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CN104043628B - The fixing rack for cleaning of large-aperture optical glass and purging method - Google Patents

The fixing rack for cleaning of large-aperture optical glass and purging method Download PDF

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Publication number
CN104043628B
CN104043628B CN201410268447.7A CN201410268447A CN104043628B CN 104043628 B CN104043628 B CN 104043628B CN 201410268447 A CN201410268447 A CN 201410268447A CN 104043628 B CN104043628 B CN 104043628B
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support frame
water
optical glass
cleaning
water tank
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CN104043628A (en
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曹俊
顿爱欢
魏朝阳
顾建勋
徐学科
邵建达
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Shanghai Institute of Optics and Fine Mechanics of CAS
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Shanghai Institute of Optics and Fine Mechanics of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B11/00Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
    • B08B11/02Devices for holding articles during cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B11/00Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
    • B08B11/04Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto specially adapted for plate glass, e.g. prior to manufacture of windshields

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  • Cleaning By Liquid Or Steam (AREA)

Abstract

一种大口径光学玻璃固定清洗架和清洗方法,清洗架包括一个可以排出积水的积水槽,积水槽的下端开出一个小口引出出水管,方便积水尽快流出积水槽。该装置设置了可移动支架。本发明可以对不同口径大小的玻璃进行固定和清洗,该装置具有安全、可靠、清洗自动的特点。

A large-diameter optical glass fixed cleaning frame and cleaning method. The cleaning frame includes a water storage tank capable of draining accumulated water. A small opening is opened at the lower end of the water storage tank to lead out a water outlet pipe, so that the accumulated water can flow out of the water storage tank as soon as possible. The device is provided with a movable stand. The invention can fix and clean glasses with different calibers, and the device has the characteristics of safety, reliability and automatic cleaning.

Description

大口径光学玻璃固定清洗架和清洗方法Large-diameter optical glass fixed cleaning frame and cleaning method

技术领域technical field

本发明涉及大口径光学玻璃,特别是一种大口径光学玻璃固定清洗架和清洗方法。The invention relates to large-diameter optical glass, in particular to a fixed cleaning rack and cleaning method for large-diameter optical glass.

背景技术Background technique

目前大型光学元件表面的精密加工是通过环抛机来实现的。光学玻璃抛光好之后需要清洗,将在其表面残留的抛光粉、沥青和抛光胶等杂质清洗干净。清洗光学玻璃的水是经过处理后的去离子水,终检清洗时工作人员需先喷洒去离子水,然后一边擦拭玻璃,一边用强光照射光学玻璃检查玻璃是否有疵病,而且在装载和卸载玻璃时,清洗架的侧边的架子会放下来,将整个清洗架的长度增长,很容易被碰到。针对以上问题,本发明设置了自动喷水装置,同时也设置了滑动支架可以根据玻璃的大小来调节支架的位置。At present, the precision machining of the surface of large optical components is realized by ring polishing machines. After the optical glass is polished, it needs to be cleaned, and the remaining impurities such as polishing powder, asphalt and polishing glue on the surface should be cleaned. The water used to clean the optical glass is deionized water after treatment. During the final inspection, the staff need to spray deionized water first, and then wipe the glass while irradiating the optical glass with strong light to check whether the glass is flawed. When unloading the glass, the side shelf of the cleaning rack will be put down, which increases the length of the entire cleaning rack and is easy to be touched. In view of the above problems, the present invention is provided with an automatic water spray device, and also provided with a sliding bracket to adjust the position of the bracket according to the size of the glass.

本发明实现了光学玻璃终检过程中自动喷洒水的功能,减轻了终检人员的劳动强度;而且也可以在一定范围内清洗不同尺寸的玻璃,大大提高了该装置的使用效率,降低了成本;设置了可以滑动的支架,可以根据玻璃的大小来调节支架的位置。The invention realizes the function of automatically spraying water during the final inspection of optical glass, which reduces the labor intensity of the final inspection personnel; and can also clean glasses of different sizes within a certain range, greatly improving the use efficiency of the device and reducing the cost ; A slidable bracket is set, and the position of the bracket can be adjusted according to the size of the glass.

