CN104005115B - A kind of preparation method of ceramic alumina fiber - Google Patents
A kind of preparation method of ceramic alumina fiber Download PDFInfo
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- CN104005115B CN104005115B CN201410271057.5A CN201410271057A CN104005115B CN 104005115 B CN104005115 B CN 104005115B CN 201410271057 A CN201410271057 A CN 201410271057A CN 104005115 B CN104005115 B CN 104005115B
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- 239000000835 fiber Substances 0.000 title claims abstract description 192
- 239000000919 ceramic Substances 0.000 title claims abstract description 74
- 238000002360 preparation method Methods 0.000 title claims abstract description 38
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 claims abstract description 46
- 239000002243 precursor Substances 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 82
- 239000002245 particle Substances 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 239000002994 raw material Substances 0.000 claims description 16
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 15
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 15
- 229910052782 aluminium Inorganic materials 0.000 claims description 14
- 238000007664 blowing Methods 0.000 claims description 12
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 8
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 5
- 238000010992 reflux Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 230000032683 aging Effects 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 239000012266 salt solution Substances 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 2
- 239000000693 micelle Substances 0.000 abstract description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 5
- 239000002893 slag Substances 0.000 abstract description 4
- 238000003980 solgel method Methods 0.000 abstract description 4
- 239000002131 composite material Substances 0.000 abstract description 3
- 239000012535 impurity Substances 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 230000002787 reinforcement Effects 0.000 abstract 1
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 14
- 239000000243 solution Substances 0.000 description 10
- 239000000654 additive Substances 0.000 description 9
- 229920000642 polymer Polymers 0.000 description 7
- 238000001035 drying Methods 0.000 description 5
- 238000009987 spinning Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 4
- 239000012141 concentrate Substances 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 238000001354 calcination Methods 0.000 description 3
- 239000000084 colloidal system Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 229910017604 nitric acid Inorganic materials 0.000 description 3
- 150000007524 organic acids Chemical class 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 2
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910017053 inorganic salt Inorganic materials 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- CPOFMOWDMVWCLF-UHFFFAOYSA-N methyl(oxo)alumane Chemical compound C[Al]=O CPOFMOWDMVWCLF-UHFFFAOYSA-N 0.000 description 2
- 229920000620 organic polymer Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 2
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 2
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 description 2
- 238000005491 wire drawing Methods 0.000 description 2
- 229910001845 yogo sapphire Inorganic materials 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- MLUCITABTNJZJA-UHFFFAOYSA-N [N+](=O)([O-])[O-].[Al+3].C(C(O)C)(=O)O.[N+](=O)([O-])[O-].[N+](=O)([O-])[O-] Chemical compound [N+](=O)([O-])[O-].[Al+3].C(C(O)C)(=O)O.[N+](=O)([O-])[O-].[N+](=O)([O-])[O-] MLUCITABTNJZJA-UHFFFAOYSA-N 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- HDYRYUINDGQKMC-UHFFFAOYSA-M acetyloxyaluminum;dihydrate Chemical compound O.O.CC(=O)O[Al] HDYRYUINDGQKMC-UHFFFAOYSA-M 0.000 description 1
- 239000003377 acid catalyst Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000006136 alcoholysis reaction Methods 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 229940009827 aluminum acetate Drugs 0.000 description 1
- -1 aluminum alkoxide Chemical class 0.000 description 1
- ANBBXQWFNXMHLD-UHFFFAOYSA-N aluminum;sodium;oxygen(2-) Chemical compound [O-2].[O-2].[Na+].[Al+3] ANBBXQWFNXMHLD-UHFFFAOYSA-N 0.000 description 1
- 150000001449 anionic compounds Chemical class 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 238000002468 ceramisation Methods 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- RCJVRSBWZCNNQT-UHFFFAOYSA-N dichloridooxygen Chemical compound ClOCl RCJVRSBWZCNNQT-UHFFFAOYSA-N 0.000 description 1
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000000578 dry spinning Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003837 high-temperature calcination Methods 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910001412 inorganic anion Inorganic materials 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000003961 organosilicon compounds Chemical class 0.000 description 1
- 210000000963 osteoblast Anatomy 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical group O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- CMOAHYOGLLEOGO-UHFFFAOYSA-N oxozirconium;dihydrochloride Chemical compound Cl.Cl.[Zr]=O CMOAHYOGLLEOGO-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000002390 rotary evaporation Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 229910001388 sodium aluminate Inorganic materials 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- WOZZOSDBXABUFO-UHFFFAOYSA-N tri(butan-2-yloxy)alumane Chemical compound [Al+3].CCC(C)[O-].CCC(C)[O-].CCC(C)[O-] WOZZOSDBXABUFO-UHFFFAOYSA-N 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
Landscapes
- Inorganic Fibers (AREA)
Abstract
Description
技术领域technical field
本发明涉及氧化铝陶瓷纤维的制备,属于无机非金属材料领域。The invention relates to the preparation of alumina ceramic fibers and belongs to the field of inorganic non-metallic materials.
背景技术Background technique
氧化铝陶瓷纤维属于无机晶体纤维,主要成分是三氧化二铝(Al2O3),还含有一定量的添加剂,如二氧化硅(SiO2)、氧化铁(Fe2O3)等,它具很多优良性质,如具有高强度、耐高温、高熔点、耐腐蚀性强、绝热性能好,且比重小等特点,医学上可增强造骨细胞骨取代的功能,也是一种综合性能比较好的工程材料,在复合材料、工业及军事领域都有非常重要的应用。Al2O3陶瓷纤维作为隔热材料,有很好的保温性能,可显著减少热量损失,最高耐热温度可达1700℃,与碳纤维和金属纤维相比,Al2O3陶瓷纤维热导率低、热膨胀系数小、抗热震性好,是高温隔热材料的首选;Al2O3陶瓷纤维高温性质稳定,比表面积大,可用作催化剂载体。Alumina ceramic fiber belongs to inorganic crystal fiber, the main component is aluminum oxide (Al 2 O 3 ), and also contains a certain amount of additives, such as silicon dioxide (SiO 2 ), iron oxide (Fe 2 O 3 ), etc., it It has many excellent properties, such as high strength, high temperature resistance, high melting point, strong corrosion resistance, good heat insulation performance, and small specific gravity. It can enhance the function of osteoblast bone replacement in medicine, and it is also a kind of comprehensive performance. Engineering materials have very important applications in composite materials, industry and military fields. As a thermal insulation material, Al 2 O 3 ceramic fiber has good thermal insulation performance, which can significantly reduce heat loss, and the maximum heat-resistant temperature can reach 1700°C. Compared with carbon fiber and metal fiber, Al 2 O 3 ceramic fiber has a higher thermal conductivity Low thermal expansion coefficient, good thermal shock resistance, is the first choice for high temperature insulation materials; Al 2 O 3 ceramic fiber is stable at high temperature, large specific surface area, can be used as a catalyst carrier.
