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CN104035385A - Monitoring system and method for steel coil storage environment - Google Patents

Monitoring system and method for steel coil storage environment Download PDF

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Publication number
CN104035385A
CN104035385A CN201310074765.5A CN201310074765A CN104035385A CN 104035385 A CN104035385 A CN 104035385A CN 201310074765 A CN201310074765 A CN 201310074765A CN 104035385 A CN104035385 A CN 104035385A
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steel coil
sensing signal
steel
sensor
environment sensing
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吕学宗
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Great Grandeul Steel Co ltd
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Great Grandeul Steel Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The system comprises a steel coil sensor, an environment sensor wireless transceiving unit and a cloud server. The steel coil sensor is arranged in a unit space for storing the steel coil and used for sensing and transmitting the steel coil surface environment sensing signals stored in the steel coil in the unit space. The environment sensor is arranged in the atmospheric environment outside the steel coil storage and used for sensing and transmitting atmospheric environment sensing signals. The wireless receiving and transmitting unit is used for receiving and transmitting the steel coil surface environment sensing signal and the atmospheric environment sensing signal. The cloud server is used for receiving the steel coil surface environment sensing signals and the atmospheric environment sensing signals transmitted from the wireless receiving and transmitting unit, and recording and analyzing the steel coil surface environment sensing signals and the atmospheric environment sensing signals. In addition, the invention also provides an environment monitoring method for steel coil storage, which is suitable for the monitoring system.

Description

钢卷仓储环境的监控系统及其方法Monitoring system and method for steel coil storage environment

【技术领域】【Technical field】

本发明是有关于一种环境的监控系统及其方法,且特别是有关于一钢卷仓储环境的监控系统及其方法。The present invention relates to an environment monitoring system and its method, and in particular to a steel coil storage environment monitoring system and its method.

【背景技术】【Background technique】

钢材薄板制品通常以卷形包装,将钢板依照客户指定的包装规格卷曲成型,外部包覆聚乙烯淋膜纸,用以保护厚纸板,再以铁制钢带及铁制周向外框固定包装。此外,中国台湾乃海岛型气候,钢卷容易受湿气的影响。一旦包装不完善,或包装于运输及仓储吊挂作业过程中破损,钢卷表面到达湿气结露饱和温度,表面湿气饱和成为液体型态,微小水滴容易侵入内层包装造成钢卷产品锈蚀。请参照图1,其绘示依据钢卷表面环境达到结露点的立体示意图,如图1所示,钢卷10外圈及内圈以聚乙烯淋膜纸12包覆,并以铁制的钢带14固定,当钢卷10表面环境达到结露点时,钢卷10外圈表面具有锈蚀(箭头A所指)以及结露(箭头B所指)的现象,钢卷10内圈的聚乙烯淋膜纸12表面具有水渍(箭头C所指)的痕迹。Steel thin plate products are usually packaged in roll form. The steel plate is rolled and formed according to the packaging specifications specified by the customer, and the outside is covered with polyethylene coated paper to protect the thick cardboard. Then the iron steel belt and iron circumferential frame are used to fix the package. . In addition, Taiwan, China has an island-type climate, and steel coils are easily affected by moisture. Once the packaging is not perfect, or the packaging is damaged during transportation and storage and hanging operations, the surface of the steel coil reaches the saturation temperature of moisture condensation, and the surface moisture is saturated into a liquid form, and tiny water droplets can easily invade the inner packaging and cause corrosion of the steel coil product . Please refer to Fig. 1, which shows a perspective view of the dew point according to the surface environment of the steel coil. The belt 14 is fixed, and when the surface environment of the steel coil 10 reaches the dew point, the surface of the outer ring of the steel coil 10 has corrosion (indicated by arrow A) and condensation (indicated by arrow B), and the polyethylene in the inner ring of the steel coil 10 is dripping. The surface of the film paper 12 has traces of water stains (indicated by arrow C).

钢卷包装针对钢铁产品特性注重防锈蚀及产品防护,目的是在于钢铁产品生产、运输、储存以及客户配送的过程中提供钢卷良好保护。在防锈蚀方面,钢卷厂商通常以纸披覆聚乙烯塑料膜来包覆钢卷产品,加以厚纸板覆盖钢卷圈中心眼圈,更进一步再以钢性铁皮及钢带固定内圈及外圈。钢铁厂商考量后续加工便利性及解开钢卷包装工时成本,一般钢卷并非完全使用繁复密实的包装,而是考虑足够的防水防锈包装效果,并着重钢卷吊挂点周围能够提供坚固的支撑强度保护。Steel coil packaging focuses on anti-corrosion and product protection according to the characteristics of steel products. The purpose is to provide good protection for steel coils during the production, transportation, storage and delivery of steel products. In terms of anti-corrosion, steel coil manufacturers usually cover steel coil products with paper-coated polyethylene plastic film, cover the center eye circle of the steel coil ring with thick cardboard, and further fix the inner ring and outer ring with steel sheets and steel strips . Steel manufacturers consider the convenience of subsequent processing and the labor cost of unpacking steel coils. Generally, steel coils do not use complicated and dense packaging, but consider sufficient waterproof and anti-rust packaging effects, and focus on providing strong support around the hanging points of steel coils. Protect.