发明内容Contents of the invention

本发明的目的在于提出一种大口径光学玻璃固定清洗架和清洗方法,本发明包括一个可以排出积水的积水槽,积水槽的下端开出一个小口引出出水管,方便积水尽快排出积水槽。该发明中设置了可移动支架,这样就可以对不同口径大小的玻璃进行固定和清洗,提高了该装置的利用率,同时改用可移动的支架也可以缩短装置的尺寸,使得该装置不易被碰到,提高了清洗过程中的安全性。该发明还包含了一个自动喷水装置,水槽上方安装了阀门,可以控制进入水槽的水的流速调节喷水量。The purpose of the present invention is to propose a fixed cleaning rack and cleaning method for large-diameter optical glass. The present invention includes a water storage tank that can discharge accumulated water. A small opening is opened at the lower end of the water storage tank to lead out the water outlet pipe, so that the accumulated water can be drained out of the water storage tank as soon as possible. . In this invention, a movable support is set, so that the glass of different diameters can be fixed and cleaned, which improves the utilization rate of the device. At the same time, the use of a movable support can also shorten the size of the device, so that the device is not easy to be used. Encounter, improve the safety of the cleaning process. The invention also includes an automatic water spray device, and a valve is installed above the water tank, which can control the flow rate of water entering the water tank to adjust the amount of sprayed water.

本发明的技术解决方案如下:Technical solution of the present invention is as follows:

一种大口径光学玻璃固定清洗架,特点在于该清洗装置包括一个金属支架,该金属支架上固定一个积水槽,该积水槽的底部有一个出水口连接着出水管,该金属支架上方的中央放置一导轨,该导轨的上固定一个以上的橡皮垫,该导轨的左右两端铅垂地分别设有左侧支架和右侧支架,在左侧支架的中间固定一个左橡皮垫,右侧支架的中间固定一个右橡皮垫,在所述的左侧支架和右侧支架的外侧分别是左支撑架、右支撑架和旋转支撑架,在所述的左支撑架和左侧支架的半高位置设有左侧旋钮,用来调整所述的左侧支架在所述的导轨上的位置;在所述的右支撑架和右侧支架的半高位置设有右侧旋钮,用来调整所述的右侧支架在所述的导轨上的位置;所述的左支撑架、右支撑架和旋转支撑架的顶端设置支撑一个长条形的水槽,该水槽利用所述的旋转支撑架移开或置放在所述的左支撑架和右支撑架的顶端,所述的水槽上方右端有一阀门,接水龙头,所述的水槽下方的两侧各有一排角度可调的喷水嘴。A fixed cleaning frame for large-diameter optical glass, characterized in that the cleaning device includes a metal bracket, a water tank is fixed on the metal bracket, a water outlet is connected to the water outlet at the bottom of the water tank, and the center above the metal bracket is placed A guide rail, on which more than one rubber pad is fixed, the left and right ends of the guide rail are vertically provided with a left support and a right support respectively, a left rubber pad is fixed in the middle of the left support, and a left support is fixed in the middle of the right support. A right rubber pad is fixed in the middle, and the outsides of the left support and the right support are respectively a left support, a right support and a rotating support, and the half-height position of the left support and the left support is set There is a left knob, which is used to adjust the position of the left bracket on the guide rail; a right knob is provided at the half-height position of the right bracket and the right bracket, which is used to adjust the The position of the right support on the guide rail; the tops of the left support, the right support and the rotating support are set to support a strip-shaped water tank, and the water tank is removed or placed by the rotating support. Placed on the top of the left support frame and the right support frame, there is a valve at the right end above the water tank, which is connected to the faucet, and a row of water nozzles with adjustable angles are respectively arranged on both sides below the water tank.