制备无机纤维的传统方法是加热原料使之变为熔融状态,熔融法纺丝成,而氧化铝熔点很高,即使熔融其熔体粘度也很低,其纤维难以用熔融法制备。因此人们研究开发了多种前驱体方法来制备Al2O3陶瓷纤维,即在常温下先经过纺丝工艺制备含有铝成分及其它有机、无机成分的纤维材料,再经高温煅烧热解除去其中的溶剂、有机物或无机阴离子等制得Al2O3陶瓷纤维。例如,美国圣戈本陶瓷及塑料股份有限公司利用高能磨碎机将α-Al2O3多晶颗粒分散于水中制得淤浆后加入硝酸和仲丁醇铝,在80℃剧烈搅拌2h得到溶胶,纺丝制得前驱体纤维,再煅烧而得到Al2O3陶瓷纤维(CN200480009462.4);帝国化学工业公司将硫脲和聚环氧乙烷溶解于氯化铝溶液中,再加入水合氯化铝及硅氧烷表面活性剂得到可拉丝溶液,拉丝并进行热处理,得到Al2O3陶瓷纤维(CN1034768A);洛阳新聚能高热技术有限公司将氧化铝粉体分散在水中,制成悬浮液,再加入混有有机酸的无机盐水溶液和硅溶胶,最后加入结合剂、增塑剂、干燥控制剂、分散剂,在水浴下搅拌,反应后浓缩至成纤胶体,在经离心甩丝、干燥和热处理制备Al2O3多晶纤维(CN103160954A);天津工业大学以结晶Al2O3、去离子水以及铝粉为主要原料,以成丝剂为辅料,得到可纺溶胶,再经成纤、干燥及热处理制备Al2O3陶瓷纤维(CN103114352A);Uematsu等采用亲水性良好的粘胶纤维作为基体纤维浸渍无机铝盐溶液,再经干燥、烧结等步骤得到Al2O3陶瓷纤维(J.Am.Ceram.Soc.1995,78,3107);Venkatesh等利用氯氧化物无机盐及有机高分子做助剂制得溶液,再经过纺丝及煅烧等过程,而得到Al2O3陶瓷纤维,并研究了各种工艺因素所导致的纤维缺陷(Mater.Lett.2002,55,189;J.Europ.Ceram.Soc.2000,20,2543)。但是上述方法都采用有机物为成纤助剂,制备的Al2O3陶瓷纤维直径较粗、纤维致密性差、孔隙率高且强度低,且纤维的杂质含量高,成份含量无法精确控制。The traditional method of preparing inorganic fibers is to heat the raw materials to make them into a molten state and spin them by melting method. However, the melting point of alumina is very high, and even if it is melted, its melt viscosity is very low, and its fibers are difficult to prepare by melting method. Therefore, people have researched and developed a variety of precursor methods to prepare Al 2 O 3 ceramic fibers, that is, to prepare fiber materials containing aluminum components and other organic and inorganic components through a spinning process at room temperature, and then remove them by high-temperature calcination and pyrolysis. Al 2 O 3 ceramic fibers can be prepared from solvents, organic substances or inorganic anions. For example, Saint-Gobain Ceramics and Plastics Co., Ltd. of the United States used a high-energy attritor to disperse α-Al 2 O 3 polycrystalline particles in water to prepare a slurry, then added nitric acid and aluminum sec-butoxide, and stirred vigorously at 80°C for 2 hours to obtain Sol, spinning to obtain precursor fibers, and then calcining to obtain Al 2 O 3 ceramic fibers (CN200480009462.4); Imperial Chemical Industries Company dissolved thiourea and polyethylene oxide in aluminum chloride solution, and then added hydration Aluminum chloride and siloxane surfactant can be used to obtain wire drawing solution, wire drawing and heat treatment to obtain Al 2 O 3 ceramic fiber (CN1034768A); Luoyang Xin Ju Neng High Heat Technology Co., Ltd. disperses alumina powder in water to make Suspension, then add inorganic salt solution mixed with organic acid and silica sol, finally add binder, plasticizer, dryness control agent, dispersant, stir in water bath, concentrate to form fiber colloid after reaction, after centrifugation silk, drying and heat treatment to prepare Al 2 O 3 polycrystalline fiber (CN103160954A); Tianjin Polytechnic University uses crystalline Al 2 O 3 , deionized water and aluminum powder as the main raw materials, and takes the silk forming agent as auxiliary material to obtain spinnable sol, and then Preparation of Al 2 O 3 ceramic fibers (CN103114352A) by fiber formation, drying and heat treatment; Uematsu et al. used viscose fiber with good hydrophilicity as the matrix fiber to impregnate the inorganic aluminum salt solution, and then obtained Al 2 O 3 by drying and sintering. Ceramic fibers (J.Am.Ceram.Soc.1995,78,3107); Venkatesh et al. used oxychloride inorganic salts and organic polymers as additives to prepare solutions, and then through spinning and calcination processes to obtain Al 2 O 3 ceramic fibers, and studied the fiber defects caused by various process factors (Mater.Lett.2002,55,189; J.Europ.Ceram.Soc.2000,20,2543). However, the above methods all use organic substances as fiber-forming additives, and the prepared Al 2 O 3 ceramic fibers have relatively thick diameter, poor fiber compactness, high porosity and low strength, and the fiber has high impurity content, and the component content cannot be accurately controlled.
