CN104028553A - Method for producing TC4 titanium alloy bar wire by adopting high-speed continuous rolling mill - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种热轧TC4钛合金棒线材的方法,特别是涉及一种采用高速连轧机生产TC4钛合金棒线材的方法,属于冶金技术领域。The invention relates to a method for hot-rolling TC4 titanium alloy rods and wires, in particular to a method for producing TC4 titanium alloy rods and wires by using a high-speed continuous rolling mill, and belongs to the technical field of metallurgy.
背景技术Background technique
目前TC4钛合金棒线材的生产方法主要有轧制、拉拔等塑性加工方法,而应用最广的二辊、三辊轧制方法需要在轧制过程中对棒材进行多次退火,工序不但繁杂,还大大影响棒材性能;步进轧机轧制的钛合金棒材头尾微观组织有较大的差异;Y型轧机连轧稳定性差且设备比较复杂,换辊和维修不便;热拉拔需要多道次回火,能耗较高且棒线材表面精度不易控制;冷拉拔仅适用于生产小批量、小尺寸产品,在坯料规格大于Φ50时效率极低;还有的技术尚未在实际生产中得到应用,很多技术还处在实验室阶段,技术尚未成熟。At present, the production methods of TC4 titanium alloy rods and wires mainly include plastic processing methods such as rolling and drawing, and the most widely used two-roll and three-roll rolling methods require multiple annealing of the rod during the rolling process. The process not only It is complicated and greatly affects the performance of the bar; the microstructure of the titanium alloy bar rolled by the stepping mill has a large difference between the head and the tail; the continuous rolling stability of the Y-type rolling mill is poor and the equipment is relatively complicated, and it is inconvenient to change the roll and maintain; hot drawing Multiple tempering is required, the energy consumption is high, and the surface accuracy of rods and wires is not easy to control; cold drawing is only suitable for the production of small batches and small-sized products, and the efficiency is extremely low when the blank size is larger than Φ50; some technologies have not yet been used in actual production Many technologies are still in the laboratory stage, and the technology is not yet mature.
发明内容Contents of the invention
为了克服上述生产TC4钛合金棒线材中工序繁杂、显微组织差异大、表面精度差、高能耗低效率等不足,本发明的目的在于提供一种TC4钛合金棒线材的生产方法,其是采用高速连轧机生产TC4钛合金棒线材的方法,单个热轧过程即可制备得到所需要的棒线材,而且不需要进行中间退火,具有工艺简单、成本低等优点。In order to overcome the deficiencies such as complicated procedures, large microstructure differences, poor surface accuracy, high energy consumption and low efficiency in the above-mentioned production of TC4 titanium alloy rods and wires, the purpose of the present invention is to provide a production method for TC4 titanium alloy rods and wires, which uses The method for producing TC4 titanium alloy rods and wires by a high-speed continuous rolling mill can produce the required rods and wires in a single hot rolling process, and does not require intermediate annealing, and has the advantages of simple process and low cost.
为了达到上述目的,本发明提供了一种采用高速连轧机生产TC4钛合金棒线材的方法。In order to achieve the above object, the present invention provides a method for producing TC4 titanium alloy rods and wires using a high-speed continuous rolling mill.
一种采用高速连轧机生产TC4钛合金棒线材的方法,本发明采用步进式加热炉加热坯料,通过高速连轧机进行初轧、预精轧、精轧、吐丝、风冷、集卷将TC4钛合金锻造方坯制成TC4钛合金棒线材产品的方法;该方法不需要进行中间退火;A method for producing TC4 titanium alloy rods and wires using a high-speed continuous rolling mill. The invention adopts a step-by-step heating furnace to heat the billet, and carries out preliminary rolling, pre-finishing rolling, finishing rolling, silk spinning, air cooling, and coil collection through the high-speed continuous rolling mill. A method for making TC4 titanium alloy rod and wire products from TC4 titanium alloy forged billet; the method does not require intermediate annealing;
其中:TC4钛合金锻造坯料的规格为方坯:100mm×100mm×L~150mm×150mm×L,或Φ50mm~Φ150mm的圆棒材;Among them: the specification of TC4 titanium alloy forging billet is square billet: 100mm×100mm×L~150mm×150mm×L, or round bar of Φ50mm~Φ150mm;
加热坯料的温度在850℃~950℃,保温时间为2小时;The temperature of the heated billet is 850 ° C ~ 950 ° C, and the holding time is 2 hours;
初轧采用16架平立-交替串联式轧机无扭轧制,预精轧采用一组集体传动的无扭悬臂辊轧机实现短机架间距无扭微张力轧制,精轧采用摩根式高速无扭线材精轧机组轧制,所有轧制速度均控制在50~100m/s;16 flat-vertical-alternating tandem rolling mills are used for rough rolling without torsion rolling, and a set of collectively driven torsion-free cantilever rolling mills are used for pre-finishing to realize torsion-free and micro-tension rolling with short stand spacing. Morgan high-speed non-twist rolling is used for finishing rolling The twisted wire rod is rolled by the finishing rolling unit, and all rolling speeds are controlled at 50-100m/s;
初轧制与预精轧温度控制在850℃~950℃,精轧温度控制在800℃~980℃,吐丝温度小于900℃,通过开冷却水降低精轧温度及吐丝温度,采用风机加速盘条冷却;The initial rolling and pre-finishing temperature are controlled at 850°C to 950°C, the finish rolling temperature is controlled at 800°C to 980°C, and the spinning temperature is less than 900°C. The finishing rolling temperature and spinning temperature are reduced by turning on the cooling water, and the fan is used to accelerate rod cooling;
本发明所提供的上述方法制造的TC4钛合金棒线材规格为Φ6mm~Φ12mm的盘条。The TC4 titanium alloy rods and wires produced by the method provided by the present invention are wire rods with a specification of Φ6mm-Φ12mm.
