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CN104018964B - Pressure accumulator current limiting piezoelectric control injector - Google Patents

Pressure accumulator current limiting piezoelectric control injector Download PDF

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Publication number
CN104018964B
CN104018964B CN201410234293.XA CN201410234293A CN104018964B CN 104018964 B CN104018964 B CN 104018964B CN 201410234293 A CN201410234293 A CN 201410234293A CN 104018964 B CN104018964 B CN 104018964B
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valve
oil
needle
chamber
control
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CN104018964A (en
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白云
范立云
闫昕
刘洋
马修真
宋恩哲
石勇
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Harbin Engineering University
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Harbin Engineering University
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Abstract

The invention aims to provide a pressure accumulation flow-limiting type piezoelectric control oil injector which comprises an oil injector head, an oil injector body, a flow limiting assembly, a piezoelectric control assembly, a needle valve reset spring, a positioning pin, a nozzle, a needle valve limiting block, a valve seat, a tightening cap and a sealing ring. By adopting the structure of the current-limiting assembly, the fuel economy reduction caused by abnormal continuous oil injection of the oil injector can be effectively avoided, and the working reliability of the oil injector is ensured; when the common rail fuel system is used, the structural size of the common rail pipe can be reduced, so that the strength requirement of the common rail pipe material is reduced, and the service life and the space utilization rate of the common rail pipe material can be improved; the action process of the needle valve is directly driven by the piezoelectric stack, the needle valve is high in response speed and control precision, the oil injection rule is flexible and changeable, and the dynamic property and the economical efficiency of the diesel engine are effectively improved.

Description

蓄压限流式压电控制喷油器Pressure accumulator current limiting piezoelectric control injector

技术领域technical field

本发明涉及的是一种喷油器,具体地说是柴油机喷油器。The invention relates to a fuel injector, specifically a diesel fuel injector.

背景技术Background technique

传统机械控制式喷油器以结构简单及工作可靠性高为主要优点,但由于喷油定时、喷油压力和喷油速率受高压油泵凸轮形状的制约,其存在喷油响应慢、控制喷油量精度差等不足,很难在其基础上提高发动机的燃油经济性和排放特性。用于柴油机电喷系统的电磁控制式喷油器相比于机械控制式喷油器响应速度更快,喷油特性灵活可控,对喷油量的控制也更加精确,然而,其也存在以下缺点:存在于针阀上方的控制活塞对进一步提高喷油器的响应速度起到了一定限制作用;喷油器在喷油和断油等工作过程中会导致紊流流动加剧,引起燃油系统剧烈的压力波动,导致喷油压力和喷油速率出现较大波动,使喷油量控制精度难度增加;电磁控制式喷油器结构复杂,电磁线圈电感作用使其响应时间滞后,导致进一步提高燃油喷射次数受到限制,燃油喷射的重复性有待提高,这些都是开发满足日益严格排放法规的喷油器亟待解决的问题。Traditional mechanically controlled fuel injectors have the main advantages of simple structure and high operational reliability, but because the fuel injection timing, fuel injection pressure and fuel injection rate are restricted by the shape of the high-pressure fuel pump cam, it has slow fuel injection response and poor control of fuel injection. It is difficult to improve the fuel economy and emission characteristics of the engine on the basis of poor measurement accuracy and other deficiencies. Compared with the mechanically controlled injector, the electromagnetically controlled injector used in the diesel engine electronic injection system has faster response speed, flexible and controllable fuel injection characteristics, and more accurate control of the fuel injection quantity. However, it also has the following Disadvantages: The control piston above the needle valve plays a certain role in further improving the response speed of the fuel injector; the fuel injector will cause the turbulent flow to intensify during the working process of fuel injection and fuel cut-off, which will cause severe damage to the fuel system. Pressure fluctuations lead to large fluctuations in fuel injection pressure and fuel injection rate, making it difficult to control the fuel injection volume; the structure of the electromagnetic control injector is complex, and the inductance of the electromagnetic coil makes the response time lag, resulting in a further increase in the number of fuel injections Restricted, the repeatability of fuel injection needs to be improved, these are the urgent problems to be solved in the development of injectors to meet the increasingly stringent emission regulations.

发明内容Contents of the invention

本发明的目的在于提供一种响应速度快、控制精度高、喷油规律灵活、小喷油量喷射时工作稳定的蓄压限流式压电控制喷油器。The object of the present invention is to provide a pressure accumulating and flow-limiting piezoelectric control fuel injector with fast response speed, high control precision, flexible fuel injection rule and stable operation when spraying with small fuel injection volume.

本发明的目的是这样实现的:The purpose of the present invention is achieved like this:

