CN104056495B - For production equipment and the control method thereof of copper mesh filter core - Google Patents
For production equipment and the control method thereof of copper mesh filter core Download PDFInfo
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- CN104056495B CN104056495B CN201410313412.0A CN201410313412A CN104056495B CN 104056495 B CN104056495 B CN 104056495B CN 201410313412 A CN201410313412 A CN 201410313412A CN 104056495 B CN104056495 B CN 104056495B
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Abstract
The invention discloses a kind of production equipment for copper mesh filter core and control method thereof, described production equipment comprises the winding mechanism, shaping mechanism, welding mechanism, propulsive mechanism and the feed mechanism that are connected successively, and described propulsive mechanism, feed mechanism are connected with controller; Described winding mechanism comprises the first assembly pulley and copper cash spool, and described copper cash spool is fixed on movable base, and described copper cash spool is provided with plucks line device.Production equipment for copper mesh filter core provided by the invention and control method thereof, by arranging the winding mechanism, shaping mechanism, welding mechanism, propulsive mechanism and the feed mechanism that are connected successively, utilize and pluck the coil that line device extraction copper cash enters shaping mechanism formation rectangular coil shape, propulsive mechanism and feed mechanism is utilized to control rotation and the feeding of core pipe, thus greatly enhance productivity, and the copper mesh filter core produced has the good advantage of comprehensive clean effect.
Description
Technical field
The present invention relates to a kind of production equipment and control method thereof, particularly relate to a kind of production equipment for copper mesh filter core and control method thereof.
Background technology
Copper mesh filter core is the core component of exhaust sewage collection system, be directly connected to exhaust sewage collection system exhaust the dirty effect of collection, resistance to water-flow, be directly connected to the serviceability of product.The internal structure of copper mesh filter core is special is the design of exhaust sewage collection system, enough density should be ensured be used for splitting the flow regime that current change water, reduce pressure drop as far as possible again, have again good self-cleaning ability simultaneously, be separated the bubble captured and dirt rapidly.
The exhaust sewage collection system of other manufacturer production mainly uses at present, Pall ring, stainless steel filtering net serve as filter core, because Pall ring is mainly used for the aspect such as gas-liquid contact, heat exchange of chemical tower, be not design for exhaust sewage collection system, serviceability is limited.Stainless steel filtering net is the contradiction that planar structure is difficult to the comprehensive aspect such as process filter screen density, resistance to water-flow, self-cleaning ability, and also have part producer to use the method for manual welding to carry out the making of copper mesh filter core, under efficiency, yield rate is low, and personnel labor intensity is large.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of production equipment for copper mesh filter core and control method thereof, can greatly enhance productivity, and the copper mesh filter core produced has the good advantage of comprehensive clean effect.
The present invention solves the problems of the technologies described above the technical scheme adopted to be to provide a kind of production equipment for copper mesh filter core, comprise the winding mechanism, shaping mechanism, welding mechanism, propulsive mechanism and the feed mechanism that are connected successively, described propulsive mechanism, feed mechanism are connected with controller; Described winding mechanism comprises the first assembly pulley and copper cash spool, and described copper cash spool is fixed on movable base, and described copper cash spool is provided with plucks line device.
The above-mentioned production equipment for copper mesh filter core, wherein, described shaping mechanism comprises frame, and described frame is provided with the second assembly pulley, core and stepper motor, is provided with gear-box below described core, and described gear-box is connected by Timing Belt with stepper motor; Described controller is PLC, and described stepper motor is connected with PLC.
The above-mentioned production equipment for copper mesh filter core, wherein, described propulsive mechanism comprises cylinder, and described cylinder is fixed on coaster, and described cylinder is connected with core pipe clamp.
The above-mentioned production equipment for copper mesh filter core, wherein, described in pluck line device be planetary gears, described planetary gears is connected with gear-box.
The present invention also provides a kind of control method of the above-mentioned production equipment for copper mesh filter core for solving the problems of the technologies described above, wherein, comprise the steps: a) to keep copper cash spool motionless, and copper cash is entered shaping mechanism around plucking the extraction of line device; B) by copper cash by after the first assembly pulley and the second assembly pulley around on core; C) utilize step motor control core bob while rotation, the copper cash wound is separated with core rapidly, forms the coil of rectangular coil shape; D) utilize propulsive mechanism and feed mechanism control core pipe while rotate, feeding; E) welding mechanism is utilized to be weldingly fixed on core pipe by the coil of described rectangular coil shape.