溶胶-凝胶法(Sol-Gel)可克服上述方法存在的缺点,能在较低温度下制备出的微观结构和化学成分均匀、长径比大的陶瓷纤维,纤维的致密性较好,强度较大和柔韧性优良,陶瓷纤维的纯度高、性能稳定,且制备工艺简单,可设计性强,是一种发展前景很好的制备Al2O3陶瓷纤维的方法;该方法主要以铝醇盐或无机盐为原料,加入有机酸催化剂,均匀溶于醇或水中,经过醇解或水解和聚合反应得到溶胶,浓缩溶胶至一定粘度后进行纺丝得到凝胶纤维,最后经热处理得到Al2O3陶瓷纤维。例如日本住友化学公司利用甲基铝氧烷与水反应合成甲基铝氧烷聚合物,然后把该聚合物溶解在含有有机硅化合物的有机溶剂中,浓缩得到可纺性粘液,经干法纺丝制成前驱体纤维,煅烧后得到多晶Al2O3陶瓷纤维(J.PolymerSci.1991,29,495);Tan等通过溶胶-凝胶法,采用硝酸铝、酒石酸和聚乙烯吡咯烷酮(PVP)为原料,得到可纺性氧化铝溶胶,经干燥及热处理后得到Al2O3陶瓷纤维(Int.J.MineralsMetall.Mater.2011,18(6),691);Zhang等以聚乙烯醇(PVB)和水合硝酸铝为原料,通过类似的工艺过程得到Al2O3陶瓷纤维(J.Sol-GelSci.&Technol.2009,49(3),385);Chandradass等在硝酸存在下将异丙醇铝溶解于水中加热回流,待异丙醇铝完全溶解后加入草酸和氯氧化锆溶液,将溶胶蒸发浓缩得到可纺性溶胶,然后经纺丝、干燥、烧结得到Al2O3陶瓷纤维,还研究了MgO等添加剂对纤维结构性能的影响(Materi.Sci.Engineer.2005,408,165;J.Europ.Ceram.Soc.2006,26,2611;J.Mater.ProcessingTechnol.2006,173,275);美国专利采用乙酸铝、硅溶胶、二甲基甲酰胺、硼酸等为原料,在一定条件下合成出前驱体溶胶,在喷丝机中对该溶胶挤压喷丝,经干燥热处理后可获得Al2O3陶瓷纤维(USP3760049);美国专利以碱式氯化铝、硅溶胶、聚乙烯醇等为原料,在一定条件下合成出纺丝液(USP7033537),而美国专利采用铝酸钠、硝酸、硝酸铝等为原料,在一定条件下制备出纺丝溶液,继而获得性能较好的Al2O3陶瓷纤维(USP4297336)。国内沈湘黔等采用乳酸硝酸铝等为主要原料经一系列混合、旋转蒸发、真空脱水等工艺制备出可纺性溶胶(矿冶工程2004,24(5),76),黄前军等采用氯化铝、氯化镁、铝粉、水等为原材料,经回流、溶解等步骤得到铝氧溶胶,再加入适量高分子化合物溶液,加热浓缩得到可纺粘稠液(厦门大学学报2006,45(3),672),而王孝瑞等采用金属铝和水为原材料制成聚合氧化铝溶液,再加入适量硅溶胶和高分子成纤助剂及有机酸制成溶胶(耐火材料2000,34(4),203);这些溶胶进一步经过成纤、干燥、煅烧等工艺而制得Al2O3陶瓷纤维。然而,由于引入有机高分子助剂或有机基团,使纤维在热处理过程中易造成孔洞,纤维的致密性差,且强度低柔韧性差,这些缺陷使纤维的使用性质受到限制。The sol-gel method (Sol-Gel) can overcome the shortcomings of the above-mentioned methods, and can prepare ceramic fibers with uniform microstructure and chemical composition and large aspect ratio at a relatively low temperature. The fiber has better compactness and strength. Large size and excellent flexibility, high purity of ceramic fiber, stable performance, simple preparation process, strong designability, is a method for preparing Al 2 O 3 ceramic fiber with good development prospects; this method mainly uses aluminum alkoxide Or inorganic salt as raw material, add organic acid catalyst, evenly dissolve in alcohol or water, undergo alcoholysis or hydrolysis and polymerization to obtain sol, concentrate the sol to a certain viscosity, spin to obtain gel fiber, and finally obtain Al 2 O by heat treatment 3 ceramic fibers. For example, Japan’s Sumitomo Chemical Company uses methyl aluminoxane to react with water to synthesize methyl aluminoxane polymers, then dissolves the polymers in organic solvents containing organosilicon compounds, concentrates them to obtain spinnable viscose, and dry spinning The precursor fibers were made from silk, and polycrystalline Al 2 O 3 ceramic fibers were obtained after calcination (J.PolymerSci.1991, 29, 495); Tan et al. used aluminum nitrate, tartaric acid and polyvinylpyrrolidone (PVP) as Raw materials, spinnable alumina sol was obtained, and Al 2 O 3 ceramic fibers were obtained after drying and heat treatment (Int.J.MineralsMetall.Mater.2011, 18(6), 691); Zhang et al. used polyvinyl alcohol (PVB) and hydrated aluminum nitrate as raw materials, through a similar process to obtain Al 2 O 3 ceramic fibers (J.Sol-GelSci.&Technol.2009,49(3),385); Chandradass et al. dissolved aluminum isopropoxide in the presence of nitric acid Heat and reflux in water, add oxalic acid and zirconium oxychloride solution after the aluminum isopropoxide is completely dissolved, evaporate and concentrate the sol to obtain a spinnable sol, and then spin, dry, and sinter to obtain Al 2 O 3 ceramic fibers. Effects of additives such as MgO on the structural properties of fibers (Materi.Sci.Engineer.2005,408,165; J.Europ.Ceram.Soc.2006,26,2611; J.Mater.ProcessingTechnol.2006,173,275); U.S. patents use aluminum acetate , silica sol, dimethylformamide, boric acid, etc. are used as raw materials to synthesize a precursor sol under certain conditions, extrude and spin the sol in a spinneret, and obtain Al 2 O 3 ceramic fibers after drying and heat treatment (USP3760049); the U.S. patent uses basic aluminum chloride, silica sol, polyvinyl alcohol, etc. as raw materials to synthesize spinning solution (USP7033537) under certain conditions, while the U.S. patent uses sodium aluminate, nitric acid, aluminum nitrate, etc. as Raw materials, the spinning solution is prepared under certain conditions, and then Al 2 O 3 ceramic fibers with better performance are obtained (USP4297336). In China, Shen Xiangqian and others used aluminum lactic acid nitrate as the main raw material to prepare spinnable sol through a series of processes such as mixing, rotary evaporation, and vacuum dehydration (Mining and Metallurgy Engineering 2004, 24 (5), 76). Huang Qianjun et al. used aluminum chloride, Magnesium chloride, aluminum powder, water, etc. are used as raw materials, and alumina sol is obtained through steps such as reflux and dissolution, and then an appropriate amount of polymer compound solution is added, heated and concentrated to obtain a spinnable viscous liquid (Journal of Xiamen University 2006, 45(3), 672) , while Wang Xiaorui et al. used metal aluminum and water as raw materials to make a polymerized alumina solution, and then added an appropriate amount of silica sol, polymer fiber-forming additives and organic acids to make a sol (Refractory Materials 2000, 34 (4), 203); these The sol is further processed into fibers, dried, and calcined to obtain Al 2 O 3 ceramic fibers. However, due to the introduction of organic polymer additives or organic groups, the fibers are prone to cause holes during heat treatment, and the fibers have poor compactness, low strength, and poor flexibility. These defects limit the use properties of the fibers.