本发明蓄压限流式压电控制喷油器,其特征是:包括喷油器头、喷油器体、阀座、针阀限位块、喷嘴、限流组件、压电控制组件,喷油器头安装在喷油器体上,喷油器头里设置主进油孔,喷油器体里设置蓄压腔,主进油孔与蓄压腔相通,喷油器体、阀座、针阀限位块、喷嘴自上而下依次相连;限流组件包括限位块、限流活塞、滑套、球阀,限流活塞和滑套自上而下设置在蓄压腔里,滑套里安装球阀复位弹簧和支撑滑块,球阀安装在限流活塞和支撑滑块之间,限流活塞里安装阻尼弹簧,限流活塞上安装限位块,限位块上设置连通蓄压腔和限流活塞的第一进油孔,滑套下方设置与其相通的第二进油孔;压电控制组件包括压电堆、控制阀,压电堆安装在阀座里,控制阀安装在压电堆的下方并与其相连,喷油器体里设置第一油路、回油口,阀座里设置第二油路、第三进油孔,针阀限位块里设置第三油路、第四进油孔、泄油口、控制阀复位弹簧腔,喷嘴里设置第四油路,第一-第四油路依次相通,第一油路与第二进油孔相通,控制阀复位弹簧腔里安装控制阀复位弹簧,控制阀的下端部套于控制阀复位弹簧里,控制阀的下部设置锥形的控制阀上密封面和控制阀下密封面,控制阀与阀座之间分别形成第一油腔和第二油腔,第一油腔位于第二油腔上方,第三进油孔分别与第一油腔和第二油路相通,第一油腔和第二油腔在控制阀上密封面与阀座的配合下连通或断开,第二油腔和控制阀复位弹簧腔在控制阀下密封面与针阀限位块的配合下连通或断开,控制阀复位弹簧腔、泄油口、回油口依次相通,针阀限位块和喷嘴之间设置针阀腔,针阀腔里安装针阀复位弹簧,针阀的上端部套于针阀复位弹簧里,针阀其余部分位于喷嘴里,第四进油孔分别与第二油腔和针阀腔相通,针阀与喷嘴之间设置盛油腔,第四油路与盛油腔相通,喷嘴端部设置喷孔,盛油腔和喷孔随针阀的移动连通或断开。The pressure accumulating flow-limiting piezoelectric control fuel injector of the present invention is characterized in that it includes a fuel injector head, a fuel injector body, a valve seat, a needle valve stop block, a nozzle, a current limiting component, a piezoelectric control component, and The injector head is installed on the injector body, the injector head is provided with a main oil inlet hole, and the injector body is provided with a pressure accumulator chamber, the main oil inlet hole communicates with the pressure accumulator chamber, the injector body, valve seat, The needle valve limit block and the nozzle are connected sequentially from top to bottom; the flow limiting assembly includes a limit block, a flow limiting piston, a sliding sleeve, and a ball valve. The flow limiting piston and sliding sleeve are arranged in the pressure accumulator chamber from top to bottom. The ball valve return spring and the support slider are installed inside, the ball valve is installed between the flow limiting piston and the support slider, the damping spring is installed inside the flow limiting piston, the limit block is installed on the flow limit piston, and the limit block is set to communicate with the pressure storage chamber and The first oil inlet hole of the flow-limiting piston is connected with the second oil inlet hole under the sliding sleeve; the piezoelectric control assembly includes a piezoelectric stack and a control valve, the piezoelectric stack is installed in the valve seat, and the control valve is installed in the piezoelectric The fuel injector body is provided with the first oil passage and the oil return port, the valve seat is provided with the second oil passage and the third oil inlet hole, and the needle valve limit block is provided with the third oil passage and the third oil passage. Four oil inlet holes, oil drain port, control valve return spring chamber, the fourth oil circuit is set in the nozzle, the first-fourth oil circuits are connected in sequence, the first oil circuit is connected with the second oil inlet hole, and the control valve resets the spring chamber The control valve return spring is installed inside, and the lower end of the control valve is set in the control valve return spring. The lower part of the control valve is provided with a conical upper sealing surface of the control valve and a lower sealing surface of the control valve. The control valve and the valve seat form a second sealing surface respectively. One oil chamber and the second oil chamber, the first oil chamber is located above the second oil chamber, the third oil inlet hole communicates with the first oil chamber and the second oil passage respectively, the first oil chamber and the second oil chamber are connected to the control valve The upper sealing surface is connected or disconnected with the cooperation of the valve seat, the second oil chamber and the return spring chamber of the control valve are connected or disconnected under the cooperation of the lower sealing surface of the control valve and the needle valve limit block, the control valve return spring chamber, The oil drain port and the oil return port are connected in sequence. A needle valve cavity is set between the needle valve limit block and the nozzle. A needle valve return spring is installed in the needle valve cavity. The upper end of the needle valve is sleeved in the needle valve return spring. Part is located in the nozzle, the fourth oil inlet hole communicates with the second oil chamber and the needle valve chamber respectively, an oil chamber is arranged between the needle valve and the nozzle, the fourth oil passage communicates with the oil chamber, and a spray hole is arranged at the end of the nozzle. The oil chamber and the spray hole are connected or disconnected with the movement of the needle valve.

本发明还可以包括:The present invention may also include:

1、限流活塞上开有连通限流活塞和球阀所在空间的限流孔。1. There is a flow-limiting hole connecting the space where the flow-limiting piston and the ball valve are located on the flow-limiting piston.

2、限位块通过螺纹固定在蓄压腔里。2. The limit block is fixed in the accumulator chamber through threads.

3、喷油器体、阀座、针阀限位块、喷嘴通过套在其外面的紧帽连接在一起。3. The fuel injector body, valve seat, needle valve limit block and nozzle are connected together by a tight cap set outside it.

本发明的优势在于:本发明采用限流组件结构,能够有效防止喷油器出现不正常持续喷油,保证了喷油器工作的可靠性和燃油经济性;本发明通过压电堆直接控制针阀腔内高压燃油的泄放,进而对针阀进行直接驱动,有利于针阀的快速响应,对针阀的控制精度高,喷油规律灵活,有效提高了柴油机的动力性和燃油的经济性;喷油器体上的蓄压腔结构能有效减小喷油器工作过程中引起的压力波动,有利于对喷油量的精确控制,能进一步提高喷油器在小喷油量工况工作时的喷油稳定性。The advantage of the present invention is that: the present invention adopts the current limiting component structure, which can effectively prevent the fuel injector from abnormal continuous fuel injection, and ensure the reliability and fuel economy of the fuel injector; the present invention directly controls the needle through the piezoelectric stack. The discharge of high-pressure fuel in the valve cavity, and then directly drive the needle valve, is conducive to the rapid response of the needle valve, the control precision of the needle valve is high, the fuel injection law is flexible, and the power and fuel economy of the diesel engine are effectively improved. ;The structure of the accumulator chamber on the injector body can effectively reduce the pressure fluctuation caused by the working process of the injector, which is conducive to the precise control of the fuel injection volume, and can further improve the work of the fuel injector in the small fuel injection volume condition. fuel injection stability.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明的限流组件结构放大图;Figure 2 is an enlarged view of the structure of the current limiting assembly of the present invention;

图3为本发明的压电控制组件结构放大图。Fig. 3 is an enlarged view of the structure of the piezoelectric control assembly of the present invention.

