Background technology
Polyester is whole world consumption maximum, purposes one of macromolecular material the most widely, relies on its superior performance, has been widely used in the fields such as textile fabric, packaging material and film medium.It is very poor that yet polyester and fiber thereof have stronger hydrophobicity, be difficult to give polyester fiber with antibacterial functions, limited its application in fields such as weavings of polyester fiber, by physico-chemical process, polyester fiber has been carried out to an antibacterial modified important research direction that has become Speciality Pet Fiber production and scientific research.
The polyester product with anti-microbial property is that people pay close attention to and research object all the time.This series products often with human body intimate contact, therefore requirement has following characteristics: (1) has broad spectrum antibacterial and stronger sterilizing ability; (2) non-stimulated to human body, without irritated; (3) fiber after antibacterial has durability; (4) on the not impact of the outward appearance of fiber; (5) processing method is simple, can be suitable for suitability for industrialized production.
The preparation method of antibacterial polyester fibre mainly contains two kinds at present, and first method is to adopt the dressing liquid that contains anti-biotic material to carry out rear arrangement to polyester fiber to obtain antibacterial polyester fibre.
China Patent Publication No. CN102517888A, open day is on September 4th, 2013, discloses a kind of manufacture method of antibacterial moisture transmitting polyester fiber.This invention adopts alkali decrement treatment technology to introduce hollow and cavity in polyester fibre surface, and nanometer silver antimicrobial particle is combined with polyester fibre surface, and the antibacterial functionalized and hydrophilicity-imparting treatment of fiber is united two into one, and has technique simple, the feature that cost is low.
Above-mentioned weak point is for example by the mode of cast setting, nano-Ag particles to be combined with fiber surface the wash durability of antibacterial polyester fibre is declined, anti-microbial property stability can not guarantee, because surface of polyester has formed a lot of hollows, the mechanical strength of fiber has been weakened much simultaneously; Post processing meeting produces a lot of waste liquids in addition, and environment is caused to certain pollution.
Second method is to have metal or oxide powder or quaternary ammonium salt antiseptic etc. and the polyblend of antibacterial functions, to be then spun into fiber.
China Patent Publication No. CN103147164A), open day is on June 13rd, 2013, discloses a kind of antibacterial efficient blend ester fiber and preparation method thereof.This invention will contain the functional agglomerate of nano silver material, water-soluble polyester section, and PTT section and terylene chips carry out blend melt spinning and obtain antibacterial efficient blended fiber, and this technique simple application is extensive, and fiber has antibacterial far infrared and breathes freely and lead wet effect.China Patent Publication No. CN102433603A, open day is on May 2nd, 2012, discloses a kind ofly to have from hydrophilic anti-bacterial wet-absorbing sweat-repellent polyester fiber.This invention by hydrophilic modifying polyester master particle, contain Ag-Cu-Zn particle carrier antibacterial polyester masterbatches and copolymerization polyester master particle is prepared antibacterial polyester fibre by the method for co-blended spinning, this kind of fiber has good moisture absorption and leads sweat and bactericidal property.
Above-mentioned two kinds of method weak points are that in these class methods, powder is easy to reunite in polymer, stop up spinneret orifice, and spinnerets shortens service life, and equipment cost rises, and the outward appearance of this outer fiber or textiles, mechanical strength reduce.The acquisition of antibacterial functions depends on antiseptic to the speed of top layer migration, so the speed of this type of anti-bacterial fibre sterilization is slow.
China Patent Publication No. CN102102240A), open day is on June 22nd, 2011, discloses a kind of antibacterial polyester fibers and manufacture method thereof and purposes.This invention is carried out blend melt spinning by polyester and water-insoluble quaternary ammonium salt according to certain ratio, obtains antibacterial polyester fibre, has good heat resistance, water-wash resistance and lasting anti-microbial property.
Above-mentioned for example weak point is that blend has the polyester fiber hydrophily of water-insoluble quaternary ammonium salt poor, to bacterium to kill speed slow, time that need to be longer.
Summary of the invention
For above problem, the object of the invention is to overcome the deficiencies in the prior art, a kind of preparation method of antibacterial polyester fibre is provided.
