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CN104049650A - Wet-type DCT clutch temperature control system based on fuzzy control and control method thereof - Google Patents

Wet-type DCT clutch temperature control system based on fuzzy control and control method thereof Download PDF

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CN104049650A
CN104049650A CN201410233052.3A CN201410233052A CN104049650A CN 104049650 A CN104049650 A CN 104049650A CN 201410233052 A CN201410233052 A CN 201410233052A CN 104049650 A CN104049650 A CN 104049650A
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clutch
temperature
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fuzzy
speed
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CN104049650B (en
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孔慧芳
段锐
鲍伟
张晓雪
姜凯文
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Hefei University of Technology
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Abstract

本发明公开了一种基于模糊控制的湿式DCT离合器温度控制系统及其控制方法。系统由传感器检测模块、信号处理模块和主控模块组成;方法为实时采集湿式DCT的离合器出油口甩出油温度、变速器输入轴转速、离合器1从动盘转速、离合器2从动盘转速、离合器1压力和离合器2压力后,判断离合器出油口甩出油温度是否≥阈值?若离合器出油口甩出油温度<阈值,则转冷却电磁阀电流恒定控制方式,若离合器出油口甩出油温度≥阈值,则将计算得出的离合器温度偏差ΔTc、离合器温度偏差变化率dΔTc/dt和滑摩功率P作为模糊控制的输入变量,转三输入单输出模糊控制方式,得到冷却电磁阀的电流。它简单便捷,实现了对离合器温度快速、准确的控制。

The invention discloses a fuzzy control-based wet DCT clutch temperature control system and a control method thereof. The system consists of a sensor detection module, a signal processing module and a main control module; the method is to collect in real time the temperature of the oil thrown out from the clutch oil outlet of the wet DCT, the speed of the transmission input shaft, the speed of the clutch 1 driven disc, the speed of the clutch 2 driven disc, After clutch 1 pressure and clutch 2 pressure, judge whether the temperature of the oil thrown out of the clutch oil outlet is ≥ the threshold? If the temperature of the oil thrown out of the clutch oil outlet is less than the threshold value, then switch to the constant current control mode of the cooling solenoid valve; The rate dΔT c /dt and the sliding friction power P are used as the input variables of the fuzzy control, and the three-input single-output fuzzy control mode is used to obtain the current of the cooling solenoid valve. It is simple and convenient, and realizes fast and accurate control of the clutch temperature.

Description

基于模糊控制的湿式DCT离合器温度控制系统及其控制方法Wet DCT Clutch Temperature Control System and Control Method Based on Fuzzy Control

技术领域technical field

本发明涉及一种湿式DCT离合器温度控制系统及控制方法,尤其是一种基于模糊控制的湿式DCT离合器温度控制系统及其控制方法。The invention relates to a wet DCT clutch temperature control system and control method, in particular to a wet DCT clutch temperature control system and control method based on fuzzy control.

背景技术Background technique

目前,有两种类型的变速装置被广泛地应用于传统的机动车辆中。一种是手动变速器,通过拨动变速杆切换变速器内的齿轮啮合位置来改变传动比,从而达到变速的目的;对于这种手动变速器,在驾驶过程中,驾驶员需要频繁的操纵离合器踏板和变速杆,易使驾驶员产生疲劳感,从而影响行车的安全性。另一种是自动变速器,可以根据车辆状态自动地改变齿轮传动比,减轻了驾驶员的负担,提高了行车的安全性,同时自动变速器可以适应各种行驶路况和驾驶风格。因此,装备自动变速器的车辆逐渐成为汽车行业发展的趋势之一。Currently, two types of transmissions are widely used in conventional motor vehicles. One is a manual transmission, which changes the transmission ratio by switching the gear meshing position in the transmission by shifting the gear lever, so as to achieve the purpose of shifting; for this kind of manual transmission, the driver needs to frequently operate the clutch pedal and change gears during driving. Rod, easy to make the driver feel tired, thus affecting the safety of driving. The other is an automatic transmission, which can automatically change the gear ratio according to the state of the vehicle, which reduces the burden on the driver and improves driving safety. At the same time, the automatic transmission can adapt to various driving conditions and driving styles. Therefore, vehicles equipped with automatic transmissions have gradually become one of the development trends in the automotive industry.

常见的汽车自动变速器可分为四种:液力自动变速器(AT)、电控机械式自动变速器(AMT)、无级变速器(CVT)和双离合器自动变速器(DCT)。其中,DCT是近年来国内外汽车企业和研究学者关注的一种新型自动变速器,其通过双离合器分别控制奇数档和偶数档的结构实现了动力换档。与其他几种自动变速器相比,DCT既继承了AMT燃油效率高的优点,又保留了AT、CVT换档平顺的优点,同时由于非常短的换挡时间,使其具有较好的动力性,因此具有广泛的应用范围和较好的市场前景。Common automotive automatic transmissions can be divided into four types: hydraulic automatic transmission (AT), electromechanical automatic transmission (AMT), continuously variable transmission (CVT) and dual clutch automatic transmission (DCT). Among them, DCT is a new type of automatic transmission that domestic and foreign automobile companies and researchers have paid attention to in recent years. It realizes power shift through the structure of dual clutches that control odd and even gears respectively. Compared with other automatic transmissions, DCT not only inherits the advantages of high fuel efficiency of AMT, but also retains the advantages of smooth shifting of AT and CVT. Therefore, it has a wide range of applications and a good market prospect.

根据DCT中双离合器部分所采用的离合器的类型不同,可分为干式DCT与湿式DCT两大类。干式DCT虽具有结构紧凑、传动效率高等特点,但由于本身热容量小、没有强制冷却装置、散热性能差,容易产生局部高温,导致使用寿命缩短。相比较而言,湿式DCT离合器虽压力分布均匀、能够精确地控制离合器的传递扭矩,允许较长时间的起步滑摩和高档位起步,技术比较成熟、应用广泛,却需配备冷却油强制散热系统,且本身热容量较大。According to the different types of clutches used in the dual-clutch part of the DCT, it can be divided into two categories: dry DCT and wet DCT. Although the dry DCT has the characteristics of compact structure and high transmission efficiency, due to its small heat capacity, no forced cooling device, and poor heat dissipation performance, it is easy to generate local high temperature, resulting in shortened service life. In comparison, although the wet DCT clutch has a uniform pressure distribution, can accurately control the transmission torque of the clutch, and allows a longer period of starting slippery and high-end starting, the technology is relatively mature and widely used, but it needs to be equipped with a cooling oil forced heat dissipation system , and has a large heat capacity.