具体实施方式detailed description

下面结合附图举例对本发明做更详细地描述:The present invention is described in more detail below in conjunction with accompanying drawing example:

结合图1~3,本发明蓄压限流式压电控制喷油器,由喷油器头1、喷油器体2、限流组件3、压电控制组件5、针阀复位弹簧6、定位销7、喷嘴10、针阀11、针阀限位块13、阀座14、紧帽15和密封圈16组成。喷油器体2上开有蓄压腔17,蓄压腔17与喷油器头1上的主进油孔18连通,限流活塞27内的油腔通过限位块19上的第一进油孔28与蓄压腔17相连通,限流活塞27内的油腔装有阻尼弹簧20,限流活塞27上开有限流孔26,限流活塞27作为球阀21的阀座与其相连,作为球阀21阀座的滑套25被固定到喷油器体2内,支撑滑块22可以在滑套25内往复滑动,球阀复位弹簧23紧压支撑滑块22至球阀21,控制阀30上端压紧到压电堆39下端面,压电堆39上不加电压时,控制阀下密封面33压紧到针阀限位块13的下密封阀座上,第一油腔31与第二油腔32连通,第一油腔31通过第三进油孔38与喷油器体2上的高压油路相连通,针阀11被针阀复位弹簧6压紧至喷嘴10的针阀座上,针阀腔12通过针阀限位块13的第四进油孔35与第二油腔32相连通,压电堆39上加载电压信号后,控制阀30由于控制阀复位弹簧36的弹力作用向上抬起,控制阀上密封面37压紧到阀座14的上密封座面上,第一油腔31不再与第二油腔32连通,第二油腔32与泄油口34连通,控制阀30的抬起和落座分别控制第一油腔31与第二油腔32和第二油腔32与泄油口34的通断,进而控制针阀腔12与喷油器内高低压油路的通断。1-3, the pressure accumulating flow-limiting piezoelectric control injector of the present invention consists of an injector head 1, an injector body 2, a current limiting assembly 3, a piezoelectric control assembly 5, a needle valve return spring 6, The positioning pin 7, the nozzle 10, the needle valve 11, the needle valve limit block 13, the valve seat 14, the tight cap 15 and the seal ring 16 are composed. The fuel injector body 2 is provided with a pressure accumulator chamber 17, which communicates with the main oil inlet hole 18 on the injector head 1. The oil hole 28 communicates with the pressure accumulator chamber 17, and the oil chamber in the flow-limiting piston 27 is equipped with a damping spring 20, and the flow-limiting piston 27 has a flow-limiting hole 26, and the flow-limiting piston 27 is connected to it as the valve seat of the ball valve 21, as The sliding sleeve 25 of the valve seat of the ball valve 21 is fixed in the injector body 2, the supporting slider 22 can slide back and forth in the sliding sleeve 25, the ball valve return spring 23 presses the supporting slider 22 to the ball valve 21 tightly, and the upper end of the control valve 30 presses Close to the lower end surface of the piezoelectric stack 39, when no voltage is applied to the piezoelectric stack 39, the lower sealing surface 33 of the control valve is pressed tightly to the lower sealing valve seat of the needle valve limit block 13, the first oil chamber 31 and the second oil chamber The cavity 32 communicates, the first oil cavity 31 communicates with the high-pressure oil circuit on the injector body 2 through the third oil inlet hole 38, the needle valve 11 is pressed onto the needle valve seat of the nozzle 10 by the needle valve return spring 6, The needle valve chamber 12 communicates with the second oil chamber 32 through the fourth oil inlet hole 35 of the needle valve limit block 13. After the piezoelectric stack 39 is loaded with a voltage signal, the control valve 30 moves upward due to the elastic force of the control valve return spring 36. lift, the upper sealing surface 37 of the control valve is pressed against the upper sealing seat surface of the valve seat 14, the first oil chamber 31 is no longer communicated with the second oil chamber 32, the second oil chamber 32 is communicated with the drain port 34, and the control The lifting and seating of the valve 30 respectively control the on-off of the first oil chamber 31 and the second oil chamber 32 and the second oil chamber 32 and the oil drain port 34, and then control the needle valve chamber 12 and the high and low pressure oil circuit in the injector. on and off.