In order to achieve the above object, technical solution of the present invention is:
A preparation method for antibacterial Regenerated Polyester Fibres, described preparation method carries out according to the following steps:
A is by recycled polyester section, antibacterial functions monomer and high-temperature initiator 2,3-dimethyl-2,3-diphenyl butane is dry in vacuum drying oven respectively, makes recycled polyester section, antibacterial functions monomer, high-temperature initiator 2,3-dimethyl-2, the water content of 3-diphenyl butane is less than respectively 50ppm.
B presses following mass percent by dried recycled polyester section with antibacterial functions monomer:
Recycled polyester section 70-90%
Antibacterial functions monomer 10-30%
And the dry rear high-temperature initiator 2 that accounts for recycled polyester chipping qualities 0.1-0.3%, 3-dimethyl-2,3-diphenyl butane is mixed into homogeneous material, by passing into nitrogen 5min in the container of double screw extruder, eliminate oxygen, the material mixing is added in double screw extruder feeder, control double screw extruder barrel temperature carries out frit reaction at 170-260 ℃ to be extruded, and granulation, prepares modification regeneration polyester slice.
C carries out spinning by the modification regeneration polyester slice obtaining through step b by melt spinning machine, spinning condition is as follows: spinning temperature is 210-280 ℃, spinning speed is 800~4000m/min, one side lateral blowing wind speed is 0.4~0.7m/s, wind-warm syndrome is 25~30 ℃, prepares modification regeneration polyester fiber.
D is immersed in the modification regeneration polyester fiber obtaining through step c in the mixed solution of the TX-100 that active chlorine that concentration is 1500ppm and mass fraction are 0.05% and reacts, time is 30min, after reacted modification regeneration polyester fiber is taken out, with deionized water, clean, be dried, obtain antibacterial Regenerated Polyester Fibres.
The preparation method of described a kind of antibacterial Regenerated Polyester Fibres, a kind of in regeneration polyethylene terephthalate or regeneration polytrimethylene terephthalate or regeneration polybutylene terephthalate (PBT) of polyester matrix in the section of described recycled polyester, or any two or three the combination in three.
The preparation method of described a kind of antibacterial Regenerated Polyester Fibres, described antibacterial functions monomer is a kind of in 2,4-ethylamino-6-, bis-acrylic-aminos-1,3,5-triazines or Methacrylamide or N-tert-butyl acrylamide.The structure of monomer is as follows:
Owing to having adopted above technical scheme, the present invention has following innovation point:
(1) recycled polyester that the present invention takes contains several additives, compare normal polyester and there is lower fusing point, thereby can at lower temperature, by the effect of initator, antibacterial monomer and polyester macromolecule be carried out to reactive grafting, realize the reaction of antibacterial polyester and extrude.
(2) method that reaction of the present invention is extruded is compared other method, can in fiberizing, realize antibacterial modified to polyester, has not only improved the output capacity of antibacterial Regenerated Polyester Fibres, and has reduced the production cost of fiber.
(3) antibacterial monomer of the present invention contains unsaturated double-bond and containing the functional group of N structure, owing to there being the existence of two keys, can make antibacterial monomer be grafted on the main chain of polyester macromolecule, owing to there being the existence of nitrogen-containing functional group, by amine chlorination, can make Regenerated Polyester Fibres form the antibacterial structure with halogen amine, give recycled polyester material antibacterial characteristics.
(4) Antibacterial Mechanism of antibacterial Regenerated Polyester Fibres of the present invention is, under the condition that chloramines structure exists at water, has the generation of active chlorine, has stronger bactericidal action.After bactericidal action, chloramines Structure Transformation becomes amine structure, then passes through amine chlorination, has and is reduced into the chloramines structure with sterilizing function, moves in circles.The reaction skeleton symbol of cyclic process is as follows:
(5) recycled polyester material of the present invention is the material through recycling, and has solved pollution and the recycling problem of waste polyester material, has reduced the dependence to oil, for social sustainable development, is highly profitable.
The specific embodiment
Below in conjunction with specific embodiment, describe the present invention
A preparation method for antibacterial Regenerated Polyester Fibres, described preparation method carries out according to the following steps:
A is by recycled polyester section, antibacterial functions monomer and high-temperature initiator 2,3-dimethyl-2,3-diphenyl butane is dry in vacuum drying oven respectively, makes recycled polyester section, antibacterial functions monomer, high-temperature initiator 2,3-dimethyl-2, the water content of 3-diphenyl butane is less than respectively 50ppm.
