CN103983402B - The paraxonic tilting turntable of linear type three coordinate converting machine - Google Patents
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Abstract
本发明公开了一种直线型三坐标转换机用的旁轴倾斜式转台,其中,平面气浮上盘连接在平面气浮下盘上,平面气浮下盘固定支撑平面气浮座上,蜗轮蜗杆组件设置在平面气浮座的空腔内部,蜗轮蜗杆组件中蜗轮轴穿过平面气浮下盘与平面气浮上盘固定连接,蜗轮蜗杆组件中蜗杆一端固定在平面气浮座内部侧壁上,另一端与伺服电机一连接以驱动蜗杆转动,从而使蜗杆带动蜗轮转动,在平面气浮上盘与平面气浮下盘螺钉连接松开时随之带动平面气浮上盘转动。转台座的一侧上通过倾斜支撑轴枢轴连接平面气浮座,转台座的相对一侧上前后对称设置有两套推杆组件,推杆组件的推杆插入槽内并通过枢轴与槽壁进行转动连接。本发明有效提高了直线型三坐标转换机的负载能力以及航天器质量特性参数的测量精度。
The invention discloses a side-axis inclined turntable for a linear three-coordinate conversion machine, wherein the plane air-floating upper plate is connected to the plane air-floating lower plate, the plane air-floating lower plate is fixedly supported on the plane air-floating seat, and the worm gear and worm The assembly is set inside the cavity of the plane air-floating seat. The worm gear shaft in the worm gear assembly passes through the plane air-floating lower plate and is fixedly connected with the plane air-floating upper plate. One end of the worm in the worm gear assembly is fixed on the inner side wall of the plane air-floating seat. The other end is connected with the servo motor to drive the worm to rotate, so that the worm drives the worm wheel to rotate, and when the screw connection between the plane air-floating upper plate and the plane air-floating lower plate is loosened, it will drive the plane air-floating upper plate to rotate. One side of the turntable seat is connected to the plane air bearing seat through the pivot of the inclined support shaft. Two sets of push rod assemblies are arranged symmetrically front and back on the opposite side of the turntable seat. The push rod of the push rod assembly is inserted into the groove and passed through the pivot and the groove The wall is connected in rotation. The invention effectively improves the load capacity of the linear three-coordinate conversion machine and the measurement accuracy of the mass characteristic parameters of the spacecraft.
Description
技术领域technical field
本发明属于卫星总装测试技术,具体涉及一种航天器整星、航天器分系统和航天器零部件的质量特性测试设备。另外,本发明也可以在汽车整车及零部件、航空武器等领域中使用,完成相关产品的质量特性测试。The invention belongs to satellite assembly testing technology, and in particular relates to quality characteristic testing equipment for a spacecraft whole satellite, spacecraft sub-systems and spacecraft components. In addition, the invention can also be used in the fields of complete automobiles and parts, aviation weapons, etc., to complete the quality characteristic test of related products.
背景技术Background technique
三坐标转换机是航天器质量特性测试的通用化工装,其作用是在航天器质量特性参数测试过程中取替L型支架和托架,实现航天器坐标系与测试坐标系间的位置关系自动转换的功能。The three-coordinate conversion machine is a general-purpose chemical device for spacecraft quality characteristic testing. Its function is to replace the L-shaped bracket and bracket in the process of spacecraft quality characteristic parameter testing, and realize the automatic positional relationship between the spacecraft coordinate system and the test coordinate system. Convert function.