图1为本发明蓄压限流式压电控制喷油器的整体结构示意图,包括1喷油器头、2喷油器体、3限流组件、5压电控制组件、6针阀复位弹簧、7定位销、10喷嘴、11针阀、13针阀限位块、14阀座、15紧帽和16密封圈。喷油器体2上开有蓄压腔17,喷油器头1上开有主进油孔18,蓄压腔17与主进油孔18相连通,主进油孔18与高压进油管道相连通,喷油器头1紧固到喷油器体2上,泄油口34通过喷油器体2上的低压油道与回油口4相连通,回油口4与低压油管相连,针阀复位弹簧6压紧针阀11至喷嘴10的针阀座上,针阀11与喷嘴10之间形成盛油腔8,针阀腔12与第四进油孔35相连通,第三进油孔38与喷油器体2上的高压油路相连通,压电堆39通过控制控制阀30的抬起和落座控制第一油腔31与第二油腔32和第二油腔32与泄油口34的通断,进而实现本发明喷油器内高低压油路之间的切换。喷油器体2内的蓄压腔17能够减小本发明工作过程中引起的燃油压力波动,有利于电子控制单元对喷油量的精确控制,尤其是对于小油量的控制精度可显著提高。同时,当本发明应用于高压共轨燃油喷射系统中时,蓄压腔17的稳压作用能够使柴油机共轨管的尺寸在一定程度得到减小,这有利于降低共轨管高强度材料的要求,提高其使用寿命,并能节省共轨管的安装空间。Figure 1 is a schematic diagram of the overall structure of the pressure accumulator and flow-limiting piezoelectric control injector of the present invention, including 1 injector head, 2 injector body, 3 current limiting assembly, 5 piezoelectric control assembly, and 6 needle valve return spring , 7 positioning pins, 10 nozzles, 11 needle valves, 13 needle valve limit blocks, 14 valve seats, 15 tight caps and 16 sealing rings. The fuel injector body 2 is provided with a pressure accumulator chamber 17, and the injector head 1 is provided with a main oil inlet hole 18, the pressure accumulator chamber 17 communicates with the main oil inlet hole 18, and the main oil inlet hole 18 is connected with the high-pressure oil inlet pipe. The fuel injector head 1 is fastened to the fuel injector body 2, and the oil drain port 34 communicates with the oil return port 4 through the low-pressure oil passage on the fuel injector body 2, and the oil return port 4 is connected with the low-pressure fuel pipe. The needle valve return spring 6 presses the needle valve 11 to the needle valve seat of the nozzle 10, an oil chamber 8 is formed between the needle valve 11 and the nozzle 10, the needle valve chamber 12 communicates with the fourth oil inlet hole 35, and the third inlet The oil hole 38 communicates with the high-pressure oil circuit on the injector body 2, and the piezoelectric stack 39 controls the first oil chamber 31 and the second oil chamber 32 and the second oil chamber 32 and the second oil chamber 32 by controlling the lifting and seating of the control valve 30. The on-off of the oil drain port 34 further realizes the switching between the high and low pressure oil circuits in the fuel injector of the present invention. The accumulator chamber 17 in the fuel injector body 2 can reduce the fuel pressure fluctuation caused by the working process of the present invention, which is beneficial to the precise control of the fuel injection quantity by the electronic control unit, especially for the small fuel quantity control accuracy can be significantly improved . At the same time, when the present invention is applied to a high-pressure common rail fuel injection system, the pressure stabilizing effect of the accumulator chamber 17 can reduce the size of the common rail pipe of the diesel engine to a certain extent, which is beneficial to reduce the high-strength material of the common rail pipe. Requirements, improve its service life, and save the installation space of the common rail pipe.

限位块19、阻尼弹簧20、球阀21、支撑滑块22、球阀复位弹簧23、第二进油孔24、滑套25、限流孔26、限流活塞27和第一进油孔28共同构成了蓄压限流式压电控制喷油器的限流组件3,如图2所示。球阀21两端分别以限流活塞27和支撑滑块22作为阀座,阻尼弹簧20装在限流活塞27内的油腔中,限流活塞27内的油腔通过限位块19上开有的第一进油孔28与蓄压腔17相连通,限流活塞27上开有限流孔26,支撑滑块22被球阀复位弹簧23压紧至球阀21,作为球阀21座面的滑套25被固定到喷油器体2内,支撑滑块22可以在滑套25内往复滑动,第二进油孔24分别与喷油器体2内的高压燃油油道和球阀复位弹簧23所在的高压油腔相连通,支撑滑块22开有轴向燃油通孔,支撑滑块22靠近球阀21的一端开有侧向燃油通孔,轴向燃油通孔与侧向燃油通孔相连通,作为阻尼弹簧20弹簧座的限位块19限制限流活塞27向上的最大位移,限位块19通过螺纹固定在喷油器体2内。喷油器正常喷油时,喷油器内的高压燃油由喷孔9喷入到燃烧室内燃烧,由于燃油的喷出,球阀复位弹簧23所在的腔内燃油压力降低,而由于限流孔26对燃油的节流作用,阻尼弹簧20所在的腔内燃油压力较大,限流活塞27由于两端压差带动球阀21和支撑滑块22向下运动一段距离,以补偿喷出的油量,但球阀21不会向下落座至滑套22阀座上,即球阀21不密封,喷油结束后,限流活塞27两端压差逐渐减小至平衡,由于球阀复位弹簧23的作用限流活塞27、球阀21及支撑滑块22恢复至初始位置处;当喷孔9常开,喷油器出现持续的不正常喷油,从蓄压腔17中流出的燃油质量超过最大油量时,由于流过限流孔26的油量过大,流速过快,限流活塞27因为两端的压力差被从静止位置快速下压,球阀21随之被压向滑套25的阀座上,并密封座面,此时,蓄压腔17内的高压燃油不再通过第一进油孔28和限流孔26流向第二进油孔24,直至喷油器停止不正常喷油,有效避免了喷油器不正常工作时燃油的浪费,有利于燃油的经济性和喷油器工作的可靠性。Limiting block 19, damping spring 20, ball valve 21, support slider 22, ball valve return spring 23, second oil inlet hole 24, sliding sleeve 25, flow limiting hole 26, flow limiting piston 27 and first oil inlet hole 28 are common The current limiting assembly 3 constituting the pressure accumulator current limiting piezoelectric control injector is shown in FIG. 2 . The two ends of the ball valve 21 use the flow-limiting piston 27 and the supporting slide block 22 as valve seats respectively, and the damping spring 20 is installed in the oil cavity in the flow-limiting piston 27, and the oil cavity in the flow-limiting piston 27 passes through the limit block 19. The first oil inlet hole 28 is in communication with the pressure accumulator chamber 17, the flow-limiting piston 27 has a flow-limiting hole 26, and the support slider 22 is pressed to the ball valve 21 by the ball valve return spring 23, as a sliding sleeve 25 on the seat surface of the ball valve 21 It is fixed in the injector body 2, the supporting slider 22 can slide back and forth in the sliding sleeve 25, and the second oil inlet hole 24 is respectively connected with the high-pressure fuel oil channel in the injector body 2 and the high pressure where the ball valve return spring 23 is located. The oil chambers are connected, the supporting slider 22 has an axial fuel through hole, and the end of the supporting slider 22 close to the ball valve 21 has a lateral fuel through hole, and the axial fuel through hole is connected with the lateral fuel through hole as a damping The limiting block 19 of the spring seat of the spring 20 limits the maximum upward displacement of the flow limiting piston 27, and the limiting block 19 is fixed in the injector body 2 by threads. When the fuel injector injects normally, the high-pressure fuel in the fuel injector is sprayed into the combustion chamber through the nozzle hole 9 for combustion. Due to the fuel injection, the pressure of the fuel in the cavity where the ball valve return spring 23 is located decreases, and due to the flow restriction hole 26 For the throttling effect of the fuel, the fuel pressure in the chamber where the damping spring 20 is located is relatively high, and the pressure difference between the two ends of the restrictor piston 27 drives the ball valve 21 and the support slider 22 to move downward for a certain distance to compensate for the amount of fuel injected. But the ball valve 21 will not sit down on the valve seat of the sliding sleeve 22, that is, the ball valve 21 is not sealed. The piston 27, the ball valve 21 and the support slider 22 return to the initial position; when the nozzle hole 9 is normally open, the injector continuously injects abnormal fuel, and the quality of the fuel flowing out of the pressure accumulator chamber 17 exceeds the maximum fuel quantity, Because the amount of oil flowing through the flow-limiting hole 26 is too large and the flow velocity is too fast, the flow-limiting piston 27 is quickly pressed down from the rest position due to the pressure difference at both ends, and the ball valve 21 is pressed to the valve seat of the sliding sleeve 25 thereupon, and Seal the seat surface. At this time, the high-pressure fuel in the accumulator chamber 17 no longer flows to the second oil inlet 24 through the first oil inlet hole 28 and the restrictor hole 26 until the injector stops abnormal fuel injection, effectively avoiding The waste of fuel when the injector does not work normally is beneficial to the fuel economy and the reliability of the injector.