The control method of the above-mentioned production equipment for copper mesh filter core, wherein, described propulsive mechanism) utilize the first servomotor to promote the feeding of core pipe, described feed mechanism utilizes the second servomotor to promote the rotation of core pipe, the rotating speed of the stepper motor of described first servomotor, the second servomotor and shaping mechanism controls by PLC, and rotating ratio is 1:15 ~ 25:40 ~ 50.
The control method of the above-mentioned production equipment for copper mesh filter core, wherein, described welding mechanism comprises heat gun, locator and spreader, described step e) in welding process as follows: by spreader, solder(ing) paste is coated in core pipe appearance uniformly, by locator, copper cash is fixed on core pipe again, finally melt scolding tin with heat gun, complete welding.
The present invention contrasts prior art following beneficial effect: the production equipment for copper mesh filter core provided by the invention and control method thereof, by arranging the winding mechanism, shaping mechanism, welding mechanism, propulsive mechanism and the feed mechanism that are connected successively, utilize and pluck the coil that line device extraction copper cash enters shaping mechanism formation rectangular coil shape, propulsive mechanism and feed mechanism is utilized to control rotation and the feeding of core pipe, thus greatly enhance productivity, and the copper mesh filter core produced has the good advantage of comprehensive clean effect.
Accompanying drawing explanation
Fig. 1 is the production equipment system configuration diagram of the present invention for copper mesh filter core;
Fig. 2 is the structural representation of the present invention for the winding mechanism of the production equipment of copper mesh filter core;
Fig. 3 is the structural representation of the present invention for the shaping mechanism of the production equipment of copper mesh filter core;
Fig. 4 is the structural representation of the present invention for the propulsive mechanism of the production equipment of copper mesh filter core;
Fig. 5 is the structural representation of the present invention for the welding mechanism of the production equipment of copper mesh filter core.
In figure:
1 winding mechanism 2 shaping mechanism 3 welding mechanism
4 propulsive mechanism 5 feed mechanism 6 controllers
7 copper cash 11 first assembly pulley 12 copper cash spools
13 movable bases 14 pluck line device 21 frame
22 second assembly pulley 23 stepper motor 24 Timing Belts
25 gear-box 26 core 31 locators
32 spreader 41 cylinder 42 coasters
43 core pipe clamps
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is the production equipment system configuration diagram of the present invention for copper mesh filter core; Fig. 2 is the structural representation of the present invention for the winding mechanism of the production equipment of copper mesh filter core.
Refer to Fig. 1 and Fig. 2, the production equipment for copper mesh filter core provided by the invention comprises the winding mechanism 1, shaping mechanism 2, welding mechanism 3, propulsive mechanism 4 and the feed mechanism 5 that are connected successively, and described propulsive mechanism 4, feed mechanism 5 are connected with controller 6; Described winding mechanism 1 comprises the first assembly pulley 11 and copper cash spool 12, and described copper cash spool 12 is fixed on movable base 13, and described copper cash spool 12 is provided with plucks line device 14.
Fig. 3 is the structural representation of the present invention for the shaping mechanism of the production equipment of copper mesh filter core;
Please continue see Fig. 3, production equipment for copper mesh filter core provided by the invention, wherein, described shaping mechanism 2 comprises frame 21, described frame 21 is provided with the second assembly pulley 22, core 26 and stepper motor 23, be provided with gear-box 25 below described core 26, described gear-box 25 is connected by Timing Belt 24 with stepper motor 23; Described controller 6 is PLC, and described stepper motor 23 is connected with PLC.Described line device 14 of plucking is for planetary gears, and described planetary gears is connected with gear-box 25.
Fig. 4 is the structural representation of the present invention for the propulsive mechanism of the production equipment of copper mesh filter core.
Production equipment for copper mesh filter core provided by the invention, wherein, described propulsive mechanism 4 comprises cylinder 4, and described cylinder 4 is fixed on coaster 42, and described cylinder 4 is connected with core pipe clamp 43.