三坐标转换机分为直线型三坐标转换机和弧线型三坐标转换机两种类型。其中,直线型三坐标转换机由平台组件和倾斜式转台组件两部分组成。倾斜式转台组件可在平台组件上沿直线平移,同时倾斜式转台组件自身具有绕铅垂轴旋转和绕支撑轴倾斜的功能。航天器进行质量特性参数测试时,航天器与直线型三坐标转换机连接,直线型三坐标转换机再与质量特性测试台(质心测试台、转动惯量测试台、质心转动惯量综合测试台)连接,通过直线型三坐标转换机的平移、旋转和倾斜运动,实现航天器只安装定位一次,测得全部质量特性参数的功能。The three-coordinate conversion machine is divided into two types: a straight-line three-coordinate conversion machine and an arc-type three-coordinate conversion machine. Among them, the linear three-coordinate transformation machine is composed of two parts: a platform assembly and an inclined turntable assembly. The inclined turntable assembly can be translated along a straight line on the platform assembly, while the inclined turntable assembly itself has the functions of rotating around a vertical axis and tilting around a support axis. When testing the mass characteristic parameters of the spacecraft, the spacecraft is connected to the linear three-coordinate conversion machine, and the linear three-coordinate conversion machine is then connected to the quality characteristic test bench (centroid test bench, moment of inertia test bench, and center-of-mass moment of inertia comprehensive test bench) , through the translation, rotation and tilting motion of the linear three-coordinate transformation machine, the function of measuring all the quality characteristic parameters of the spacecraft is realized only once when it is installed and positioned.
目前,直线型三坐标转换机的倾斜式转台采用绕中心支撑轴倾斜的方式,其存在的问题有:At present, the inclined turntable of the linear three-coordinate transformation machine adopts the method of inclining around the central support axis, and the existing problems are as follows:
倾斜支撑转轴(中心支撑转轴)在倾斜式转台台面正下方中心处,航天器与直线型三坐标转换机连接后,对倾斜式转台台面产生倾覆力矩,由于支承轴与轴套间存在间隙,在该倾覆力矩作用下,倾斜式转台台面必然会相对中心支承轴转动,形成微量的倾斜角度,造成倾斜角度测量偏差。航天器质量特性参数测量过程中,倾斜式转台需要带动航天器绕铅垂轴旋转,该偏差角度随着航天器的旋转而发生变化,相对于倾斜转轴的力矩方向和大小也发生变化,该角度偏差的存在,影响到航天器质量特性参数的测量,从而对航天器质量特性参数的测量带来误差。此误差是由倾斜式转台的中心轴支撑的结构形式造成的,属于系统性误差,而且无法在测量过程中消除或补偿。The inclined support shaft (central support shaft) is at the center directly below the inclined turntable table. After the spacecraft is connected with the linear three-coordinate conversion machine, an overturning moment will be generated on the inclined turntable table. Due to the gap between the support shaft and the bushing, the Under the action of the overturning moment, the surface of the inclined turntable will inevitably rotate relative to the central support shaft, forming a slight inclination angle, resulting in deviation in the measurement of the inclination angle. During the measurement of spacecraft mass characteristic parameters, the tilting turntable needs to drive the spacecraft to rotate around the vertical axis. The deviation angle changes with the rotation of the spacecraft, and the direction and magnitude of the moment relative to the tilting axis also change. The angle The existence of the deviation affects the measurement of the quality characteristic parameters of the spacecraft, thus bringing errors to the measurement of the quality characteristic parameters of the spacecraft. This error is caused by the structural form of the central axis support of the tilting turntable, which is a systematic error and cannot be eliminated or compensated during the measurement process.
