CN103994042B - Piston type hydraulic pump with crank connecting rod structure - Google Patents
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Abstract
本发明公开了一种采用曲柄连杆结构的活塞式液压泵包括两柱塞,柱塞设置于一容腔中,沿一直线设置两气缸,一连接杆连接两驱动机构的活塞,连接杆上沿其长度方向设置有两齿条,机床上还设置两个分别与齿条啮合的齿轮;柱塞通过一铰杆连接在齿轮偏心位置处,铰杆与所述齿轮及柱塞均铰接。本发明的具有以下优点:(1)仅采用一个对称齿条‑齿轮气缸,就实现了两个柱塞液压泵的工作,工作效率高,经济性好。(2)以气缸作为驱动,不污染环境。(3)曲柄连杆机构为非线形机构,在传动角和压力角大的时候,是行程放大机构,此时液压泵可输出低压大流量液体;在传动角和压力角小的时候,是力放大机构,可输出高压小流量液体。
The invention discloses a piston type hydraulic pump adopting a crank connecting rod structure, which includes two plungers, the plungers are arranged in a cavity, two cylinders are arranged along a straight line, a connecting rod connects the pistons of two driving mechanisms, and the connecting rod Two racks are arranged along its length direction, and two gears meshing with the racks are also arranged on the machine tool; the plunger is connected at the eccentric position of the gear through a hinge rod, and the hinge rod is hinged with the gears and the plunger. The present invention has the following advantages: (1) Only one symmetrical rack-pinion cylinder is used to realize the work of two plunger hydraulic pumps, with high working efficiency and good economy. (2) Driven by the cylinder, it does not pollute the environment. (3) The crank-link mechanism is a nonlinear mechanism. When the transmission angle and pressure angle are large, it is a stroke amplification mechanism. At this time, the hydraulic pump can output low-pressure and large-flow liquid; when the transmission angle and pressure angle are small, it is a force The amplifying mechanism can output high-pressure and small-flow liquid.
Description
技术领域technical field
本发明属于机械领域,涉及一种采用曲柄连杆结构的活塞式液压泵。The invention belongs to the mechanical field and relates to a piston hydraulic pump adopting a crank connecting rod structure.
背景技术Background technique
目前,在工业领域广泛应用的节流调速系统液压调速技术,主要有定量泵与节流阀组成的节流调速系统以及由变量泵驱动的泵调速系统两种。大功率的、流量与压力连续可调的液压泵主要是斜盘式轴向柱塞泵,但是斜盘式轴向柱塞泵的结构极为复杂,特别是柱塞要承受由径向力而形成的力矩,从而使得其摩擦条件恶化,使用寿命与机械效率降低。此外,连接于柱塞下端的滑靴结构复杂,摩擦条件极其恶劣,加上复杂的配流系统等等,使得柱塞泵的制造工艺极其复杂。传统的斜盘式轴向柱塞泵还有一个不容忽视的致命缺陷,即流量不稳定,产生所谓脉动率,如欲降低流量脉动率,不仅需要增加柱塞的个数,而且需要柱塞的个数为质数,例如3、5、7、11、13、17、19、23等等。因此,过多数量的柱塞实际是一种无奈的选择,不仅造成机构复杂,而且制造成本居高不下。At present, the throttling speed regulating system hydraulic speed regulating technology widely used in the industrial field mainly includes the throttling speed regulating system composed of a constant pump and a throttle valve and the pump speed regulating system driven by a variable pump. High-power hydraulic pumps with continuously adjustable flow and pressure are mainly swash plate axial piston pumps, but the structure of the swash plate axial piston pump is extremely complicated, especially the plunger has to withstand the radial force formed Torque, which makes its friction conditions deteriorate, service life and mechanical efficiency are reduced. In addition, the sliding shoe connected to the lower end of the plunger has a complex structure, extremely harsh friction conditions, and a complicated flow distribution system, etc., making the manufacturing process of the plunger pump extremely complicated. The traditional swash plate axial piston pump also has a fatal flaw that cannot be ignored, that is, the flow rate is unstable, resulting in the so-called pulsation rate. To reduce the flow rate pulsation rate, not only the number of plungers needs to be increased, but also the The number is a prime number, such as 3, 5, 7, 11, 13, 17, 19, 23 and so on. Therefore, an excessive number of plungers is actually a helpless choice, which not only makes the mechanism complicated, but also keeps the manufacturing cost high.
