A kind of induced crystallization is prepared the method for high purity aluminium hydroxide
Technical field
The invention belongs to Chemicals preparation field, be specifically related to a kind of preparation method who prepares the consistent high purity aluminium hydroxide of crystal formation by inducing crystallization technique.More specifically, the present invention relates to a kind of employing high-purity aluminum foil and react generation with electronic-grade organic bases and high purity water containing aluminium double salts, by the effect of crystal seed induced crystallization, containing aluminium double salts, decompose and generate aluminum hydroxide crystals and organic bases, the aluminium hydroxide process obtaining is filtered, washing, the dry consistent high purity aluminium hydroxide crystal of crystal formation, the method for organic bases recycle prepared.
Background technology
Crystallization be a kind of from liquid (solution or melts) or gaseous feed crystallize out material, belong to the unit operation of heat, matter transmittance process.It in crystallisation process macroscopic view, is a complicated phase transition process from gas, liquid or solid phase to solid phase, on microcosmic, being one a lot of atoms, ion, molecule or molecule group are aligned to a process in regular three-dimensional periodic array, is the result of mass transfer between a complicated multi phase state system.According to the feature of liquid-solid equilibrium, crystallization operation not only can be obtained solid solute from solution, and can from the mixture of the considerable solution of impurity or multicomponent, isolate high-purity or ultrapure crystal.The form of crystal, the character such as size and purity not only have important effect in crystal auxology, but also are determining the application of product crystal.But crystal growth is a complicated process, is easily subject to the impact of several factors.In order to obtain specific crystal, can adopt human factor to control the process of growth of crystal, i.e. induced crystallization.Induced crystallization is that the factor of control effect crystallisation process, forms specific physicochemical environment by analyzing crystallization mechanism, regulation and control nucleation and two important steps of crystal growth, the general designation of strengthening and crystallization control process approach.Inducing crystallization technique is mainly used in material purifying and functionalization and becomes one of main development direction.
High purity aluminium hydroxide has a wide range of applications.The functions such as that aluminium hydroxide has is fire-retardant, smoke elimination, filling can be used as fire retardant.High purity aluminium hydroxide can be prepared high purity aluminium oxide, and then prepares sapphire etc.The purity of aluminum hydroxide crystals, crystal formation have decisive role to its Application Areas.
The main technique of preparing at present high purity aluminium hydroxide is alkoxide hydrolysis, comprises active aluminium alcoholates method and choline method etc.
(1) aluminium alcoholates method is SUMITOMO CHEMICAL patented technology, carries out in two steps, and first the reaction of the Organic Alcohol such as aluminium and Virahol generates aluminium alcoholates salt, and aluminium alcoholates salt becomes high-purity aluminium alcoholates salt after excessive Organic Alcohol is removed in rectifying, and finally hydrolysis obtains aluminium hydroxide.Its shortcoming is: operational path is long, and the reaction of alcohol and aluminium must be carried out under anhydrous condition, under the condition existing, can greatly suppress the reaction of aluminium and alcohol at water.In addition need rectifying to reclaim Organic Alcohol, the operations such as membrane filtration impurity, facility investment is large.
(2) choline method is that aluminium and acetylcholine response generate double salt, and under supersaturated condition, the hydrolysis of the choline double salt of aluminium generates aluminium hydroxide releasing hydrogen gas.Chinese patent CN02108991.4 and Chinese patent 200510028367.5 all disclose this method.But high-purity choline need to obtain by choline chloride 60 ion-exchange separation and purification, and choline purity is difficult to ensure card, therefore the acquisition of high-purity choline has determined quality product and cost.
Summary of the invention
The object of the invention is for existing above-mentioned deficiency in existing high purity aluminium hydroxide production method technological process, a kind of method of preparing high purity aluminium hydroxide by induced crystallization is provided, purity can be prepared high, the high purity aluminium hydroxide that crystal formation is consistent, again can shortened process, reduce costs environmental protection.
The novel method that a kind of induced crystallization that the present invention proposes is prepared high purity aluminium hydroxide is realized by the following technical programs:
A kind of induced crystallization is prepared the method for high purity aluminium hydroxide, adopt high-purity aluminum foil to react with electronic-grade organic bases and high purity water and generate containing aluminium double salts, by the effect of crystal seed induced crystallization, containing aluminium double salts, decompose and generate aluminum hydroxide crystals and organic bases, by the aluminium hydroxide obtaining, through filtering, washing, is dried and prepares the consistent high purity aluminium hydroxide crystal of crystal formation, organic bases recycle, comprises the steps:
(1) high-purity aluminum foil is joined in the mixing solutions of electronic-grade organic bases, high purity water, making to mix rear organic bases concentration is 0.1mol/L~3mol/L, stirring reaction;
(2) high purity aluminium hydroxide crystal seed is joined stage by stage in (1) hybrid reaction system;
(3) heterogeneous system (2) having been reacted carries out solid-liquid separation, obtains pressed powder and mixing solutions;
(4) with the pressed powder of high purity water washing (3) gained, then solid is carried out to drying treatment.