目前钢卷产品包装技术注重包装方式、包装材料、及包装设备等三个技术范畴的提升。在包装方式及包装材料的方面,各大制钢厂的技术水准已趋近一致,该技术亦普及于产业链的中下游钢铁业者。至于设备方面,由于高阶全/半自动化包装设备过于昂贵,其包装缠绕方式无法配合弹性包装需求而变更,因此大部分钢铁业者仍以人工执行钢卷包装。除人员包装作业疏失外,当钢卷生产作业紧凑,包装作业无法匹配生产速度;或是因为材料及包装方式品项众多,包装程序繁杂引发材料使用错误,造成外部防护包装不平整,防水防锈蚀的密封不确实等缺点一一浮现。另于仓储运输作业中常用天车或起重叉车吊挂钢卷,完整钢卷防护包装可能会因为运输及吊挂作业保护不周而破损,因而引起钢卷防水防锈蚀的保护不周全,水气及湿气容易侵入钢卷内部,一旦钢卷产品表面温度降低至水气湿气露点温度,储存钢卷内部长时间暴露于水气锈蚀环境而不易被发现。At present, the packaging technology of steel coil products focuses on the improvement of three technical categories: packaging methods, packaging materials, and packaging equipment. In terms of packaging methods and packaging materials, the technical standards of major steel mills have come close to the same, and this technology is also popularized in the middle and lower reaches of the industrial chain. As for equipment, because high-end fully/semi-automated packaging equipment is too expensive, the packaging winding method cannot be changed to meet the flexible packaging needs, so most steel companies still use manual packaging of steel coils. In addition to the negligence of personnel packaging operations, when the steel coil production operation is tight, the packaging operation cannot match the production speed; or due to the large number of materials and packaging methods, the packaging procedures are complicated and cause materials to be used incorrectly, resulting in uneven external protective packaging, waterproof and anti-rust Shortcomings such as the inaccuracy of the seal surfaced one by one. In addition, cranes or forklifts are often used to hang steel coils in warehousing and transportation operations. The complete protective packaging of steel coils may be damaged due to insufficient protection during transportation and hanging operations, resulting in inadequate waterproof and anti-corrosion protection for steel coils. Gas and moisture can easily invade the inside of the steel coil. Once the surface temperature of the steel coil product drops to the dew point temperature of the water vapor and moisture, the inside of the stored steel coil will be exposed to the water vapor corrosion environment for a long time and it will not be easy to be found.

钢卷因体积重量庞大,配合作业需要大型储放空间,为钢卷储存建置恒温恒湿的储存环境投资过大且不经济。于钢卷库存数量多时,钢卷以堆叠方式置放以节省平面空间,水气湿气结露侵入性锈蚀不易从外部储放钢卷目视检查,需要执行钢卷吊挂作业找出疑似受潮钢卷,然后拆开钢卷,才能确认,除钢卷因锈蚀造成产品价值损失外,钢卷解卷及回卷后再包装的过程不但降低工厂生产效率,相关检查成本亦造成业者负担。Due to the large size and weight of steel coils, a large storage space is required to cooperate with the operation. It is too expensive and uneconomical to build a storage environment with constant temperature and humidity for steel coil storage. When there are a lot of steel coils in stock, the steel coils are placed in stacks to save plane space. The intrusive corrosion of water vapor and moisture condensation is not easy to store and store steel coils from the outside for visual inspection. It is necessary to carry out steel coil hanging operations to find out suspected moisture. In addition to the loss of product value due to corrosion of the steel coil, the process of unwinding and rewinding the steel coil for repackaging not only reduces the production efficiency of the factory, but also burdens the industry with related inspection costs.

此外中国台湾位处于亚热带地区,平均湿度约70%以上,钢卷以货柜或以散装货船密闭船舱装载运输,常因为通风不良,加以航行过程中大气温度变化,造成货柜船舱内部湿气饱和,于钢卷包装表面或内部形成水滴结露,对于钢卷表面品质造成伤害。海上运输保险公司常与保险人争议该锈蚀损害的赔偿责任,因此监控运输中钢卷的环境温度湿度有其必要。In addition, Taiwan is located in the subtropical region, with an average humidity of over 70%. Steel coils are loaded and transported in containers or closed cabins of bulk carriers. Often due to poor ventilation and changes in atmospheric temperature during the voyage, the interior of the container cabin is saturated with moisture. Water droplets and condensation are formed on the surface or inside of the steel coil packaging, which will damage the surface quality of the steel coil. The marine transportation insurance company often disputes with the insurer about the compensation liability for the corrosion damage, so it is necessary to monitor the ambient temperature and humidity of the steel coil during transportation.

有鉴于此,如何发展出钢卷的仓储环境的监控系统及方法,以解决现有技术的缺失,实为相关技术领域者所迫切需要解决知问题。In view of this, how to develop a steel coil storage environment monitoring system and method to solve the lack of existing technology is an urgent problem for those in the related technical field.

【发明内容】【Content of invention】

因此,本发明的一态样是提供一种钢卷仓储的环境监控系统,钢卷仓储包含至少一存放钢卷的单位空间,环境监控系统包含一钢卷传感器、一环境传感器一无线收发单元以及一云端服务器。钢卷传感器设置于单位空间中,用以感测并发射单位空间中存放于钢卷的钢卷表面环境传感信号。环境传感器设置于钢卷仓储外的大气环境,用以感测并发射多个大气环境传感信号。无线收发单元设置用以接收并传送钢卷表面环境传感信号及大气环境传感信号。云端服务器设置用以接收传送自无线收发单元的钢卷表面环境传感信号及大气环境传感信号,并记录及分析该钢卷表面环境传感信号及大气环境传感信号。Therefore, an aspect of the present invention is to provide an environmental monitoring system for steel coil storage. The steel coil storage includes at least one unit space for storing steel coils. The environmental monitoring system includes a steel coil sensor, an environmental sensor, a wireless transceiver unit and A cloud server. The steel coil sensor is arranged in the unit space, and is used for sensing and emitting the steel coil surface environmental sensing signal stored in the steel coil in the unit space. The environmental sensor is arranged in the atmospheric environment outside the steel coil storage, and is used for sensing and emitting a plurality of atmospheric environment sensing signals. The wireless transceiver unit is configured to receive and transmit steel coil surface environment sensing signals and atmospheric environment sensing signals. The cloud server is configured to receive the steel coil surface environment sensing signal and the atmospheric environment sensing signal transmitted from the wireless transceiver unit, and record and analyze the steel coil surface environment sensing signal and the atmospheric environment sensing signal.