由于湿式DCT的摩擦副数目较多,在频繁的结合分离过程中会产生大量的热能。另外由于本身热容量大,热量变化的速度缓慢,在结合分离时间较短的情况下,因离合器摩擦副得不到充分的冷却而会造成热量累积。过高的温度会影响离合器的控制精度,加速离合器的磨损和热失效,影响离合器的寿命。同时,离合器温度过高还会使冷却油超出温度范围而变质。因此,能否对湿式DCT离合器温度进行有效地控制至关重要。Due to the large number of friction pairs in the wet DCT, a large amount of heat energy will be generated in the frequent combination and separation process. In addition, due to its large heat capacity, the speed of heat change is slow. In the case of short coupling and separation time, heat accumulation will be caused due to insufficient cooling of the friction pair of the clutch. Excessive temperature will affect the control accuracy of the clutch, accelerate the wear and thermal failure of the clutch, and affect the life of the clutch. At the same time, if the clutch temperature is too high, the cooling oil will deteriorate beyond the temperature range. Therefore, it is very important to be able to effectively control the temperature of the wet DCT clutch.

目前,装备湿式DCT的车辆实际是根据查表法控制离合器温度的,即根据离合器温度传感器测得的离合器出油口甩出油温度,通过查询人工设定的温度-冷却流量表获得所需的冷却电磁阀的流量大小,再根据冷却电磁阀本身的电流-流量特性曲线,获得相应的冷却电磁阀电流值,从而控制离合器温度。冷却电磁阀为电液比例阀,电磁阀电流大小与冷却流量大小成反比关系。然而,由于采用的离合器温度传感器为热敏电阻传感器,其近似传递函数为一阶惯性环节,具有较大滞后性,即当前温度需经一段时间后才能由传感器准确反映,通常的滞后时间大于0.5s,易造成离合器冷却不及时、不充分,损坏摩擦片。另外由于离合器温度控制系统具有非线性、复杂性、动态性等特点,上述查表法的控制方式致使控制精度低,对离合器温度变化率没有抑制作用,会导致温度波动较大,影响离合器的正常工作。At present, vehicles equipped with wet DCT actually control the clutch temperature according to the look-up table method, that is, according to the temperature of the oil thrown out of the clutch oil outlet measured by the clutch temperature sensor, the required temperature is obtained by querying the manually set temperature-cooling flow meter. The flow rate of the cooling solenoid valve, and then according to the current-flow characteristic curve of the cooling solenoid valve itself, the corresponding cooling solenoid valve current value is obtained, thereby controlling the clutch temperature. The cooling solenoid valve is an electro-hydraulic proportional valve, and the current of the solenoid valve is inversely proportional to the cooling flow. However, since the clutch temperature sensor used is a thermistor sensor, its approximate transfer function is a first-order inertial link, which has a large hysteresis, that is, the current temperature can be accurately reflected by the sensor after a period of time, and the usual lag time is greater than 0.5 s, it is easy to cause untimely and insufficient cooling of the clutch and damage the friction plate. In addition, because the clutch temperature control system has the characteristics of nonlinearity, complexity, and dynamics, the control method of the above-mentioned look-up table method results in low control accuracy and has no inhibitory effect on the temperature change rate of the clutch, which will cause large temperature fluctuations and affect the normal operation of the clutch. Work.

因此,本领域需要一种能够实现离合器温度快速、准确控制的湿式DCT离合器温度控制方法,以控制离合器温升,延长其寿命并提升DCT车辆的工作性能。Therefore, there is a need in the art for a wet DCT clutch temperature control method that can realize fast and accurate clutch temperature control, so as to control the temperature rise of the clutch, prolong its life and improve the working performance of the DCT vehicle.

发明内容Contents of the invention

本发明要解决的技术问题为克服现有技术中离合器油温传感器存在着的反应延迟及离合器温度控制精度低的不足,提供一种基于模糊控制的湿式DCT离合器温度控制系统。The technical problem to be solved by the present invention is to provide a wet DCT clutch temperature control system based on fuzzy control to overcome the shortcomings of the clutch oil temperature sensor in the prior art, such as response delay and low accuracy of clutch temperature control.

本发明要解决的另一个技术问题为提供一种上述基于模糊控制的湿式DCT离合器温度控制系统的控制方法。Another technical problem to be solved by the present invention is to provide a control method for the above-mentioned wet DCT clutch temperature control system based on fuzzy control.

为解决本发明的技术问题,所采用的技术方案为:基于模糊控制的湿式DCT离合器温度控制系统包括离合器出油口甩出油温度的采集和冷却电磁阀电流的输出控制,特别是,In order to solve the technical problem of the present invention, the technical solution adopted is: the wet DCT clutch temperature control system based on fuzzy control includes the collection of the temperature of the oil thrown out of the clutch oil outlet and the output control of the cooling solenoid valve current, especially,

所述控制系统的组成为,The composition of described control system is,

传感器检测模块,用于获取湿式DCT的离合器出油口甩出油温度、变速器输入轴转速、离合器1从动盘转速、离合器2从动盘转速、离合器1压力和离合器2压力;The sensor detection module is used to obtain the oil temperature of the clutch oil outlet of the wet DCT, the speed of the transmission input shaft, the speed of the driven disc of clutch 1, the speed of the driven disc of clutch 2, the pressure of clutch 1 and the pressure of clutch 2;

信号处理模块,用于对传感器检测模块采集到的信号进行滤波整形处理以抑制噪声干扰、提高信号质量,并输出至主控模块;The signal processing module is used to filter and shape the signal collected by the sensor detection module to suppress noise interference, improve signal quality, and output it to the main control module;

主控模块,其由计算模块和控制模块构成,其中,The main control module is composed of a computing module and a control module, wherein,

计算模块,用于根据所述信号处理模块处理后的离合器出油口甩出油温度、变速器输入轴转速、离合器1从动盘转速、离合器2从动盘转速、离合器1压力和离合器2压力计算离合器温度偏差、离合器温度偏差变化率和滑摩功率,Calculation module, used to calculate according to the temperature of the oil thrown out of the clutch oil outlet processed by the signal processing module, the speed of the transmission input shaft, the speed of the driven plate of clutch 1, the speed of the driven plate of clutch 2, the pressure of clutch 1 and the pressure of clutch 2 Clutch temperature deviation, clutch temperature deviation change rate and slip power,

控制模块,用于根据所述信号处理模块处理后的信号和所述计算模块的计算结果,判断适用的控制方式,并计算和发出相应的电流信号给冷却电磁阀。The control module is used to judge the applicable control mode according to the signal processed by the signal processing module and the calculation result of the calculation module, and calculate and send a corresponding current signal to the cooling solenoid valve.

作为基于模糊控制的湿式DCT离合器温度控制系统的进一步改进:As a further improvement of the wet DCT clutch temperature control system based on fuzzy control:

所述的传感器检测模块优选由离合器油温传感器、变速器输入轴转速传感器、离合器1从动盘转速传感器、离合器2从动盘转速传感器、离合器1压力传感器和离合器2压力传感器组成。The sensor detection module is preferably composed of a clutch oil temperature sensor, a transmission input shaft speed sensor, a clutch 1 driven disc speed sensor, a clutch 2 driven disc speed sensor, a clutch 1 pressure sensor and a clutch 2 pressure sensor.