The control method of the production equipment for copper mesh filter core of the present invention, comprises the steps:
A) keep copper cash spool 12 motionless, copper cash 7 is entered shaping mechanism 2 around plucking line device 14 extraction; Copper cash 7 is extracted out from spool, has two kinds of modes, and first is that spool does not turn, and copper cash turns; Second is that spool rotates.If spool rotates, the weight of spool can produce huge inertia, and when equipment suspends, spool can not stop immediately, causes the consequence breaking copper cash, and the present invention, through in many ways improving, devises and plucks line device 14, makes spool non rotating, reduces rotary inertia.Thus make equipment can not have any impact when emergent stopping, also can not break copper cash.
B) by copper cash 7 by after the first assembly pulley 11 and the second assembly pulley 22 around on core 26.
C) utilize stepper motor 23 to control core 26 bob while rotation, the copper cash wound is separated with core 26 rapidly, forms the coil of rectangular coil shape; As copper cash 7 often rotates one week, core is beated 4 times, and the opportunity of beating can adjust according to the hardness of copper cash, ensures that the rectangular coil that winds can be separated from core fast, and encloses copper cash for next and reserve position.
D) utilize propulsive mechanism 4 and feed mechanism 5 control core pipe while rotate, feeding; In the process of copper cash 7 coiling, core pipe is screw propulsion, core pipe not only according to the rules speed advance forward, and self is also in rotation, what make copper wire coiling is spirally wound on core pipe, and the speed of rotation and fltting speed, by step motor control, preferably accomplish infinitely variable speeds.Described propulsive mechanism 4 can utilize the first servomotor to promote the feeding of core pipe, described feed mechanism 5 can utilize the second servomotor to promote the rotation of core pipe, the rotating speed of the stepper motor 23 of described first servomotor, the second servomotor and shaping mechanism 2 controls by PLC, and the effect of PLC is the coordinated movement of various economic factors of responsible each mechanism member.The present invention, by great many of experiments, determines that the preferred rotating ratio of three is 1:15 ~ 25:40 ~ 50, can ensure that the copper cash 7 wound is separated with core 26 rapidly, can avoid again breaking copper cash.
E) welding mechanism 3 is utilized to be weldingly fixed on core pipe by the coil of described rectangular coil shape; Described welding mechanism 3 can comprise heat gun, locator 31 and spreader 32, preferred weld process is as follows: by spreader 32, solder(ing) paste is coated in core pipe appearance uniformly, by locator 31, copper cash 70 is fixed on core pipe again, finally melts scolding tin with heat gun, complete welding.
In sum, the present invention passes through planetary gear transmission mechanism by shaping mechanism, copper cash is made to penetrate shaping mechanism from bottom centre, again by a series of pulley, copper cash is made to turn to the rectangular of rectangular coil shape along core, utilize propulsive mechanism and feed mechanism to control rotation and the feeding of core pipe, thus greatly enhance productivity, and the copper mesh filter core produced has the good advantage of comprehensive clean effect.
Although the present invention discloses as above with preferred embodiment; so itself and be not used to limit the present invention, any those skilled in the art, without departing from the spirit and scope of the present invention; when doing a little amendment and perfect, therefore protection scope of the present invention is when being as the criterion of defining with claims.
Claims (6)
1. the production equipment for copper mesh filter core, it is characterized in that, comprise the winding mechanism (1), shaping mechanism (2), welding mechanism (3), propulsive mechanism (4) and the feed mechanism (5) that are connected successively, described propulsive mechanism (4), feed mechanism (5) are connected with controller (6), described winding mechanism (1) comprises the first assembly pulley (11) and copper cash spool (12), described copper cash spool (12) is fixed on movable base (13), described copper cash spool (12) is provided with plucks line device (14), described shaping mechanism (2) comprises frame (21), described frame (21) is provided with the second assembly pulley (22), core (26) and stepper motor (23), described core (26) below is provided with gear-box (25), described gear-box (25) is connected by Timing Belt (24) with stepper motor (23), described controller (6) is PLC, and described stepper motor (23) is connected with PLC.
2. as claimed in claim 1 for the production equipment of copper mesh filter core, it is characterized in that, described propulsive mechanism (4) comprises cylinder (41), described cylinder (41) is fixed on coaster (42), and described cylinder (41) is connected with core pipe clamp (43).