倾斜式转台绕铅垂轴旋转功能,需要通过蜗轮蜗杆机构驱动气浮上盘来实现,蜗轮安装在平面气浮下盘内与气浮上盘同轴,由于倾斜式转台的倾斜支撑转轴(中心支撑转轴)与铅垂轴正交,其位置必然与蜗轮蜗杆组件相干涉,为躲避中心支撑转轴,只能将蜗轮蜗杆组件置于中心支撑转轴上方,这必然导致倾斜式转台台面至支撑转轴的距离增加。这段距离的增加相当于增加了倾斜式转台在倾斜过程中的负载,属于额外负载,由于受驱动电机输出功率限制,额外负载的增加必然导致有效负载的减少,从而使三坐标转换机的量程降低。为此,需要研制一种测量精度高、负载能力大的直线型三坐标转换机用的倾斜式转台。The rotation function of the inclined turntable around the vertical axis needs to be realized by driving the air-floating upper plate through the worm gear mechanism. The worm wheel is installed in the flat air-floating lower plate and is coaxial with the air-floating upper plate. ) is perpendicular to the vertical axis, and its position must interfere with the worm gear assembly. In order to avoid the central support shaft, the worm gear assembly can only be placed above the central support shaft, which will inevitably increase the distance from the inclined turntable table to the support shaft. . The increase of this distance is equivalent to increasing the load of the tilting turntable during the tilting process, which belongs to the extra load. Due to the limitation of the output power of the drive motor, the increase of the extra load will inevitably lead to the reduction of the effective load, so that the range of the three-coordinate conversion machine reduce. Therefore, it is necessary to develop a tilting turntable for a linear three-coordinate transformation machine with high measurement accuracy and large load capacity.
发明内容Contents of the invention
本发明解决的技术问题是现有的直线型三坐标转换机用的倾斜式转台存在结构稳定性差、倾角测量精度不高、负载能力低的问题。本发明人经过巧妙的构思,采用单边旁轴支撑的方式对直线型三坐标转换机的倾斜式转台进行设计和改进,提供了一种稳定性更好、测量精度更高、负载能力更大的直线型三坐标转换机用的倾斜式转台。The technical problem to be solved by the invention is that the existing inclined turntable used in the linear three-coordinate transformation machine has the problems of poor structural stability, low accuracy of inclination angle measurement and low load capacity. Through ingenious conception, the inventor designed and improved the inclined turntable of the linear three-coordinate conversion machine by adopting the method of unilateral lateral shaft support, and provided a kind of turret with better stability, higher measurement accuracy and greater load capacity. A tilting turntable for linear three-coordinate transformation machines.
为解决上述技术问题,本发明采用的技术方案如下:In order to solve the problems of the technologies described above, the technical scheme adopted in the present invention is as follows:
直线型三坐标转换机用的旁轴倾斜式转台,包括圆光栅编码器一、平面气浮上盘、平面气浮下盘、内部具有空腔的平面气浮座、伺服电机一、蜗轮蜗杆组件、圆光栅编码器二、并列设置的两个伺服电机二、推杆组件、转台座和倾斜支撑轴,其中,平面气浮上盘通过螺钉连接在平面气浮下盘上,平面气浮下盘固定支撑在内部中空的平面气浮座上,蜗轮蜗杆组件设置在平面气浮座的空腔内部,蜗轮蜗杆组件中蜗轮轴穿过平面气浮下盘与平面气浮上盘固定连接,蜗轮蜗杆组件中蜗杆一端固定在平面气浮座内部侧壁上,另一端与伺服电机一连接以驱动蜗杆转动,从而使蜗杆带动蜗轮转动,在平面气浮上盘与平面气浮下盘螺钉连接松开时随之带动平面气浮上盘转动;圆光栅编码器二设置在蜗轮蜗杆组件中蜗轮轴上以测量该轴的旋转角度,转台座的一侧上通过倾斜支撑轴枢轴连接平面气浮座,平面气浮座及其支撑的平面气浮上盘、平面气浮下盘可绕该轴进行转动,转台座的相对一侧上前后对称设置有两套推杆组件,每套推杆组件设置有驱动推杆组件上下移动的伺服电机二,平面气浮座上开设有容纳推杆上端的槽,推杆组件的推杆插入槽内并通过枢轴与槽壁进行转动连接,推杆组件下端同样转动连接在转台座的相对一侧上,圆光栅编码器一与倾斜支撑轴同轴并固定在转台座上,测量平面气浮座及其支撑的上下气浮盘的转动角度。Side-axis tilting turntable for linear three-coordinate conversion machine, including circular grating encoder 1, plane air-floating upper plate, plane air-floating bottom plate, plane air-floating seat with cavity inside, servo motor 1, worm gear assembly, Circular grating encoder 2. Two servo motors arranged side by side. 2. Push rod assembly, turntable seat and inclined support shaft. Among them, the plane air-floating upper plate is connected to the plane air-floating bottom plate by screws, and the plane air-floating bottom plate is fixedly supported On the hollow plane air bearing seat, the worm gear assembly is arranged inside the cavity of the plane air bearing seat. One end is fixed on the inner side wall of the plane air-floating seat, and