为解决本发明的另一个技术问题,所采用的另一个技术方案为:上述基于模糊控制的湿式DCT离合器温度控制系统的控制方法包括离合器出油口甩出油温度的实时采集和冷却电磁阀电流的输出控制,特别是主要步骤如下:In order to solve another technical problem of the present invention, another technical solution adopted is: the control method of the above-mentioned wet DCT clutch temperature control system based on fuzzy control includes the real-time collection of the oil temperature thrown out of the clutch oil outlet and the cooling solenoid valve current The output control, in particular the main steps are as follows:

步骤1,设定离合器温度的阈值为≥70℃;Step 1, set the clutch temperature threshold to ≥70°C;

步骤2,实时采集湿式DCT的离合器出油口甩出油温度、变速器输入轴转速、离合器1从动盘转速、离合器2从动盘转速、离合器1压力和离合器2压力,并判断离合器出油口甩出油温度是否≥阈值?若离合器出油口甩出油温度<阈值,则转冷却电磁阀电流恒定控制方式,若离合器出油口甩出油温度≥阈值,则转三输入单输出模糊控制方式;Step 2: Collect the oil temperature at the clutch oil outlet of the wet DCT in real time, the speed of the transmission input shaft, the speed of the driven disc of clutch 1, the speed of the driven disc of clutch 2, the pressure of clutch 1 and the pressure of clutch 2, and judge the oil outlet of the clutch Is the thrown oil temperature ≥ threshold? If the temperature of the oil thrown out of the clutch oil outlet is less than the threshold value, then switch to the cooling solenoid valve current constant control mode;

步骤3,三输入单输出模糊控制方式的过程为,Step 3, the process of three-input single-output fuzzy control mode is,

步骤3.1,由步骤2中实时采集的离合器出油口甩出油温度、变速器输入轴转速、离合器1从动盘转速、离合器2从动盘转速、离合器1压力和离合器2压力经计算得出离合器温度偏差ΔTc、离合器温度偏差变化率dΔTc/dt和滑摩功率P,并将离合器温度偏差ΔTc、离合器温度偏差变化率dΔTc/dt和滑摩功率P作为输入变量,冷却电磁阀电流I作为输出变量,同时设定各输入输出变量的模糊集合及其论域范围,Step 3.1, from the temperature of the oil thrown out of the clutch oil outlet, the speed of the transmission input shaft, the speed of the driven disc of clutch 1, the speed of the driven disc of clutch 2, the pressure of clutch 1 and the pressure of clutch 2 collected in step 2 in real time, the clutch pressure is calculated. Temperature deviation ΔT c , clutch temperature deviation change rate dΔT c /dt and slip power P, and clutch temperature deviation ΔT c , clutch temperature deviation change rate dΔT c /dt and slip power P as input variables, cooling solenoid valve current I is used as the output variable, and the fuzzy set of each input and output variable and its scope of discourse are set at the same time.

步骤3.2,先将离合器温度偏差ΔTc、离合器温度偏差变化率dΔTc/dt和滑摩功率P作为模糊控制的输入变量,经尺度变换到各自的论域范围,再通过正态分布的隶属度函数得到各自的模糊值,Step 3.2, first take the clutch temperature deviation ΔT c , the clutch temperature deviation change rate dΔT c /dt and the sliding friction power P as the input variables of the fuzzy control, transform them into their respective domains through scale transformation, and then pass the membership degree of normal distribution function to get the respective fuzzy values,

步骤3.3,先由输入变量的模糊值和设定的模糊控制规则,按Mamdani推理法进行模糊推理,并按MIN-MAX法进行模糊合成运算得出输出变量,再将输出变量通过重心法转换成精确量后,经尺度变换将其变换到实际输出范围,得到冷却电磁阀电流。Step 3.3: Firstly, based on the fuzzy value of the input variable and the set fuzzy control rules, fuzzy reasoning is carried out according to the Mamdani reasoning method, and the output variable is obtained through the fuzzy synthesis operation according to the MIN-MAX method, and then the output variable is converted into After accurate measurement, transform it to the actual output range through scale transformation to obtain the cooling solenoid valve current.

作为基于模糊控制的湿式DCT离合器温度控制系统的控制方法的进一步改进:As a further improvement of the control method of the wet DCT clutch temperature control system based on fuzzy control:

优选地,冷却电磁阀电流恒定控制方式的冷却电磁阀的电流为1100mA。Preferably, the current of the cooling solenoid valve in the constant current control mode of the cooling solenoid valve is 1100mA.

优选地,计算离合器温度偏差ΔTc的公式为ΔTc=Tc-To,式中的Tc为离合器出油口甩出油温度、To为温度阈值。Preferably, the formula for calculating the clutch temperature deviation ΔT c is ΔT c =T c −T o , where T c is the temperature of the oil thrown out from the clutch oil outlet, and T o is the temperature threshold.

优选地,计算离合器温度偏差变化率dΔTc/dt的公式为Preferably, the formula for calculating the clutch temperature deviation change rate dΔT c /dt is

式中的ΔTc(k-1)为第k-1次采集的离合器温度偏差、ΔTc(k)为第k次采集的离合器温度偏差、Δt为离合器温度偏差的采样周期。 In the formula, ΔT c (k-1) is the clutch temperature deviation of the k-1th collection, ΔT c (k) is the clutch temperature deviation of the k-th collection, and Δt is the sampling period of the clutch temperature deviation.

优选地,计算滑摩功率P的公式为Preferably, the formula for calculating the slip power P is

P = | T q 1 &CenterDot; 2 &pi; 60 ( n i - n c 1 ) | + | T q 2 &CenterDot; 2 &pi; 60 ( n i - n c 2 ) | , 式中的Tq1、Tq2为滑摩状态下离合器1、2传递的扭矩、ni为变速器输入轴转速、nc1、nc2为离合器1、2从动盘转速;其中,计算滑摩状态下离合器传递扭矩的公式为 P = | T q 1 &Center Dot; 2 &pi; 60 ( no i - no c 1 ) | + | T q 2 &Center Dot; 2 &pi; 60 ( no i - no c 2 ) | , In the formula, T q1 and T q2 are the torque transmitted by clutches 1 and 2 in the slipping state, n i is the transmission input shaft speed, n c1 and n c2 are the driven disc speeds of clutches 1 and 2; among them, the slipping state is calculated The formula of lower clutch transmission torque is

式中的Δωcr为变速器输入轴与离合器从动盘的转速差、sign(Δωcr)为符号函数, sign ( &Delta;&omega; cr ) = 1 , &Delta;&omega; cr > 0 - 1 , &Delta;&omega; cr &le; 0 , μd为湿式离合器摩擦片的动摩擦系数、S为离合器活塞作用面积、Pn为离合器的活塞单位面积上的作用压力、Z为离合器摩擦副数、R0、R1分别为离合器的摩擦片外径、内径。 In the formula, Δω cr is the speed difference between the transmission input shaft and the clutch driven disc, and sign(Δω cr ) is a sign function, sign ( &Delta;&omega; cr ) = 1 , &Delta;&omega; cr > 0 - 1 , &Delta;&omega; cr &le; 0 , μ d is the coefficient of dynamic friction of the friction plate of the wet clutch, S is the effective area of the clutch piston, P n is the applied pressure on the unit area of the piston of the clutch, Z is the number of friction pairs of the clutch, R 0 and R 1 are the outer surface of the friction plate of the clutch, respectively. diameter, inner diameter.

