CN104031692A - Device and method for preparing process heat medium water by directly quenching coking raw coke oven gas at high temperature - Google Patents
Device and method for preparing process heat medium water by directly quenching coking raw coke oven gas at high temperature Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 148
- 238000000034 method Methods 0.000 title claims abstract description 58
- 230000000171 quenching effect Effects 0.000 title claims abstract description 24
- 238000010791 quenching Methods 0.000 title claims abstract description 22
- 238000004939 coking Methods 0.000 title claims abstract description 14
- 239000000571 coke Substances 0.000 title claims description 12
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 153
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 75
- 238000004821 distillation Methods 0.000 claims abstract description 60
- 238000005352 clarification Methods 0.000 claims abstract description 32
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims abstract description 31
- 235000011114 ammonium hydroxide Nutrition 0.000 claims abstract description 31
- 238000005057 refrigeration Methods 0.000 claims abstract description 27
- 239000003034 coal gas Substances 0.000 claims abstract description 26
- 238000001816 cooling Methods 0.000 claims abstract description 25
- 239000002351 wastewater Substances 0.000 claims abstract description 25
- IPLONMMJNGTUAI-UHFFFAOYSA-M lithium;bromide;hydrate Chemical compound [Li+].O.[Br-] IPLONMMJNGTUAI-UHFFFAOYSA-M 0.000 claims abstract description 14
- 238000003860 storage Methods 0.000 claims abstract description 12
- 239000011269 tar Substances 0.000 claims description 35
- AMXOYNBUYSYVKV-UHFFFAOYSA-M lithium bromide Chemical compound [Li+].[Br-] AMXOYNBUYSYVKV-UHFFFAOYSA-M 0.000 claims description 24
- 238000005507 spraying Methods 0.000 claims description 12
- 238000000746 purification Methods 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 239000013589 supplement Substances 0.000 claims description 4
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims description 3
- 235000011130 ammonium sulphate Nutrition 0.000 claims description 3
- 239000011273 tar residue Substances 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 239000007789 gas Substances 0.000 abstract description 144
- 230000000694 effects Effects 0.000 abstract description 25
- 239000002918 waste heat Substances 0.000 abstract description 20
- 239000000203 mixture Substances 0.000 abstract description 17
- 238000012546 transfer Methods 0.000 abstract description 17
- 238000011084 recovery Methods 0.000 abstract description 13
- 238000005235 decoking Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 4
- 238000006477 desulfuration reaction Methods 0.000 description 3
- 230000023556 desulfurization Effects 0.000 description 3
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- 238000012824 chemical production Methods 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- LELOWRISYMNNSU-UHFFFAOYSA-N hydrogen cyanide Chemical compound N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- AQGDXJQRVOCUQX-UHFFFAOYSA-N N.[S] Chemical compound N.[S] AQGDXJQRVOCUQX-UHFFFAOYSA-N 0.000 description 1
- -1 benzene group hydrocarbons Chemical class 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
- 238000010977 unit operation Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
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Abstract
一种焦化荒煤气高温直接急冷制取工艺热媒水的装置及方法,该装置包括集气管、机械化澄清槽A、机械化澄清槽B、油水分离器、焦油储罐、剩余氨水槽、蒸氨塔、蒸氨塔进料换热器、煤气预冷器、热水型溴化锂制冷机组、两段横管式初冷器。制取时,通过增设蒸氨废水循环、焦油循环,采用焦油-水混合物在集气中对荒煤气进行高温急冷操作,改变荒煤气直接急冷效果,提升集气管出口煤气温度,并配置煤气预冷器,在保证荒煤气冷却效果(传热效果)及除焦效果(传质效果)相同的前提下,回收荒煤气余热,制取82~85℃工艺热媒水,用于热水型溴化锂制冷机组发生器热源;此外,由于在初冷器前回收荒煤气余热,较现有流程,初冷器冷公用工程耗量大幅降低。
A device and method for directly quenching raw coking gas at high temperature to produce process heat medium water, the device includes a gas collecting pipe, a mechanized clarification tank A, a mechanized clarification tank B, an oil-water separator, a tar storage tank, a residual ammonia water tank, and an ammonia distillation tower , Ammonia distillation tower feed heat exchanger, gas precooler, hot water lithium bromide refrigeration unit, two-stage horizontal tube primary cooler. During production, by adding ammonia distilled waste water circulation and tar circulation, using tar-water mixture to perform high-temperature quenching operation on raw coal gas in the gas collection, changing the direct quenching effect of raw coal gas, increasing the gas temperature at the outlet of the gas collection pipe, and configuring coal gas pre-cooling Under the premise of ensuring the same cooling effect (heat transfer effect) and decoking effect (mass transfer effect) of raw gas, the waste heat of raw gas is recovered to produce 82-85°C process heat medium water, which is used for hot water lithium bromide refrigeration The heat source of the unit generator; in addition, due to the recovery of the waste heat of the raw gas before the primary cooler, compared with the existing process, the consumption of the primary cooler cooling utilities is greatly reduced.