B presses following mass percent by dried recycled polyester section with antibacterial functions monomer:
Recycled polyester section 70-90%
Antibacterial functions monomer 10-30%
And the dry rear high-temperature initiator 2 that accounts for recycled polyester chipping qualities 0.1-0.3%, 3-dimethyl-2,3-diphenyl butane is mixed into homogeneous material, by passing into nitrogen 5min in the container of double screw extruder, eliminate oxygen, the material mixing is added in double screw extruder feeder, control double screw extruder barrel temperature carries out frit reaction at 170-260 ℃ to be extruded, and granulation, prepares modification regeneration polyester slice.
C carries out spinning by the modification regeneration polyester slice obtaining through step b by melt spinning machine, spinning condition is as follows: spinning temperature is 210-280 ℃, spinning speed is 800~4000m/min, one side lateral blowing wind speed is 0.4~0.7m/s, wind-warm syndrome is 25~30 ℃, prepares modification regeneration polyester fiber.
D is immersed in the modification regeneration polyester fiber obtaining through step c in the mixed solution of the TX-100 that active chlorine that concentration is 1500ppm and mass fraction are 0.05% and reacts, time is 30min, after reacted modification regeneration polyester fiber is taken out, with deionized water, clean, be dried, obtain antibacterial Regenerated Polyester Fibres.
The preparation method of described a kind of antibacterial Regenerated Polyester Fibres, a kind of in regeneration polyethylene terephthalate or regeneration polytrimethylene terephthalate or regeneration polybutylene terephthalate (PBT) of polyester matrix in the section of described recycled polyester, or any two or three the combination in three.
The preparation method of described a kind of antibacterial Regenerated Polyester Fibres, described antibacterial functions monomer is a kind of in 2,4-ethylamino-6-, bis-acrylic-aminos-1,3,5-triazines or Methacrylamide or N-tert-butyl acrylamide.The structure of monomer is as follows:
The anti-microbial property method of testing of antibacterial Regenerated Polyester Fibres of the present invention adopts bacterium to count determination method (AATCC100-1988), and test strain is used staphylococcus aureus (ATCC6538) (Gram-negative bacteria) and Escherichia coli (8099) (gram-positive bacteria).
The processing mode of the antibacterial Regenerated Polyester Fibres of embodiment is:
(1) adopt AATCC123-1984 method to wash antibacterial Regenerated Polyester Fibres, then the fiber of washing is carried out to anti-microbial property test.
(2) after sterilization, antibacterial Regenerated Polyester Fibres is carried out to amine chlorination, then carry out repeatedly anti-microbial property test.
Anti-microbial property testing result is shown in specific embodiment.
Specific embodiment
Embodiment 1
To regenerate poliester chip and 2,4-ethylenediamine-6-hexadiene ammonia-1,3,5-tri-nitrogen six rings (NDMA) and 2,3-dimethyl-2, it is dry that 3-diphenyl butane (DMDPB) carries out respectively vacuum drying oven, makes three's water content be less than 50ppm; By dried 90Kg regeneration poliester chip, 10Kg2,4-ethylenediamine-6-hexadiene ammonia-1,3,5-tri-nitrogen six rings (NDMA) and 0.20Kg high-temperature initiator 2,3-dimethyl-2,3-diphenyl butane (DMDPB) mixes, be mixed into homogeneous material, by passing into nitrogen 5min in the container of double screw extruder, eliminate oxygen, the material mixing is added in double screw extruder feeder, control double screw extruder barrel temperature carries out frit reaction at 230-260 ℃ to be extruded, and granulation, prepares modification regeneration polyester slice.Modification regeneration polyester slice carries out spinning by melt spinning machine, spinning condition is as follows: spinning temperature is 240-280 ℃, and spinning speed is 1000m/min, and one side lateral blowing wind speed is 0.5~0.7m/s, wind-warm syndrome is 25~27 ℃, prepares modification regeneration polyester fiber.The concentration that above-mentioned fiber is immersed in to active chlorine is that in the mixed solution of 1500ppm and the mass fraction TX-100 that is 0.05%, the time is 30min.Then use excessive deionized water cleaning, drying, obtain antibacterial regeneration pet fiber, physical property is as table 1, and anti-microbial property is as table 2.