优选地,离合器温度偏差ΔTc的模糊集合为{VST,ST,RST,MT,RBT,BT,VBT},离合器温度偏差变化率dΔTc/dt的模糊集合为{NB,NM,NS,O,PS,PM,PB},滑摩功率P的模糊集合为{VSP,SP,MP,RBP,BP,VBP},冷却电磁阀电流I的模糊集合为{VSI,SI,MI,RBI,BI,VBI},Preferably, the fuzzy set of clutch temperature deviation ΔT c is {VST, ST, RST, MT, RBT, BT, VBT}, and the fuzzy set of clutch temperature deviation change rate dΔT c /dt is {NB, NM, NS, O, PS, PM, PB}, the fuzzy set of sliding power P is {VSP, SP, MP, RBP, BP, VBP}, the fuzzy set of cooling solenoid valve current I is {VSI, SI, MI, RBI, BI, VBI },

离合器温度偏差ΔTc的基本论域为[0,70],论域为[0,1,2,3,4,5,6,7,8,9,10,11,12,13,14],则量化因子k1=14/70=0.2,离合器温度偏差变化率dΔTc/dt的基本论域为[-20,20],论域为[-6,-5,-4,-3,-2,-1,0,1,2,3,4,5,6],则量化因子k2=6/20=0.3,滑摩功率P的基本论域为[0,20],论域为[0,1,2,3,4,5,6,7,8,9,10],则量化因子k3=10/20=0.5,冷却电磁阀电流I的基本论域为[0,1200],论域为[0,1,2,3,4,5,6,7,8,9,10,11,12],则比例因子k4=1200/12=100。The basic discourse domain of clutch temperature deviation ΔT c is [0,70], and the discourse domain is [0,1,2,3,4,5,6,7,8,9,10,11,12,13,14] , then the quantization factor k 1 =14/70=0.2, the basic discourse domain of the clutch temperature deviation change rate dΔT c /dt is [-20,20], and the discourse domain is [-6,-5,-4,-3, -2,-1,0,1,2,3,4,5,6], then quantization factor k 2 =6/20=0.3, the basic discourse domain of sliding power P is [0,20], discourse domain is [0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10], then the quantization factor k 3 =10/20 = 0.5, and the basic discourse domain of the cooling solenoid valve current I is [0, 1200], the domain of discourse is [0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12], then the scaling factor k 4 =1200/12=100.

优选地,正态分布的隶属度函数为 Preferably, the membership function of the normal distribution is

优选地,模糊控制规则如下表所示,Preferably, the fuzzy control rules are shown in the table below,

,其中的规则的句子连接词and采用求交运算、句子连接词also采用求并运算。, the sentence conjunction and of the rule adopts the intersection operation, and the sentence conjunction also adopts the union operation.

相对于现有技术的有益效果是:The beneficial effects relative to the prior art are:

经在台架环境下使用本发明对湿式DCT离合器的温度进行的控制,证实了本发明克服了现有技术中离合器油温传感器存在着的反应延迟及离合器温度控制精度低的不足,实现了对湿式DCT离合器温度的快速、准确的控制。By using the present invention to control the temperature of the wet DCT clutch in the bench environment, it is confirmed that the present invention overcomes the deficiencies of the delay in response and the low accuracy of clutch temperature control existing in the clutch oil temperature sensor in the prior art, and realizes the control of the wet DCT clutch. Fast and accurate control of wet DCT clutch temperature.

附图说明Description of drawings

图1是本发明中控制系统的一种基本结构原理图。Fig. 1 is a kind of basic structural schematic diagram of the control system in the present invention.

图2是本发明中控制方法的一种基本步骤过程图。Fig. 2 is a process diagram of basic steps of the control method in the present invention.

图3是本发明中控制方法里模糊控制的过程图。Fig. 3 is a process diagram of fuzzy control in the control method of the present invention.

图4是对湿式DCT的离合器使用本发明进行管控后的效果图之一。其中,图4a为离合器温度偏差曲线;图4b为离合器滑摩功率曲线;图4c为离合器温度偏差变化率曲线;图4d为冷却电磁阀电流曲线。Fig. 4 is one of the effect diagrams after using the present invention to control the wet DCT clutch. Among them, Figure 4a is the clutch temperature deviation curve; Figure 4b is the clutch slip power curve; Figure 4c is the clutch temperature deviation change rate curve; Figure 4d is the cooling solenoid valve current curve.

具体实施方式Detailed ways

下面结合附图详细说明本发明的具体实施方式,通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。The specific implementation manners of the present invention will be described in detail below in conjunction with the accompanying drawings. The embodiments described with reference to the accompanying drawings are exemplary and are only used to explain the present invention, rather than to limit the present invention.

参见图1,基于模糊控制的湿式DCT离合器温度控制系统置于自动变速器电子控制单元(TCU)的外部,它包括传感器检测模块、信号处理模块、主控模块,其中的主控模块含有计算模块和控制模块。其中,Referring to Fig. 1, the wet DCT clutch temperature control system based on fuzzy control is placed outside the automatic transmission electronic control unit (TCU), which includes a sensor detection module, a signal processing module, and a main control module, where the main control module contains a calculation module and control module. in,

传感器检测模块,用于获取湿式DCT的离合器出油口甩出油温度、变速器输入轴转速、离合器1从动盘转速、离合器2从动盘转速、离合器1压力和离合器2压力;通常情况下,该传感器检测模块使用离合器油温传感器、变速器输入轴转速传感器、离合器1从动盘转速传感器、离合器2从动盘转速传感器、离合器1压力传感器和离合器2压力传感器获取信息。或者,离合器出油口甩出油温度、变速器输入轴转速、离合器1从动盘转速、离合器2从动盘转速、离合器1压力和离合器2压力也可通过通讯总线(例如CAN总线)由车辆的其它模块处获取,在此种情况下,适用于该总线的通讯模块可嵌入至TCU内部。The sensor detection module is used to obtain the oil temperature of the clutch oil outlet of the wet DCT, the speed of the transmission input shaft, the speed of the driven disc of clutch 1, the speed of the driven disc of clutch 2, the pressure of clutch 1 and the pressure of clutch 2; usually, The sensor detection module uses clutch oil temperature sensor, transmission input shaft speed sensor, clutch 1 driven disc speed sensor, clutch 2 driven disc speed sensor, clutch 1 pressure sensor and clutch 2 pressure sensor to obtain information. Or, the temperature of the oil thrown out of the clutch oil outlet, the speed of the transmission input shaft, the speed of the driven plate of clutch 1, the speed of the driven plate of clutch 2, the pressure of clutch 1 and the pressure of clutch 2 can also be controlled by the vehicle through the communication bus (such as CAN bus). In this case, a communication module suitable for this bus can be embedded inside the TCU.