Description
技术领域 technical field
本发明属于煤化工炼焦领域,涉及一种焦化荒煤气高温直接急冷制取工艺热媒水的装置。具体就是在现有荒煤气急冷工艺基础上,通过增设蒸氨废水循环、焦油循环,采用焦油-水混合液于集气管中对荒煤气进行高温急冷操作,提升集气管出口煤气温度,并配置煤气预冷器,在保证荒煤气冷却效果(传热效果)及除焦效果(传质效果)不变的前提下,进一步回收荒煤气余热,制取85℃左右工艺热媒水,用于加热后续与之匹配的工艺热阱。此外,由于在初冷器前回收荒煤气余热,与现有流程相比,初冷器冷公用工程耗量大幅降低。 The invention belongs to the field of coal chemical coking, and relates to a device for directly quenching coking raw coal gas at high temperature to produce process heat medium water. Specifically, on the basis of the existing raw gas quenching process, by adding ammonia distilled wastewater circulation and tar circulation, the tar-water mixture is used to perform high-temperature quenching operation on the raw gas in the gas collection pipe, so as to increase the gas temperature at the outlet of the gas collection pipe and configure the gas The pre-cooler, under the premise of ensuring the cooling effect (heat transfer effect) and decoking effect (mass transfer effect) of the raw gas, further recovers the waste heat of the raw gas, and produces process heat medium water at about 85°C, which is used for subsequent heating Matching process heat sink. In addition, due to the recovery of the waste heat of raw gas before the primary cooler, compared with the existing process, the consumption of cold utilities for the primary cooler is greatly reduced. the
背景技术 Background technique
在炼焦过程中,从焦炉炭化室经上升管逸出的荒煤气温度为650~750℃,此时煤气中含有焦油汽、苯族烃、水汽、氨、硫化氢、氰化氢、萘及其他化合物,并蕴含了焦化过程中大约三分之一的热量。荒煤气需冷却降温,并进行净化后才能得到合格的煤气。荒煤气初步冷却是煤气净化的基础,其操作运行效果不仅对煤气净化后续单元操作有影响,而且对化工产品加工及焦炉操作有影响。荒煤气的初步冷却分两步进行:第一步是在集气管中用大量循环氨水进行直接急冷;第二步是在煤气初冷器中用循环水及低温水进行间接冷却。 During the coking process, the temperature of the raw coal gas escaping from the coke oven coking chamber through the riser is 650-750°C. At this time, the gas contains tar vapor, benzene group hydrocarbons, water vapor, ammonia, hydrogen sulfide, hydrogen cyanide, naphthalene and other compounds, and contains about one-third of the heat in the coking process. Raw coal gas needs to be cooled and purified to obtain qualified coal gas. The primary cooling of raw gas is the basis of gas purification, and its operating effect not only affects the subsequent unit operation of gas purification, but also affects the processing of chemical products and the operation of coke ovens. The primary cooling of raw gas is carried out in two steps: the first step is direct quenching with a large amount of circulating ammonia water in the gas collecting pipe; the second step is indirect cooling with circulating water and low-temperature water in the primary gas cooler. the
目前煤焦化工业,荒煤气在桥管和集气管内被0.15~0.2MPa(表压)、质量浓度为5%的循环氨水以喷洒形式的直接急冷。当细雾状的氨水与煤气充分接触时,由于煤气温度很高且水蒸气饱和度很低,氨水温度较低,所以荒煤气被氨水瞬间冷却降温,重组分不断冷凝析出,放出大量热量,而氨水被荒煤气加热瞬间大量气化,吸收荒煤气中的热量,从而使整个体系温度降低,起到急冷效果。可见瞬间急冷过程进行着剧烈的传热和传质过程。通过上述急冷过程,煤气温度由650~700℃降至82~86℃,同时有60%左右的焦油汽冷凝下来。在实际生产上,煤气温度可冷却至高于其急冷后的组成所 对应的露点温度1~3℃。82℃荒煤气进入初冷器被循环水及低温水冷却至23℃左右后进入后续净化工段。 At present, in the coal coking industry, raw coal gas is directly quenched in the form of spraying by 0.15 to 0.2 MPa (gauge pressure) and 5% mass concentration of circulating ammonia water in the bridge pipe and gas collecting pipe. When the mist-like ammonia water is in full contact with the gas, because the temperature of the gas is high and the saturation of water vapor is low, the temperature of the ammonia water is low, so the raw coal gas is instantly cooled by the ammonia water, and the heavy components are continuously condensed and precipitated, releasing a large amount of heat. Ammonia water is vaporized in a large amount when heated by the raw gas, absorbing the heat in the raw gas, thereby reducing the temperature of the entire system and achieving a rapid cooling effect. It can be seen that the instantaneous quenching process undergoes intense heat and mass transfer processes. Through the above-mentioned rapid cooling process, the gas temperature drops from 650 to 700°C to 82 to 86°C, and at the same time about 60% of the tar vapor is condensed. In actual production, the gas temperature can be cooled to 1-3°C higher than the corresponding dew point temperature of its quenched composition. Raw coal gas at 82°C enters the primary cooler and is cooled to about 23°C by circulating water and low-temperature water before entering the subsequent purification section. the
现有荒煤气急冷工艺虽然能将煤气由650~700℃冷却至82~86℃,降低初冷器的冷却负荷,并将60%左右的焦油汽冷却下来,缓解初冷器结焦现象,但是由于喷洒氨水的质量浓度为5%,其泡点温度为82℃左右,导致集气管出口荒煤气温度在82~86℃,回收的余热温度太低,无法在后续回收工段进一步有效利用。此外,由于荒煤气热量无法在初冷器前回收,热量最终散失在循环水(55℃)、低温水(23℃)中,不仅造成热量的浪费,也增加了冷量的消耗。 Although the existing raw gas quenching process can cool the gas from 650-700°C to 82-86°C, reduce the cooling load of the primary cooler, and cool down about 60% of the tar vapor to alleviate the coking phenomenon of the primary cooler, but due to The mass concentration of sprayed ammonia water is 5%, and its bubble point temperature is about 82°C, resulting in the temperature of the raw gas at the outlet of the gas collecting pipe at 82-86°C, and the temperature of the recovered waste heat is too low to be further effectively utilized in the subsequent recovery section. In addition, since the heat of raw gas cannot be recovered before the primary cooler, the heat is eventually lost in circulating water (55°C) and low temperature water (23°C), which not only causes waste of heat, but also increases the consumption of cooling capacity. the