液压电梯的液压驱动系统,是一种典型的需要连续调速的液压系统,从节能及运行成本上考量,采用伺服变量轴向柱塞泵调速比较理想,但是,伺服变量轴向柱塞泵极其昂贵的价格以及故障率较高的因素,限制了其在液压电梯的应用。The hydraulic drive system of a hydraulic elevator is a typical hydraulic system that requires continuous speed regulation. In terms of energy saving and operating costs, it is ideal to use a servo variable axial piston pump for speed regulation. However, a servo variable axial piston pump The extremely expensive price and high failure rate limit its application in hydraulic elevators.
授权公告号为CN 102207066 B的中国专利也公开了一种对称肘杆驱动的双作用柱塞泵,但该双作用柱塞泵仅仅表示了最后一级机械传动装置,如果增加上前端的减速机构与驱动电机,就会发现该双作用柱塞泵的整体布局极为不对称。此外,该双作用柱塞泵中的肘杆机构是铰接在齿轮端面的偏心销轴上,该销轴为悬臂梁,受力状况极差。The Chinese patent with the authorized notification number CN 102207066 B also discloses a double-acting plunger pump driven by a symmetrical toggle lever, but this double-acting plunger pump only shows the last stage of mechanical transmission. With the drive motor, it will be found that the overall layout of the double-acting plunger pump is extremely asymmetrical. In addition, the toggle mechanism in the double-acting plunger pump is hinged on the eccentric pin shaft on the end face of the gear. The pin shaft is a cantilever beam, and the stress condition is extremely poor.
发明内容Contents of the invention
为了解决上述问题,本发明提供一种结构简单、成本低廉的、可连续调节流量与压力的采用曲柄连杆结构的活塞式液压泵。In order to solve the above problems, the present invention provides a piston type hydraulic pump with a simple structure and low cost, which can continuously adjust flow and pressure and adopts a crank-connecting rod structure.
本发明的技术方案是提供一种采用曲柄连杆结构的活塞式液压泵,其包括两柱塞,每个所述柱塞均活动设置于一容腔中,其特征在于:还包括沿一直线设置两活塞式驱动机构,一连接杆连接两所述驱动机构的活塞,所述连接杆上沿其长度方向设置有两齿条,两所述齿条以所述连接杆为轴分别设置在所述连接杆的两侧;所述机床上还设置两个与所述齿条啮合的齿轮,所述齿轮以所述连接杆为对称轴对称设置在所述连接杆的两侧;所述柱塞通过一铰杆连接在所述齿轮偏心位置处,所述铰杆与所述齿轮及柱塞均铰接。The technical solution of the present invention is to provide a piston type hydraulic pump adopting a crank connecting rod structure, which includes two plungers, each of which is movably arranged in a cavity, and is characterized in that: it also includes Two piston-type driving mechanisms are set, a connecting rod connects the pistons of the two driving mechanisms, and two racks are arranged on the connecting rod along its length direction, and the two racks are respectively arranged on the connecting rod as the axis. the two sides of the connecting rod; the machine tool is also provided with two gears meshed with the rack, and the gears are symmetrically arranged on both sides of the connecting rod with the connecting rod as a symmetrical axis; the plunger The hinge rod is connected to the eccentric position of the gear, and the hinge rod is hinged to the gear and the plunger.
优选的,所述活塞式驱动机构为油缸或气缸。Preferably, the piston driving mechanism is an oil cylinder or an air cylinder.
优选的,以所述连接杆为对称轴,所述连接杆的两侧对称设置有两个所述柱塞,两所述柱塞以所述连接杆的轴线为对称轴对称设置,两分别与所述齿条啮合的齿轮以所述连接杆的轴线为对称轴对称设置。Preferably, with the connecting rod as the axis of symmetry, two plungers are arranged symmetrically on both sides of the connecting rod, and the two plungers are arranged symmetrically with the axis of the connecting rod as the axis of symmetry, and the two are respectively connected to The gear meshed with the rack is arranged symmetrically with the axis of the connecting rod as the axis of symmetry.
优选的,所述容腔的端部均设有进油路和排油路;所述进油路通过单向阀与油箱相通,所述排油路通过单向阀与外部液压系统相接。Preferably, the ends of the cavity are provided with an oil inlet and an oil discharge; the oil inlet communicates with the oil tank through a one-way valve, and the oil discharge connects with an external hydraulic system through a one-way valve.