本发明的有益效果是,由于提供的在原有的高速连轧机生产TC4钛合金棒线材的方法通过单个轧程即可得到目标线型、圆整度、表面的热轧棒线材,并且不需要进行中间退火,缩短了生产工艺流程,提高棒线材的质量、产量和成材率,还降低TC4钛合金棒线材的生产成本。The beneficial effects of the present invention are that, due to the provided method for producing TC4 titanium alloy rods and wires in the original high-speed continuous rolling mill, the hot-rolled rods and wires of the target line shape, roundness and surface can be obtained through a single rolling process, and no further processing is required. Intermediate annealing shortens the production process, improves the quality, output and yield of rods and wires, and reduces the production cost of TC4 titanium alloy rods and wires.
具体实施方式Detailed ways
为了对本发明的技术特征、目的和有益效果有更加清楚的理解,现对本发明的技术方案进行以下详细说明,但不能理解为对本发明的可实施范围的限定。In order to have a clearer understanding of the technical features, purposes and beneficial effects of the present invention, the technical solution of the present invention is described in detail below, but it should not be construed as limiting the scope of implementation of the present invention.
一种采用高速连轧机生产TC4钛合金棒线材的方法,本发明采用步进式加热炉加热坯料,通过高速连轧机进行初轧、预精轧、精轧、吐丝、风冷、集卷将TC4钛合金锻造方坯制成TC4钛合金棒线材产品的方法;该方法不需要进行中间退火;A method for producing TC4 titanium alloy rods and wires using a high-speed continuous rolling mill. The invention adopts a step-by-step heating furnace to heat the billet, and carries out preliminary rolling, pre-finishing rolling, finishing rolling, silk spinning, air cooling, and coil collection through the high-speed continuous rolling mill. A method for making TC4 titanium alloy rod and wire products from TC4 titanium alloy forged billet; the method does not require intermediate annealing;
其中:TC4钛合金锻造坯料的规格为方坯:100mm×100mm×L~150mm×150mm×L,或Φ50mm~Φ150mm的圆棒材;Among them: the specification of TC4 titanium alloy forging billet is square billet: 100mm×100mm×L~150mm×150mm×L, or round bar of Φ50mm~Φ150mm;
加热坯料的温度在850℃~950℃,保温时间为2小时;The temperature of the heated billet is 850 ° C ~ 950 ° C, and the holding time is 2 hours;
初轧采用16架平立-交替串联式轧机无扭轧制,预精轧采用一组集体传动的无扭悬臂辊轧机实现短机架间距无扭微张力轧制,精轧采用摩根式高速无扭线材精轧机组轧制,所有轧制速度均控制在50~100m/s;16 flat-vertical-alternating tandem rolling mills are used for rough rolling without torsion rolling, and a set of collectively driven torsion-free cantilever rolling mills are used for pre-finishing to realize torsion-free and micro-tension rolling with short stand spacing. Morgan high-speed non-twist rolling is used for finishing rolling The twisted wire rod is rolled by the finishing rolling unit, and all rolling speeds are controlled at 50-100m/s;
初轧制与预精轧温度控制在850℃~950℃,精轧温度控制在800℃~980℃,吐丝温度小于900℃,通过开冷却水降低精轧温度及吐丝温度,采用风机加速盘条冷却;The initial rolling and pre-finishing temperature are controlled at 850°C to 950°C, the finish rolling temperature is controlled at 800°C to 980°C, and the spinning temperature is less than 900°C. The finishing rolling temperature and spinning temperature are reduced by turning on the cooling water, and the fan is used to accelerate rod cooling;
本发明所提供的上述方法制造的TC4钛合金棒线材规格为Φ6mm~Φ12mm的盘条。The TC4 titanium alloy rods and wires produced by the method provided by the present invention are wire rods with a specification of Φ6mm-Φ12mm.