利用所述的大口径光学玻璃固定清洗架进行光学玻璃清洗的方法,该方法包括如下步骤:The method for cleaning optical glass by using the fixed cleaning rack for large-diameter optical glass comprises the following steps:

第一步:固定大口径光学玻璃:调节旋转支撑架将水槽移开所述的左支撑架,将待清洗的大口径光学玻璃的长边或底边放置在所述的橡皮垫上,然后旋转所述的左侧旋钮,移动所述的左侧支架到光学玻璃的左边,固定好,旋转所述的右侧旋钮,移动右侧支架到光学玻璃的右边,固定好,再调节旋转轴将水槽移至所述的待清洗的大口径光学玻璃的正上方,使得两排喷水嘴分别位于玻璃的两侧,所述的左支撑架、右支撑架和旋转支撑架支撑整个水槽;Step 1: Fix the large-diameter optical glass: adjust the rotating support frame to move the sink away from the left support frame, place the long side or bottom edge of the large-diameter optical glass to be cleaned on the rubber pad, and then rotate the The left knob mentioned above, move the left bracket to the left side of the optical glass, fix it, turn the right knob, move the right bracket to the right side of the optical glass, fix it, and then adjust the rotation axis to move the water tank Right above the large-diameter optical glass to be cleaned, so that two rows of water nozzles are located on both sides of the glass, and the left support frame, right support frame and rotating support frame support the entire water tank;

第二步:清洗玻璃:通过阀门调节进入水槽中的水的流速,水槽一旦有水,喷水嘴就会自动喷水,对光学玻璃进行清洗,流过玻璃表面的水流入积水槽中,经出水管将已用的水排出,光学玻璃表面达到清洁标准后,清洗完毕;Step 2: Clean the glass: adjust the flow rate of the water entering the sink through the valve. Once there is water in the sink, the water nozzle will automatically spray water to clean the optical glass. The outlet pipe discharges the used water, and the cleaning is completed after the surface of the optical glass reaches the cleaning standard;

第三步:搬移玻璃:光学玻璃清洗后,旋转支撑架将水槽移开所述的大口径光学玻璃,旋转左侧旋钮,移开左侧支架,旋转右侧旋钮,移开右侧支架,搬走清洗好的所述的大口径光学玻璃,完成清洗。Step 3: Move the glass: After the optical glass is cleaned, rotate the support frame to remove the large-diameter optical glass from the water tank, turn the left knob, remove the left bracket, rotate the right knob, remove the right bracket, and move Take the cleaned large-diameter optical glass to complete the cleaning.

本发明专利的优点是:The advantages of the patent of the present invention are:

本发明提出一种大口径光学玻璃固定清洗架,该发明主要包括一个可以排出积水的积水槽,积水槽的下端开出一个小口引出出水管,方便积水尽快排出积水槽。该发明设置了可移动支架,这样就可以对不同口径大小的玻璃进行固定和清洗,提高了该装置的利用率,同时改用可移动的支架也可以缩短装置的尺寸,使得该装置不容易受到外界的碰撞,提高了清洗过程中的安全性。该发明还包含了一个自动喷水装置,水槽上方安装了阀门,可以控制进入水槽的水的流速调节喷水量。The present invention proposes a large-caliber optical glass fixed cleaning rack, which mainly includes a water tank that can discharge accumulated water. A small opening is opened at the lower end of the water tank to lead out a water outlet pipe, so that the accumulated water can be drained out of the water tank as soon as possible. This invention is provided with movable support, so just can fix and clean the glass of different caliber size, has improved the utilization ratio of this device, uses movable support to also can shorten the size of device simultaneously, makes this device not easy to be affected by External collision improves the safety during the cleaning process. The invention also includes an automatic water spray device, and a valve is installed above the water tank, which can control the flow rate of water entering the water tank to adjust the amount of sprayed water.

附图说明Description of drawings

图1为本发明大口径光学玻璃固定清洗架的结构示意图;Fig. 1 is the structural representation of the large-diameter optical glass fixed cleaning frame of the present invention;

图1中:1-水槽,2-左侧支架,3-左侧旋钮,4-左橡皮垫,5-左侧支撑架,6-固定光学玻璃下边的橡皮垫,7-积水槽,8-出水管,9-阀门,10-喷水嘴,11-右橡皮垫,12-右侧旋钮,13-右侧支撑架,14-右侧支架,15-旋转支撑架(内含旋转轴),16-下侧导轨,17-支架In Figure 1: 1-sink, 2-left bracket, 3-left knob, 4-left rubber pad, 5-left support frame, 6-fixed rubber pad under the optical glass, 7-water tank, 8- Outlet pipe, 9-valve, 10-spray nozzle, 11-right rubber pad, 12-right knob, 13-right support frame, 14-right support frame, 15-rotation support frame (including rotation shaft), 16-lower rail, 17-bracket