同时,化产回收工段存在大量中低温位热阱,如热水型溴化锂制冷机发生器热源(85℃)、真空碳酸钾脱硫工艺再生塔底再沸器热源(55℃)、负压蒸氨塔底再沸器热源(80℃)等,此外需要向系统中供给大量热量,以实现管路伴热、罐区维热等作用。现有工艺中,上述低温热阱普遍采用低压蒸汽(0.3MPa)供热,而0.3MPa蒸汽温位一般在130℃以上,这将导致高热低用,造成能量浪费。从能量回收方面分析,用能瓶颈在于荒煤气蕴含的大量余热无法在高温段进行回收,而回收的低温热量无法与低温热阱合理匹配。因此,应设法提高荒煤气余热的回收温度(≥85℃)。 At the same time, there are a large number of medium and low temperature potential heat sinks in the chemical production recovery section, such as the heat source of the hot water lithium bromide refrigerator generator (85°C), the heat source of the bottom reboiler of the vacuum potassium carbonate desulfurization process (55°C), and the negative pressure ammonia steam The heat source of the reboiler at the bottom of the tower (80°C), etc. In addition, a large amount of heat needs to be supplied to the system to realize the functions of pipeline heat tracing and tank area heat maintenance. In the existing technology, the above-mentioned low-temperature heat trap generally uses low-pressure steam (0.3MPa) for heating, and the temperature of the 0.3MPa steam is generally above 130°C, which will result in high heat and low utilization, resulting in energy waste. From the perspective of energy recovery, the energy bottleneck lies in the fact that the large amount of waste heat contained in raw gas cannot be recovered in the high temperature section, and the recovered low temperature heat cannot be reasonably matched with the low temperature heat sink. Therefore, efforts should be made to increase the recovery temperature of waste heat from raw coal gas (≥85°C). the
中冶焦耐工程技术有限公司申请开发了一种利用荒煤气余热,加热真空碳酸钾法脱硫工艺的脱硫富液的余热回收方法,荒煤气余热代替了脱硫富液解析所用蒸汽热源,降低了工艺能耗,但是使用的仍是荒煤气82℃以下的热量,回收热量品位较低。该专利号为:CN200710086480.8。 China Metallurgical Jiaonai Engineering Technology Co., Ltd. has applied for the development of a waste heat recovery method for desulfurization-rich liquid in the vacuum potassium carbonate desulfurization process by using the waste heat of raw gas. Energy consumption, but still use the heat below 82 ℃ of raw coal gas, the grade of recovered heat is low. The patent number is: CN200710086480.8. the
东北大学开发了一种采用导热油回收荒煤气热量,并用于加热化产相关工序的余热回收技术,但需要增加一套封闭的导热油系统,且导热油的取热换热器易结焦。改专利号为:CN201110437813.3。 Northeastern University has developed a waste heat recovery technology that uses heat transfer oil to recover the heat of raw gas and use it in heating chemical production-related processes, but it needs to add a closed heat transfer oil system, and the heat transfer oil heat exchanger is easy to coke. The patent number is changed to: CN201110437813.3. the
上海宝钢节能技术有限公司申请开发了一种焦炉荒煤气余热发电装置,上升管内设置过热器,桥管内设置蒸发器,液态工质经取热子系统后形成过热蒸汽,过热蒸汽 将发电子系统内的工质加热并带动发电子系统内的动力发电机组发电。但是暴露在荒煤气中取热设备易结焦,导致传热效果下降,需频繁清焦。该专利号为:CN201210318033.1。 Shanghai Baosteel Energy Conservation Technology Co., Ltd. has applied for the development of a coke oven raw gas waste heat power generation device. A superheater is installed in the riser tube, and an evaporator is installed in the bridge tube. The liquid working fluid passes through the heat extraction subsystem to form superheated steam, which will generate electricity. The working fluid inside is heated and drives the power generator set in the power generation sub-system to generate electricity. However, heat extraction equipment exposed to raw gas is prone to coking, resulting in a decrease in heat transfer effect, and frequent coke cleaning is required. The patent number is: CN201210318033.1. the
发明内容 Contents of the invention
针对上述实际情况,本发明提供了一种焦化荒煤气高温直接急冷制取工艺热媒水的装置,通过增设蒸氨废水循环、焦油循环,采用焦油-水混合物于集气管中对荒煤气进行高温急冷操作,提升集气管出口煤气温度,并配置煤气预冷器,在保证荒煤气冷却效果(传热效果)及除焦效果(传质效果)相同的前提下,回收荒煤气余热,制取85℃工艺热媒水,用于满足后续与之匹配的工艺热阱。此外,由于在初冷器前回收荒煤气余热,较现有流程,初冷器冷公用工程耗量大幅降低。 Aiming at the above actual situation, the present invention provides a device for directly quenching coking raw coal gas at high temperature to produce process heat medium water. By adding ammonia distillation waste water circulation and tar circulation, a tar-water mixture is used to heat the raw coal gas at high temperature in the gas collection pipe. Quenching operation, raising the gas temperature at the outlet of the gas collecting pipe, and configuring a gas pre-cooler, under the premise of ensuring the same cooling effect (heat transfer effect) and decoking effect (mass transfer effect) of the raw gas, the waste heat of the raw gas is recovered to produce 85 ℃ process heat medium water, used to meet the subsequent matching process heat sink. In addition, since the waste heat of raw gas is recovered before the primary cooler, compared with the existing process, the consumption of cold utilities for the primary cooler is greatly reduced. the