在上述方法中,加热、初轧、预精轧、精轧、吐丝、风冷的工序可以根据现有的方式进行,优选地,可以分别按照以下步骤进行:In the above method, the processes of heating, rough rolling, pre-finish rolling, finish rolling, spinning, and air cooling can be carried out according to existing methods, preferably, can be carried out according to the following steps respectively:
加热:采用步进式加热炉加热,加热温度控制在850℃~950℃间,减少坯料加热时间,随炉升温,达到温度后保温0.5~2小时后开始轧制;Heating: Heating with a walking heating furnace, the heating temperature is controlled between 850°C and 950°C, the heating time of the billet is reduced, and the temperature rises with the furnace. After reaching the temperature, keep it warm for 0.5 to 2 hours and then start rolling;
初轧:采用16架平立-交替串联式轧机无扭轧制,初轧结束时变形量控制在50%~70%;Preliminary rolling: 16 flat-vertical-alternating tandem rolling mills are used for twist-free rolling, and the deformation at the end of preliminary rolling is controlled at 50% to 70%;
预精轧:采用一组集体传动的无扭悬臂辊轧机实现短机架间距无扭微张力轧制,为保证轧件断面形状完整、尺寸精确和工艺稳定,预精轧结束时变形量控制40%~60%范围;Pre-finishing rolling: a group of collectively driven torsion-free cantilever rolling mills is used to realize short-stand-space torsion-free and micro-tension rolling. In order to ensure the complete cross-sectional shape, accurate size and stable process of the rolled piece, the deformation at the end of pre-finishing is controlled by 40 %~60% range;
精轧:采用摩根式高速无扭线材精轧机组、椭圆-圆孔型系统配合吐丝系统,可轧制多种规格产品。Finish rolling: Morgan-type high-speed twist-free wire finishing mill, ellipse-round hole system and spinning system are used to roll products of various specifications.
风冷:采用斯太尔摩空冷系统对盘条进行风冷。Air-cooling: The wire rod is air-cooled by the Stelmore air-cooling system.
本发明还提供了一种TC4钛合金棒线材,其是通过上述的采用高速连轧机生产TC4钛合金棒线材的方法生产的。The present invention also provides a TC4 titanium alloy rod and wire, which is produced by the above-mentioned method for producing TC4 titanium alloy rod and wire by using a high-speed continuous rolling mill.
本发明提供的采用高速连轧机生产TC4钛合金棒线材的方法通过单个轧程即可得到目标线型、圆整度、表面的热轧棒线材,并且不需要进行中间退火,缩短了生产工艺流程,并且提高棒线材的质量、产量和成材率,这利于降低TC4钛合金棒线材的生产成本,不需要对现有的设备进行改造即可满足生产要求,实现TC4钛合金棒线材产品的多样化。The method for producing TC4 titanium alloy rods and wires with a high-speed continuous rolling mill provided by the present invention can obtain hot-rolled rods and wires with the target line shape, roundness and surface through a single rolling process, and does not require intermediate annealing, which shortens the production process. , and improve the quality, output and yield of rods and wires, which is conducive to reducing the production cost of TC4 titanium alloy rods and wires. It can meet the production requirements without modifying existing equipment and realize the diversification of TC4 titanium alloy rods and wires products .
实施例1Example 1
本实施例提供了一种规格为Φ6mm的TC4钛合金线材,其是通过以下步骤制备的:This embodiment provides a TC4 titanium alloy wire rod with a specification of Φ6mm, which is prepared through the following steps:
加热:将规格为150mm×150mm×L的TC4钛合金锻造方坯放入步进式加热炉中,加热条件如表1所示。加热完成后紧接着进行轧制。Heating: Put a TC4 titanium alloy forged billet with a specification of 150mm×150mm×L into a walking heating furnace, and the heating conditions are shown in Table 1. Rolling follows immediately after heating.
初轧:采用16架平立-交替串联式轧机无扭轧制,初轧条件和轧制变形量如表1所示。Preliminary rolling: 16 flat-vertical-alternating tandem rolling mills are used for torsion-free rolling. The initial rolling conditions and rolling deformation are shown in Table 1.