发明内容Contents of the invention
针对现有技术制备的Al2O3陶瓷纤维致密性差,孔隙率高,强度低,柔韧性差等不足,本发明提供了一种Al2O3陶瓷纤维的制备方法。Aiming at the deficiencies such as poor compactness, high porosity, low strength and poor flexibility of the Al 2 O 3 ceramic fiber prepared in the prior art, the invention provides a preparation method of the Al 2 O 3 ceramic fiber.
发明概述Summary of the invention
本发明以含有Al13胶粒的氧化铝溶胶为原料制备可纺性溶胶,溶胶中只添加无机助剂SiO2溶胶,不添加有机或高分子助剂,并结合喷吹法制得Al2O3陶瓷纤维;其特点是含有Al13胶粒的氧化铝溶胶反应活性较低,在1300℃以上才与添加助剂SiO2发生反应,SiO2在纤维中以玻璃态存在,使纤维柔韧性好,强度高,更利于制作复合材料。与硅酸铝纤维和其它以Al3+或有机铝为铝源制备的Al2O3陶瓷纤维相比,有更好的耐高温性质。The present invention uses alumina sol containing Al 13 colloidal particles as raw material to prepare spinnable sol, only adding inorganic auxiliary agent SiO 2 sol to the sol, without adding organic or polymer auxiliary agent, and combining the injection method to obtain Al 2 O 3 Ceramic fiber; its characteristic is that the alumina sol containing Al 13 colloidal particles has low reactivity, and it reacts with the additive SiO 2 at above 1300°C. SiO 2 exists in the glass state in the fiber, making the fiber flexible. High strength, more conducive to making composite materials. Compared with aluminum silicate fiber and other Al 2 O 3 ceramic fibers prepared with Al 3+ or organic aluminum as aluminum source, it has better high temperature resistance.
发明详述Detailed description of the invention
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种Al2O3陶瓷纤维的制备方法,包括步骤如下:A kind of preparation method of Al2O3ceramic fiber, comprises steps as follows:
(1)可纺性前驱体溶胶的制备(1) Preparation of spinnable precursor sol
将硅溶胶加入到含有Al13胶粒的氧化铝溶胶中,使得Al2O3和SiO2的质量比为1:(0.25~0.67),搅拌混合均匀,然后在30~80℃水浴中老化至黏度为10~160Pa·s,得到前驱体溶胶;所述的氧化铝溶胶中Al13胶粒的质量含量为15~50%;Add silica sol to alumina sol containing Al 13 colloidal particles so that the mass ratio of Al 2 O 3 to SiO 2 is 1: (0.25-0.67), stir and mix evenly, and then age in a water bath at 30-80°C to The viscosity is 10-160 Pa·s to obtain a precursor sol; the mass content of Al 13 colloidal particles in the alumina sol is 15-50%;
(2)喷吹成纤制备凝胶纤维(2) Preparation of gel fibers by blowing into fibers
将步骤(1)制备的前驱体溶胶进行喷吹成纤,得到凝胶纤维;工艺条件:喷丝孔内径为0.03~0.20mm,压力为5~16MPa,空气温度为20~100℃,空气流速为5~80m/min;The precursor sol prepared in step (1) is blown into fibers to obtain gel fibers; process conditions: the inner diameter of the spinneret hole is 0.03-0.20mm, the pressure is 5-16MPa, the air temperature is 20-100°C, and the air flow rate is 5~80m/min;
(3)凝胶纤维陶瓷化(3) Gel fiber ceramicization
将步骤(2)制备的凝胶纤维陶瓷化,工艺条件:以0.5~5℃/min的速度升温至500~600℃,在此温度保温0.5~2h;再以3~15℃/min的速度升温至1000~1300℃,在此温度保温0.5~3h,得到Al2O3陶瓷纤维。The gel fiber prepared in step (2) is ceramicized, and the process conditions are: heating up to 500-600°C at a speed of 0.5-5°C/min, keeping at this temperature for 0.5-2h; and then heating at a speed of 3-15°C/min Raise the temperature to 1000-1300°C, keep the temperature at this temperature for 0.5-3h, and obtain Al 2 O 3 ceramic fibers.
根据本发明,优选的,步骤(1)中所述的硅溶胶固含量为15~40wt%,所述的含有Al13胶粒的氧化铝溶胶中Al13胶粒的质量含量为20~48%,进一步优选30~40%。According to the present invention, preferably, the silica sol solid content described in step (1) is 15~40wt%, the mass content of Al 13 colloid in the described alumina sol containing Al 13 colloid is 20~48% , more preferably 30 to 40%.