在荒煤气余热回收过程中,集气管直接急冷工艺的荒煤气温度变化最大,系统的传热、传质现象最剧烈,因此,应设法提升集气管出口荒煤气的温度,从而提升荒煤气余热回收温度。集气管出口荒煤气温度由喷淋焦油-水混合物的泡点温度决定,故可通过调节焦油-水混合物组成,提高其泡点温度,从而提升回收余热的温位;同时,为保证荒煤气除焦效果相同,应考虑循环焦油-水混合物组成,对挥发焦油-水-荒煤气混合物系露点温度的影响,露点温度越高,相同温度区间内的除焦效果越好。 In the waste heat recovery process of raw gas, the temperature of the raw gas in the direct quenching process of the gas collector has the largest change, and the heat and mass transfer phenomena of the system are the most severe. Therefore, it is necessary to try to increase the temperature of the raw gas at the outlet of the gas collector to improve the recovery of waste heat from the raw gas. temperature. The temperature of the raw gas at the outlet of the gas collection pipe is determined by the bubble point temperature of the sprayed tar-water mixture, so the bubble point temperature can be increased by adjusting the composition of the tar-water mixture, thereby increasing the temperature of waste heat recovery; at the same time, in order to ensure the removal of raw gas The coke effect is the same, the influence of the composition of the circulating tar-water mixture on the dew point temperature of the volatile tar-water-raw gas mixture should be considered. The higher the dew point temperature, the better the decoking effect in the same temperature range. the
采用焦油-水混合物喷洒,喷洒量需进一步优化。首先,喷洒量应满足传热需求,即由热量衡算,喷洒的焦油水足够将680~700℃荒煤气冷却至目标温度;再者,焦油水的喷洒量应满足传质需求,即由模拟计算,喷洒的焦油水足够将60%的焦油从气相中带出;最后,焦油~水的喷洒量应能维持机械化澄清槽的温度,使喷淋的焦油-水温度接近其泡点温度,其温差≤3℃为宜。 The tar-water mixture is used for spraying, and the spraying amount needs to be further optimized. First, the amount of spraying should meet the heat transfer requirement, that is, the amount of tar water sprayed should be enough to cool the raw gas at 680-700°C to the target temperature according to the heat balance; According to calculations, the sprayed tar water is enough to take 60% of the tar out of the gas phase; finally, the sprayed amount of tar-water should be able to maintain the temperature of the mechanized clarifier, so that the temperature of the sprayed tar-water is close to its bubble point temperature, and its It is advisable for the temperature difference to be less than or equal to 3°C. the
在完成焦油~水组成、温度、流量优化的基础上,相关工艺也应做出适当调整。采用焦油~水直接急冷,则取消循环氨水的相关设备(循环氨水槽及其管路等),并增设一台机械化澄清槽A,用于集气管凝液的油水分离及除渣操作,分离后的油相分为两 股,一股作为循环焦油,泵回集气管喷淋,另一股进入油水分离器进行处理;分离后的水相与机械化澄清槽B的水相一同送往剩余氨水槽,并在蒸氨塔中进行分离操作,塔顶气相经分缩器冷凝后送至硫氨工段补充氨源,塔底蒸氨废水根据体系水的物料平衡,一路回收热量后排出,另一路则直接泵回集气管,在顶部与循环焦油混合喷淋急冷,用以维持焦油~水混合物的喷淋组成、温度、流量。此外,煤气初冷工艺若采用两段间接初冷器,则应在集气管和两段初冷器之间设置煤气预冷器,将90℃左右的荒煤气冷却至85℃,同时制得85℃以上的工艺热媒水;若煤气初冷工艺采用三段间接初冷器,则可以通过调整热水段热水流量,使所制取的热水温度提高至85℃。85℃荒煤气的后续初冷工艺可维持原有工艺不变,由于挥发焦油-水-荒煤气混合物系的露点基本不变,初冷器的结焦程度基本不变,无需喷淋更多焦油氨水;现工艺,荒煤气热量由预冷器(两段初冷器工艺)或者热水段(三段初冷器工艺)取出,初冷器冷负荷将有所降低,循环水及低温水用量相应减少。 On the basis of completing the optimization of tar-water composition, temperature and flow rate, relevant processes should also be adjusted appropriately. If tar-water is directly quenched, the related equipment of circulating ammonia water (circulating ammonia water tank and its pipelines, etc.) will be cancelled, and a mechanized clarifier tank A will be added for the oil-water separation and slag removal of the condensate in the gas collecting pipe. The oil phase is divided into two strands, one is used as circulating tar, pumped back to the gas collection pipe for spraying, and the other enters the oil-water separator for treatment; the separated water phase is sent to the residual ammonia water tank together with the water phase of the mechanized clarifier B , and carry out separation operation in the ammonia distillation tower. The gas phase at the top of the tower is condensed by the shrinker and then sent to the sulfur ammonia section to supplement the ammonia source. The ammonia distillation wastewater at the bottom of the tower is discharged after recovering heat in one way according to the material balance of the system water, and the other way is discharged. It is directly pumped back to the gas collecting pipe, mixed with circulating tar at the top, sprayed and quenched to maintain the spray composition, temperature and flow rate of the tar-water mixture. In addition, if two-stage indirect primary coolers are used in the primary gas cooling process, a gas pre-cooler should be installed between the gas collector and the two-stage primary coolers to cool the raw gas at around 90°C to 85°C and simultaneously produce 85 The process heat medium water above ℃; if the gas primary cooling process adopts three-stage indirect primary cooler, the temperature of the produced hot water can be raised to 85°C by adjusting the flow rate of the hot water in the hot water section. The subsequent initial cooling process of raw gas at 85°C can maintain the original process. Since the dew point of the volatile tar-water-raw gas mixture system is basically unchanged, the coking degree of the primary cooler is basically unchanged, and there is no need to spray more tar-ammonia water ; In the current process, the raw gas heat is taken out by the pre-cooler (two-stage primary cooler process) or the hot water section (three-stage primary cooler process), the cooling load of the primary cooler will be reduced, and the amount of circulating water and low-temperature water will be corresponding reduce. the