the other end is connected with the servo motor to drive the worm to rotate, so that the worm drives the worm wheel to rotate, and it will be driven when the screw connection between the plane air-floating upper plate and the plane air-floating lower plate is loosened. The upper disc of the plane air bearing rotates; the second circular grating encoder is set on the worm gear shaft in the worm gear assembly to measure the rotation angle of the shaft. The flat air-floating upper disk and the flat air-floating lower disk supported by it can rotate around the axis. Two sets of push rod assemblies are arranged symmetrically front and back on the opposite side of the turntable seat, and each set of push rod assemblies is provided with a driving push rod assembly up and down. The moving servo motor 2. There is a groove on the plane air bearing seat to accommodate the upper end of the push rod. The push rod of the push rod assembly is inserted into the groove and connected to the groove wall through the pivot shaft. The lower end of the push rod assembly is also connected to the turntable base in rotation. On the opposite side, the circular grating encoder one is coaxial with the inclined support shaft and fixed on the turntable base to measure the rotation angle of the plane air bearing base and the upper and lower air bearing discs supported by it.
其中,平面气浮上盘为圆形台面。Among them, the flat air floating upper plate is a circular table top.
其中,旋转功能工作时,拆除气浮上盘与气浮下盘间的紧固螺钉,在气浮上、下盘间通入高压气体,使气浮上盘浮起,伺服电机一驱动涡轮蜗杆组件可使平面气浮上盘在水平面内-360°~360°任意角度旋转,安装在气浮座中心转子上的圆光栅编码器二实时测量气浮上盘的旋转角度。Among them, when the rotation function is working, remove the fastening screws between the air-floating upper plate and the air-floating lower plate, and inject high-pressure gas between the air-floating upper and lower plates to make the air-floating upper plate float. The flat air-floating upper plate rotates at any angle from -360° to 360° in the horizontal plane, and the circular grating encoder 2 installed on the central rotor of the air-floating seat measures the rotation angle of the air-floating upper plate in real time.
其中,连接平面气浮座与转台座的倾斜支撑轴为贯穿转台座的一根整轴。Wherein, the inclined support shaft connecting the plane air bearing seat and the turntable seat is a whole shaft passing through the turntable seat.
本发明的有益效果:与现有直线型三坐标转换机的倾斜转台相比,提高了直线型三坐标转换机的负载能力以及航天器质量特性参数的测量精度。旁轴倾斜式转台的倾斜轴在转台侧方,不会与蜗轮蜗杆组件干涉,因此可以大幅降低转台台面与倾斜转轴之间的距离,从而明显减少无效负载,提高设备的负载能力。同时,在航天器进行质量特性参数测量时,无论转台是否带动航天器绕铅垂轴旋转,倾斜转轴所受倾覆力矩方向始终不变,倾斜角度的测量偏差明显减小,在质量特性参数测量过程中可以通过补偿法将其消除,从而降低倾斜角度的测量误差,提高质量特性参数测量精度。The invention has beneficial effects: compared with the tilting turntable of the existing linear three-coordinate conversion machine, the load capacity of the linear three-coordinate conversion machine and the measurement accuracy of the quality characteristic parameters of the spacecraft are improved. The tilting axis of the side-axis tilting turntable is on the side of the turntable and will not interfere with the worm gear assembly, so the distance between the turntable table surface and the tilting shaft can be greatly reduced, thereby significantly reducing dead load and improving the load capacity of the equipment. At the same time, when the spacecraft is measuring the mass characteristic parameters, no matter whether the turntable drives the spacecraft to rotate around the vertical axis, the direction of the overturning moment on the tilting axis remains unchanged, and the measurement deviation of the tilt angle is significantly reduced. It can be eliminated by the compensation method, thereby reducing the measurement error of the inclination angle and improving the measurement accuracy of quality characteristic parameters.