3., as claimed in claim 1 for the production equipment of copper mesh filter core, it is characterized in that, described in pluck line device (14) be planetary gears, described planetary gears is connected with gear-box (25).
4., as claimed in claim 1 for a control method for the production equipment of copper mesh filter core, it is characterized in that, comprise the steps:
A) keep copper cash spool (12) motionless, copper cash (7) is entered shaping mechanism (2) around plucking line device (14) extraction;
B) by copper cash (7) by after the first assembly pulley (11) and the second assembly pulley (22) around on core (26);
C) utilize stepper motor (23) to control core (26) bob while rotation, the copper cash wound is separated with core (26) rapidly, forms the coil of rectangular coil shape;
D) utilize propulsive mechanism (4) and feed mechanism (5) control core pipe while rotate, feeding;
E) welding mechanism (3) is utilized to be weldingly fixed on core pipe by the coil of described rectangular coil shape.
5. as claimed in claim 4 for the control method of the production equipment of copper mesh filter core, it is characterized in that, described propulsive mechanism (4) utilizes the first servomotor to promote the feeding of core pipe, described feed mechanism (5) utilizes the second servomotor to promote the rotation of core pipe, the rotating speed of the stepper motor (23) of described first servomotor, the second servomotor and shaping mechanism (2) controls by PLC, and rotating ratio is 1:15 ~ 25:40 ~ 50.
6. as claimed in claim 4 for the control method of the production equipment of copper mesh filter core, it is characterized in that, described welding mechanism (3) comprises heat gun, locator (31) and spreader (32), described step e) in welding process as follows: by spreader (32), solder(ing) paste is coated in core pipe appearance uniformly, by locator (31), copper cash (7) is fixed on core pipe again, finally melt scolding tin with heat gun, complete welding.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410313412.0A CN104056495B (en) | 2014-07-02 | 2014-07-02 | For production equipment and the control method thereof of copper mesh filter core |
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| CN201410313412.0A CN104056495B (en) | 2014-07-02 | 2014-07-02 | For production equipment and the control method thereof of copper mesh filter core |
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| CN104056495A CN104056495A (en) | 2014-09-24 |
| CN104056495B true CN104056495B (en) | 2016-03-23 |
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| JP2013017984A (en) * | 2011-07-14 | 2013-01-31 | Totoku Electric Co Ltd | Wire-wound type filter media, manufacturing method for wire-wound type filter media, wire-wound type filter element, and manufacturing method for wire-wound type filter element |
| CN202778045U (en) * | 2012-07-24 | 2013-03-13 | 刘云德 | Metal screw post filter screen |
| CN203954876U (en) * | 2014-07-02 | 2014-11-26 | 上海翱途流体科技有限公司 | Production equipment for copper mesh filter core |
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Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1117914A (en) * | 1994-08-31 | 1996-03-06 | 北京市超纶无纺技术公司 | Continuous fusion-spraying super-fine-fiber integrate filter-element and production method and equipment thereof |
| CN2253400Y (en) * | 1996-04-29 | 1997-04-30 | 熊勇 | Engine and diesel oil filter element |
| JP3456433B2 (en) * | 1999-02-01 | 2003-10-14 | トヨタ自動車株式会社 | Manufacturing method of particulate filter |
| CN1333185A (en) * | 2000-07-06 | 2002-01-30 | 陈恺瑞 | Domestic running water processing system |
| KR100445516B1 (en) * | 2002-08-14 | 2004-08-30 | (주)아이피엔 | Apparatus for manufacturing filter element of lubricating oil filter |
| JP2013017984A (en) * | 2011-07-14 | 2013-01-31 | Totoku Electric Co Ltd | Wire-wound type filter media, manufacturing method for wire-wound type filter media, wire-wound type filter element, and manufacturing method for wire-wound type filter element |
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| CN104056495A (en) | 2014-09-24 |
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Effective date of registration: 20190408 Address after: 214200 Yibei Road Military-Civil Integration Industrial Park A7, Qiting Street, Yixing City, Wuxi City, Jiangsu Province Patentee after: Aotou Energy Technology (Wuxi) Co., Ltd. Address before: Room 101, 443 Sancheng Road, Zhuangxing Town, Fengxian District, Shanghai, 201415 Patentee before: Shanghai Ao Tu fluid Science and Technology Ltd. |