此外,本发明的另一态样是提供一种钢卷仓储的环境监控方法,是用于上述的监控系统,钢卷仓储包含至少一存放钢卷的单位空间,监控方法的步骤包含设置一钢卷传感器于钢卷表面,用以感测并发射钢卷表面环境传感信号;设置一环境传感器于钢卷仓储外的大气环境,用以感测并发射大气环境传感信号;设置一无线收发单元,用以接收并传送钢卷表面环境传感信号及大气环境传感信号;以及设置一云端服务器,用以接收传送自该无线收发单元的钢卷表面环境传感信号及大气环境传感信号,并记录及分析钢卷表面环境传感信号及大气环境传感信号。In addition, another aspect of the present invention is to provide an environmental monitoring method for steel coil storage, which is used in the above-mentioned monitoring system. The steel coil storage includes at least one unit space for storing steel coils. The steps of the monitoring method include setting a steel coil The coil sensor is on the surface of the steel coil to sense and transmit the environmental sensing signal on the steel coil surface; an environmental sensor is installed on the atmospheric environment outside the steel coil warehouse to sense and transmit the atmospheric environmental sensing signal; a wireless transceiver is installed A unit for receiving and transmitting steel coil surface environment sensing signals and atmospheric environment sensing signals; and setting a cloud server for receiving steel coil surface environment sensing signals and atmospheric environment sensing signals transmitted from the wireless transceiver unit , and record and analyze the steel coil surface environment sensing signal and atmospheric environment sensing signal.

【附图说明】【Description of drawings】

为让本发明的上述和其他目的、特征、优点与实施例能更明显易懂,所附图式的说明如下:In order to make the above and other objects, features, advantages and embodiments of the present invention more obvious and understandable, the accompanying drawings are described as follows:

图1绘示依据钢卷表面环境达到结露点的立体示意图。FIG. 1 is a three-dimensional schematic diagram of reaching the dew point according to the surface environment of the steel coil.

图2绘示依据本发明一实施方式的钢卷仓储的环境监控系统的控制方块图。FIG. 2 is a control block diagram of a steel coil storage environment monitoring system according to an embodiment of the present invention.

图3绘示依据本发明一实施方式的钢卷仓储的环境监控方法的流程图。FIG. 3 is a flow chart of an environment monitoring method for steel coil storage according to an embodiment of the present invention.

图4A绘示依据本发明一实施方式的存放钢卷的单位空间的立体示意图。FIG. 4A is a schematic perspective view of a unit space for storing steel coils according to an embodiment of the present invention.

图4B绘示依据本发明另一实施方式的存放钢卷的单位空间的立体示意图。FIG. 4B is a schematic perspective view of a unit space for storing steel coils according to another embodiment of the present invention.

【具体实施方式】【Detailed ways】

为了使本揭示内容的叙述更加详尽与完备,下文针对了本发明的实施态样与具体实施例提出了说明性的描述;但这并非实施或运用本发明具体实施例的唯一形式。实施方式中涵盖了多个具体实施例的特征以及用以建构与操作这些具体实施例的方法步骤与其顺序。然而,亦可利用其他具体实施例来达成相同或均等的功能与步骤顺序。In order to make the description of the present disclosure more detailed and complete, the following provides an illustrative description of the implementation aspects and specific embodiments of the present invention; but this is not the only form of implementing or using the specific embodiments of the present invention. The description covers features of various embodiments as well as method steps and their sequences for constructing and operating those embodiments. However, other embodiments can also be used to achieve the same or equivalent functions and step sequences.

在以下描述中,将详细叙述许多特定细节以使读者能够充分理解以下的实施例。然而,可在无此等特定细节的情况下实践本发明的实施例。在其他情况下,为简化图式,熟知的结构与装置仅示意性地绘示于图中。In the following description, numerous specific details will be set forth in order to enable readers to fully understand the following embodiments. However, embodiments of the invention may be practiced without these specific details. In other instances, well-known structures and devices are only schematically shown in order to simplify the drawings.

请参照图2,其绘示依据本发明一实施方式的钢卷仓储的环境监控系统的控制方块图。如图2所示,钢卷仓储100包含至少一存放钢卷112的单位空间110,环境监控系统包含一钢卷传感器120、一环境传感器130一无线收发单元140以及一云端服务器150。Please refer to FIG. 2 , which shows a control block diagram of an environmental monitoring system for steel coil storage according to an embodiment of the present invention. As shown in FIG. 2 , the steel coil storage 100 includes at least one unit space 110 for storing steel coils 112 , and the environment monitoring system includes a steel coil sensor 120 , an environment sensor 130 , a wireless transceiver unit 140 and a cloud server 150 .

钢卷传感器120设置于单位空间110中,用以感测并发射该单位空间中存放于钢卷112表面112’的钢卷传感器120的钢卷表面环境传感信号。其中每一钢卷存放的单位空间110具有一或多个钢卷传感器120,且钢卷传感器120设置于钢卷的内圈表面112’。在一实施方式中,钢卷传感器120为温度计、湿度计或其组合。在另一实施方式中,钢卷传感器120还包含一第一记忆单元122,用以记录钢卷传感器120所测的钢卷表面环境传感信号。The steel coil sensor 120 is disposed in the unit space 110 for sensing and emitting the steel coil surface environment sensing signal of the steel coil sensor 120 stored on the steel coil 112 surface 112' in the unit space. The unit space 110 where each steel coil is stored has one or more steel coil sensors 120, and the steel coil sensor 120 is arranged on the inner ring surface 112' of the steel coil. In one embodiment, the coil sensor 120 is a thermometer, a hygrometer or a combination thereof. In another embodiment, the steel coil sensor 120 further includes a first memory unit 122 for recording the steel coil surface environment sensing signal measured by the steel coil sensor 120 .