根据本发明,优选的,步骤(1)中水浴老化温度为40~60℃,老化至黏度为50~120Pa·s。According to the present invention, preferably, the water bath aging temperature in step (1) is 40-60° C., and the aging is performed until the viscosity is 50-120 Pa·s.
根据本发明,优选的,步骤(1)中所述的含Al13胶粒的氧化铝溶胶按以下方法制备:According to the present invention, preferably, the alumina sol containing Al 13 colloidal particles described in step (1) is prepared by the following method:
以铝盐溶液和铝片为原料,铝盐和铝片的摩尔比为1:(1~5),加热回流反应至铝片反应完全,过滤,即得含Al13胶粒的氧化铝溶胶,胶粒粒径≤5nm。优选的,所述的铝盐为氯化铝、硝酸铝或硫酸铝。Using aluminum salt solution and aluminum flakes as raw materials, the molar ratio of aluminum salt and aluminum flakes is 1: (1-5), heating and refluxing until the reaction of aluminum flakes is complete, and filtering to obtain alumina sol containing Al 13 colloidal particles. Colloidal particle size ≤ 5nm. Preferably, the aluminum salt is aluminum chloride, aluminum nitrate or aluminum sulfate.
根据本发明,优选的,步骤(2)中所述的喷丝孔内径为0.08~0.15mm,压力为8~12MPa;空气温度为40~80℃,空气流速为20~60m/min。According to the present invention, preferably, the inner diameter of the spinneret hole described in step (2) is 0.08-0.15mm, the pressure is 8-12MPa; the air temperature is 40-80°C, and the air velocity is 20-60m/min.
根据本发明,优选的,步骤(3)中凝胶纤维陶瓷化的工艺条件是:以1~3℃/min的速度升温至500~550℃,在此温度保温1~1.5h;再以5~10℃/min的速度升温至1000~1300℃,在此温度保温0.5~3h。According to the present invention, preferably, the technological condition of gel fiber ceramization in step (3) is: be heated up to 500~550 ℃ with the speed of 1~3 ℃/min, keep warm at this temperature 1~1.5h; Raise the temperature to 1000-1300°C at a rate of ~10°C/min, and keep at this temperature for 0.5-3 hours.
本发明方法步骤(1)中所述的黏度,采用旋转黏度计在室温下测量。The viscosity described in the method step (1) of the present invention is measured at room temperature using a rotational viscometer.
利用本发明方法制备的Al2O3陶瓷纤维,纤维直径为1~7μm,无渣球,晶相为γ或δ相Al2O3;Al2O3陶瓷纤维表面光滑,纤维内部致密,有很好的柔韧性和可操作性,室温导热系数为0.020~0.030W/m.K,隔热性能优良。The Al 2 O 3 ceramic fiber prepared by the method of the present invention has a fiber diameter of 1-7 μm, no slag balls, and a crystal phase of γ or δ phase Al 2 O 3 ; the surface of the Al 2 O 3 ceramic fiber is smooth, and the interior of the fiber is dense, with Very good flexibility and operability, thermal conductivity at room temperature is 0.020~0.030W/mK, excellent thermal insulation performance.
本发明采用溶胶法合成的含Al13胶粒的氧化铝溶胶均一透明,性质稳定,胶粒粒径小于5nm,组分可在一定范围内调节,无需加入高分子助剂就有很好的成丝性;采用喷吹法制备的Al2O3陶瓷纤维直径为1~7μm,无渣球,同时陶瓷纤维直径小且均匀,有很好的柔韧性,强度高,使用性好。The alumina sol containing Al 13 colloidal particles synthesized by the sol method in the present invention is homogeneous and transparent, stable in properties, the particle size of the colloidal particles is less than 5nm, the components can be adjusted within a certain range, and there is no need to add polymer additives. Silkiness: The Al 2 O 3 ceramic fiber prepared by the blowing method has a diameter of 1-7 μm and no slag balls. At the same time, the diameter of the ceramic fiber is small and uniform, with good flexibility, high strength and good usability.
本发明的技术特点及优良效果如下:Technical characteristics of the present invention and good effect are as follows:
1.本发明采用溶胶-凝胶方法制备Al2O3陶瓷纤维,工艺过程温度低,可有效节约能源。原料各组分在溶液中达到分子级混合,纤维的显微结构易于控制,Al2O3和SiO2的质量分数可精确控制,杂质含量低。1. The present invention uses a sol-gel method to prepare Al 2 O 3 ceramic fibers, and the process temperature is low, which can effectively save energy. The components of the raw materials are mixed in the solution at the molecular level, the microstructure of the fiber is easy to control, the mass fraction of Al 2 O 3 and SiO 2 can be precisely controlled, and the impurity content is low.
2.本发明采用的氧化铝溶胶为含有Al13胶粒的溶胶,胶粒粒径小于5nm,性质稳定。2. The alumina sol used in the present invention is a sol containing Al 13 colloidal particles, and the particle size of the colloidal particles is less than 5nm, with stable properties.
3.本发明制备的前驱体溶胶均匀透明,性质稳定可长期存放,无需加入高分子助剂,就有很好的成纤性。3. The precursor sol prepared by the present invention is uniform and transparent, has stable properties and can be stored for a long time, and has good fiber-forming properties without adding polymer additives.
4.本发明采用喷吹法成纤,制备的陶瓷纤维直径为1~7μm,且无渣球。4. The invention adopts the blowing method to form fibers, and the prepared ceramic fibers have a diameter of 1-7 μm and no slag balls.
附图说明Description of drawings
图1是本发明实施例1所得Al2O3陶瓷纤维的XRD谱图。Figure 1 is the XRD spectrum of the Al 2 O 3 ceramic fiber obtained in Example 1 of the present invention.
图2是本发明实施例2所得Al2O3陶瓷纤维的XRD谱图。Fig. 2 is the XRD spectrum of the Al 2 O 3 ceramic fiber obtained in Example 2 of the present invention.
图3是本发明实施例2所得Al2O3陶瓷纤维的SEM照片。Fig. 3 is a SEM photo of Al 2 O 3 ceramic fibers obtained in Example 2 of the present invention.
图4是本发明实施例2所得Al2O3陶瓷纤维的高倍放大SEM照片。Fig. 4 is a high-magnification SEM photo of Al 2 O 3 ceramic fibers obtained in Example 2 of the present invention.