本发明的技术方案如下: Technical scheme of the present invention is as follows:
一种焦化荒煤气高温直接急冷制取工艺热媒水的装置,包括集气管、机械化澄清槽A、机械化澄清槽B、油水分离器、焦油储罐、剩余氨水槽、蒸氨塔、蒸氨塔进料换热器、煤气预冷器、热水型溴化锂制冷机组、两段横管式初冷器。集气管凝液出料与机械化澄清槽A相连,机械化澄清槽A水相出料与剩余氨水槽相连,机械化澄清槽A油相出料分两路连接:(1)机械化澄清槽A油相出料一路与集气管相连;(2)机械化澄清槽A油相出料另一路与油水分离器进料口相连;剩余氨水槽出料口与蒸氨塔进料换热器壳程入口相连;蒸氨塔进料换热器壳程出口与蒸氨塔进料口相连;蒸氨塔顶气相经分缩器冷凝后去硫氨工段;蒸氨塔底蒸氨废水分两路连接:(1)蒸氨废水一路与集气管相连;(2)蒸氨废水另一路与蒸氨塔进料换热器管程入口相连;蒸氨塔进料换热器管程出口料送往生化处理;集气管气相出料与煤气预冷器壳程入口相连;煤气预冷器凝液出口与机械化澄清槽B进料口相连;煤气预冷器壳程出口与两段横管式初 冷器壳程入口相连;两段横管式初冷器壳程出料送往后续煤气净化工段;两段横管式初冷器凝液分两路连接:(1)两段横管式初冷器凝液一路打回低温水段循环喷淋;(2)两段横管式初冷器凝液另一路出料与机械化澄清槽B进料口相连;热水型溴化锂制冷机组热水出口与煤气预冷器管程进口相连;热水型溴化锂制冷机组热水进口与煤气预冷器管程出口相连;热水型溴化锂制冷机组冷水出口与两段横管式初冷器冷水入口相连;热水型溴化锂制冷机组冷水入口与两段横管式初冷器冷水出口相连;机械化澄清槽B油相出料与油水分离器进料口相连;油水分离器油相出口与焦油储罐进料口相连。 A device for directly quenching raw coking gas at high temperature to produce process heat medium water, including a gas collecting pipe, a mechanized clarification tank A, a mechanized clarification tank B, an oil-water separator, a tar storage tank, a residual ammonia water tank, an ammonia distillation tower, and an ammonia distillation tower Feed heat exchanger, gas precooler, hot water lithium bromide refrigeration unit, two-stage horizontal tube primary cooler. The condensate discharge of the gas collecting pipe is connected to the mechanized clarifier A, the water phase discharge of the mechanized clarifier A is connected to the remaining ammonia water tank, and the oil phase discharge of the mechanized clarifier A is connected in two ways: (1) The oil phase discharge of the mechanized clarifier A (2) The other way of the mechanized clarification tank A oil phase outlet is connected to the inlet of the oil-water separator; the outlet of the remaining ammonia water tank is connected to the inlet of the shell side of the feed heat exchanger of the ammonia distillation tower; The shell-side outlet of the feed heat exchanger of the ammonia tower is connected to the feed port of the ammonia distillation tower; the gas phase at the top of the ammonia distillation tower is condensed by a shrinker and then desulfurized ammonia section; the ammonia distillation waste water at the bottom of the ammonia distillation tower is connected in two ways: (1) One way of the ammonia distillation wastewater is connected to the gas collection pipe; (2) the other way of the ammonia distillation wastewater is connected to the inlet of the tube side of the feed heat exchanger of the ammonia distillation tower; the outlet material of the tube side of the feed heat exchanger of the ammonia distillation tower is sent to biochemical treatment; The gas phase discharge is connected to the shell side inlet of the gas precooler; the gas precooler condensate outlet is connected to the mechanized clarifier B inlet; the gas precooler shell side outlet is connected to the shell side inlet of the two-stage horizontal tube primary cooler ; The shell-side discharge of the two-stage horizontal tube primary cooler is sent to the subsequent gas purification section; (2) The other outlet of the condensate of the two-stage horizontal tube primary cooler is connected to the inlet of mechanized clarification tank B; the hot water outlet of the hot water lithium bromide refrigeration unit is connected to the gas precooler tube The hot water inlet of the hot water lithium bromide refrigeration unit is connected with the gas precooler tube outlet; the cold water outlet of the hot water lithium bromide refrigeration unit is connected with the cold water inlet of the two-section horizontal tube primary cooler; the hot water lithium bromide refrigeration unit The cold water inlet is connected to the cold water outlet of the two-stage horizontal tube primary cooler; the oil phase outlet of the mechanized clarification tank B is connected to the inlet of the oil-water separator; the outlet of the oil phase of the oil-water separator is connected to the inlet of the tar storage tank. the
其工艺过程如下: The process is as follows:
(1)来自焦炉的650~700℃荒煤气在集气管中由循环焦油、循环蒸氨废水混合喷淋急冷,其混合喷淋组成油水的质量比为1.2~2:1,混合喷淋温度为88~92℃,集气管凝液温度为88~92℃,凝液泵入机械化澄清槽A,机械化澄清槽A水相泵至剩余氨水槽,油相按比例35~40:1分为两路:前者送往集气管与蒸氨废水混合喷淋急冷;后者送往油水分离器,除水或送往焦油储罐。急冷后荒煤气温度为88~92℃,进入煤气预冷器进一步冷却。 (1) The 650-700°C raw coal gas from the coke oven is quenched by mixed spraying of circulating tar and circulating ammonia distillation wastewater in the gas collector. The temperature of the condensate in the gas collecting pipe is 88~92℃, the condensate is pumped into the mechanized clarification tank A, the water phase of the mechanized clarification tank A is pumped to the residual ammonia water tank, and the oil phase is divided into two according to the ratio of 35~40:1. Road: the former is sent to the air collecting pipe and mixed with ammonia distilled waste water for spraying and quenching; the latter is sent to the oil-water separator to remove water or sent to the tar storage tank. After quenching, the raw gas temperature is 88-92°C, and enters the gas pre-cooler for further cooling. the