环境传感器130设置于钢卷仓储100外的大气环境100’,用以感测并发射大气环境传感信号。在一实施方式中,环境传感器130为温度计、湿度计或其组合。在另一实施方式中,环境传感器130还包含一第二记忆单元132,用以记录环境传感器130所测的大气环境传感信号。上述的钢卷传感器与环境传感器的种类并不限于此,可依时机需求设置不同功能的传感器。此外,当受监控的钢卷离开存放区后,感测记录设备重新设定利用。The environmental sensor 130 is arranged in the atmospheric environment 100' outside the steel coil storage 100, and is used for sensing and emitting atmospheric environment sensing signals. In one embodiment, the environmental sensor 130 is a thermometer, a hygrometer or a combination thereof. In another embodiment, the environment sensor 130 further includes a second memory unit 132 for recording the atmospheric environment sensing signal measured by the environment sensor 130 . The types of the steel coil sensor and the environment sensor mentioned above are not limited thereto, and sensors with different functions can be provided according to the timing requirements. In addition, when the monitored steel coil leaves the storage area, the sensing and recording equipment is reset for use.

无线收发单元140设置用以接收并传送来自钢卷传感器120及环境传感器130的钢卷表面环境传感信号及大气环境传感信号。上述的无线收发单元140可为任何已知的Wifi模块或其他UHF等无线资料传输模块,且其资料记忆体单元可规划暂存钢卷传感器与环境传感器所测的数据。The wireless transceiver unit 140 is configured to receive and transmit the steel coil surface environment sensing signal and the atmospheric environment sensing signal from the steel coil sensor 120 and the environment sensor 130 . The above-mentioned wireless transceiver unit 140 can be any known Wifi module or other wireless data transmission modules such as UHF, and its data memory unit can be designed to temporarily store the data measured by the steel coil sensor and the environmental sensor.

云端服务器150设置用以接收传送自无线收发单元140的钢卷表面环境传感信号及大气环境传感信号,并记录及分析钢卷表面环境传感信号及大气环境传感信号。上述的云端服务器150可为自行建置私有云端资料库服务器,或采用线上资料库营运服务商已设置的云端资料储存系统。The cloud server 150 is configured to receive the steel coil surface environment sensing signal and the atmospheric environment sensing signal transmitted from the wireless transceiver unit 140 , record and analyze the steel coil surface environment sensing signal and the atmospheric environment sensing signal. The above-mentioned cloud server 150 can be a private cloud database server built by itself, or a cloud data storage system already set up by an online database operation service provider.

在一实施方式中,云端服务器150接收钢卷表面环境与大气环境的温度及湿度的信号,并以此数据计算出大气露点温度,以及分析钢卷表面环境是否已达结露点。然而,云端服务器的作用并不限于此,可依所设置钢卷传感器与环境传感器的种类设定云端服务器的运算功能。In one embodiment, the cloud server 150 receives the temperature and humidity signals of the steel coil surface environment and the atmospheric environment, and calculates the atmospheric dew point temperature based on the data, and analyzes whether the steel coil surface environment has reached the dew point. However, the function of the cloud server is not limited thereto, and the calculation function of the cloud server can be set according to the types of the steel coil sensor and the environment sensor.

在另一实施方式中,云端服务器150还包含一第一控制单元152,用以根据钢卷表面环境传感信号分析钢卷存放的单位空间110趋近或达到结露点的信息时,将信息传送至一警示装置156。警示装置156是一电子设备,例如可为电脑或手机。In another embodiment, the cloud server 150 also includes a first control unit 152, which is used to transmit the information when the unit space 110 where the steel coil is stored is approaching or reaches the dew point according to the sensor signal of the steel coil surface environment. To a warning device 156 . The warning device 156 is an electronic device, such as a computer or a mobile phone.

在又一实施方式中,云端服务器150还包含一第二控制单元154,用以根据钢卷表面环境传感信号分析钢卷存放的单位空间110趋近或达到结露点时,启动位于钢卷仓储100中的通风装置158。在一实施例中,通风装置158为电扇。上述的通风装置158设置邻近于钢卷112;此外,因应大气环境以顺风方向设置风扇,更有助于将钢卷表面温度提升至大气环境温度。In yet another embodiment, the cloud server 150 also includes a second control unit 154, which is used to analyze the steel coil storage unit space 110 approaching or reaching the dew point according to the steel coil surface environmental sensing signal, and start the Ventilator 158 in 100. In one embodiment, the ventilation device 158 is an electric fan. The above-mentioned ventilation device 158 is arranged adjacent to the steel coil 112; in addition, according to the atmospheric environment, a fan is arranged in a downwind direction, which is more helpful to raise the surface temperature of the steel coil to the ambient temperature.

本发明提出一种利用钢卷传感器、环境传感器、无线收发单元以及云端服务器组合的系统用以监控钢卷仓储环境,而此系统的步骤流程请参照图3。如图3所示,其包含步骤(a)规划至少一存放钢卷的单位空间于钢卷仓储;(b)设置至少一钢卷于单位空间;(c)设置钢卷传感器于钢卷表面,用以感测并发射钢卷表面环境传感信号,其中每一钢卷存放的单位空间具有一或多个钢卷传感器;(d)设置环境传感器于钢卷仓储外的大气环境,用以感测并发射大气环境传感信号;(e)设置一无线收发单元,用以接收并传送钢卷表面环境传感信号及大气环境传感信号;(f)设置一云端服务器,用以接收传送自该无线收发单元的钢卷表面环境传感信号及大气环境传感信号,并记录及分析钢卷表面环境传感信号及大气环境传感信号。The present invention proposes a system that utilizes a steel coil sensor, an environmental sensor, a wireless transceiver unit, and a cloud server to monitor the steel coil storage environment. Please refer to FIG. 3 for the step-by-step flow of the system. As shown in Figure 3, it includes the steps of (a) planning at least one unit space for storing steel coils in the steel coil storage; (b) setting at least one steel coil in the unit space; (c) setting the steel coil sensor on the surface of the steel coil, It is used to sense and emit steel coil surface environment sensing signals, wherein each unit space of steel coil storage has one or more steel coil sensors; (d) set the environmental sensor in the atmospheric environment outside the steel coil storage to sense (e) set up a wireless transceiver unit to receive and transmit the steel coil surface environment sensing signal and the atmospheric environment sensing signal; (f) set up a cloud server to receive the signal sent from The wireless transceiver unit receives the steel coil surface environment sensing signal and the atmospheric environment sensing signal, and records and analyzes the steel coil surface environment sensing signal and the atmospheric environment sensing signal.