图5是本发明实施例2所得Al2O3陶瓷纤维的横截面高倍放大SEM照片。Fig. 5 is a high-magnification SEM photo of the cross section of the Al 2 O 3 ceramic fiber obtained in Example 2 of the present invention.
具体实施方式detailed description
下面结合附图和实施例对本发明做进一步说明,但不限于此。The present invention will be further described below in conjunction with the accompanying drawings and embodiments, but is not limited thereto.
实施例中所述的含有Al13胶粒的氧化铝溶胶按如下方法制备得到:The alumina sol containing Al 13 micelle described in the embodiment is prepared as follows:
以氯化铝溶液和铝片为原料,氯化铝和铝片的摩尔比为1:(1~5),加热回流反应至铝片反应完全,过滤,即得含Al13胶粒的氧化铝溶胶,胶粒的直径≤5nm,胶粒直径小于5nm。Use aluminum chloride solution and aluminum flakes as raw materials, the molar ratio of aluminum chloride and aluminum flakes is 1: (1-5), heat and reflux until the reaction of aluminum flakes is complete, and filter to obtain alumina containing Al 13 colloidal particles Sol, colloidal particle diameter ≤ 5nm, colloidal particle diameter less than 5nm.
实施例1Example 1
一种Al2O3陶瓷纤维的制备方法,包括步骤如下:A kind of preparation method of Al2O3ceramic fiber, comprises steps as follows:
(1)可纺性前驱体溶胶的制备(1) Preparation of spinnable precursor sol
将80g固含量为29.5wt%的SiO2溶胶加入到472g含有Al13胶粒的氧化铝溶胶中(Al2O3溶胶中Al13胶粒质量分数为31.4%,Al2O3质量分数为20.0%),搅拌混合均匀,然后在60℃水浴中老化至黏度为30Pa·s,得到前驱体溶胶;80g of SiO sol with a solid content of 29.5wt% was added to 472g of alumina sol containing Al 13 colloidal particles (the mass fraction of Al 13 colloidal particles in the Al 2 O 3 sol was 31.4%, and the mass fraction of Al 2 O 3 was 20.0 %), stirred and mixed evenly, and then aged in a 60°C water bath to a viscosity of 30Pa·s to obtain a precursor sol;
(2)喷吹成纤制备凝胶纤维(2) Preparation of gel fibers by blowing into fibers
将步骤(1)制备的前驱体溶胶进行喷吹成纤,得到凝胶纤维;工艺条件:喷丝孔内径为0.10mm,压力为8MPa,空气温度为60℃,空气流速为40m/min;The precursor sol prepared in step (1) is blown into fibers to obtain gel fibers; process conditions: the inner diameter of the spinneret hole is 0.10mm, the pressure is 8MPa, the air temperature is 60°C, and the air flow rate is 40m/min;
(3)凝胶纤维陶瓷化(3) Gel fiber ceramicization
将步骤(2)制备的凝胶纤维陶瓷化,工艺条件:以2℃/min的速度升温至500℃,在此温度保温2h;再以5℃/min的速度升温至1100℃,在此温度保温2h,得到Al2O3陶瓷纤维。The gel fiber prepared in step (2) is ceramicized, and the process conditions are: heating up to 500°C at a rate of 2°C/min, and keeping at this temperature for 2 hours; then raising the temperature to 1100°C at a rate of 5°C/min, at Keep it warm for 2 hours to obtain Al 2 O 3 ceramic fibers.
本实施例所得Al2O3陶瓷纤维为γ-Al2O3陶瓷纤维,纤维直径为3~7μm,Al2O3含量为80.0wt%,SiO2含量为20.0wt%;Al2O3陶瓷纤维表面光滑,纤维内部致密。The Al 2 O 3 ceramic fiber obtained in this example is γ-Al 2 O 3 ceramic fiber, the fiber diameter is 3-7 μm, the content of Al 2 O 3 is 80.0 wt%, and the content of SiO 2 is 20.0 wt % ; The surface of the fiber is smooth and the inside of the fiber is dense.
实施例2Example 2
一种Al2O3陶瓷纤维的制备方法,包括步骤如下:A kind of preparation method of Al2O3ceramic fiber, comprises steps as follows:
(1)可纺性前驱体溶胶的制备(1) Preparation of spinnable precursor sol
将70g固含量为29.5wt%的SiO2溶胶加入到260g含有Al13胶粒的氧化铝溶胶中(Al2O3溶胶中Al13胶粒质量分数为37.3%,Al2O3质量分数为23.8%),搅拌混合均匀,然后在50℃水浴中老化至黏度为50Pa·s,得到前驱体溶胶;70g of SiO2 sol with a solid content of 29.5wt% was added to 260g of alumina sol containing Al13 colloidal particles ( the mass fraction of Al13 colloidal particles in the Al2O3 sol was 37.3%, and the mass fraction of Al2O3 was 23.8 % %), stirred and mixed evenly, and then aged in a 50°C water bath to a viscosity of 50Pa·s to obtain a precursor sol;
(2)喷吹成纤制备凝胶纤维(2) Preparation of gel fibers by blowing into fibers
将步骤(1)制备的前驱体溶胶进行喷吹成纤,得到凝胶纤维;工艺条件:喷丝孔内径为0.08mm,压力为12MPa,空气温度为50℃,空气流速为60m/min;The precursor sol prepared in step (1) is blown into fibers to obtain gel fibers; process conditions: the inner diameter of the spinneret hole is 0.08mm, the pressure is 12MPa, the air temperature is 50°C, and the air flow rate is 60m/min;
(3)凝胶纤维陶瓷化(3) Gel fiber ceramicization
将步骤(2)制备的凝胶纤维陶瓷化,工艺条件:以1℃/min的速度升温至600℃,在此温度保温1h;再以10℃/min的速度升温至1200℃,在此温度保温1.5h,得到Al2O3陶瓷纤维。The gel fiber prepared in step (2) is ceramicized. The process conditions are as follows: heat up to 600°C at a rate of 1°C/min, and keep at this temperature for 1 hour; then heat up to 1200°C at a rate of 10°C/min. Keep it warm for 1.5h to obtain Al 2 O 3 ceramic fibers.