The method of preparing high purity aluminium hydroxide by described induced crystallization, wherein the purity of high-purity aluminum foil is more than 99.999%, aluminum foil thickness≤40 μ m.
The method of preparing high purity aluminium hydroxide by described induced crystallization, wherein electronic-grade organic bases is one or more the mixture in Tetramethylammonium hydroxide, tetraethyl ammonium hydroxide, TPAOH.
The method of preparing high purity aluminium hydroxide by described induced crystallization, wherein the addition of high purity aluminium hydroxide crystal seed is 10%~100% of product aluminium hydroxide weight.
The method of preparing high purity aluminium hydroxide by described induced crystallization, wherein (2) step reaction system temperature is 50~95 ℃, the reaction times is 1~8 hour.
The method of preparing high purity aluminium hydroxide by described induced crystallization, wherein electronic-grade organic bases concentration is 0.1mol/L~3mol/L, and recycle.
The method of preparing high purity aluminium hydroxide by described induced crystallization, wherein aluminium hydroxide is filtered into centrifugation or vacuum filtration.
The method of preparing high purity aluminium hydroxide by described induced crystallization, wherein aluminium hydroxide drying temperature is 100~250 ℃.
The method of preparing high purity aluminium hydroxide by described induced crystallization, wherein high-purity water resistivity is >=15M Ω cm..
The present invention is directed to the deficiencies in the prior art, by adopting high-purity aluminum foil to react with electronic-grade organic bases and high purity water, generate containing aluminium double salts, by the effect of crystal seed induced crystallization, containing aluminium double salts, decompose and generate aluminum hydroxide crystals and organic bases, the aluminium hydroxide process obtaining is filtered, washing, the dry consistent high purity aluminium hydroxide crystal of crystal formation of preparing.
The ultimate principle of novel method of the present invention is as follows:
Hydrolysis reaction: Al+ROH+3H
2o → R[Al (OH)
4]+1.5H
2
Induced crystallization:
The process characteristic of novel method of the present invention is as follows:
1, flow process is short: compare aluminium alcoholates method, this technique is by rafifinal and water direct reaction, and Recycling Mother Solution is used, and greatly shortened technical process, and mother liquor does not need rectification and purification.
2, raw material is easy to get: compare with choline method, high-purity special efficacy organic bases that this project adopts easily obtains, and can on market, conveniently purchase, and purity is high, and all metal ions is less than 10ppb, has guaranteed quality product.
3, cost is low: this technique has realized aluminium and water direct reaction and generated high purity aluminium hydroxide, operation of equipment mild condition, because catalyst recirculation is used, consumption seldom, so overall cost is lower than aluminium alcoholates method and choline method.
4, pollution-free: in technique, main raw material is water and aluminium, product is aluminium hydroxide and hydrogen, and a large amount of hydrogen of generation can be recycled.Without any waste residue, waste water, exhaust gas emission.
Compared with prior art, induced crystallization provided by the invention is prepared high purity aluminium hydroxide technique and is had following excellent benefit:
(1) by induced crystallization, product purity high (99.999%), the constituent contents such as Fe, Si, Na are all less than 3ppm.And crystal formation is α aluminium hydroxide.
(2) cost is low, and it is low that generating process is crossed range request, and operational condition is gentle.
(3) organic bases can recycle, and seldom, production cost is low for consumption.
(4) flow process is short: compare aluminium alcoholates method, this technique is by aluminium and water direct reaction, and Recycling Mother Solution is used, and greatly shortened technical process, and mother liquor does not need rectification and purification.
(5) pollution-free: in technique, main raw material is water and aluminium, product is aluminium hydroxide and hydrogen, and a large amount of hydrogen of generation can be recycled.Without any waste residue, waste water, exhaust gas emission.
Accompanying drawing explanation
Fig. 1 is process flow sheet of the present invention;
Fig. 2 is the SEM photo of aluminium hydroxide crystal seed;
Fig. 3 is the XRD material phase analysis of aluminium hydroxide crystal seed;
Fig. 4 is the SEM photo of induced crystallization product;
Fig. 5 is the XRD material phase analysis of induced crystallization product.
Embodiment
Below in conjunction with accompanying drawing, by the furthermore bright outstanding advantages of the present invention of the embodiment of the present invention and innovative point, but with this, do not limit the present invention.
Embodiment 1
Get the organic bases of 300mL in tetrafluoroethylene reactor, concentration is 3mol/L, and it is 240rpm that agitator speed is set, temperature of reaction is 70 ℃, add the reaction that is hydrolyzed of 5g aluminium foil, add gibbsite crystal seed to carry out induced crystallization, seed load is 1.45g simultaneously, 1 hour reactive crystallization time.With supercentrifuge by the Al (OH) generating
3separated with reaction reagent, and be neutral by high purity water washing pressed powder to washing lotion, the loft drier of putting into temperature and be 100 ℃ is dried.Product aluminium hydroxide quality is 14.4g, and crystal formation is α-Al (OH)
3, its foreign matter content the results are shown in Table 1.