首先,步骤(a)规划至少一存放钢卷的单位空间于钢卷仓储,图4A绘示依据本发明一实施方式的存放钢卷的单位空间310的立体示意图,于此实施方式中,每一钢卷320具有直径a及长度b,并规划第一单位空间310a长d为约b米,宽c约为2a米,高e约为a米,如图4A所示,第一单位310a空间可放置两颗钢卷320;第二单位空间310b位于第一单位空间310a之上,堆叠一钢卷320于第一单位空间310a的两钢卷320上方。图4B绘示依据本发明另一实施方式的存放钢卷的单位空间410的立体示意图,于此实施方式中,每一钢卷420的直径为a米及长度为b米,第一单位空间410a规划长d为约b米,宽c约为3a米,高e约为a米,如图4B所示,第一单位空间410a可放置三颗钢卷;而第二单位空间410b位于第一单位空间410a之上,第三单位空间410c位于第二单位空间410b之上,并设置两颗钢卷420于第二单位空间410b,以及设置一颗钢卷420于第三单位空间410c。然而,存放钢卷的单位空间的规划并不受限于此,可依实际所需作弹性规划,本实施方式是依照一般钢卷产品的标准规格及堆叠方式来规划存放钢卷的单位空间。First, step (a) plans at least one unit space for storing steel coils in the steel coil storage. FIG. 4A shows a perspective view of a unit space 310 for storing steel coils according to an embodiment of the present invention. In this embodiment, each The steel coil 320 has a diameter a and a length b, and the length d of the first unit space 310a is planned to be about b meters, the width c is about 2a meters, and the height e is about a meter. As shown in Figure 4A, the space of the first unit 310a can be Two steel coils 320 are placed; the second unit space 310b is located above the first unit space 310a, and one steel coil 320 is stacked above the two steel coils 320 in the first unit space 310a. FIG. 4B shows a perspective view of a unit space 410 for storing steel coils according to another embodiment of the present invention. In this embodiment, each steel coil 420 has a diameter of a meter and a length of b meters. The first unit space 410a The planned length d is about b meters, the width c is about 3a meters, and the height e is about a meters. As shown in Figure 4B, three steel coils can be placed in the first unit space 410a; and the second unit space 410b is located in the first unit On the space 410a, the third unit space 410c is located on the second unit space 410b, and two steel coils 420 are set in the second unit space 410b, and one steel coil 420 is set in the third unit space 410c. However, the planning of the unit space for storing steel coils is not limited thereto, and can be flexibly planned according to actual needs. In this embodiment, the unit space for storing steel coils is planned according to the standard specifications and stacking methods of general steel coil products.

在一实施例中,将存放钢卷的单位空间规划为面积16平方米,高度为2米,并予以储存区位编码。依照一般钢卷产品标准规格,每一单位空间存放约为两颗钢卷。In one embodiment, the unit space for storing steel coils is planned to have an area of 16 square meters and a height of 2 meters, and a storage location code is assigned. According to the standard specifications of general steel coil products, about two steel coils are stored in each unit space.

完成规划存放钢卷的单位空间后,执行步骤(b)设置至少一钢卷于单位空间,接着进行步骤(c)设置钢卷传感器,以及步骤(d)设置环境传感器。钢卷传感器设置于钢卷表面,用以感测并发射射钢卷表面环境传感信号;环境传感器设置于钢卷仓储外的大气环境,用以感测并发射大气环境传感信号。After planning the unit space for storing steel coils, perform step (b) to install at least one steel coil in the unit space, then perform step (c) to install coil sensors, and step (d) to install environmental sensors. The steel coil sensor is set on the surface of the steel coil to sense and transmit the environmental sensing signal on the steel coil surface; the environmental sensor is set on the atmospheric environment outside the steel coil storage to sense and transmit the atmospheric environment sensing signal.

在一实施方式中,其中每一钢卷存放的单位空间具有至少一钢卷传感器。请参阅图4A,其是将两组钢卷传感器330分别设置于第一单位空间310a及第二单位空间320b。请参阅图4B,其是将两组钢卷传感器430设置于第一单位空间410a,以及另两组钢卷传感器430设置于第二单位空间410b、第三单位空间410c。然而,上述的钢卷传感器的设置并非受限于此,可依实际所需弹性设置。举例来说,钢卷传感器的设置目的在于侦测钢卷表面的温度与湿度,则钢卷传感器应设置于较底层的钢卷表面,其系因底层的位置较阴暗且容易受潮,故最容易侦测趋近于结露点。In one embodiment, each unit space for storing steel coils has at least one coil sensor. Please refer to FIG. 4A , in which two sets of coil sensors 330 are respectively disposed in the first unit space 310 a and the second unit space 320 b. Please refer to FIG. 4B , where two sets of coil sensors 430 are disposed in the first unit space 410a, and another two sets of coil sensors 430 are disposed in the second unit space 410b and the third unit space 410c. However, the arrangement of the above steel coil sensor is not limited thereto, and can be elastically arranged according to actual needs. For example, the steel coil sensor is set to detect the temperature and humidity of the steel coil surface, so the steel coil sensor should be installed on the lower layer of the steel coil surface, because the bottom layer is darker and prone to moisture, so it is the easiest Detection is approaching the dew point.