信号处理模块,用于对传感器检测模块采集到的信号进行滤波整形处理以抑制噪声干扰、提高信号质量,并输出至主控模块。The signal processing module is used to filter and shape the signal collected by the sensor detection module to suppress noise interference and improve signal quality, and output the signal to the main control module.

主控模块中的计算模块,用于根据信号处理模块处理后的离合器出油口甩出油温度、变速器输入轴转速、离合器1从动盘转速、离合器2从动盘转速、离合器1压力和离合器2压力计算离合器温度偏差、离合器温度偏差变化率和滑摩功率。本实施例中离合器温度偏差的采样周期为10ms。The calculation module in the main control module is used for the temperature of the oil thrown out of the clutch oil outlet, the speed of the transmission input shaft, the speed of the driven disc of clutch 1, the speed of the driven disc of clutch 2, the pressure of clutch 1 and the clutch 2 Pressure calculation clutch temperature deviation, clutch temperature deviation change rate and slip power. In this embodiment, the sampling period of the temperature deviation of the clutch is 10 ms.

主控模块中的控制模块,主要涉及两种控制方式,分别为冷却电磁阀电流恒定控制方式和三输入单输出模糊控制方式。三输入是指离合器温度偏差、离合器温度偏差变化率和滑摩功率,单输出是指冷却电磁阀电流。上述两种控制方式在满足一定条件下可以相互转换。The control module in the main control module mainly involves two control methods, which are cooling solenoid valve current constant control method and three-input single-output fuzzy control method. The three inputs refer to the clutch temperature deviation, the rate of change of the clutch temperature deviation and the sliding friction power, and the single output refers to the cooling solenoid valve current. The above two control methods can be converted to each other under certain conditions.

参见图2和图3,本发明的控制方法包括离合器出油口甩出油温度的实时采集和冷却电磁阀电流的输出控制,其主要步骤如下:Referring to Fig. 2 and Fig. 3, the control method of the present invention comprises the real-time acquisition of the temperature of the oil thrown out of the clutch oil outlet and the output control of the cooling solenoid valve current, and its main steps are as follows:

步骤1,设定离合器温度的阈值为≥70℃。Step 1, set the clutch temperature threshold to be ≥70°C.

步骤2,实时采集湿式DCT的离合器出油口甩出油温度、变速器输入轴转速、离合器1从动盘转速、离合器2从动盘转速、离合器1压力和离合器2压力,并判断离合器出油口甩出油温度是否≥阈值?若离合器出油口甩出油温度<阈值,则转冷却电磁阀电流恒定控制方式,即设定冷却电磁阀的电流为1100mA。若离合器出油口甩出油温度≥阈值,则转三输入单输出模糊控制方式。Step 2: Collect the oil temperature at the clutch oil outlet of the wet DCT in real time, the speed of the transmission input shaft, the speed of the driven disc of clutch 1, the speed of the driven disc of clutch 2, the pressure of clutch 1 and the pressure of clutch 2, and judge the oil outlet of the clutch Is the thrown oil temperature ≥ threshold? If the temperature of the oil thrown out of the clutch oil outlet is less than the threshold value, then switch to the cooling solenoid valve current constant control mode, that is, set the current of the cooling solenoid valve to 1100mA. If the temperature of the oil thrown out of the clutch oil outlet is greater than or equal to the threshold value, then switch to the three-input single-output fuzzy control mode.

步骤3,三输入单输出模糊控制方式的过程为,Step 3, the process of three-input single-output fuzzy control mode is,

步骤3.1,由步骤2实时采集的离合器出油口甩出油温度、变速器输入轴转速、离合器1从动盘转速、离合器2从动盘转速、离合器1压力和离合器2压力经计算得出离合器温度偏差ΔTc、离合器温度偏差变化率dΔTc/dt和滑摩功率P;其中,In step 3.1, the clutch temperature is obtained by calculating the temperature of the oil thrown out of the clutch oil outlet, the speed of the transmission input shaft, the speed of the driven plate of clutch 1, the speed of the driven plate of clutch 2, the pressure of clutch 1 and the pressure of clutch 2 collected in real time in step 2 deviation ΔT c , clutch temperature deviation change rate dΔT c /dt and slip power P; where,

计算离合器温度偏差ΔTc的公式为ΔTc=Tc-To,式中的Tc为离合器出油口甩出油温度、To为温度阈值。The formula for calculating the clutch temperature deviation ΔT c is ΔT c =T c -T o , where T c is the temperature of the oil thrown out from the clutch oil outlet, and T o is the temperature threshold.

计算离合器温度偏差变化率dΔTc/dt的公式为The formula for calculating the clutch temperature deviation change rate dΔT c /dt is

式中的ΔTc(k-1)为第k-1次采集的离合器温度偏差、ΔTc(k)为第k次采集的离合器温度偏差、Δt为离合器温度偏差的采样周期。 In the formula, ΔT c (k-1) is the clutch temperature deviation of the k-1th collection, ΔT c (k) is the clutch temperature deviation of the k-th collection, and Δt is the sampling period of the clutch temperature deviation.

计算滑摩功率P的公式为The formula for calculating the sliding friction power P is

P = | T q 1 &CenterDot; 2 &pi; 60 ( n i - n c 1 ) | + | T q 2 &CenterDot; 2 &pi; 60 ( n i - n c 2 ) | , 式中的Tq1、Tq2为滑摩状态下离合器1、2传递的扭矩、ni为变速器输入轴转速、nc1、nc2为离合器1、2从动盘转速;其中,计算滑摩状态下离合器传递扭矩的公式为 P = | T q 1 &CenterDot; 2 &pi; 60 ( no i - no c 1 ) | + | T q 2 &Center Dot; 2 &pi; 60 ( no i - no c 2 ) | , In the formula, T q1 and T q2 are the torque transmitted by clutches 1 and 2 in the slipping state, n i is the transmission input shaft speed, n c1 and n c2 are the driven disc speeds of clutches 1 and 2; among them, the slipping state is calculated The formula of lower clutch transmission torque is

式中的Δωcr为变速器输入轴与离合器从动盘的转速差、sign(Δωcr)为符号函数, sign ( &Delta;&omega; cr ) = 1 , &Delta;&omega; cr > 0 - 1 , &Delta;&omega; cr &le; 0 , μd为湿式离合器摩擦片的动摩擦系数、S为离合器活塞作用面积、Pn为离合器的活塞单位面积上的作用压力、Z为离合器摩擦副数、R0、R1分别为离合器的摩擦片外径、内径。 In the formula, Δω cr is the speed difference between the transmission input shaft and the clutch driven disc, and sign(Δω cr ) is a sign function, sign ( &Delta;&omega; cr ) = 1 , &Delta;&omega; cr > 0 - 1 , &Delta;&omega; cr &le; 0 , μ d is the coefficient of dynamic friction of the friction plate of the wet clutch, S is the effective area of the clutch piston, P n is the applied pressure on the unit area of the piston of the clutch, Z is the number of friction pairs of the clutch, R 0 and R 1 are the outer surface of the friction plate of the clutch, respectively. diameter, inner diameter.