压电堆电气接头29、控制阀30、第一油腔31、第二油腔32、控制阀下密封面33、泄油口34、第四进油孔35、控制阀复位弹簧36、控制阀上密封面37、第三进油孔38和压电堆39共同构成了蓄压限流式压电控制喷油器的压电控制组件5,如图3所示。压电堆39通过压电堆电气接头29与发动机电控单元相连,进而控制控制阀30的起落,控制阀30上端面通过控制阀复位弹簧36被压紧至压电堆39的下端面上,第三进油孔38连通第一油腔31和喷油器体2上的高压燃油油道,第四进油孔35连通第二油腔32和针阀腔12,控制阀30上存在控制阀上密封面37和控制阀下密封面33两个密封面,针阀限位块13上的密封座面与控制阀下密封面33相配合,阀座14上的密封座面与控制阀上密封面37相配合。压电堆39不加电压时,如图3所示,控制阀30被压紧到针阀限位块13的阀座上,控制阀下密封面33密封,控制阀上密封面37打开,第二油腔32与泄油口34隔断,第一油腔31与第二油腔32相连通,由蓄压腔17流下的高压燃油流经第三进油孔38进入第一油腔31,再流入第二油腔32,通过第四进油孔35流入针阀腔12,此时,针阀11上表面所受液压力及针阀复位弹簧6的弹力的合力大于针阀11下表面所受的燃油液压力,故针阀11落座不抬起,喷油器不喷油;压电堆39加电压后,由于压电晶体堆的逆压电效应,压电堆39变形缩短,控制阀30在控制阀复位弹簧36的弹力作用下随之向上运动,控制阀上密封面37密封,控制阀下密封面33打开,第一油腔31与第二油腔32隔断,第二油腔32与泄油口34连通,针阀腔12通过第四进油孔35与泄油口34相连通,针阀腔12内的高压燃油通过与低压油管相连通的回油口4流回到油箱中,此时,针阀11上表面所受的燃油液压力迅速减小,当其与针阀复位弹簧6的弹力的合力小于针阀11下表面所受的液压力时,针阀11向上抬起,喷油器开始喷油。控制阀30的抬起和落座控制第一油腔31与第二油腔32及第二油腔32与泄油口34通断,进而控制针阀腔12与高压蓄压腔17或低压油箱的通断,从而实现喷油器内高低压燃油油路的转换。Piezoelectric stack electrical connector 29, control valve 30, first oil chamber 31, second oil chamber 32, control valve lower sealing surface 33, oil drain port 34, fourth oil inlet hole 35, control valve reset spring 36, control valve The upper sealing surface 37 , the third oil inlet hole 38 and the piezoelectric stack 39 jointly constitute the piezoelectric control assembly 5 of the pressure accumulating current-limiting piezoelectric control injector, as shown in FIG. 3 . The piezoelectric stack 39 is connected to the engine electronic control unit through the piezoelectric stack electrical connector 29, and then controls the rise and fall of the control valve 30. The upper end surface of the control valve 30 is pressed to the lower end surface of the piezoelectric stack 39 by the control valve return spring 36, The third oil inlet hole 38 communicates with the first oil chamber 31 and the high-pressure fuel oil passage on the injector body 2, the fourth oil inlet hole 35 communicates with the second oil chamber 32 and the needle valve chamber 12, and there is a control valve on the control valve 30. There are two sealing surfaces, the upper sealing surface 37 and the lower sealing surface 33 of the control valve, the sealing seat surface on the needle valve limit block 13 matches with the lower sealing surface 33 of the control valve, the sealing seat surface on the valve seat 14 and the upper sealing surface of the control valve Face 37 cooperates. When no voltage is applied to the piezoelectric stack 39, as shown in Figure 3, the control valve 30 is pressed onto the valve seat of the needle valve limit block 13, the lower sealing surface 33 of the control valve is sealed, the upper sealing surface 37 of the control valve is opened, and the second The second oil chamber 32 is separated from the oil drain port 34, the first oil chamber 31 communicates with the second oil chamber 32, and the high-pressure fuel flowing down from the accumulator chamber 17 flows into the first oil chamber 31 through the third oil inlet hole 38, and then It flows into the second oil chamber 32 and flows into the needle valve chamber 12 through the fourth oil inlet hole 35. At this time, the resultant force of the hydraulic pressure on the upper surface of the needle valve 11 and the elastic force of the needle valve return spring 6 is greater than that on the lower surface of the needle valve 11. Therefore, the needle valve 11 does not lift when seated, and the fuel injector does not inject fuel; after the piezoelectric stack 39 is powered, due to the inverse piezoelectric effect of the piezoelectric crystal stack, the piezoelectric stack 39 deforms and shortens, and the control valve 30 Under the elastic force of the return spring 36 of the control valve, it moves upward accordingly, the upper sealing surface 37 of the control valve is sealed, the lower sealing surface 33 of the control valve is opened, the first oil chamber 31 is separated from the second oil chamber 32, and the second oil chamber 32 is connected to the second oil chamber. The oil drain port 34 communicates, the needle valve chamber 12 communicates with the oil drain port 34 through the fourth oil inlet hole 35, and the high-pressure fuel in the needle valve chamber 12 flows back into the fuel tank through the oil return port 4 communicated with the low-pressure oil pipe, At this time, the fuel oil pressure on the upper surface of the needle valve 11 decreases rapidly, and when the resultant force of it and the spring force of the needle valve return spring 6 is smaller than the hydraulic pressure on the lower surface of the needle valve 11, the needle valve 11 is lifted upwards, The injector starts to inject fuel. The lifting and seating of the control valve 30 control the connection between the first oil chamber 31 and the second oil chamber 32 and the second oil chamber 32 and the oil drain port 34, thereby controlling the connection between the needle valve chamber 12 and the high-pressure accumulator chamber 17 or the low-pressure oil tank. On and off, so as to realize the conversion of high and low pressure fuel oil circuits in the injector.