钢卷传感器及环境传感器设置完成后,执行步骤(e),其是以预先设置的无线收发单元接收来自钢卷传感器及环境传感器的钢卷表面环境传感信号及大气环境传感信号,并传送所接收的信号。在一实施方式中,无线收发单元记录感测时间、钢卷储存区位、钢卷表面温度及湿度,以及大气环境温度及湿度。接着进行步骤(f),其是以一预先设置的云端服务器接收传送自无线收发单元的钢卷表面环境传感信号及大气环境传感信号,并记录及分析钢卷表面环境传感信号及大气环境传感信号。After the steel coil sensor and the environment sensor are set up, step (e) is performed, which is to receive the steel coil surface environment sensing signal and the atmospheric environment sensing signal from the steel coil sensor and the environment sensor with the pre-set wireless transceiver unit, and transmit received signal. In one embodiment, the wireless transceiver unit records the sensing time, the steel coil storage location, the steel coil surface temperature and humidity, and the ambient temperature and humidity. Then proceed to step (f), which uses a pre-set cloud server to receive the steel coil surface environment sensing signal and atmospheric environment sensing signal transmitted from the wireless transceiver unit, and record and analyze the steel coil surface environment sensing signal and the atmospheric environment. environmental sensing signal.

在一实施方式中,云端服务器接收钢卷表面环境与大气环境的温度及湿度的信号,并以此数据计算出钢卷表面环境与大气环境的相对湿度,进而计算大气露点温度,以及分析钢卷表面环境是否已达露点温度。在一实施方式中,云端服务器记录钢卷编码、储存区位、计算结露点所需的数据及发生时间。In one embodiment, the cloud server receives the temperature and humidity signals of the surface environment of the steel coil and the atmospheric environment, and calculates the relative humidity of the surface environment of the steel coil and the atmospheric environment based on this data, and then calculates the atmospheric dew point temperature, and analyzes the steel coil Whether the surface environment has reached the dew point temperature. In one embodiment, the cloud server records the code of the steel coil, the storage location, the data required for calculating the dew point and the occurrence time.

露点(dew point)的定义为当物体表面的温度低于大气露点温度,而在物体表面凝结细小水滴称为露,此过程叫结露,在气压一定时,水汽含量越多露点也越高。露点温度(dew point temperature)的定义为在0℃以上且气压和水汽含量不变时,空气中水蒸汽因降低温度,使空气达到水汽饱和,开始发生凝结时的温度,称为露点温度(结露点)。因此,当测得相对湿度RH以及大气气温T时,露点温度Td可以通过以下公式求得近似值:The dew point is defined as when the temperature of the surface of the object is lower than the atmospheric dew point temperature, and the condensation of fine water droplets on the surface of the object is called dew. The dew point temperature (dew point temperature) is defined as the temperature above 0°C and the air pressure and water vapor content are constant, the water vapor in the air reduces the temperature, makes the air saturated with water vapor, and begins to condense The temperature is called the dew point temperature (junction temperature) dew point). Therefore, when the relative humidity RH and atmospheric temperature T are measured, the dew point temperature T d can be approximated by the following formula:

TT dd == bγbγ (( TT ,, RHRH )) aa -- γγ (( TT ,, RHRH ))

其中γ为:where γ is:

γγ (( TT ,, RHRH )) == aTaT bb ++ TT ++ lnln (( RHRH // 100100 ))

大气气温T和露点温度Td单位为摄氏、相对湿度RH为百分比,ln则代表自然对数。常数a为12.27以及b为237.7℃。此公式是基于Magnus-Tetens近似法(Magnus-Tetens Approximation),其中把饱和水气压视为温度的函数。此方法仅在以下范围时有效:Atmospheric temperature T and dew point temperature T d are in Celsius, relative humidity RH is a percentage, and ln represents natural logarithm. The constant a is 12.27 and b is 237.7°C. This formula is based on the Magnus-Tetens Approximation, which considers the saturated water pressure as a function of temperature. This method only works with the following scopes:

0℃<T<60℃0℃<T<60℃

1%<RH<100%1%<RH<100%

0℃<Td<50℃0℃<T d <50℃

云端服务器计算出大气露点温度后,接着分析钢卷表面环境是否已达结露点,当钢卷表面温度低于大气露点温度时,钢卷表面开始结露。然而,若要避免钢卷表面环境达到结露点,必须在钢卷表面环境趋近于结露点时进行预防措施。After the cloud server calculates the atmospheric dew point temperature, it then analyzes whether the surface environment of the steel coil has reached the dew point. When the surface temperature of the steel coil is lower than the atmospheric dew point temperature, the surface of the steel coil begins to condense. However, to prevent the coil surface environment from reaching the dew point, precautionary measures must be taken when the coil surface environment approaches the dew point.

因此,于步骤(g)中,云端服务器分析钢卷存放的单位空间趋近结露点的信息,接着进行步骤(i),云端服务器中的第一控制单元将该信息传送至一警示装置;以及进行步骤(j),云端服务器中的第二控制单元启动至少一通风装置,以降低钢卷表面环境温度。在一实施方式中,云端服务器查表计算结露检查并且设定结露触发点,一旦到达结露触发点,当云端服务器分析钢卷存放的单位空间趋近结露点的信息时,云端服务器会发射警示信号传送至可作为警示装置的电子装置,其是一结露反制控制装置,用以传送警告信息于管理人员,例如以电子信件或手机信息通知使用者。上述的结露触发点是一趋近结露点的温度,其目的在于提醒使用者该钢卷表面环境即将到达结露点,故使用者可依实际情况实施预防结露点发生的措施;此外,上述的结露触发点的温度可依使用者所需设定。Therefore, in step (g), the cloud server analyzes the information that the unit space where the steel coil is stored is approaching the dew point, and then proceeds to step (i), the first control unit in the cloud server transmits the information to a warning device; and In step (j), the second control unit in the cloud server activates at least one ventilation device to reduce the ambient temperature of the steel coil surface. In one embodiment, the cloud server looks up the table to calculate the dew condensation check and set the dew condensation trigger point. Once the dew condensation trigger point is reached, when the cloud server analyzes the information that the unit space where the steel coil is stored is approaching the dew point, the cloud server will The warning signal is transmitted to an electronic device that can be used as a warning device, which is a condensation anti-control device for sending warning information to management personnel, such as notifying users by electronic mail or mobile phone information. The above-mentioned dew condensation trigger point is a temperature approaching the dew point, and its purpose is to remind the user that the surface environment of the steel coil is about to reach the dew point, so the user can implement measures to prevent the occurrence of the dew point according to the actual situation; in addition, the above-mentioned The temperature of the condensation trigger point can be set according to the needs of the user.