本实施例所得Al2O3陶瓷纤维为δ-Al2O3陶瓷纤维,纤维直径为4~7μm,Al2O3含量为75.0wt%,SiO2含量为25.0wt%;Al2O3陶瓷纤维表面光滑,纤维内部致密。The Al 2 O 3 ceramic fiber obtained in this example is δ-Al 2 O 3 ceramic fiber, the fiber diameter is 4-7 μm, the content of Al 2 O 3 is 75.0 wt%, and the content of SiO 2 is 25.0 wt % ; The surface of the fiber is smooth and the inside of the fiber is dense.
实施例3Example 3
一种Al2O3陶瓷纤维的制备方法,包括步骤如下:A kind of preparation method of Al2O3ceramic fiber, comprises steps as follows:
(1)可纺性前驱体溶胶的制备(1) Preparation of spinnable precursor sol
将80g固含量为29.5wt%的SiO2溶胶加入到220g含有Al13胶粒的氧化铝溶胶中(溶胶中Al13胶粒质量分数为39.3%,Al2O3质量分数为25.0%),搅拌混合均匀,然后在70℃水浴中老化至黏度为100Pa·s,得到前驱体溶胶;The 80g solid content is 29.5wt % SiO sol joins in the alumina sol containing 220g Al 13 micelle (the Al 13 micelle mass fraction is 39.3% in the sol, Al 2 O 3 mass fraction is 25.0%), stir Mix evenly, then age in a 70°C water bath to a viscosity of 100Pa·s to obtain a precursor sol;
(2)喷吹成纤制备凝胶纤维(2) Preparation of gel fibers by blowing into fibers
将步骤(1)制备的前驱体溶胶进行喷吹成纤,得到凝胶纤维;工艺条件:喷丝孔内径为0.15mm,压力为10MPa,空气温度为50℃,空气流速为80m/min;The precursor sol prepared in step (1) is blown into fibers to obtain gel fibers; process conditions: the inner diameter of the spinneret hole is 0.15mm, the pressure is 10MPa, the air temperature is 50°C, and the air flow rate is 80m/min;
(3)凝胶纤维陶瓷化(3) Gel fiber ceramicization
将步骤(2)制备的凝胶纤维陶瓷化,工艺条件:以2℃/min的速度升温至550℃,在此温度保温1h;再以8℃/min的速度升温至1200℃,在此温度保温2h,得到Al2O3陶瓷纤维。The gel fiber prepared in step (2) is ceramicized. The process conditions are as follows: heat up to 550°C at a rate of 2°C/min and keep at this temperature for 1 hour; then heat up to 1200°C at a rate of 8°C/min. Keep it warm for 2 hours to obtain Al 2 O 3 ceramic fibers.
本实施例所得Al2O3陶瓷纤维为δ-Al2O3陶瓷纤维,纤维直径为3~6μm,Al2O3含量为70.0wt%,SiO2含量为30.0wt%;Al2O3陶瓷纤维表面光滑,纤维内部致密。The Al 2 O 3 ceramic fiber obtained in this example is δ-Al 2 O 3 ceramic fiber, the fiber diameter is 3-6 μm, the content of Al 2 O 3 is 70.0wt%, and the content of SiO 2 is 30.0wt% ; The surface of the fiber is smooth and the inside of the fiber is dense.
实施例4Example 4
一种Al2O3陶瓷纤维的制备方法,包括步骤如下:A kind of preparation method of Al2O3ceramic fiber, comprises steps as follows:
(1)可纺性前驱体溶胶的制备(1) Preparation of spinnable precursor sol
同实施例2;With embodiment 2;
(2)喷吹成纤制备凝胶纤维(2) Preparation of gel fibers by blowing into fibers
将步骤(1)制备的前驱体溶胶进行喷吹成纤,得到凝胶纤维;工艺条件:喷丝孔内径为0.10mm,压力为15MPa,空气温度为60℃,空气流速为100m/min;The precursor sol prepared in step (1) is blown into fibers to obtain gel fibers; process conditions: the inner diameter of the spinneret hole is 0.10mm, the pressure is 15MPa, the air temperature is 60°C, and the air flow rate is 100m/min;
(3)凝胶纤维陶瓷化(3) Gel fiber ceramicization
将步骤(2)制备的凝胶纤维陶瓷化,工艺条件:以5℃/min的速度升温至500℃,在此温度保温2h;再以8℃/min的速度升温至1000℃,在此温度保温1h,得到Al2O3陶瓷纤维。The gel fiber prepared in step (2) is ceramicized. The process conditions are as follows: heat up to 500°C at a rate of 5°C/min, and keep at this temperature for 2 hours; then heat up to 1000°C at a rate of 8°C/min. Keep it warm for 1 hour to obtain Al 2 O 3 ceramic fibers.
本实施例所得Al2O3陶瓷纤维为γ--Al2O3陶瓷纤维,纤维直径为4~6μm,Al2O3含量为80.0wt%,SiO2含量为20.0wt%;Al2O3陶瓷纤维表面光滑,纤维内部致密。The Al 2 O 3 ceramic fiber obtained in this example is γ--Al 2 O 3 ceramic fiber, the fiber diameter is 4-6 μm, the content of Al 2 O 3 is 80.0wt%, and the content of SiO 2 is 20.0wt%; Al 2 O 3 The surface of the ceramic fiber is smooth, and the inside of the fiber is dense.