并将离合器温度偏差ΔTc、离合器温度偏差变化率dΔTc/dt和滑摩功率P作为输入变量,冷却电磁阀电流I作为输出变量,同时设定各输入输出变量的模糊集合及其论域范围。其中,The clutch temperature deviation ΔT c , the clutch temperature deviation change rate dΔT c /dt and the friction power P are used as input variables, and the cooling solenoid valve current I is used as an output variable. At the same time, the fuzzy set of each input and output variable and its scope of discourse are set . in,

离合器温度偏差ΔTc的模糊集合为{VST,ST,RST,MT,RBT,BT,VBT},离合器温度偏差变化率dΔTc/dt的模糊集合为{NB,NM,NS,O,PS,PM,PB},滑摩功率P的模糊集合为{VSP,SP,MP,RBP,BP,VBP},冷却电磁阀电流I的模糊集合为{VSI,SI,MI,RBI,BI,VBI},The fuzzy set of clutch temperature deviation ΔT c is {VST, ST, RST, MT, RBT, BT, VBT}, and the fuzzy set of clutch temperature deviation change rate dΔT c /dt is {NB, NM, NS, O, PS, PM , PB}, the fuzzy set of sliding power P is {VSP, SP, MP, RBP, BP, VBP}, the fuzzy set of cooling solenoid valve current I is {VSI, SI, MI, RBI, BI, VBI},

离合器温度偏差ΔTc的基本论域为[0,70],论域为[0,1,2,3,4,5,6,7,8,9,10,11,12,13,14],则量化因子k1=14/70=0.2,离合器温度偏差变化率dΔTc/dt的基本论域为[-20,20],论域为[-6,-5,-4,-3,-2,-1,0,1,2,3,4,5,6],则量化因子k2=6/20=0.3,滑摩功率P的基本论域为[0,20],论域为[0,1,2,3,4,5,6,7,8,9,10],则量化因子k3=10/20=0.5,冷却电磁阀电流I的基本论域为[0,1200],论域为[0,1,2,3,4,5,6,7,8,9,10,11,12],则比例因子k4=1200/12=100。The basic discourse domain of clutch temperature deviation ΔT c is [0,70], and the discourse domain is [0,1,2,3,4,5,6,7,8,9,10,11,12,13,14] , then the quantization factor k 1 =14/70=0.2, the basic discourse domain of the clutch temperature deviation change rate dΔT c /dt is [-20,20], and the discourse domain is [-6,-5,-4,-3, -2,-1,0,1,2,3,4,5,6], then quantization factor k 2 =6/20=0.3, the basic discourse domain of sliding power P is [0,20], discourse domain is [0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10], then the quantization factor k 3 =10/20 = 0.5, and the basic discourse domain of the cooling solenoid valve current I is [0, 1200], the domain of discourse is [0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12], then the scaling factor k 4 =1200/12=100.

步骤3.2,先将离合器温度偏差ΔTc、离合器温度偏差变化率dΔTc/dt和滑摩功率P作为模糊控制的输入变量,经尺度变换到各自的论域范围;再通过正态分布的隶属度函数得到各自的模糊值;其中,正态分布的隶属度函数为 &mu; ( x ) = exp [ - ( x - a ) 2 2 &sigma; 2 ] . Step 3.2, first take the clutch temperature deviation ΔT c , the clutch temperature deviation change rate dΔT c /dt and the sliding friction power P as the input variables of the fuzzy control, and transform them to their respective domains through scale transformation; then pass the membership degree of the normal distribution function to obtain their respective fuzzy values; among them, the membership function of the normal distribution is &mu; ( x ) = exp [ - ( x - a ) 2 2 &sigma; 2 ] .

步骤3.3,先由输入变量的模糊值和设定的模糊控制规则,按Mamdani推理法进行模糊推理,并按MIN-MAX法进行模糊合成运算得出输出变量;其中,模糊控制规则如下表所示,In step 3.3, the fuzzy value of the input variable and the set fuzzy control rules are used to carry out fuzzy inference according to the Mamdani reasoning method, and the fuzzy synthesis operation is carried out according to the MIN-MAX method to obtain the output variable; among them, the fuzzy control rules are shown in the following table ,

,其中的规则的句子连接词and采用求交运算、句子连接词also采用求并运算,Mamdani推理法的模糊蕴涵关系由笛卡尔积表示。, where the regular sentence conjunction and uses the intersection operation, the sentence conjunction also adopts the union operation, and the fuzzy implication relationship of Mamdani reasoning method is represented by the Cartesian product.

再将输出变量通过重心法转换成精确量后,经尺度变换到实际输出范围,得到冷却电磁阀电流,即非模糊化采用重心法,最终求得输出量的精确值,再乘以步骤3.1中所述比例因子k4,得到冷却电磁阀的电流值。After the output variable is converted into an accurate quantity by the center of gravity method, the scale is converted to the actual output range to obtain the cooling solenoid valve current, that is, the center of gravity method is used for defuzzification, and the accurate value of the output quantity is finally obtained, and then multiplied by the value in step 3.1 The proportional factor k 4 obtains the current value of the cooling solenoid valve.

为验证本发明的实施效果,在台架环境下通过嵌入到TCU中的控制系统进行了湿式DCT离合器温度控制的验证。得到了如图4所示的控制效果图,从该图中可看出本发明的控制方法对离合器温度变化率和滑摩功率的变化既具有较好的抑制作用,鲁棒性较强,同时又能实现离合器温度快速、准确的控制。In order to verify the implementation effect of the present invention, the temperature control of the wet DCT clutch is verified through the control system embedded in the TCU under the bench environment. The control effect diagram shown in Figure 4 is obtained, from which it can be seen that the control method of the present invention has a good inhibitory effect on the clutch temperature change rate and the change of the sliding friction power, and the robustness is strong, and at the same time It can also realize fast and accurate control of clutch temperature.

以上依据图式所示的实施例详细说明了本发明的构造、特征及作用效果,其所述仅为本发明的较佳实施例,但本发明不以图面所示限定实施范围,凡是依照本发明的构想所作的改变,或修改为等同变化的等效实施例,仍未超出说明书与图示所涵盖的精神时,均应在本发明的保护范围内。The structure, features and effects of the present invention have been described in detail above based on the embodiments shown in the drawings, which are only preferred embodiments of the present invention, but the present invention does not limit the scope of implementation as shown in the drawings. Changes made to the idea of the present invention, or modifications to equivalent embodiments that are equivalent changes, and still within the spirit covered by the description and illustrations, shall be within the protection scope of the present invention.