此外,若结露点并未因上述预防措施而受到控制,可进行步骤(k)提供一仓储机械装置,自动或手动将该钢卷移至干燥的另一单位空间。上述的仓储机械装置例如可为天车。In addition, if the dew point is not controlled due to the above precautionary measures, step (k) can be carried out to provide a storage mechanism to automatically or manually move the steel coil to another dry unit space. The above-mentioned storage mechanical device may be, for example, a crane.

本发明目的在于仓储空间外的大气环境,及仓储中的钢卷表面上设置温度及湿度传感器,将所量测到的温度及湿度资料记录于设备的记忆单元,并以无线方式传输至云端服务器执行线上记录及运算。云端服务器依照结露点计算公式运算,当钢卷表面温度随大气环境降低近至接近结露点时,服务器发出信息于库存管理及相关决策人员,立即执行现场钢卷检查及防范措施。云端资料利用钢卷库存环境的温湿度状况,于特定位置加设通风设备或者调整钢卷存放位置。由此可知,本发明提出一种以最低成本方式调整钢卷最佳仓储环境的设计。The purpose of the present invention is to install temperature and humidity sensors on the atmospheric environment outside the storage space, and on the surface of the steel coils in the storage, record the measured temperature and humidity data in the memory unit of the device, and wirelessly transmit them to the cloud server Perform online recording and calculation. The cloud server calculates according to the dew point calculation formula. When the surface temperature of the steel coil decreases with the atmospheric environment and is close to the dew point, the server sends a message to the inventory management and relevant decision-makers, and immediately performs on-site steel coil inspection and preventive measures. Cloud data uses the temperature and humidity conditions of the steel coil storage environment to add ventilation equipment or adjust the storage location of steel coils at specific locations. It can be seen that the present invention proposes a design for adjusting the optimal storage environment of steel coils with the lowest cost.

此外,云端服务器记录钢卷表面环境的温湿度的历史记录,可用于后续钢卷品质控制资料、储存环境履历建以及钢铁业仓储空间通风规划设计;更进一步地可用以规划季节性的钢卷的最佳储存区域。In addition, the cloud server records the historical records of the temperature and humidity of the steel coil surface environment, which can be used for subsequent steel coil quality control data, storage environment history building, and steel industry storage space ventilation planning and design; further, it can be used to plan seasonal steel coils. Optimal storage area.

综上所述,本发明提出一种钢卷仓储的环境监控系统及方法,用以监控大气温度及仓储钢卷表面的温度及湿度并记录钢卷产品表面水气结露状态,计算理论结露即将发生的时间点,并且针对即将发生结露状况及发出相关预警与管理人员采取检查及防范措施,以提前预防钢卷因结露锈蚀损失,对仓储环境中易有湿气凝结的储区控管,有效降低钢卷锈蚀损失及降低钢卷于储存空间中移动的电力能量消耗。To sum up, the present invention proposes an environmental monitoring system and method for steel coil storage, which is used to monitor the atmospheric temperature and the temperature and humidity of the storage steel coil surface, record the water vapor condensation state on the steel coil product surface, and calculate the theoretical condensation The point in time when the condensation is about to occur, and for the situation of condensation that is about to occur and issue relevant warnings and management personnel to take inspection and preventive measures to prevent the loss of steel coils due to condensation and corrosion in advance, and to control storage areas that are prone to moisture condensation in the storage environment. tube, effectively reducing the corrosion loss of steel coils and reducing the power and energy consumption of steel coils moving in the storage space.

虽然本发明已以实施方式揭露如上,然其并非用以限定本发明,任何熟习此技艺者,在不脱离本发明的精神和范围内,当可作各种的更动与润饰,因此本发明的保护范围当视权利要求所界定者为准。Although the present invention has been disclosed above in terms of implementation, it is not intended to limit the present invention. Anyone skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection shall prevail as defined by the claims.

Claims (16)