柴油机工作时,高压燃油通过喷油器头1上的主进油孔18进入喷油器体2内的蓄压腔17,经过与蓄压腔17相连通的限流组件3一部分进入盛油腔8内,另一部分分别通过第三进油孔38、第一油腔31、第二油腔32、第四进油孔35,进入针阀腔12内。当压电堆39接收来自电控单元的通电喷油信号由于逆压电效应变形缩短后,控制阀30在控制阀复位弹簧36的弹力作用下随之向上运动,控制阀上密封面37密封,第一油腔31与第二油腔32不再连通,控制阀下密封面33打开,第二油腔32与泄油口34连通,泄油油路开启,针阀腔12内高压燃油通过喷油器体2上的回油口4进入低压油路中,此时,针阀腔12内燃油压力迅速降低,盛油腔8内燃油压力大于针阀腔12内燃油压力,针阀11所受向上的液压力大于其所受的向下的液压力和针阀复位弹簧6的弹力之合力,针阀11离开针阀座面而抬起,喷油器开始喷油;当断开压电堆39的喷油电压时,压电堆39恢复原始长度,控制阀30向下运动,控制阀下密封面33密封,第二油腔32与泄油口34不再连通,泄油油路关闭,控制阀上密封面37打开,第一油腔31与第二油腔32连通,蓄压腔17内的高压依次流经第三进油孔38、第一油腔31、第二油腔32、第四进油孔35,再次进入针阀腔12内,此时,针阀腔12内的燃油压力与盛油腔8内的燃油压力恢复相等,针阀11在针阀复位弹簧6的弹力作用下落座,喷油器喷油结束。When the diesel engine is working, high-pressure fuel enters the pressure accumulator chamber 17 in the injector body 2 through the main oil inlet hole 18 on the injector head 1, and enters the fuel chamber through a part of the flow limiting assembly 3 connected with the pressure accumulator chamber 17 8, the other part enters the needle valve chamber 12 through the third oil inlet hole 38, the first oil chamber 31, the second oil chamber 32, and the fourth oil inlet hole 35 respectively. When the piezoelectric stack 39 receives the energized fuel injection signal from the electronic control unit and is deformed and shortened due to the inverse piezoelectric effect, the control valve 30 moves upwards under the elastic force of the control valve return spring 36, and the upper sealing surface 37 of the control valve is sealed. The first oil chamber 31 is no longer in communication with the second oil chamber 32, the lower sealing surface 33 of the control valve is opened, the second oil chamber 32 is in communication with the oil drain port 34, the oil drain circuit is opened, and the high-pressure fuel in the needle valve chamber 12 passes through the injection nozzle. The oil return port 4 on the oiler body 2 enters the low-pressure oil circuit. At this time, the fuel pressure in the needle valve cavity 12 drops rapidly, the fuel pressure in the oil storage cavity 8 is greater than the fuel pressure in the needle valve cavity 12, and the needle valve 11 is affected. The upward hydraulic pressure is greater than the resultant force of the downward hydraulic pressure and the elastic force of the needle valve return spring 6, the needle valve 11 is lifted away from the needle valve seat surface, and the injector starts to inject oil; when the piezoelectric stack is disconnected When the fuel injection voltage is 39, the piezoelectric stack 39 returns to its original length, the control valve 30 moves downward, the lower sealing surface 33 of the control valve seals, the second oil chamber 32 is no longer connected to the oil drain port 34, and the oil drain circuit is closed. The upper sealing surface 37 of the control valve is opened, the first oil chamber 31 communicates with the second oil chamber 32, and the high pressure in the accumulator chamber 17 flows through the third oil inlet hole 38, the first oil chamber 31, the second oil chamber 32, The fourth oil inlet hole 35 enters the needle valve chamber 12 again. At this time, the fuel pressure in the needle valve chamber 12 and the fuel oil pressure in the oil storage chamber 8 are restored to be equal, and the needle valve 11 is under the action of the elastic force of the needle valve return spring 6. The seat is dropped, and the fuel injection of the fuel injector is finished.

