化石墨的制备方法与实施例1相同.The preparation method of graphite oxide is identical with embodiment 1.
按硝酸铜、硝酸钴、硝酸镍、硝酸铝的摩尔比为1:2:0.1:1配成总金属浓度为0.3mol/L的混合盐溶液,记为溶液A;按c(Na2CO3)=0.3mol/L和c(NaOH)=1mol/L配成混合碱溶液记为B。溶液A和溶液B的体积用量为0.8。把溶液A和溶液B并流加入0.5L浓度为8g/L氧化石墨分散液的反应器中,含上述氧化石墨溶胶的反应器中,并控制pH值为9.0,A溶液滴加完毕后,在温度为70℃条件下老化20h,产物固液分离后洗涤至中性,经在温度75℃下干燥20h,得到类水滑石前驱体和氧化石墨的复合物。According to the molar ratio of copper nitrate, cobalt nitrate, nickel nitrate, and aluminum nitrate as 1:2:0.1:1, a mixed salt solution with a total metal concentration of 0.3mol/L is prepared, which is recorded as solution A; according to c(Na 2 CO 3 )=0.3mol/L and c(NaOH)=1mol/L are made into mixed alkali solution and denoted as B. The volume consumption of solution A and solution B is 0.8. Add solution A and solution B concurrently into the reactor of 8g/L graphite oxide dispersion liquid with a concentration of 0.5L, in the reactor containing the above-mentioned graphite oxide sol, and control the pH value to 9.0, after the A solution is added dropwise, in Aging at 70°C for 20 hours, washing the product to neutrality after solid-liquid separation, and drying at 75°C for 20 hours to obtain a composite of hydrotalcite-like precursor and graphite oxide.
取上述方法制备的催化剂前驱体加入马弗炉中,在温度500℃、氮气气氛中焙烧5h,将焙烧后产物加入到反应器中,以体积空速为2000h-1通入H2体积分数为3%的氢气、氩气混合气,以5℃/min的升温速率升至450°还原3h,自然冷却至室温后通入H2和CO的摩尔比为2:1的合成气,将压力提升为2MPa,合成气的体积空速设置为4800h-1,温度设置为260℃。采用SP3410气相色谱进行在线测试,CO的转化率以及各产物的分布变化如表2所示。Take the catalyst precursor prepared by the above method and put it into a muffle furnace, roast it at a temperature of 500°C in a nitrogen atmosphere for 5 hours, put the roasted product into the reactor, and inject H2 with a volume fraction of 3% hydrogen and argon mixed gas, the temperature rises to 450° at a rate of 5°C/min for 3h reduction, and after natural cooling to room temperature, a synthesis gas with a molar ratio of H2 and CO of 2:1 is introduced to increase the pressure is 2MPa, the volumetric space velocity of the synthesis gas is set at 4800h -1 , and the temperature is set at 260°C. The SP3410 gas chromatograph was used for online testing, and the conversion rate of CO and the distribution changes of each product are shown in Table 2.
[实施例6][Example 6]
氧化石墨的制备方法与实施例1相同。The preparation method of graphite oxide is identical with embodiment 1.
按硝酸铜、硝酸钴、硝酸钙、硝酸铬、硝酸铝的摩尔比为1:1:0.1:0.1:1配成总金属浓度为0.1mol/L的混合盐溶液,记为溶液A;按c(Na2CO3)=0.15mol/L和c(NaOH)=0.3mol/L配成混合碱溶液记为B。溶液A和溶液B的体积用量为1。把溶液A和溶液B并流加入1L浓度为2g/L氧化石墨分散液的反应器中,并控制pH值为8.5,A溶液滴加完毕后,在温度为100℃条件下老化20h,产物固液分离后洗涤至中性,经在温度75℃下干燥20h,得到类水滑石前驱体和氧化石墨的复合物。According to the molar ratio of copper nitrate, cobalt nitrate, calcium nitrate, chromium nitrate and aluminum nitrate as 1:1:0.1:0.1:1, make a mixed salt solution with a total metal concentration of 0.1mol/L, which is recorded as solution A; (Na 2 CO 3 )=0.15 mol/L and c(NaOH)=0.3 mol/L are formulated into a mixed alkali solution and recorded as B. The volume of solution A and solution B is 1. Add solution A and solution B concurrently into a 1L reactor with a concentration of 2g/L graphite oxide dispersion, and control the pH value to 8.5. After the solution A is added dropwise, age for 20h at a temperature of 100°C, and the product is solid After liquid separation, washing to neutrality and drying at 75°C for 20 hours, a composite of hydrotalcite-like precursor and graphite oxide was obtained.