优选的,所述排油路的单向阀的出口与稳压器相通,稳压器的出口通向液压执行系统。Preferably, the outlet of the one-way valve of the oil discharge circuit communicates with the pressure regulator, and the outlet of the pressure regulator leads to the hydraulic actuator system.
优选的,所述稳压器上接有数字压力开关。Preferably, a digital pressure switch is connected to the voltage regulator.
本发明的采用曲柄连杆结构的活塞式液压泵具有以下优点:The piston hydraulic pump adopting the crank connecting rod structure of the present invention has the following advantages:
(1)仅采用一个对称齿条-齿轮气缸,就实现了两个柱塞液压泵的工作,工作效率高,经济性好。(1) Only one symmetrical rack-and-pinion cylinder is used to realize the work of two plunger hydraulic pumps, with high working efficiency and good economy.
(2)以气缸作为驱动,不污染环境,较液压传动技术,绿色特征突出,符合绿色化潮流的发展趋势。(2) Driven by cylinders, it does not pollute the environment. Compared with hydraulic transmission technology, it has prominent green features and is in line with the development trend of green trends.
(3)该装置中的曲柄连杆机构为非线形机构,曲柄连杆机构在传动角和压力角大的时候,是行程放大机构,此时液压泵可输出低压大流量液体;在传动角和压力角小的时候,曲柄连杆机构是力放大机构,此时液压泵可输出高压小流量液体。(3) The crank-link mechanism in the device is a nonlinear mechanism. When the transmission angle and pressure angle are large, the crank-link mechanism is a stroke amplification mechanism. At this time, the hydraulic pump can output low-pressure and large-flow liquid; When the pressure angle is small, the crank-link mechanism is a force amplification mechanism. At this time, the hydraulic pump can output high-pressure and small-flow liquid.
(4)采用双工位结构 ,受力平衡,可以有效延长结构寿命。(4) The dual-station structure is adopted, and the force is balanced, which can effectively prolong the life of the structure.
附图说明Description of drawings
图1是本发明采用曲柄连杆结构的活塞式液压泵最佳实施例的结构示意图。Fig. 1 is a structural schematic diagram of the best embodiment of the piston hydraulic pump adopting the crank connecting rod structure of the present invention.
具体实施方式detailed description
下面对本发明的具体实施方式作进一步详细的描述。Specific embodiments of the present invention will be further described in detail below.
如附图1所示,本发明的采用曲柄连杆结构的活塞式液压泵包括两驱动机构10,该驱动机构10可为油缸或气缸,优先选择气缸,减少因液压油而产生的污染。两驱动机构10沿以直线设置,一连接杆12连接两驱动机构10的活塞14。连接杆12上固连一两面齿条16,两侧各设置一与齿条16啮合的齿轮18和齿轮18′。当然,本领域普通技术人员可以根据本发明的思路,很容易想到连接杆12上固连一齿条16,在齿条16的同一侧设置若干个齿轮18和齿轮18′;或在连接杆12两侧设置两单独的齿条16,沿齿条16方向设置多个齿轮18和齿轮18′等方式,同样也可以实现液压泵的功能。′As shown in Figure 1, the piston hydraulic pump adopting the crank-connecting rod structure of the present invention includes two driving mechanisms 10, the driving mechanisms 10 can be oil cylinders or air cylinders, the cylinder is preferred to reduce the pollution caused by hydraulic oil. The two driving mechanisms 10 are arranged along a straight line, and a connecting rod 12 connects the pistons 14 of the two driving mechanisms 10 . A two-sided rack 16 is fixedly connected to the connecting rod 12, and a gear 18 and a gear 18' meshed with the rack 16 are respectively arranged on both sides. Of course, those of ordinary skill in the art can easily think of a rack 16 fixedly connected on the connecting rod 12 according to the thinking of the present invention, and several gears 18 and gears 18' are arranged on the same side of the rack 16; Two separate racks 16 are arranged on both sides, and a plurality of gears 18 and gears 18 ′ are arranged along the direction of the racks 16, so as to realize the function of a hydraulic pump. '
连接杆12的两侧各设置一左柱塞20和右柱塞20′。左柱塞20和右柱塞20′配合地置于各自的容腔中;左、右两个容腔(即左柱塞20和右柱塞20′对应的容腔,下同)的端部设有进排油路(未图示);进油路(未图示)通过单向阀(未图示)与油箱(未图示)相通,排油路(未图示)通过单向阀与外部液压系统(未图示)相接。排油路的单向阀(未图示)的出口与稳压器(未图示)相通,稳压器的出口通向液压执行系统(未图示);稳压器上接有数字压力开关(未图示)。进排油路、单向阀、油箱、稳压器、数字压力开关和液压执行系统为业界所熟知并广泛采用的结构,且非本发明创新点所在。A left plunger 20 and a right plunger 20' are arranged on both sides of the connecting rod 12 respectively. The left plunger 20 and the right plunger 20' are fitly placed in their respective cavities; There is an oil inlet and outlet passage (not shown); the oil inlet passage (not shown) communicates with the fuel tank (not shown) through a one-way valve (not shown), and the oil outlet passage (not shown) passes through a one-way valve Interface with external hydraulic system (not shown). The outlet of the one-way valve (not shown) in the oil discharge circuit communicates with the voltage regulator (not shown), and the outlet of the voltage regulator leads to the hydraulic actuator system (not shown); a digital pressure switch is connected to the voltage regulator (not shown). The oil inlet and outlet passages, one-way valve, oil tank, voltage regulator, digital pressure switch and hydraulic actuator system are well-known and widely used structures in the industry, and are not the innovation points of the present invention.