由上述工作过程可知,本发明蓄压限流式压电控制喷油器的喷油过程中,针阀11的动作响应由高压燃油配合压电堆直接进行驱动,动作速度快,控制精度高,喷油规律灵活多变,能有效提高柴油机的动力性和燃油经济性,使柴油机能够满足更加严格的排放法规;蓄压腔17能够减小燃油喷射过程中引起的压力波动,有利于对喷油量的精确控制,同时,当本发明喷油器应用于共轨燃油喷射系统时,能够减小共轨管的结构尺寸,从而降低共轨管材料强度要求,提高其使用寿命;采用限流组件结构,能够有效避免由于喷油器不正常持续喷油造成的燃油经济性下降,保证了本发明工作的可靠性。It can be seen from the above working process that during the fuel injection process of the pressure accumulator and flow-limiting piezoelectric control injector of the present invention, the action response of the needle valve 11 is directly driven by high-pressure fuel and piezoelectric stack, with fast action speed and high control precision. The fuel injection rules are flexible and changeable, which can effectively improve the power and fuel economy of the diesel engine, so that the diesel engine can meet more stringent emission regulations; At the same time, when the fuel injector of the present invention is applied to the common rail fuel injection system, it can reduce the structural size of the common rail pipe, thereby reducing the material strength requirements of the common rail pipe and improving its service life; The structure can effectively avoid the decline of fuel economy caused by the abnormal continuous fuel injection of the fuel injector, and ensure the reliability of the work of the present invention.

本发明蓄压限流式压电控制喷油器包括喷油器头、喷油器体、限流组件、压电控制组件、针阀复位弹簧、定位销、喷嘴、针阀、针阀限位块、阀座、紧帽和密封圈。喷油器体上开有蓄压腔,蓄压腔分别与喷油器头上的主进油孔和限位块上的第一通油孔相连通,限流组件安装在喷油器体内,限流组件下端与喷油器体内的燃油油道连通,针阀腔通过针阀限位块上的第四进油孔与第二油腔相连通,第一油腔通过阀座上的第三进油孔与喷油器体内的高压燃油油路连通,泄油口通过喷油器体内的低压油路与回油口连通,针阀限位块作为针阀复位弹簧的弹簧座安装在针阀上端。The pressure accumulating flow-limiting piezoelectric control fuel injector of the present invention includes a fuel injector head, a fuel injector body, a current limiting assembly, a piezoelectric control assembly, a needle valve return spring, a positioning pin, a nozzle, a needle valve, and a needle valve limiter. Block, seat, cap and seal. There is a pressure accumulator on the injector body, and the pressure accumulator is respectively connected with the main oil inlet hole on the injector head and the first oil through hole on the limit block, and the flow limiting component is installed in the injector body. The lower end of the flow limiting assembly communicates with the fuel oil passage in the injector body, the needle valve chamber communicates with the second oil chamber through the fourth oil inlet hole on the needle valve limit block, and the first oil chamber communicates with the second oil chamber through the third oil inlet hole on the valve seat. The oil inlet hole is connected with the high-pressure fuel oil circuit in the injector body, and the oil drain port is connected with the oil return port through the low-pressure oil circuit in the injector body. upper end.

限流组件包括限位块、阻尼弹簧、球阀、支撑滑块、球阀复位弹簧、滑套和限流活塞。限流活塞内的油腔通过限位块上的第一进油孔与蓄压腔相连通,阻尼弹簧装在限流活塞内的油腔中,限流活塞上开有限流孔,限流活塞作为球阀的阀座与其相连,作为球阀阀座的滑套被固定到喷油器体内,支撑滑块可以在滑套内往复滑动,球阀复位弹簧紧压支撑滑块至球阀,第二进油孔分别与球阀复位弹簧所在的腔和喷油器体内的高压燃油油路相连通,支撑滑块开有轴向燃油通孔和侧向燃油通孔,且轴向燃油通孔与侧向燃油通孔相连通。The flow limiting assembly includes a limiting block, a damping spring, a ball valve, a supporting slider, a ball valve return spring, a sliding sleeve and a flow limiting piston. The oil chamber in the flow-limiting piston communicates with the pressure storage chamber through the first oil inlet hole on the limiting block. The damping spring is installed in the oil chamber in the flow-limiting piston. The valve seat as the ball valve is connected with it, the sliding sleeve as the valve seat of the ball valve is fixed in the injector body, the supporting slider can slide back and forth in the sliding sleeve, the ball valve return spring presses the supporting slider to the ball valve, the second oil inlet hole They are respectively connected with the cavity where the return spring of the ball valve is located and the high-pressure fuel oil circuit in the injector body. connected.

第一进油孔至少为两个且对称于喷油器轴线布置,限流孔至少为一个,且为多个时对称于喷油器轴线布置,第一进油孔的横截面积总和大于限流孔的横截面积总和。There are at least two first oil inlet holes and they are arranged symmetrically to the axis of the injector. If there are at least one restrictor hole, they are arranged symmetrically to the axis of the injector. The total cross-sectional area of the first oil inlet holes is greater than the limit The sum of the cross-sectional areas of the orifices.