预精轧:采用一组集体传动的无扭悬臂辊轧机实现短机架间距无扭微张力轧制,实现轧件断面形状完整、尺寸精确和工艺稳定,预精轧条件和轧制变形量如表1所示。Pre-finish rolling: A group of collectively driven torsion-free cantilever rolling mills is used to realize short-stand-space torsion-free and micro-tension rolling to achieve complete section shape, precise size and stable process of the rolled piece. The pre-finish rolling conditions and rolling deformation are as follows: Table 1 shows.
精轧:采用摩根式高速无扭线材精轧机组、椭圆-圆孔型系统配合吐丝系统,精轧条件和吐丝系统如表1所示。经过轧制,得到预期规格为Φ6mm的TC4钛合金线材产品。Finish rolling: Morgan-type high-speed twist-free wire rod finishing mill, ellipse-round hole system and spinning system are used. The finishing rolling conditions and spinning system are shown in Table 1. After rolling, a TC4 titanium alloy wire product with an expected specification of Φ6mm is obtained.
风冷:采用斯太尔摩空冷系统对TC4钛合金盘条进行风冷,风冷结束后集卷打捆。得到相应规格的TC4钛合金线材产品。Air-cooling: The TC4 titanium alloy wire rod is air-cooled by the Stelmore air-cooling system, and the coils are collected and bundled after the air-cooling is completed. Get TC4 titanium alloy wire products of corresponding specifications.
对于上述规格为Φ6mm的TC4线材,采用常规的热轧机组进行轧制时,其产量为6吨/小时,成材率为90%;而采用本实施例提供的方法进行轧制时,其产量为25吨/小时,成材率为95%。For the TC4 wire rod with the above-mentioned specifications of Φ6mm, when it is rolled by a conventional hot rolling mill, its output is 6 tons/hour, and the yield is 90%; and when it is rolled by the method provided in this embodiment, its output is 25 tons/hour, the finished product rate is 95%.
表1轧制Φ6mmTC4线材过程中各工序条件Table 1 Conditions of each process in the process of rolling Φ6mmTC4 wire rod
实施例2Example 2
本实施例提供了一种规格为Φ8mm的TC4钛合金棒材,其是通过以下步骤制备的:This embodiment provides a TC4 titanium alloy bar with a specification of Φ8mm, which is prepared through the following steps:
加热:将规格为150mm×150mm×L的TC4钛合金锻造方坯放入步进式加热炉中,加热条件如表2所示。加热完成后紧接着进行轧制。Heating: Put a TC4 titanium alloy forged billet with a specification of 150mm×150mm×L into a walking heating furnace, and the heating conditions are shown in Table 2. Rolling follows immediately after heating.
初轧:采用16架平立-交替串联式轧机无扭轧制,初轧条件和轧制变形量如表2所示。Preliminary rolling: 16 flat-vertical-alternating tandem rolling mills are used for torsion-free rolling. The initial rolling conditions and rolling deformation are shown in Table 2.
预精轧:采用一组集体传动的无扭悬臂辊轧机实现短机架间距无扭微张力轧制,实现轧件断面形状完整、尺寸精确和工艺稳定,预精轧条件和轧制变形量如表2所示。Pre-finish rolling: A group of collectively driven torsion-free cantilever rolling mills is used to realize short-stand-space torsion-free and micro-tension rolling to achieve complete section shape, precise size and stable process of the rolled piece. The pre-finish rolling conditions and rolling deformation are as follows: Table 2 shows.
精轧:采用摩根式高速无扭线材精轧机组、椭圆-圆孔型系统配合吐丝系统,精轧条件和吐丝系统如表2所示。经过轧制,得到预期规格为Φ8mm的TC4钛合金棒材产品。Finish rolling: Morgan-type high-speed twist-free wire rod finishing mill, ellipse-round hole system and spinning system are used. The finishing rolling conditions and spinning system are shown in Table 2. After rolling, a TC4 titanium alloy bar product with an expected specification of Φ8mm is obtained.
风冷:采用斯太尔摩空冷系统对TC4钛合金盘条进行风冷,风冷结束后集卷打捆。得到相应规格的TC4钛合金棒材产品。Air-cooling: The TC4 titanium alloy wire rod is air-cooled by the Stelmore air-cooling system, and the coils are collected and bundled after the air-cooling is completed. Get the TC4 titanium alloy bar products of corresponding specifications.