左柱塞20和右柱塞20′通过铰杆22和铰杆22′,铰接在齿轮18和齿轮18′和齿轮18和齿轮18′偏心的位置上。The left plunger 20 and the right plunger 20' are hinged on the gear 18 and the gear 18' and the eccentric position of the gear 18 and the gear 18' through the hinge rod 22 and the hinge rod 22'.
两气缸10配合地驱动连接杆12向上或向下移动,从而固定在连接杆12上的齿条16也会相应对称运动。The two cylinders 10 cooperatively drive the connecting rod 12 to move up or down, so that the rack 16 fixed on the connecting rod 12 will also move symmetrically accordingly.
当齿条16向下运动,会带动两侧齿轮18和齿轮18′和齿轮18和齿轮18′作分别做顺时针和逆时针运动,驱动两侧的曲柄连杆22和铰杆22′机构,带动左柱塞20和右柱塞20′同时向内侧对称运动,这时,左、右两个容腔的容积扩大,形成负压,油箱中的液压油在大气压的作用下,打开下面的单向阀,分别进入左柱塞20和右柱塞20′的容腔内。When the rack 16 moves downward, it will drive the gears 18 and 18' on both sides and the gears 18 and 18' to move clockwise and counterclockwise respectively, and drive the crank connecting rod 22 and hinge rod 22' mechanism on both sides. Drive the left plunger 20 and the right plunger 20′ to move symmetrically inward at the same time. At this time, the volumes of the left and right cavities expand to form a negative pressure. To the valve, respectively into the cavity of the left plunger 20 and the right plunger 20'.
当齿条16向上运动,会带动两侧齿轮18和齿轮18′和齿轮18和齿轮18′分别作逆时针和顺时针运动,驱动两侧的曲柄连杆22和铰杆22′机构,带动左柱塞20和右柱塞20′同时向内侧对称运动。这时,左柱塞20和右柱塞20′对应的容腔的容积缩小,对油液形成压力,使得下面通向油箱的单向阀关闭,同时上面的单向阀打开,实现压力油输出。When the rack 16 moves upward, it will drive the gears 18 and 18' on both sides and the gears 18 and 18' to move counterclockwise and clockwise respectively, and drive the crank connecting rod 22 and hinge rod 22' mechanism on both sides to drive the left column The plug 20 and the right plunger 20' move symmetrically inwardly at the same time. At this time, the volume of the cavity corresponding to the left plunger 20 and the right plunger 20' shrinks, forming pressure on the oil, so that the lower check valve leading to the oil tank is closed, and the upper check valve is opened at the same time to realize the pressure oil output. .
以上实施例仅为本发明其中的一种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above embodiment is only one implementation mode of the present invention, and its description is relatively specific and detailed, but it should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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CN108968528A (en) * | 2018-08-23 | 2018-12-11 | 重庆文理学院 | A kind of exhibitions product display rack |
CN110067828B (en) * | 2019-03-25 | 2021-08-03 | 江苏大学 | A Quasi-Zero Stiffness Vibration Isolation System and Vehicle |
CN110454348B (en) * | 2019-09-13 | 2024-06-28 | 西南石油大学 | Ultra-long stroke multi-cylinder reciprocating pump |
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