支撑滑块上开有的轴向燃油通孔为一个,支撑滑块上开有的侧向燃油通孔至少为两个且对称于喷油器轴线布置。There is one axial fuel through-hole on the support slide, and at least two lateral fuel through-holes on the support slide are arranged symmetrically to the axis of the injector.

压电控制组件包括压电堆电气接头、控制阀、控制阀复位弹簧和压电堆。控制阀上有控制阀上密封面和控制阀下密封面两个密封面,控制阀上端面压紧至压电堆下端面,压电堆不加电压时,控制阀下密封面被压紧到针阀限位块的下密封阀座上,第一油腔与第二油腔连通;压电堆加电压后,控制阀抬起,控制阀上密封面压紧到阀座的上密封座面上,第一油腔不再与第二油腔连通,第二油腔与泄油口连通,控制阀的抬起和落座分别控制针阀腔与第一油腔或泄油口的通断。The piezoelectric control assembly includes piezoelectric stack electrical connectors, control valves, control valve return springs, and piezoelectric stacks. The control valve has two sealing surfaces, the upper sealing surface of the control valve and the lower sealing surface of the control valve. The upper end surface of the control valve is compressed to the lower end surface of the piezoelectric stack. On the lower sealing valve seat of the needle valve limit block, the first oil chamber communicates with the second oil chamber; after the piezoelectric stack is powered, the control valve lifts up, and the upper sealing surface of the control valve is pressed against the upper sealing surface of the valve seat Above, the first oil chamber is no longer in communication with the second oil chamber, and the second oil chamber is in communication with the oil drain port. Lifting and seating of the control valve respectively control the on-off of the needle valve chamber and the first oil chamber or the oil drain port.

Claims (5)

1. pressure accumulation current-limiting type piezoelectric control fuel injector, is characterized in that: comprise injector head, oil injector body, valveSeat, needle-valve limited block, nozzle, current limliting assembly, piezoelectricity Control Component, injector head is arranged on oil injector bodyUpper, main fuel feed hole is set in injector head, pressure accumulation chamber is set, main fuel feed hole and pressure accumulation chamber phase in oil injector bodyLogical, oil injector body, valve seat, needle-valve limited block, nozzle are connected from top to bottom successively; Current limliting assembly comprises limitPosition piece, current limliting piston, sliding sleeve, ball valve, current limliting piston and sliding sleeve are arranged in pressure accumulation chamber from top to bottom, slidingMounting ball valve back-moving spring and support slipper in cover, ball valve is arranged between current limliting piston and support slipper, limitStream is installed damping spring in piston, mounting limit piece on current limliting piston, on limited block, arrange be communicated with pressure accumulation chamber andThe first fuel feed hole of current limliting piston, sliding sleeve below arranges the second fuel feed hole communicating with it; Piezoelectricity Control ComponentComprise piezoelectric pile, control valve, piezoelectric pile is arranged in valve seat, control valve be arranged on the below of piezoelectric pile and withIt is connected, and the first oil circuit, oil return opening are set in oil injector body, and the second oil circuit, the 3rd oil-feed are set in valve seatHole, arranges the 3rd oil circuit, the 4th fuel feed hole, drain tap, control valve back-moving spring chamber in needle-valve limited block,The 4th oil circuit is set in nozzle, and first-, tetra-oil circuits communicate successively, and the first oil circuit communicates with the second fuel feed hole,Control valve back-moving spring is installed control valve back-moving spring in chamber, and the bottom of control valve is placed on control valve reset bulletIn spring, the bottom of control valve arranges sealing surface and control valve lower sealing surface on the control valve of taper, control valve withBetween valve seat, form respectively the first oil pocket and the second oil pocket, the first oil pocket is positioned at the second oil pocket top, and the 3rd entersOilhole communicates with the first oil pocket and the second oil circuit respectively, the first oil pocket and the second oil pocket sealing surface on control valveBe communicated with or disconnect with under the cooperation of valve seat, the second oil pocket and control valve back-moving spring chamber are in control valve lower sealing surfaceBe communicated with or disconnect with under the cooperation of needle-valve limited block, control valve back-moving spring chamber, drain tap, oil return opening are successivelyCommunicate, needle-valve chamber is set between needle-valve limited block and nozzle, needle-valve back-moving spring is installed, needle-valve in needle-valve chamberUpper end be placed in needle-valve back-moving spring, needle-valve remainder is positioned in nozzle, the 4th fuel feed hole respectively withThe second oil pocket and needle-valve chamber communicate, and Sheng oil pocket is set between needle-valve and nozzle, and the 4th oil circuit communicates with containing oil pocket,Nozzle-end arranges spray orifice, contains oil pocket and spray orifice and is communicated with or disconnects with the mobile of needle-valve.
2. pressure accumulation current-limiting type piezoelectric control fuel injector according to claim 1, is characterized in that: current limliting is livedHave the metering hole that is communicated with current limliting piston and space, ball valve place beyond the Great Wall.
3. pressure accumulation current-limiting type piezoelectric control fuel injector according to claim 1 and 2, is characterized in that: limitPosition piece is fixed in pressure accumulation chamber by screw thread.
4. pressure accumulation current-limiting type piezoelectric control fuel injector according to claim 1 and 2, is characterized in that: sprayOil body, valve seat, needle-valve limited block, nozzle link together by the tight cap that is enclosed within its outside.
5. pressure accumulation current-limiting type piezoelectric control fuel injector according to claim 3, is characterized in that: fuel injectorBody, valve seat, needle-valve limited block, nozzle link together by the tight cap that is enclosed within its outside.
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