图2为该大口径光学玻璃固定清洗架的正视图;Fig. 2 is the front view of this large-diameter optical glass fixed cleaning rack;

图3为该大口径光学玻璃固定清洗架的左视图;Fig. 3 is the left side view of this large-diameter optical glass fixed cleaning rack;

具体实施方式detailed description

下面结合实施例对本发明作进一步说明,但不应以此限制本发明的变换范围。The present invention will be further described below in conjunction with embodiment, but should not limit the transformation scope of the present invention with this.

先请参阅图1,大口径光学玻璃的固定清洗架的结构示意图,由图可见,本发明大口径光学玻璃固定清洗架,包括一个金属支架17,该金属支架上固定一个积水槽7,该积水槽7的底部有一个出水口连接着出水管8,该金属支架上方的中央放置一导轨16,该导轨的上固定一个以上的橡皮垫6,该导轨的左右两端铅垂地分别设有左侧支架2和右侧支架14,在左侧支架2的中间固定一个左橡皮垫4,右侧支架14的中间固定一个右橡皮垫11,在所述的左侧支架2和右侧支架14的外侧分别是左支撑架5、右支撑架13和旋转支撑架15,在所述的左支撑架5和左侧支架2的半高位置设有左侧旋钮3,用来调整所述的左侧支架2在所述的导轨16上的位置;在所述的右支撑架13和右侧支架14的半高位置设有右侧旋钮12,用来调整所述的右侧支架14在所述的导轨16上的位置,所述的左支撑架5、右支撑架13和旋转支撑架15的顶端设置支撑一个长条形的水槽1,该水槽1利用所述的旋转支撑架15移开或置放在所述的左支撑架5的顶端,所述的水槽1上方右端有一阀门9,接水龙头,所述的水槽1下方的两侧各有一排角度可调的喷水嘴10。Please refer to Fig. 1 first, the schematic structural view of the fixed cleaning frame of large-diameter optical glass, as seen from the figure, the fixed cleaning frame of large-diameter optical glass of the present invention comprises a metal bracket 17, and a water accumulation tank 7 is fixed on the metal bracket, and the product There is a water outlet connected to the water outlet pipe 8 at the bottom of the water tank 7, a guide rail 16 is placed in the center above the metal bracket, and more than one rubber pad 6 is fixed on the guide rail, and left and right ends of the guide rail are vertically provided with left and right sides respectively. Side bracket 2 and right side bracket 14, fix a left rubber pad 4 in the middle of left side bracket 2, fix a right rubber pad 11 in the middle of right side bracket 14, in described left side bracket 2 and right side bracket 14 The outside is respectively the left support frame 5, the right support frame 13 and the rotating support frame 15, and the half-height position of the left support frame 5 and the left side support frame 2 is provided with a left knob 3, which is used to adjust the left side The position of the support 2 on the guide rail 16; the half-height position of the right support frame 13 and the right support 14 is provided with a right knob 12, which is used to adjust the position of the right support 14 on the Position on the guide rail 16, the top of the left support frame 5, the right support frame 13 and the rotating support frame 15 are provided with a strip-shaped water tank 1, and the water tank 1 utilizes the described rotating support frame 15 to remove or place Placed on the top of the left support frame 5, there is a valve 9 at the right end of the top of the water tank 1, which is connected to the faucet, and a row of water nozzles 10 with adjustable angles are respectively arranged on both sides of the water tank 1 below.