实施例5Example 5
一种Al2O3陶瓷纤维的制备方法,包括步骤如下:A kind of preparation method of Al2O3ceramic fiber, comprises steps as follows:
(1)可纺性前驱体溶胶的制备(1) Preparation of spinnable precursor sol
将80g固含量为29.5wt%的SiO2溶胶加入到472g含有Al13胶粒的氧化铝溶胶中(溶胶中Al13胶粒质量分数为31.8%,Al2O3质量分数为20.0%),搅拌混合均匀,然后在50℃水浴中老化至黏度为60Pa·s,得到前驱体溶胶;80g solid content is 29.5wt % SiO sol joins in 472g the alumina sol that contains Al 13 micelle (in sol, Al 13 micelle mass fraction is 31.8%, Al 2 O 3 mass fraction is 20.0%), stir Mix evenly, then age in a 50°C water bath to a viscosity of 60Pa·s to obtain a precursor sol;
(2)喷吹成纤制备凝胶纤维(2) Preparation of gel fibers by blowing into fibers
将步骤(1)制备的前驱体溶胶进行喷吹成纤,得到凝胶纤维;工艺条件:喷丝孔内径为0.15mm,压力为10MPa,空气温度为60℃,空气流速为80m/min;The precursor sol prepared in step (1) is blown into fibers to obtain gel fibers; process conditions: the inner diameter of the spinneret hole is 0.15mm, the pressure is 10MPa, the air temperature is 60°C, and the air flow rate is 80m/min;
(3)凝胶纤维陶瓷化(3) Gel fiber ceramicization
同实施例2。With embodiment 2.
本实施例所得Al2O3陶瓷纤维为δ-Al2O3陶瓷纤维,纤维直径为2~6μm,Al2O3含量为80.0wt%,SiO2含量为20.0wt%;Al2O3陶瓷纤维表面光滑,纤维内部致密。The Al 2 O 3 ceramic fiber obtained in this example is δ-Al 2 O 3 ceramic fiber, the fiber diameter is 2-6 μm, the content of Al 2 O 3 is 80.0 wt%, and the content of SiO 2 is 20.0 wt % ; The surface of the fiber is smooth and the inside of the fiber is dense.
实施例6Example 6
一种Al2O3陶瓷纤维的制备方法,包括步骤如下:A kind of preparation method of Al2O3ceramic fiber, comprises steps as follows:
(1)可纺性前驱体溶胶的制备(1) Preparation of spinnable precursor sol
同实施例2;With embodiment 2;
(2)喷吹成纤制备凝胶纤维(2) Preparation of gel fibers by blowing into fibers
同实施例2;With embodiment 2;
(3)凝胶纤维陶瓷化(3) Gel fiber ceramicization
将步骤(2)制备的凝胶纤维陶瓷化,工艺条件:以5℃/min的速度升温至500℃,在此温度保温2h;再以8℃/min的速度升温至1000℃,在此温度保温2h,得到Al2O3陶瓷纤维。The gel fiber prepared in step (2) is ceramicized. The process conditions are as follows: heat up to 500°C at a rate of 5°C/min, and keep at this temperature for 2 hours; then heat up to 1000°C at a rate of 8°C/min. Keep it warm for 2 hours to obtain Al 2 O 3 ceramic fibers.
本实施例所得Al2O3陶瓷纤维为γ-Al2O3陶瓷纤维,纤维直径为3~7μm,Al2O3含量为75.0wt%,SiO2含量为25.0wt%;Al2O3陶瓷纤维表面光滑,纤维内部致密。The Al 2 O 3 ceramic fiber obtained in this example is γ-Al 2 O 3 ceramic fiber, the fiber diameter is 3-7 μm, the content of Al 2 O 3 is 75.0 wt%, and the content of SiO 2 is 25.0 wt % ; The surface of the fiber is smooth and the inside of the fiber is dense.
实施例7Example 7
一种Al2O3陶瓷纤维的制备方法,包括步骤如下:A kind of preparation method of Al2O3ceramic fiber, comprises steps as follows:
(1)可纺性前驱体溶胶的制备(1) Preparation of spinnable precursor sol
同实施例1;With embodiment 1;
(2)喷吹成纤制备凝胶纤维(2) Preparation of gel fibers by blowing into fibers
将步骤(1)制备的前驱体溶胶进行喷吹成纤,得到凝胶纤维;工艺条件:喷丝孔内径为0.08mm,压力为12MPa,空气温度为50℃,空气流速为50m/min;The precursor sol prepared in step (1) is blown into fibers to obtain gel fibers; process conditions: the inner diameter of the spinneret hole is 0.08mm, the pressure is 12MPa, the air temperature is 50°C, and the air flow rate is 50m/min;
(3)凝胶纤维陶瓷化(3) Gel fiber ceramicization
同实施例1。With embodiment 1.
本实施例所得Al2O3陶瓷纤维为γ-Al2O3陶瓷纤维,纤维直径为1~4μm,Al2O3含量为80.0wt%,SiO2含量为20.0wt%;Al2O3陶瓷纤维表面光滑,纤维内部致密。The Al 2 O 3 ceramic fiber obtained in this example is γ - Al 2 O 3 ceramic fiber, the fiber diameter is 1-4 μm, the content of Al 2 O 3 is 80.0wt %, and the content of SiO 2 is 20.0wt%. The surface of the fiber is smooth and the inside of the fiber is dense.
实施例8Example 8
一种Al2O3陶瓷纤维的制备方法,包括步骤如下:A kind of preparation method of Al2O3ceramic fiber, comprises steps as follows:
(1)可纺性前驱体溶胶的制备(1) Preparation of spinnable precursor sol
同实施例2;With embodiment 2;
(2)喷吹成纤制备凝胶纤维(2) Preparation of gel fibers by blowing into fibers
将步骤(1)制备的前驱体溶胶进行喷吹成纤,得到凝胶纤维;工艺条件:喷丝孔内径为0.06mm,压力为16MPa,空气温度为70℃,空气流速为80m/min;The precursor sol prepared in step (1) is blown into fibers to obtain gel fibers; process conditions: the inner diameter of the spinneret hole is 0.06mm, the pressure is 16MPa, the air temperature is 70°C, and the air flow rate is 80m/min;
(3)凝胶纤维陶瓷化(3) Gel fiber ceramicization
同实施例2。With embodiment 2.
本实施例所得Al2O3陶瓷纤维为γ-Al2O3陶瓷纤维,纤维直径为1~5μm,Al2O3含量为75.0wt%,SiO2含量为25.0wt%;Al2O3陶瓷纤维表面光滑,纤维内部致密。The Al 2 O 3 ceramic fiber obtained in this example is γ-Al 2 O 3 ceramic fiber, the fiber diameter is 1-5 μm, the content of Al 2 O 3 is 75.0wt %, and the content of SiO 2 is 25.0wt% ; The surface of the fiber is smooth and the inside of the fiber is dense.
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