(2)由集气管来的88~92℃荒煤气,从煤气预冷器底部进入壳程,煤气预冷器顶部管程通入72~78℃循环热水,荒煤气与循环热水逆流换热,荒煤气换热至82~85℃,然后经煤气预冷器顶部管程出口进入两段横管式初冷器冷却;循环热水被加热至82~85℃,该温度已达到工艺热媒水要求,可送往工艺热阱供热,本工艺中将其送往热水型溴化锂制冷机组,作为热水型溴化锂制冷机组发生器热源,供热后的72~78℃热水泵回煤气预冷器循环取热,制取工艺热媒水;煤气预冷器凝液由底部凝液出口泵入机械化澄清槽B。 (2) The 88-92°C raw gas from the gas collecting pipe enters the shell side from the bottom of the gas pre-cooler, and the 72-78°C circulating hot water is fed into the top tube side of the gas pre-cooler, and the raw gas and the circulating hot water are exchanged countercurrently Heat, the raw gas is exchanged to 82-85°C, and then enters the two-stage horizontal tube primary cooler through the outlet of the top tube side of the gas pre-cooler; the circulating hot water is heated to 82-85°C, which has reached the process heat Medium water requirements, it can be sent to the process heat sink for heating. In this process, it is sent to the hot water type lithium bromide refrigeration unit as the heat source of the generator of the hot water type lithium bromide refrigeration unit. After heating, the 72-78 ℃ hot water is pumped back to the gas The pre-cooler circulates heat to produce process heat medium water; the condensate of the gas pre-cooler is pumped from the bottom condensate outlet to the mechanized clarification tank B. the
(3)由荒煤气预冷器来的82~85℃荒煤气,从两段横管式初冷器顶部进入壳程,在两段横管式初冷器上、下段分别由35℃循环水和16℃低温水冷却,最终冷却至22~25℃送入后续煤气净化工段;下段冷却所用16℃低温水由热水型溴化锂制冷机组供给,换 热后23℃低温水回水至热水型溴化锂制冷机组;凝液由两段横管式初冷器底部凝液出口泵入机械化澄清槽B。 (3) The 82-85°C raw gas from the raw gas precooler enters the shell side from the top of the two-stage horizontal tube primary cooler, and the upper and lower sections of the two-stage horizontal tube primary cooler are respectively fed by 35°C circulating water Cool with 16°C low-temperature water, and finally cool to 22-25°C and send it to the subsequent gas purification section; the 16°C low-temperature water used for cooling in the lower section is supplied by a hot-water lithium bromide refrigeration unit, and the 23°C low-temperature water is returned to the hot-water type after heat exchange Lithium bromide refrigeration unit; the condensate is pumped into the mechanical clarification tank B from the condensate outlet at the bottom of the two-stage horizontal tube primary cooler. the
(4)由煤气预冷器、两段横管式初冷器所汇集的凝液,在机械化澄清槽B澄清分为三层,上层为氨水,中层为焦油,下层为焦油渣。上层氨水泵至剩余氨水槽,进而在蒸氨塔进行蒸氨操作。蒸氨塔顶气相出料经分缩器冷却后,氨气送往硫铵工段饱和器补充氨量,蒸氨塔底蒸氨废水分为两股出料,分配比为1:6~8:前者与蒸氨塔进料换热后送往生化处理,该股蒸氨废水的流量应等于焦炉荒煤气自带水量,该水量由荒煤气带入系统的水量决定;后者泵送至集气管顶部,与循环焦油混合喷洒,保证焦油~水喷淋油水质量比为1.2~2:1,混合喷淋温度为88~92℃。机械化澄清槽B的部分油相进入油水分离器中,进行油水分离后,油相进入焦油储罐。 (4) The condensate collected by the gas precooler and the two-stage horizontal tube primary cooler is clarified and divided into three layers in the mechanized clarification tank B, the upper layer is ammonia water, the middle layer is tar, and the lower layer is tar residue. The ammonia water in the upper layer is pumped to the residual ammonia water tank, and then the ammonia distillation operation is carried out in the ammonia distillation tower. After the gas-phase output from the top of the ammonia distillation tower is cooled by the shrinker, the ammonia gas is sent to the ammonium sulfate section saturator to supplement the amount of ammonia. The ammonia distillation waste water at the bottom of the ammonia distillation tower is divided into two streams, and the distribution ratio is 1:6-8: The former exchanges heat with the feedstock of the ammonia distillation tower and sends it to biochemical treatment. The flow of the waste water from ammonia distillation should be equal to the water volume of the raw coke oven gas, which is determined by the water volume brought into the system by the raw gas; the latter is pumped to the collector The top of the trachea is mixed with circulating tar and sprayed to ensure that the oil-to-water mass ratio of tar to water spray is 1.2 to 2:1, and the mixed spray temperature is 88 to 92 °C. Part of the oil phase in the mechanized clarification tank B enters the oil-water separator, and after oil-water separation, the oil phase enters the tar storage tank. the
与已有流程相比,本发明通过增设蒸氨废水循环、焦油循环,采用焦油~水混合物在集气中对荒煤气进行高温急冷操作,改变荒煤气直接急冷效果,提升集气管出口煤气温度,并配置煤气预冷器,在保证荒煤气冷却效果(传热效果)及除焦效果(传质效果)相同的前提下,回收荒煤气余热,制取82~85℃工艺热媒水,用于热水型溴化锂制冷机组发生器热源;此外,由于在初冷器前回收荒煤气余热,较现有流程,初冷器冷公用工程耗量大幅降低。 Compared with the existing process, the present invention adds ammonia distilling waste water circulation and tar circulation, uses tar-water mixture to perform high-temperature quenching operation on raw coal gas in gas collection, changes the direct quenching effect of raw coal gas, and increases the gas temperature at the outlet of the gas collecting pipe. And equipped with a gas pre-cooler, under the premise of ensuring the same raw gas cooling effect (heat transfer effect) and decoking effect (mass transfer effect), the waste heat of the raw gas is recovered to produce 82-85 °C process heat medium water for use in Hot water type lithium bromide refrigeration unit generator heat source; in addition, due to the recovery of waste heat from raw gas before the primary cooler, compared with the existing process, the consumption of cold utilities for the primary cooler is greatly reduced. the