利用所述的大口径光学玻璃固定清洗架进行光学玻璃清洗的方法,该方法包括如下步骤:The method for cleaning optical glass by using the fixed cleaning rack for large-diameter optical glass comprises the following steps:

第一步:固定大口径光学玻璃:调节旋转支撑架15将水槽1移开所述的左支撑架5,将待清洗的大口径光学玻璃的长边或底边放置在所述的橡皮垫6上,然后旋转所述的左侧旋钮3,移动所述的左侧支架2到光学玻璃的左边,固定好,旋转所述的右侧旋钮12,移动右侧支架14到光学玻璃的右边,固定好,再调节旋转支撑架15的旋转轴将水槽1移至所述的待清洗的大口径光学玻璃的正上方,使得两排喷水嘴分别位于玻璃的两侧,所述的左支撑架5、右支撑架13和旋转支撑架15支撑整个水槽;The first step: fix the large-diameter optical glass: adjust the rotating support frame 15 to move the water tank 1 away from the left support frame 5, and place the long side or bottom edge of the large-diameter optical glass to be cleaned on the rubber pad 6 Then turn the left knob 3, move the left bracket 2 to the left side of the optical glass, fix it, turn the right knob 12, move the right bracket 14 to the right side of the optical glass, fix it Well, adjust the rotation axis of the rotating support frame 15 again and move the water tank 1 to the directly above the large-diameter optical glass to be cleaned, so that the two rows of water nozzles are respectively located on both sides of the glass, and the left support frame 5 , the right support frame 13 and the rotating support frame 15 support the whole water tank;

第二步:清洗玻璃:通过阀门9调节进入水槽1中的水的流速,水槽一旦有水,喷水嘴10就会自动喷水,对光学玻璃进行清洗,流过玻璃表面的水流入积水槽7中,经出水管8将已用的水排出,光学玻璃表面达到清洁标准后,清洗完毕;Step 2: Clean the glass: adjust the flow rate of the water entering the tank 1 through the valve 9. Once there is water in the tank, the water nozzle 10 will automatically spray water to clean the optical glass, and the water flowing through the surface of the glass will flow into the water tank In step 7, the used water is discharged through the water outlet pipe 8, and the cleaning is completed after the surface of the optical glass reaches the cleaning standard;

第三步:搬移玻璃:光学玻璃清洗后,旋转支撑架15将水槽1移开所述的大口径光学玻璃,旋转左侧旋钮3,移开左侧支架2,旋转右侧旋钮12,移开右侧支架14,搬走清洗好的所述的大口径光学玻璃,完成清洗。Step 3: Move the glass: After the optical glass is cleaned, rotate the support frame 15 to remove the large-caliber optical glass from the water tank 1, rotate the left knob 3, remove the left bracket 2, rotate the right knob 12, and remove The right side support 14 removes the described large-diameter optical glass that has been cleaned, and completes the cleaning.

Claims (2)