附图说明Description of drawings
图1,是本发明的直线型三坐标转换机的旁轴倾斜式转台结构倾斜状态下的示意图;Fig. 1 is a schematic diagram of a side-axis tilting turntable structure in a tilted state of a linear three-coordinate transformation machine of the present invention;
图中,1、圆光栅编码器一;2、平面气浮上盘;3、平面气浮下盘;4、平面气浮座;5、伺服电机二;6、蜗轮蜗杆组件;7、圆光栅编码器二;8、伺服电机一;9、推杆组件;10、转台座;11、倾斜支撑轴。In the figure, 1. Circular grating encoder 1; 2. Plane air-floating upper plate; 3. Plane air-floating lower plate; 4. Plane air-floating seat; 5. Servo motor 2; 6. Worm gear assembly; 7. Circular grating encoding Device two; 8, servo motor one; 9, push rod assembly; 10, turntable seat; 11, inclined support shaft.
具体实施方式detailed description
以下参照附图对本发明的直线型三坐标转换机的旁轴倾斜式转台的结构进行详细说明,但该描述仅仅示例性的,并不旨在对本发明的保护范围进行任何限制。The structure of the side-axis tilting turntable of the linear three-coordinate transformation machine of the present invention will be described in detail below with reference to the accompanying drawings, but this description is only exemplary and not intended to limit the protection scope of the present invention.
如图1所示,本发明的直线型三坐标转换机的旁轴倾斜式转台的装置结构显示出来,该装置由圆光栅编码器一1、平面气浮上盘2(卫星对接面)、平面气浮下盘3、内部具有空腔的平面气浮座4(用于支撑平面气浮下盘的支撑座)、伺服电机二5、蜗轮蜗杆组件6、圆光栅编码器二7、伺服电机一8、推杆组件9、转台座10和倾斜支撑轴11组成。其中,平面气浮上盘2通过螺钉连接在平面气浮下盘3上,平面气浮下盘3固定支撑在内部中空的平面气浮座4上,蜗轮蜗杆组件6设置在平面气浮座的空腔内部,蜗轮蜗杆组件6中蜗轮轴穿过平面气浮下盘3与平面气浮上盘2固定连接,蜗轮蜗杆组件6中蜗杆一端固定在平面气浮座4内部侧壁上,另一端与伺服电机一8连接以驱动蜗杆转动,从而使蜗杆带动蜗轮转动,在平面气浮上盘2与平面气浮下盘3螺钉连接松开时随之带动平面气浮上盘2转动。圆光栅编码器7(市购件)设置在蜗轮蜗杆组件6中蜗轮轴上以测量该轴的旋转角度。转台座10的一侧上通过倾斜支撑轴11枢轴连接平面气浮座4,平面气浮座及其支撑的平面气浮上盘、平面气浮下盘可绕该轴进行转动,转台座10的相对一侧上前后对称设置有两套推杆组件9,每套推杆组件9设置有驱动推杆组件上下移动的伺服电机二5,平面气浮座4上开设有容纳推杆上端的槽,推杆组件9的推杆插入槽内并通过枢轴与槽壁进行转动连接,推杆组件9下端同样转动连接在转台座10的相对一侧上,圆光栅编码器一1与倾斜支撑轴11同轴并固定在转台座10上,测量平面气浮座4及其支撑的上下气浮盘的转动角度。As shown in Figure 1, the device structure of the side-axis tilting turntable of the linear three-coordinate conversion machine of the present invention is shown. Floating lower plate 3, planar air-floating seat 4 with a cavity inside (support seat for supporting the planar air-floating lower plate), servo motor 2 5, worm gear assembly 6, circular grating encoder 2 7, servo motor 1 8 , a push rod assembly 9, a turntable seat 10 and an inclined support shaft 11 are formed. Wherein, the plane air-floating upper plate 2 is connected on the plane air-floating lower plate 3 by screws, the plane air-floating lower plate 3 is fixedly supported on the plane air-floating seat 4 which is hollow inside, and the worm gear assembly 6 is arranged in the hollow of the plane air-floating seat. Inside the cavity, the worm gear shaft in the worm gear assembly 6 passes through the plane air bearing lower plate 3 and is fixedly connected with the plane air bearing upper plate 2. Motor one 8 is connected to drive the worm to rotate, so that the worm drives the worm wheel to rotate, and when the screw connection between the plane air-floating upper plate 2 and