附图说明 Description of drawings
附图是荒煤气高温直接急冷制取工艺热媒水的装置设备结构示意图。 The accompanying drawing is a schematic diagram of the device and equipment structure for producing process heat medium water by directly quenching raw gas at high temperature. the
具体实施方式 Detailed ways
以下结合技术方案和附图,详细叙述本发明的具体实施方式。 The specific implementation manner of the present invention will be described in detail below in combination with the technical scheme and accompanying drawings. the
如图所示,集气管凝液出料与机械化澄清槽A相连,机械化澄清槽水相出料与剩余氨水槽相连,机械化澄清槽油相出料分两路连接:(1)机械化澄清槽油相出料一路与集气管相连;(2)机械化澄清槽油相出料另一路与油水分离器进料口相连;剩余氨水槽出料口与蒸氨塔进料换热器壳程入口相连;蒸氨塔进料换热器壳程出口与蒸氨塔 进料口相连;蒸氨塔顶气相经分缩器冷凝后去硫氨工段;蒸氨塔底蒸氨废水分两路连接:(1)蒸氨废水一路与集气管相连;(2)蒸氨废水另一路与蒸氨塔进料换热器管程入口相连;蒸氨塔进料换热器管程出口料送往生化处理;集气管气相出料与煤气预冷器壳程入口相连;煤气预冷器凝液出口与机械化澄清槽B进料口相连;煤气预冷器壳程出口与两段横管式初冷器壳程入口相连;两段横管式初冷器壳程出料送往后续煤气净化工段;两段横管式初冷器凝液分两路连接:(1)两段横管式初冷器凝液一路打回低温水段循环喷淋;(2)两段横管式初冷器凝液另一路出料与机械化澄清槽进料口相连;热水型溴化锂制冷机组热水出口与煤气预冷器管程进口相连;热水型溴化锂制冷机组热水进口与煤气预冷器管程出口相连;热水型溴化锂制冷机组冷水出口与两段横管式初冷器冷水入口相连;热水型溴化锂制冷机组冷水入口与两段横管式初冷器冷水出口相连;机械化澄清槽油相出料与油水分离器进料口相连;油水分离器油相出口与焦油储罐进料口相连。 As shown in the figure, the condensate discharge of the gas collection pipe is connected to the mechanized clarifier A, the water phase discharge of the mechanized clarifier is connected to the remaining ammonia water tank, and the oil phase discharge of the mechanized clarifier is connected in two ways: (1) Mechanized clarifier oil One way of the phase discharge is connected to the gas collecting pipe; (2) The other way of the oil phase discharge of the mechanized clarification tank is connected to the inlet of the oil-water separator; the outlet of the remaining ammonia water tank is connected to the inlet of the shell side of the feed heat exchanger of the ammonia distillation tower; The shell side outlet of the feed heat exchanger of the ammonia distillation tower is connected to the feed port of the ammonia distillation tower; the gas phase at the top of the ammonia distillation tower is condensed by a shrinker and then desulfurized ammonia section; the ammonia distillation waste water at the bottom of the ammonia distillation tower is connected in two ways: (1 ) one way of ammonia distillation wastewater is connected to the gas collecting pipe; (2) the other way of ammonia distillation wastewater is connected to the inlet of the feed heat exchanger tube side of the ammonia distillation tower; the outlet material of the feed heat exchanger tube side of the ammonia distillation tower is sent to biochemical treatment; The gas phase discharge of the gas pipe is connected to the shell side inlet of the gas precooler; the condensate outlet of the gas precooler is connected to the feed port of the mechanical clarification tank B; the shell side outlet of the gas precooler is connected to the shell side inlet of the two-stage horizontal tube primary cooler The two-stage horizontal tube primary cooler shell-side discharge is sent to the subsequent gas purification section; the two-stage horizontal tube primary cooler condensate is connected in two ways: (1) The two-stage horizontal tube primary cooler condensate one way (2) The other outlet of the condensate of the two-stage horizontal tube primary cooler is connected to the inlet of the mechanized clarification tank; the hot water outlet of the hot water lithium bromide refrigeration unit is connected to the gas precooler tube The hot water inlet of the hot water lithium bromide refrigeration unit is connected with the gas precooler tube outlet; the cold water outlet of the hot water lithium bromide refrigeration unit is connected with the cold water inlet of the two-section horizontal tube primary cooler; the hot water lithium bromide refrigeration unit The cold water inlet is connected to the cold water outlet of the two-stage horizontal tube primary cooler; the oil phase outlet of the mechanized clarification tank is connected to the inlet of the oil-water separator; the outlet of the oil phase of the oil-water separator is connected to the inlet of the tar storage tank. the
具体过程为: The specific process is:
(1)如图所示,处理量为320kg/h的荒煤气在集气管C101中由循环焦油、循环蒸氨废水混合喷淋急冷,喷淋量为1900kg/h,混合喷淋温度为90℃,集气管C101凝液泵入机械化澄清槽A,机械化澄清槽B水相泵至剩余氨水槽B101,油相分两路:一路流量为1100kg/h,送往集气管与蒸氨废水混合喷淋急冷;另一路送往油水分离器B105,除水或送往焦油储罐B106。急冷后荒煤气温度为90℃,并进入煤气预冷器C102进一步冷却。 (1) As shown in the figure, the raw coal gas with a treatment capacity of 320kg/h is quenched by mixed spraying of circulating tar and circulating ammonia distillation wastewater in the gas collector C101. The spraying rate is 1900kg/h, and the mixed spraying temperature is 90°C , pump the condensate from gas collecting pipe C101 into mechanized clarification tank A, and pump the water phase from mechanized clarifying tank B to the remaining ammonia water tank B101. Quenching; the other way is sent to oil-water separator B105 to remove water or sent to tar storage tank B106. After quenching, the raw gas temperature is 90°C, and enters the gas pre-cooler C102 for further cooling. the