1.一种钢卷仓储的环境监控系统,该钢卷仓储包含至少一存放钢卷的单位空间,其特征在于:该环境监控系统包含:1. An environmental monitoring system for steel coil storage, the steel coil storage includes at least one unit space for storing steel coils, characterized in that: the environmental monitoring system includes: 钢卷传感器,设置于该单位空间中,用以感测并发射该单位空间中存放于钢卷的钢卷表面环境传感信号;The steel coil sensor is arranged in the unit space to sense and emit the steel coil surface environmental sensing signal stored in the steel coil in the unit space; 环境传感器,设置于该钢卷仓储外的大气环境,用以感测并发射大气环境传感信号;The environmental sensor is arranged in the atmospheric environment outside the steel coil storage, to sense and emit the atmospheric environment sensing signal; 无线收发单元,设置用以接收并传送该钢卷表面环境传感信号及该大气环境传感信号;以及a wireless transceiver unit configured to receive and transmit the steel coil surface environment sensing signal and the atmospheric environment sensing signal; and 云端服务器,设置用以接收传送自该无线收发单元的该钢卷表面环境传感信号及该大气环境传感信号,并记录及分析该钢卷表面环境传感信号及该大气环境传感信号。The cloud server is configured to receive the steel coil surface environment sensing signal and the atmospheric environment sensing signal transmitted from the wireless transceiver unit, and record and analyze the steel coil surface environment sensing signal and the atmospheric environment sensing signal. 2.如权利要求1所述的监控系统,其特征在于:所述钢卷传感器为温度计、湿度计或其组合。2. The monitoring system according to claim 1, wherein the steel coil sensor is a thermometer, a hygrometer or a combination thereof. 3.如权利要求1所述的监控系统,其特征在于:该环境传感器为温度计、湿度计或其组合。3. The monitoring system according to claim 1, wherein the environmental sensor is a thermometer, a hygrometer or a combination thereof. 4.如权利要求1所述的监控系统,其特征在于:该云端服务器还包含第一控制单元,用以根据该钢卷表面环境传感信号分析该钢卷存放的单位空间趋近或达到结露点时,将分析信息传送至警示装置。4. The monitoring system according to claim 1, characterized in that: the cloud server further comprises a first control unit, which is used to analyze the unit space where the steel coil is stored approaching or reaching a conclusion according to the sensor signal of the steel coil surface environment. When the dew point is detected, the analysis information is transmitted to the warning device. 5.如权利要求1所述的监控系统,其特征在于:该云端服务器还包含第二控制单元,用以根据该钢卷表面环境传感信号分析所述钢卷存放的单位空间趋近或达到结露点时,启动该钢卷仓储中的通风装置。5. The monitoring system according to claim 1, characterized in that: the cloud server also includes a second control unit, which is used to analyze the approach or reach of the unit space where the steel coil is stored according to the sensor signal of the steel coil surface environment. At the dew point, start the ventilation in the coil storage. 6.如权利要求1所述的监控系统,其特征在于:该通风装置设置邻近于所述钢卷。6. The monitoring system of claim 1, wherein the ventilation device is disposed adjacent to the steel coil. 7.如权利要求1所述的监控系统,其特征在于:每一该钢卷存放的单位空间具有一或多个钢卷传感器。7. The monitoring system according to claim 1, characterized in that: each unit space where the steel coil is stored has one or more steel coil sensors. 8.如权利要求1所述的监控系统,其特征在于:该钢卷的直径为a米及长度为b米,该单位空间的长约为b米,宽约为2a米,高约为a米。8. The monitoring system as claimed in claim 1, characterized in that: the steel coil has a diameter of a meter and a length of b meters, the length of the unit space is about b meters, the width is about 2a meters, and the height is about a rice. 9.如权利要求1所述的监控系统,其特征在于:该钢卷传感器设置于该钢卷的内圈表面。9. The monitoring system according to claim 1, wherein the steel coil sensor is arranged on the inner surface of the steel coil. 10.如权利要求1所述的监控系统,其特征在于:该钢卷传感器还包含第一记忆单元,用以记录钢卷表面环境传感信号。10. The monitoring system according to claim 1, characterized in that: the steel coil sensor further comprises a first memory unit for recording the environmental sensing signal of the steel coil surface. 11.如权利要求1所述的监控系统,其特征在于:该环境传感器还包含第二记忆单元,用以记录大气环境传感信号。11. The monitoring system as claimed in claim 1, wherein the environment sensor further comprises a second memory unit for recording atmospheric environment sensing signals. 12.一种钢卷仓储的环境监控方法,用于如权利要求1至11中任一项所述的环境监控系统,该钢卷仓储包含至少一存放钢卷的单位空间,其特征在于:该方法包含下列步骤:12. An environmental monitoring method for steel coil storage, used in the environmental monitoring system according to any one of claims 1 to 11, the steel coil storage includes at least one unit space for storing steel coils, characterized in that: the The method includes the following steps: 设置钢卷传感器于该单位空间的钢卷表面,用以感测并发射钢卷表面环境传感信号;A steel coil sensor is arranged on the steel coil surface of the unit space to sense and transmit the steel coil surface environment sensing signal; 设置环境传感器于该钢卷仓储外的大气环境,用以感测并发射大气环境传感信号;An environmental sensor is installed in the atmospheric environment outside the steel coil storage to sense and emit atmospheric environment sensing signals; 设置无线收发单元,用以接收并传送该钢卷表面环境传感信号及该大气环境传感信号;以及A wireless transceiver unit is set up to receive and transmit the steel coil surface environment sensing signal and the atmospheric environment sensing signal; and 设置云端服务器,用以接收传送自该无线收发单元的该钢卷表面环境传感信号及该大气环境传感信号,并记录及分析该钢卷表面环境传感信号及该大气环境传感信号。A cloud server is set up to receive the steel coil surface environment sensing signal and the atmospheric environment sensing signal transmitted from the wireless transceiver unit, record and analyze the steel coil surface environment sensing signal and the atmospheric environment sensing signal. 13.如权利要求12所述的监控方法,其特征在于:所述钢卷传感器用以侦测该钢卷表面的第一温度与第一湿度。13. The monitoring method according to claim 12, wherein the steel coil sensor is used to detect a first temperature and a first humidity on the surface of the steel coil. 14.如权利要求12所述的监控方法,其特征在于:所述环境传感器用以侦测该钢卷的外部环境的第二温度与第二湿度。14. The monitoring method according to claim 12, wherein the environmental sensor is used to detect a second temperature and a second humidity of the external environment of the steel coil. 15.如权利要求12所述的监控方法,其特征在于:还包含:15. The monitoring method according to claim 12, further comprising: 设置第一控制单元于该云端服务器,根据该钢卷表面环境传感信号分析所述钢卷存放的单位空间趋近或达到结露点时,该第一控制单元将该分析信息传送至接收装置;以及A first control unit is installed on the cloud server, and when the unit space where the steel coil is stored approaches or reaches the dew point according to the steel coil surface environmental sensing signal analysis, the first control unit transmits the analysis information to the receiving device; as well as 设置第二控制单元于该云端服务器,当用该云端服务器分析所述钢卷存放的单位空间趋近或达到结露点时,该第二控制单元启动该钢卷仓储中的通风装置。A second control unit is set on the cloud server, and when the cloud server analyzes that the unit space where the steel coils are stored approaches or reaches the dew point, the second control unit activates the ventilation device in the steel coil storage. 16.如权利要求15所述的监控方法,其特征在于:还包含提供仓储机械装置,自动或手动将该钢卷移至干燥的另一单位空间。16. The monitoring method according to claim 15, further comprising: providing a storage mechanism to automatically or manually move the steel coil to another dry unit space.
CN201310074765.5A 2013-03-08 2013-03-08 Monitoring system and method for steel coil storage environment Pending CN104035385A (en)

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