Embodiment 2
The polytrimethylene terephthalate of regenerating section and 2,4-ethylenediamine-6-hexadiene ammonia-1,3,5-tri-nitrogen six rings (NDMA) and 2,3-dimethyl-2, it is dry that 3-diphenyl butane (DMDPB) carries out respectively vacuum drying oven, makes three's water content be less than 50ppm, by the section of dried 80Kg regeneration polytrimethylene terephthalate, 20Kg2, 4-ethylenediamine-6-hexadiene ammonia-1, 3, 5-tri-nitrogen six rings (NDMA) and 0.16Kg high-temperature initiator 2, 3-dimethyl-2, 3-diphenyl butane (DMDPB) mixes, be mixed into homogeneous material, by passing into nitrogen 5min in the container of double screw extruder, eliminate oxygen, the material mixing is added in double screw extruder feeder, control double screw extruder barrel temperature carries out frit reaction at 210-230 ℃ and extrudes, granulation, prepare the section of modification regeneration polytrimethylene terephthalate.The section of modification regeneration polytrimethylene terephthalate is carried out spinning by melt spinning machine, spinning condition is as follows: spinning temperature is 220-260 ℃, spinning speed is 2000m/min, one side lateral blowing wind speed is 0.5~0.7m/s, wind-warm syndrome is 26~28 ℃, prepares modification regeneration polytrimethylene terephthalate fiber.The concentration that above-mentioned fiber is immersed in to active chlorine is that in the mixed solution of 1500ppm and the mass fraction TX-100 that is 0.05%, the time is 30min.Then use excessive deionized water cleaning, drying, obtain antibacterial regeneration polytrimethylene terephthalate fiber, physical property is as table 1, and anti-microbial property is as table 2.
Embodiment 3
The polybutylene terephthalate (PBT) of regenerating section and 2,4-ethylenediamine-6-hexadiene ammonia-1,3,5-tri-nitrogen six rings (NDMA) and 2,3-dimethyl-2, it is dry that 3-diphenyl butane (DMDPB) carries out respectively vacuum drying oven, makes three's water content be less than 50ppm, by dried 70Kg regeneration poliester chip, 30Kg2, 4-ethylenediamine-6-hexadiene ammonia-1, 3, 5-tri-nitrogen six rings (NDMA) and 0.10Kg high-temperature initiator 2, 3-dimethyl-2, 3-diphenyl butane (DMDPB) mixes, be mixed into homogeneous material, by passing into nitrogen 5min in the container of double screw extruder, eliminate oxygen, the material mixing is added in double screw extruder feeder, control double screw extruder barrel temperature carries out frit reaction at 190-220 ℃ and extrudes, granulation, prepare the section of modification regeneration polybutylene terephthalate (PBT).The section of modification regeneration polybutylene terephthalate (PBT) is carried out spinning by melt spinning machine, spinning condition is as follows: spinning temperature is 200-240 ℃, spinning speed is 4000m/min, one side lateral blowing wind speed is 0.4~0.6m/s, wind-warm syndrome is 27~30 ℃, prepares modification regeneration polybutylene terephthalate (PBT) fiber.The concentration that above-mentioned fiber is immersed in to active chlorine is that in the mixed solution of 1500ppm and the mass fraction TX-100 that is 0.05%, the time is 30min.Then use excessive deionized water cleaning, drying, obtain antibacterial regeneration polybutylene terephthalate (PBT) fiber, physical property is as table 1, and anti-microbial property is as table 2.
Embodiment 4
To regenerate poliester chip, regeneration polytrimethylene terephthalate section, methyl propanamide (MAM) and 2,3-dimethyl-2, it is dry that 3-diphenyl butane (DMDPB) carries out respectively vacuum drying oven, makes four water content be less than 50ppm; By the regeneration polytrimethylene terephthalate section of dried 50Kg regeneration poliester chip, 40Kg, the methyl propanamide (MAM) of 10Kg and 0.20Kg 2,3-dimethyl-2,3-diphenyl butane (DMDPB) is mixed into homogeneous material, by passing into nitrogen 5min in the container of double screw extruder, eliminate oxygen, the material mixing is added in double screw extruder feeder, control double screw extruder barrel temperature carries out frit reaction at 230-260 ℃ and extrudes, granulation, prepares modification regeneration polyester slice.Modification regeneration polyester slice carries out spinning by melt spinning machine, spinning condition is as follows: spinning temperature is 230-270 ℃, and spinning speed is 1000m/min, and one side lateral blowing wind speed is 0.5~0.7m/s, wind-warm syndrome is 26~29 ℃, prepares modification regeneration polybutylene terephthalate (PBT) fiber.The concentration that above-mentioned fiber is immersed in to active chlorine is that in the mixed solution of 1500ppm and the mass fraction TX-100 that is 0.05%, the time is 30min.Then use excessive deionized water cleaning, drying, obtain antibacterial Regenerated Polyester Fibres, physical property is as table 1, and anti-microbial property is as table 2.