Table 1 induced crystallization product purity is analyzed
Impurity |
Fe |
Si |
Na |
Mg |
Ni |
Ti |
Zn |
Cu |
C |
ppm |
2 |
2 |
1 |
0.2 |
0.1 |
0.1 |
0.2 |
----- |
----- |
Embodiment 2
Get 10mL organic bases (3mol/L) and 290mL high purity water in tetrafluoroethylene reactor, mixing speed is 240rpm, temperature of reaction is 95 ℃, add the reaction that is hydrolyzed of 5g aluminium foil, add gibbsite crystal seed to carry out induced crystallization simultaneously, seed load is 14.4g, 8 hours reactive crystallization time.After reaction finishes, with vacuum pump, carry out suction filtration, and be neutrality by high purity water washing crystal to washing lotion, be then placed in the loft drier of 250 ℃ and be dried.Product aluminium hydroxide quality is 15.0g, and crystal formation is α-Al (OH)
3, its foreign matter content the results are shown in Table 2.
Table 2 induced crystallization product purity is analyzed
Crystal formation |
Impurity |
Fe |
Si |
Na |
Mg |
Ni |
Ti |
Zn |
Cu |
C |
Other Other |
α-Al(OH)
3 |
ppm |
1 |
1 |
0.5 |
0.1 |
0.1 |
0.1 |
0.1 |
----- |
----- |
1 |
Embodiment 3
Get 100mL organic bases (3mol/L) and 200mL high purity water in tetrafluoroethylene reactor, mixing speed is 240rpm, temperature of reaction is 90 ℃, add the reaction that is hydrolyzed of 5g aluminium foil, add gibbsite crystal seed to carry out induced crystallization simultaneously, seed load is 14.4g, 4 hours reactive crystallization time.After reaction finishes, with vacuum pump, carry out suction filtration, and be neutrality by high purity water washing crystal to washing lotion, be then placed in the loft drier of 250 ℃ and be dried.Product aluminium hydroxide quality is 14.5g, and crystal formation is α-Al (OH)
3, its foreign matter content the results are shown in Table 3.
Table 3 induced crystallization product purity is analyzed
Crystal formation |
Impurity |
Fe |
Si |
Na |
Mg |
Ni |
Ti |
Zn |
Cu |
C |
Other Other |
α-Al(OH)
3 |
ppm |
2 |
2 |
1 |
0.5 |
0.1 |
0.1 |
0.2 |
----- |
----- |
1 |
Embodiment 4
Get 50mL organic bases (3mol/L) and 200mL high purity water in tetrafluoroethylene reactor, mixing speed is 240rpm, temperature of reaction is 80 ℃, add the reaction that is hydrolyzed of 5g aluminium foil, add gibbsite crystal seed to carry out induced crystallization simultaneously, seed load is 7.222g, 3 hours reactive crystallization time.After reaction finishes, with vacuum pump, carry out suction filtration, and be neutrality by high purity water washing crystal to washing lotion, be then placed in the loft drier of 250 ℃ and be dried.Product aluminium hydroxide quality is 14.8g, and crystal formation is α-Al (OH)
3, its foreign matter content the results are shown in Table 4.
Table 4 induced crystallization product purity is analyzed
Crystal formation |
Impurity |
Fe |
Si |
Na |
Mg |
Ni |
Ti |
Zn |
Cu |
C |
Other Other |
α-Al(OH)
3 |
ppm |
1.5 |
2 |
1 |
0.5 |
0.1 |
0.1 |
0.2 |
----- |
----- |
1 |
Embodiment 5
Get 50mL organic bases (3mol/L) and 200mL high purity water in tetrafluoroethylene reactor, mixing speed is 240rpm, temperature of reaction is 50 ℃, add the reaction that is hydrolyzed of 5g aluminium foil, add gibbsite crystal seed to carry out induced crystallization simultaneously, seed load is 7.2g, 5 hours reactive crystallization time.After reaction finishes, with vacuum pump, carry out suction filtration, and be neutrality by high purity water washing crystal to washing lotion, be then placed in the loft drier of 250 ℃ and be dried.Product aluminium hydroxide quality is 14.8g, and crystal formation is α-Al (OH)
3, its foreign matter content the results are shown in Table 5.
Table 5 induced crystallization product purity is analyzed
Crystal formation |
Impurity |
Fe |
Si |
Na |
Mg |
Ni |
Ti |
Zn |
Cu |
C |
Other Other |
α-Al(OH)
3 |
ppm |
1 |
2 |
1 |
0.5 |
0.1 |
0.1 |
0.2 |
----- |
----- |
1 |