对于上述规格为Φ8mm的TC4棒材,采用常规的热轧机组进行轧制时,其产量为6吨/小时,成材率为90%;而采用本实施例提供的方法进行轧制时,其产量为26吨/小时,成材率为97%。For the TC4 bar with the above-mentioned specifications of Φ8mm, when it is rolled by a conventional hot rolling mill, its output is 6 tons/hour, and the yield is 90%; and when it is rolled by the method provided in this embodiment, its output It is 26 tons/hour, and the finished product rate is 97%.
表2轧制Φ8mmTC4棒材过程中各工序条件Table 2 Conditions of each process in the process of rolling Φ8mmTC4 bar
实施例3Example 3
本实施例提供了一种规格为Φ10mm的TC4钛合金棒材,其是通过以下步骤制备的:This embodiment provides a TC4 titanium alloy bar with a specification of Φ10mm, which is prepared through the following steps:
加热:将规格为150mm×150mm×L的TC4钛合金锻造方坯放入步进式加热炉中,加热条件如表3所示。加热完成后紧接着进行轧制。Heating: Put a TC4 titanium alloy forged billet with a specification of 150mm×150mm×L into a walking heating furnace, and the heating conditions are shown in Table 3. Rolling follows immediately after heating.
初轧:采用16架平立-交替串联式轧机无扭轧制,初轧条件和轧制变形量如表3所示。Preliminary rolling: 16 flat-vertical-alternating tandem rolling mills are used for torsion-free rolling. The initial rolling conditions and rolling deformation are shown in Table 3.
预精轧:采用一组集体传动的无扭悬臂辊轧机实现短机架间距无扭微张力轧制,实现轧件断面形状完整、尺寸精确和工艺稳定,预精轧条件和轧制变形量如表3所示。Pre-finish rolling: A group of collectively driven torsion-free cantilever rolling mills is used to realize short-stand-space torsion-free and micro-tension rolling to achieve complete section shape, precise size and stable process of the rolled piece. The pre-finish rolling conditions and rolling deformation are as follows: Table 3 shows.
精轧:采用摩根式高速无扭线材精轧机组、椭圆-圆孔型系统配合吐丝系统,精轧条件和吐丝系统如表3所示。经过轧制,得到预期规格为Φ10mm的TC4钛合金棒材产品。Finish rolling: Morgan-type high-speed twist-free wire rod finishing mill, ellipse-round hole system and spinning system are used. The finishing rolling conditions and spinning system are shown in Table 3. After rolling, a TC4 titanium alloy bar product with an expected specification of Φ10mm is obtained.
风冷:采用斯太尔摩空冷系统对TC4钛合金盘条进行风冷,风冷结束后集卷打捆。得到相应规格的TC4钛合金棒材产品。Air-cooling: The TC4 titanium alloy wire rod is air-cooled by the Stelmore air-cooling system, and the coils are collected and bundled after the air-cooling is completed. Get the TC4 titanium alloy bar products of corresponding specifications.
对于上述规格为Φ10mm的TC4棒材,采用常规的热轧机组进行轧制时,其产量为6吨/小时,成材率为90%;而采用本实施例提供的方法进行轧制时,其产量为29吨/小时,成材率为96%。For the TC4 bar with the above-mentioned specifications of Φ10mm, when it is rolled by a conventional hot rolling mill, its output is 6 tons/hour, and the yield is 90%; and when it is rolled by the method provided in this embodiment, its output It is 29 tons/hour, and the finished product rate is 96%.
表3轧制Φ10mmTC4棒材过程中各工序条件Table 3 Conditions of each process in the process of rolling Φ10mm TC4 bar
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Cited By (3)
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CN105149346A (en) * | 2015-09-07 | 2015-12-16 | 云南钛业股份有限公司 | Method for producing TA10 alloy wire rod by using high-speed wire rod rolling mill |
CN105750329A (en) * | 2016-04-12 | 2016-07-13 | 西安赛特思迈钛业有限公司 | Continuous titanium and titanium alloy rolling processing equipment |
CN113102542A (en) * | 2021-03-15 | 2021-07-13 | 射洪县才伦建材有限责任公司 | Production process of cold-rolled ribbed steel bar based on CRB600H |
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CN105149346A (en) * | 2015-09-07 | 2015-12-16 | 云南钛业股份有限公司 | Method for producing TA10 alloy wire rod by using high-speed wire rod rolling mill |
CN105750329A (en) * | 2016-04-12 | 2016-07-13 | 西安赛特思迈钛业有限公司 | Continuous titanium and titanium alloy rolling processing equipment |
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CN113102542A (en) * | 2021-03-15 | 2021-07-13 | 射洪县才伦建材有限责任公司 | Production process of cold-rolled ribbed steel bar based on CRB600H |
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