(2)由集气管C101来的90℃荒煤气,流量为530kg/h,从煤气预冷器C102底部进入壳程,C102顶部管程通入75℃循环热水,荒煤气与循环热水逆流换热,荒煤气换热至85℃,由C102顶部管程出口送往两段横管式初冷器C103冷却;循环热水被加热至85℃,该温度已达到工艺热媒水要求,可送往工艺热阱供热,本工艺中将其送往热水型溴化锂制冷机组,作为溴化锂制冷机组发生器热源,供热后的75℃热水泵回C102 循环取热,制取工艺热媒水;C102凝液由底部凝液出口泵入机械化澄清槽B104。 (2) The 90°C raw coal gas from the gas collecting pipe C101, with a flow rate of 530kg/h, enters the shell side from the bottom of the gas precooler C102, and the 75°C circulating hot water flows into the top tube side of C102, and the raw coal gas and the circulating hot water flow countercurrently Heat exchange, the heat exchange of raw coal gas to 85°C is sent from the outlet of the top tube side of C102 to the two-stage horizontal tube primary cooler C103 for cooling; the circulating hot water is heated to 85°C, which has reached the requirements of the process heat medium water, and can be Send it to the process heat sink for heat supply. In this process, it is sent to the hot water type lithium bromide refrigeration unit as the heat source of the generator of the lithium bromide refrigeration unit. After heating, the 75°C hot water is pumped back to C102 to circulate heat and produce process heat medium water. ; The C102 condensate is pumped from the bottom condensate outlet to the mechanized clarification tank B104. the
(3)由荒煤气预冷器C102来的85℃荒煤气,从两段横管式初冷器C103顶部进入壳程,在C103上、下段分别由35℃循环水和16℃低温水冷却,最终冷却至22~25℃送入后续煤气净化工段;下段冷却所用16℃低温水由热水型溴化锂制冷机组供给,换热后23℃低温水回水至热水型溴化锂制冷机组;凝液由C103底部凝液出口泵入机械化澄清槽B104。 (3) The 85°C raw gas from the raw gas pre-cooler C102 enters the shell side from the top of the two-stage horizontal tube primary cooler C103, and is cooled by 35°C circulating water and 16°C low-temperature water in the upper and lower sections of C103, respectively. Finally, it is cooled to 22-25°C and sent to the subsequent gas purification section; the 16°C low-temperature water used for cooling in the lower section is supplied by the hot-water lithium bromide refrigeration unit, and the 23°C low-temperature water is returned to the hot-water lithium bromide refrigeration unit after heat exchange; the condensate is supplied by The condensate outlet at the bottom of C103 is pumped into the mechanized clarification tank B104. the
(4)由煤气预冷器C102、两段横管式初冷器C103汇集来的凝液,在机械化澄清槽B104澄清分为三层,上层为氨水,中层为焦油,下层为焦油渣。上层氨水泵至剩余氨水槽B101,进而在蒸氨塔进行蒸氨操作。蒸氨塔顶气相出料经分缩器冷却后,氨气送往硫铵工段饱和器补充氨量,蒸氨塔底蒸氨废水分为两股出料,一股与蒸氨塔进料换热后送往生化处理,该股蒸氨废水的流量应等于配焦炉荒煤气自带水量,该水量由荒煤气带入系统的水量决定;另一股流量为700kg/h,泵送至集气管C101顶部,与循环焦油混合喷洒,保证焦油~水喷淋油水比(质量分数)为1.2~2:1,混合喷淋温度为90℃。机械化澄清槽B104的部分油相进入油水分离器B105中,进行油水分离后,油相进入焦油储罐B106。 (4) The condensate collected by the gas precooler C102 and the two-stage horizontal tube primary cooler C103 is clarified in the mechanized clarification tank B104 and divided into three layers, the upper layer is ammonia water, the middle layer is tar, and the lower layer is tar residue. The ammonia water in the upper layer is pumped to the residual ammonia water tank B101, and then the ammonia distillation operation is carried out in the ammonia distillation tower. After the gas-phase output from the top of the ammonia distillation tower is cooled by the shrinker, the ammonia gas is sent to the saturator in the ammonium sulfate section to supplement the amount of ammonia. After heating, it is sent to biochemical treatment. The flow rate of this ammonia distillation waste water should be equal to the water volume of coke oven raw gas, which is determined by the water volume brought into the system by raw gas; the other stream is 700kg/h, pumped to the collection The top of the air pipe C101 is mixed with circulating tar and sprayed to ensure that the oil-water ratio (mass fraction) of tar to water spray is 1.2 to 2:1, and the mixed spray temperature is 90°C. Part of the oil phase in the mechanized clarification tank B104 enters the oil-water separator B105, and after oil-water separation, the oil phase enters the tar storage tank B106. the
与已有流程相比,本发明通过增设蒸氨废水循环、焦油循环,采用焦油~水混合物在集气中对荒煤气进行高温急冷操作,改变荒煤气直接急冷效果,提升集气管出口煤气温度,并配置煤气预冷器,在保证荒煤气冷却效果(传热效果)及除焦效果(传质效果)相同的前提下,回收荒煤气余热,制取82~85℃工艺热媒水,用于热水型溴化锂制冷机组发生器热源;此外,由于在初冷器前回收荒煤气余热,较现有流程,初冷器冷公用工程耗量大幅降低。 Compared with the existing process, the present invention adds ammonia distilling waste water circulation and tar circulation, uses tar-water mixture to perform high-temperature quenching operation on raw coal gas in gas collection, changes the direct quenching effect of raw coal gas, and increases the gas temperature at the outlet of the gas collecting pipe. And equipped with a gas pre-cooler, under the premise of ensuring the same raw gas cooling effect (heat transfer effect) and decoking effect (mass transfer effect), the waste heat of the raw gas is recovered to produce 82-85 °C process heat medium water for use in Hot water type lithium bromide refrigeration unit generator heat source; in addition, due to the recovery of waste heat from raw gas before the primary cooler, compared with the existing process, the consumption of cold utilities for the primary cooler is greatly reduced. the
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