Claims (10)

1.一种基于模糊控制的湿式DCT离合器温度控制系统,包括离合器出油口甩出油温度的采集和冷却电磁阀电流的输出控制,其特征在于:1. A wet DCT clutch temperature control system based on fuzzy control, comprising the collection of clutch oil outlet throwing off oil temperature and the output control of cooling solenoid valve current, characterized in that: 所述控制系统的组成为,The composition of described control system is, 传感器检测模块,用于获取湿式DCT的离合器出油口甩出油温度、变速器输入轴转速、离合器1从动盘转速、离合器2从动盘转速、离合器1压力和离合器2压力;The sensor detection module is used to obtain the oil temperature of the clutch oil outlet of the wet DCT, the speed of the transmission input shaft, the speed of the driven disc of clutch 1, the speed of the driven disc of clutch 2, the pressure of clutch 1 and the pressure of clutch 2; 信号处理模块,用于对传感器检测模块采集到的信号进行滤波整形处理以抑制噪声干扰、提高信号质量,并输出至主控模块;The signal processing module is used to filter and shape the signal collected by the sensor detection module to suppress noise interference, improve signal quality, and output it to the main control module; 主控模块,其由计算模块和控制模块构成,其中,The main control module is composed of a computing module and a control module, wherein, 计算模块,用于根据所述信号处理模块处理后的离合器出油口甩出油温度、变速器输入轴转速、离合器1从动盘转速、离合器2从动盘转速、离合器1压力和离合器2压力计算离合器温度偏差、离合器温度偏差变化率和滑摩功率,Calculation module, used to calculate according to the temperature of the oil thrown out of the clutch oil outlet processed by the signal processing module, the speed of the transmission input shaft, the speed of the driven plate of clutch 1, the speed of the driven plate of clutch 2, the pressure of clutch 1 and the pressure of clutch 2 Clutch temperature deviation, clutch temperature deviation change rate and slip power, 控制模块,用于根据所述信号处理模块处理后的信号和所述计算模块的计算结果,判断适用的控制方式,并计算和发出相应的电流信号给冷却电磁阀。The control module is used to judge the applicable control mode according to the signal processed by the signal processing module and the calculation result of the calculation module, and calculate and send a corresponding current signal to the cooling solenoid valve. 2.根据权利要求1所述的基于模糊控制的湿式DCT离合器温度控制系统,其特征是传感器检测模块由离合器油温传感器、变速器输入轴转速传感器、离合器1从动盘转速传感器、离合器2从动盘转速传感器、离合器1压力传感器和离合器2压力传感器组成。2. The wet DCT clutch temperature control system based on fuzzy control according to claim 1, characterized in that the sensor detection module is composed of clutch oil temperature sensor, transmission input shaft speed sensor, clutch 1 driven disc speed sensor, clutch 2 driven Disc speed sensor, clutch 1 pressure sensor and clutch 2 pressure sensor. 3.一种权利要求1所述基于模糊控制的湿式DCT离合器温度控制系统的控制方法,包括离合器出油口甩出油温度的实时采集和冷却电磁阀电流的控制,其特征在于主要步骤如下:3. a control method based on the wet DCT clutch temperature control system of fuzzy control according to claim 1, comprising the real-time collection of clutch oil outlet and the control of cooling solenoid valve current of oil temperature, it is characterized in that main steps are as follows: 步骤1,设定离合器温度的阈值为≥70℃;Step 1, set the clutch temperature threshold to ≥70°C; 步骤2,实时采集湿式DCT的离合器出油口甩出油温度、变速器输入轴转速、离合器1从动盘转速、离合器2从动盘转速、离合器1压力和离合器2压力,并判断离合器出油口甩出油温度是否≥阈值?若离合器出油口甩出油温度<阈值,则转冷却电磁阀电流恒定控制方式,若离合器出油口甩出油温度≥阈值,则转三输入单输出模糊控制方式;Step 2: Collect the oil temperature at the clutch oil outlet of the wet DCT in real time, the speed of the transmission input shaft, the speed of the driven disc of clutch 1, the speed of the driven disc of clutch 2, the pressure of clutch 1 and the pressure of clutch 2, and judge the oil outlet of the clutch Is the thrown oil temperature ≥ threshold? If the temperature of the oil thrown out of the clutch oil outlet is less than the threshold value, then switch to the cooling solenoid valve current constant control mode; 步骤3,三输入单输出模糊控制方式的过程为,Step 3, the process of three-input single-output fuzzy control mode is, 步骤3.1,由步骤2中实时采集的离合器出油口甩出油温度、变速器输入轴转速、离合器1从动盘转速、离合器2从动盘转速、离合器1压力和离合器2压力经计算得出离合器温度偏差ΔTc、离合器温度偏差变化率dΔTc/dt和滑摩功率P,并将离合器温度偏差ΔTc、离合器温度偏差变化率dΔTc/dt和滑摩功率P作为输入变量,冷却电磁阀电流I作为输出变量,同时设定各输入输出变量的模糊集合及其论域范围,Step 3.1, from the temperature of the oil thrown out of the clutch oil outlet, the speed of the transmission input shaft, the speed of the driven disc of clutch 1, the speed of the driven disc of clutch 2, the pressure of clutch 1 and the pressure of clutch 2 collected in step 2 in real time, the clutch pressure is calculated. Temperature deviation ΔT c , clutch temperature deviation change rate dΔT c /dt and slip power P, and clutch temperature deviation ΔT c , clutch temperature deviation change rate dΔT c /dt and slip power P as input variables, cooling solenoid valve current I is used as the output variable, and the fuzzy set of each input and output variable and its scope of discourse are set at the same time. 步骤3.2,先将离合器温度偏差ΔTc、离合器温度偏差变化率dΔTc/dt和滑摩功率P作为模糊控制的输入变量,经尺度变换到各自的论域范围,再通过正态分布的隶属度函数得到各自的模糊值,Step 3.2, first take the clutch temperature deviation ΔT c , the clutch temperature deviation change rate dΔT c /dt and the sliding friction power P as the input variables of the fuzzy control, transform them into their respective domains through scale transformation, and then pass the membership degree of normal distribution function to get the respective fuzzy values, 步骤3.3,先由输入变量的模糊值和设定的模糊控制规则,按Mamdani推理法进行模糊推理,并按MIN-MAX法进行模糊合成运算得出输出变量,再将输出变量通过重心法转换成精确量后,经尺度变换到实际输出范围,得到冷却电磁阀电流。Step 3.3: Firstly, based on the fuzzy value of the input variable and the set fuzzy control rules, fuzzy reasoning is carried out according to the Mamdani reasoning method, and the output variable is obtained through the fuzzy synthesis operation according to the MIN-MAX method, and then the output variable is converted into After accurate measurement, the scale is converted to the actual output range to obtain the cooling solenoid valve current. 