1.一种大口径光学玻璃固定清洗架,特征在于包括一个金属支架(17),该金属支架上固定一个积水槽(7),该积水槽(7)的底部有一个出水口连接着出水管(8),该金属支架上方的中央放置一导轨(16),该导轨上固定一个以上的橡皮垫(6),该导轨的左右两端铅垂地分别设有左侧支架(2)和右侧支架(14),在左侧支架(2)的中间固定一个左橡皮垫(4),右侧支架(14)的中间固定一个右橡皮垫(11),在所述的左侧支架(2)和右侧支架(14)的外侧分别是左支撑架(5)、右支撑架(13)和旋转支撑架(15),在所述的左支撑架(5)和左侧支架(2)的半高位置设有左侧旋钮(3),用来调整所述的左侧支架(2)在所述的导轨(16)上的位置;在所述的右支撑架(13)和右侧支架(14)的半高位置设有右侧旋钮(12),用来调整所述的右侧支架(14)在所述的导轨(16)上的位置,所述的左支撑架(5)、右支撑架(13)和旋转支撑架(15)的顶端设置支撑一个长条形的水槽(1),该水槽(1)利用所述的旋转支撑架(15)移开或置放在所述的左支撑架(5)的顶端,所述的水槽(1)上方右端有一阀门(9),接水龙头,所述的水槽(1)下方的两侧各有一排角度可调的喷水嘴(10)。1. A large-diameter optical glass fixed cleaning rack, characterized in that it includes a metal bracket (17), on which a water storage tank (7) is fixed, and a water outlet is connected to the water outlet pipe at the bottom of the water storage tank (7) (8), a guide rail (16) is placed in the center above the metal bracket, and more than one rubber pad (6) is fixed on the guide rail. Side bracket (14), fix a left rubber pad (4) in the middle of left side bracket (2), fix a right rubber pad (11) in the middle of right side bracket (14), fix a right rubber pad (11) in the middle of described left side bracket (2) ) and the outside of the right side support (14) are respectively left support frame (5), right support frame (13) and rotating support frame (15), in described left support frame (5) and left side support frame (2) The half-height position is provided with a left knob (3), which is used to adjust the position of the left support (2) on the guide rail (16); The half height position of support (14) is provided with right side knob (12), is used for adjusting the position of described right support (14) on described guide rail (16), and described left support frame (5) 1. The top of the right support frame (13) and the rotating support frame (15) is provided with a strip-shaped water tank (1), and the water tank (1) utilizes the described rotating support frame (15) to remove or be placed on the The top of the left support frame (5) described above, a valve (9) is arranged at the upper right end of the water tank (1), connected to the faucet, and a row of angle-adjustable water nozzles are respectively arranged on both sides of the water tank (1) below. (10). 2.利用权利要求1所述的大口径光学玻璃固定清洗架进行光学玻璃清洗的方法,特征在于该方法包括如下步骤:2. Utilize the method for cleaning optical glass with the fixed cleaning frame of large-diameter optical glass according to claim 1, characterized in that the method comprises the steps: 第一步:固定大口径光学玻璃:调节旋转支撑架(15)将水槽(1)移开所述的左支撑架(5),将待清洗的大口径光学玻璃的长边或底边放置在所述的橡皮垫(6)上,然后旋转所述的左侧旋钮(3),移动所述的左侧支架(2)到光学玻璃的左边,固定好,旋转所述的右侧旋钮(12),移动右侧支架(14)到光学玻璃的右边,固定好,再调节旋转支撑架(15)的旋转轴,将水槽(1)移至所述的待清洗的大口径光学玻璃的正上方,使得两排喷水嘴分别位于玻璃的两侧,所述的左支撑架(5)、右支撑架(13)和旋转支撑架(15)支撑整个水槽;The first step: fix the large-diameter optical glass: adjust the rotating support frame (15) to move the water tank (1) away from the left support frame (5), and place the long side or bottom edge of the large-diameter optical glass to be cleaned on the on the rubber pad (6), then rotate the left knob (3), move the left bracket (2) to the left side of the optical glass, fix it, and rotate the right knob (12 ), move the right side bracket (14) to the right side of the optical glass, fix it, then adjust the rotation axis of the rotating support frame (15), and move the water tank (1) to the right above the large-diameter optical glass to be cleaned , so that the two rows of water nozzles are respectively located on both sides of the glass, and the left support frame (5), the right support frame (13) and the rotating support frame (15) support the whole water tank; 第二步:清洗玻璃:通过阀门(9)调节进入水槽(1)中的水的流速,水槽一旦有水,喷水嘴(10)就会自动喷水,对光学玻璃进行清洗,流过玻璃表面的水流入积水槽(7)中,经出水管(8)将已用的水排出,光学玻璃表面达到清洁标准后,清洗完毕;Step 2: Clean the glass: adjust the flow rate of water entering the tank (1) through the valve (9). Once there is water in the tank, the water nozzle (10) will automatically spray water to clean the optical glass and flow through the glass. The water on the surface flows into the water storage tank (7), and the used water is discharged through the outlet pipe (8). After the surface of the optical glass reaches the cleaning standard, the cleaning is completed; 第三步:搬移玻璃:光学玻璃清洗后,旋转支撑架(15)将水槽(1)移开所述的大口径光学玻璃,旋转左侧旋钮(3),移开左侧支架(2),旋转右侧旋钮(12),移开右侧支架(14),搬走清洗好的所述的大口径光学玻璃,完成清洗。Step 3: Move the glass: After the optical glass is cleaned, rotate the support frame (15) to remove the large-diameter optical glass from the water tank (1), rotate the left knob (3), and remove the left support (2). Rotate the right side knob (12), remove the right side support (14), remove the described large-diameter optical glass that has been cleaned, and finish cleaning.
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