取上述方法制备的催化剂装入反应器中,以体积空速为3000h-1通入H2体积分数为5%的氢气、氩气混合气,以10℃/min的升温速率升至440°还原5h,自然冷却至室温后通入H2和CO的摩尔比为2:1的合成气,将压力提升为3MPa,合成气的体积空速设置为3900h-1,温度设置为300℃。采用SP3410气相色谱进行在线测试,CO的转化率以及各产物的分布如表2所示。Take the catalyst prepared by the above method and put it into the reactor, feed the mixed gas of hydrogen and argon with a volume fraction of H2 of 5% at a volume space velocity of 3000h -1 , and raise the temperature to 440° at a rate of 10°C/min for reduction 5h, after natural cooling to room temperature, feed synthesis gas with a molar ratio of H 2 and CO of 2:1 to increase the pressure to 3MPa, set the volume space velocity of the synthesis gas to 3900h -1 , and set the temperature to 300°C. The SP3410 gas chromatograph was used for online testing, and the conversion rate of CO and the distribution of each product are shown in Table 2.
[实施例7][Example 7]
氧化石墨的制备方法与实施例1相同。The preparation method of graphite oxide is identical with embodiment 1.
按硝酸铜、硝酸钴、硝酸镁、硝酸铝的摩尔比为1:1:1:1配成总金属浓度为0.5mol/L的混合盐溶液,记为溶液A;按c(Na2CO3)=1mol/L和c(NaOH)=1.8mol/L配成混合碱溶液记为B。溶液A和溶液B的体积用量为1。把溶液A和溶液B并流加入1.5L浓度为3g/L氧化石墨分散液的反应器中,并控制pH值为10,A溶液滴加完毕后,在温度为70℃条件下老化12h,产物固液分离后洗涤至中性,经在温度80℃下干燥48h,得到类水滑石前驱体和氧化石墨的复合物;According to the molar ratio of copper nitrate, cobalt nitrate, magnesium nitrate, and aluminum nitrate as 1:1:1:1, a mixed salt solution with a total metal concentration of 0.5mol/L was prepared, which was recorded as solution A; according to c(Na 2 CO 3 )=1mol/L and c(NaOH)=1.8mol/L are made into mixed alkali solution and denoted as B. The volume of solution A and solution B is 1. Add solution A and solution B concurrently into a 1.5L reactor with a concentration of 3g/L graphite oxide dispersion, and control the pH value to 10. After the solution A is added dropwise, age at a temperature of 70°C for 12h, and the product Wash to neutral after solid-liquid separation, and dry at 80°C for 48 hours to obtain a composite of hydrotalcite-like precursor and graphite oxide;
取上述方法制备的催化剂前驱体加入马弗炉中,在温度500℃、氮气气氛中焙烧4h,将焙烧后产物加入到反应器中,向反应器中通入H2体积分数为5%的氢气、氩气混合气,以8℃/min的升温速率升至400°还原3h,自然冷却至室温后通入H2和CO的摩尔比为2:1的合成气,将压力提升为3MPa,合成气的体积空速设置为7800h-1,温度设置为270℃。采用SP3410气相色谱进行在线测试,CO的转化率以及各产物的分布如表2所示。Take the catalyst precursor prepared by the above method and put it into a muffle furnace, roast it at a temperature of 500° C. in a nitrogen atmosphere for 4 hours, add the roasted product into the reactor, and feed hydrogen into the reactor with a volume fraction of H2 of 5%. , argon mixed gas, raised to 400° at a heating rate of 8°C/min for 3h reduction, cooled naturally to room temperature, and introduced synthesis gas with a molar ratio of H2 and CO of 2:1 to raise the pressure to 3MPa, synthesized The volumetric space velocity of the gas is set to 7800h -1 , and the temperature is set to 270°C. The SP3410 gas chromatograph was used for online testing, and the conversion rate of CO and the distribution of each product are shown in Table 2.
表2Table 2
以上对本发明实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,并不用以限制本发明。凡在本发明的申请范围内所做的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The embodiments of the present invention have been described in detail above, but the content is only a preferred embodiment of the present invention, and is not intended to limit the present invention. All modifications, equivalent replacements and improvements made within the application scope of the present invention shall be included in the protection scope of the present invention.
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