4.根据权利要求3所述的基于模糊控制的湿式DCT离合器温度控制系统的控制方法,其特征是冷却电磁阀电流恒定控制方式的冷却电磁阀的电流为1100mA。4. The control method of the wet DCT clutch temperature control system based on fuzzy control according to claim 3, characterized in that the current of the cooling solenoid valve in the cooling solenoid valve current constant control mode is 1100mA. 5.根据权利要求3所述的基于模糊控制的湿式DCT离合器温度控制系统的控制方法,其特征是计算离合器温度偏差ΔTc的公式为ΔTc=Tc-To,式中的Tc为离合器出油口甩出油温度、To为温度阈值。5. The control method of the wet DCT clutch temperature control system based on fuzzy control according to claim 3, wherein the formula for calculating the clutch temperature deviation ΔT c is ΔT c =T c -T o , and T c in the formula is The temperature of the oil thrown out of the clutch oil outlet, T o is the temperature threshold. 6.根据权利要求3所述的基于模糊控制的湿式DCT离合器温度控制系统的控制方法,其特征是计算离合器温度偏差变化率dΔTc/dt的公式为6. The control method of the wet DCT clutch temperature control system based on fuzzy control according to claim 3, wherein the formula for calculating the clutch temperature deviation change rate dΔT c /dt is: 式中的ΔTc(k-1)为第k-1次采集的离合器温度偏差、ΔTc(k)为第k次采集的离合器温度偏差、Δt为离合器温度偏差的采样周期。 In the formula, ΔT c (k-1) is the clutch temperature deviation of the k-1th collection, ΔT c (k) is the clutch temperature deviation of the k-th collection, and Δt is the sampling period of the clutch temperature deviation. 7.根据权利要求3所述的基于模糊控制的湿式DCT离合器温度控制系统的控制方法,其特征是计算滑摩功率P的公式为7. the control method of the wet type DCT clutch temperature control system based on fuzzy control according to claim 3, it is characterized in that the formula of calculating slip power P is: P = | T q 1 &CenterDot; 2 &pi; 60 ( n i - n c 1 ) | + | T q 2 &CenterDot; 2 &pi; 60 ( n i - n c 2 ) | , 式中的Tq1、Tq2为滑摩状态下离合器1、2传递的扭矩、ni为变速器输入轴转速、nc1、nc2为离合器1、2从动盘转速;其中,计算滑摩状态下离合器传递扭矩的公式为 P = | T q 1 &CenterDot; 2 &pi; 60 ( no i - no c 1 ) | + | T q 2 &Center Dot; 2 &pi; 60 ( no i - no c 2 ) | , In the formula, T q1 and T q2 are the torque transmitted by clutches 1 and 2 in the slipping state, n i is the transmission input shaft speed, n c1 and n c2 are the driven disc speeds of clutches 1 and 2; among them, the slipping state is calculated The formula of lower clutch transmission torque is 式中的Δωcr为变速器输入轴与离合器从动盘的转速差、sign(Δωcr)为符号函数, sign ( &Delta;&omega; cr ) = 1 , &Delta;&omega; cr > 0 - 1 , &Delta;&omega; cr &le; 0 , μd为湿式离合器摩擦片的动摩擦系数、S为离合器活塞作用面积、Pn为离合器的活塞单位面积上的作用压力、Z为离合器摩擦副数、R0、R1分别为离合器的摩擦片外径、内径。 In the formula, Δω cr is the speed difference between the transmission input shaft and the clutch driven disc, and sign(Δω cr ) is a sign function, sign ( &Delta;&omega; cr ) = 1 , &Delta;&omega; cr > 0 - 1 , &Delta;&omega; cr &le; 0 , μ d is the coefficient of dynamic friction of the friction plate of the wet clutch, S is the effective area of the clutch piston, P n is the applied pressure on the unit area of the piston of the clutch, Z is the number of friction pairs of the clutch, R 0 and R 1 are the outer surface of the friction plate of the clutch, respectively. diameter, inner diameter. 8.根据权利要求3所述的基于模糊控制的湿式DCT离合器温度控制系统的控制方法,其特征是8. the control method of the wet DCT clutch temperature control system based on fuzzy control according to claim 3, is characterized in that 离合器温度偏差ΔTc的模糊集合为{VST,ST,RST,MT,RBT,BT,VBT},离合器温度偏差变化率dΔTc/dt的模糊集合为{NB,NM,NS,O,PS,PM,PB},滑摩功率P的模糊集合为{VSP,SP,MP,RBP,BP,VBP},冷却电磁阀电流I的模糊集合为{VSI,SI,MI,RBI,BI,VBI},The fuzzy set of clutch temperature deviation ΔT c is {VST, ST, RST, MT, RBT, BT, VBT}, and the fuzzy set of clutch temperature deviation change rate dΔT c /dt is {NB, NM, NS, O, PS, PM , PB}, the fuzzy set of sliding power P is {VSP, SP, MP, RBP, BP, VBP}, the fuzzy set of cooling solenoid valve current I is {VSI, SI, MI, RBI, BI, VBI}, 离合器温度偏差ΔTc的基本论域为[0,70],论域为[0,1,2,3,4,5,6,7,8,9,10,11,12,13,14],则量化因子k1=14/70=0.2,离合器温度偏差变化率dΔTc/dt的基本论域为[-20,20],论域为[-6,-5,-4,-3,-2,-1,0,1,2,3,4,5,6],则量化因子k2=6/20=0.3,滑摩功率P的基本论域为[0,20],论域为[0,1,2,3,4,5,6,7,8,9,10],则量化因子k3=10/20=0.5,冷却电磁阀电流I的基本论域为[0,1200],论域为[0,1,2,3,4,5,6,7,8,9,10,11,12],则比例因子k4=1200/12=100。The basic discourse domain of clutch temperature deviation ΔT c is [0,70], and the discourse domain is [0,1,2,3,4,5,6,7,8,9,10,11,12,13,14] , then the quantization factor k 1 =14/70=0.2, the basic discourse domain of the clutch temperature deviation change rate dΔT c /dt is [-20,20], and the discourse domain is [-6,-5,-4,-3, -2,-1,0,1,2,3,4,5,6], then quantization factor k 2 =6/20=0.3, the basic discourse domain of sliding power P is [0,20], discourse domain is [0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10], then the quantization factor k 3 =10/20 = 0.5, and the basic discourse domain of the cooling solenoid valve current I is [0, 1200], the domain of discourse is [0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12], then the scaling factor k 4 =1200/12=100. 9.根据权利要求3所述的基于模糊控制的湿式DCT离合器温度控制系统的控制方法,其特征是正态分布的隶属度函数为 9. the control method of the wet DCT clutch temperature control system based on fuzzy control according to claim 3, it is characterized in that the membership function of normal distribution is 10.根据权利要求3所述的基于模糊控制的湿式DCT离合器温度控制系统的控制方法,其特征是模糊控制规则如下表所示,10. The control method of the wet DCT clutch temperature control system based on fuzzy control according to claim 3, characterized in that the fuzzy control rules are as shown in the following table, ,其中的规则的句子连接词and采用求交运算、句子连接词also采用求并运算。, the sentence conjunction and of the rule adopts the intersection operation, and the sentence conjunction also adopts the union operation.
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