Embodiment 5
The polytrimethylene terephthalate of regenerating section, the section of regeneration polybutylene terephthalate (PBT), N-tert-butyl acrylamide (NTBA) and 2,3-dimethyl-2, it is dry that 3-diphenyl butane (DMDPB) carries out respectively vacuum drying oven, makes four water content be less than 50ppm; By 2 of the N-tert-butyl acrylamide (NTBA) of the regeneration polybutylene terephthalate (PBT) section of the regeneration polytrimethylene terephthalate section of dried 40Kg, 40Kg and 20Kg and 0.16Kg, 3-dimethyl-2,3-diphenyl butane (DMDPB) is mixed into homogeneous material, by passing into nitrogen 5min in the container of double screw extruder, eliminate oxygen, the material mixing is added in double screw extruder feeder, control double screw extruder barrel temperature carries out frit reaction at 200-230 ℃ and extrudes, granulation, prepares modification regeneration polyester slice.Modification regeneration polyester slice carries out spinning by melt spinning machine, spinning condition is as follows: spinning temperature is 210-250 ℃, and spinning speed is 2000m/min, and one side lateral blowing wind speed is 0.4~0.6m/s, wind-warm syndrome is 27~30 ℃, prepares modification regeneration polyester fiber.The concentration that above-mentioned fiber is immersed in to active chlorine is that in the mixed solution of 1500ppm and the mass fraction TX-100 that is 0.05%, the time is 30min.Then use excessive deionized water cleaning, drying, obtain antibacterial Regenerated Polyester Fibres, physical property is as table 1, and anti-microbial property is as table 2.
Embodiment 6
2 of poliester chip, the section of regeneration polytrimethylene terephthalate, the section of regeneration polybutylene terephthalate (PBT), N-tert-butyl acrylamide (NTBA) and 0.10Kg will regenerate, 3-dimethyl-2, it is dry that 3-diphenyl butane (DMDPB) carries out respectively vacuum drying oven, makes five water content be less than 50ppm, by the regeneration poliester chip of dried 30Kg, the regeneration polybutylene terephthalate (PBT) section of the regeneration polytrimethylene terephthalate section 10Kg of 30Kg, 2 of the N-tert-butyl acrylamide of 30Kg (NTBA) and 0.10Kg, 3-dimethyl-2, 3-diphenyl butane (DMDPB) is mixed into homogeneous material, by passing into nitrogen 5min in the container of double screw extruder, eliminate oxygen, the material mixing is added in double screw extruder feeder, control double screw extruder barrel temperature carries out frit reaction at 190-260 ℃ and extrudes, granulation, prepare modification regeneration polyester slice.Modification regeneration polyester slice carries out spinning by melt spinning machine, spinning condition is as follows: spinning temperature is 210-250 ℃, and spinning speed is 3000m/min, and one side lateral blowing wind speed is 0.4~0.7m/s, wind-warm syndrome is 25~30 ℃, prepares modification regeneration polyester fiber.The concentration that above-mentioned fiber is immersed in to active chlorine is that in the mixed solution of 1500ppm and the mass fraction TX-100 that is 0.05%, the time is 30min.Then use excessive deionized water cleaning, drying, obtain antibacterial Regenerated Polyester Fibres, physical property is as table 1, and anti-microbial property is as table 2.
Table 1
Sequence number |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Embodiment 5 |
Embodiment 6 |
Fiber number (dtex) |
3.51 |
3.30 |
3.02 |
3.53 |
3.31 |
3.14 |
Intensity (CN/dtex) |
4.24 |
3.93 |
3.28 |
3.73 |
3.63 |
3.53 |
Percentage elongation (%) |
18.7 |
19.3 |
20.1 |
18.4 |
19.0 |
19.8 |
Regain (%) |
3.4 |
3.8 |
4.1 |
3.5 |
3.9 |
4.3 |
Table 2