the plane air-floating lower plate 3 is loosened, the plane air-floating upper plate 2 is driven to rotate thereupon. A circular grating encoder 7 (commercially available item) is arranged on the worm gear shaft in the worm gear assembly 6 to measure the rotation angle of the shaft. One side of the turntable seat 10 is pivotally connected to the plane air-floating seat 4 by an inclined support shaft 11, and the plane air-floating seat and its supported plane air-floating upper plate and the plane air-floating lower plate can rotate around the axis. Two sets of push rod assemblies 9 are symmetrically arranged on the opposite side, and each set of push rod assemblies 9 is provided with a servo motor 2 that drives the push rod assembly to move up and down. The push rod of the push rod assembly 9 is inserted into the groove and is rotatably connected with the groove wall by a pivot. The lower end of the push rod assembly 9 is also rotatably connected to the opposite side of the turntable base 10. It is coaxial and fixed on the turntable base 10 to measure the rotation angle of the plane air bearing seat 4 and the upper and lower air bearing discs supported by it.
本装置具有旋转和倾斜两种功能。旋转功能工作时,拆除平面气浮上盘2与平面气浮下盘4间的紧固螺钉,在平面气浮上盘2与平面气浮下盘3间通入高压气体,使平面气浮上盘2浮起,伺服电机一8驱动蜗轮蜗杆组件6旋转,蜗轮蜗杆组件6带动平面气浮上盘2在水平面内-360°~360°任意角度旋转,圆光栅编码器7可实时测量气浮上盘2的旋转角度;倾斜功能工作时,固定在转台座10上的伺服电机二5驱动推杆组件9,推杆组件9中的推杆伸出,将平面气浮座4一端顶起,使平面气浮座4绕倾斜支撑轴11倾斜,与倾斜支撑轴11同轴安装的圆光栅编码器1实时测量平面气浮座4的倾斜角度。The device has two functions of swivel and tilt. When the rotation function is working, remove the fastening screws between the plane air float upper plate 2 and the plane air float lower plate 4, and inject high-pressure gas between the plane air float upper plate 2 and the plane air float lower plate 3 to make the plane air float upper plate 2 float. Starting, the servo motor 18 drives the worm gear assembly 6 to rotate, and the worm gear assembly 6 drives the plane air bearing upper plate 2 to rotate at any angle of -360°~360° in the horizontal plane, and the circular grating encoder 7 can measure the rotation of the air bearing upper plate 2 in real time Angle; during tilting function work, the servomotor 25 that is fixed on the turntable seat 10 drives push rod assembly 9, and the push rod in the push rod assembly 9 stretches out, and the plane air bearing seat 4 one ends are jacked up, and the plane air bearing seat 4 Tilt around the tilted support shaft 11, and the circular grating encoder 1 installed coaxially with the tilted support shaft 11 measures the tilt angle of the plane air bearing 4 in real time.
尽管上文对本发明的具体实施方式给予了详细描述和说明,但是应该指明的是,我们可以依据本发明的构想对上述实施方式进行各种等效改变和修改,其所产生的功能作用仍未超出说明书及附图所涵盖的精神时,均应在本发明的保护范围之内。Although the specific embodiments of the present invention have been described and illustrated in detail above, it should be pointed out that we can make various equivalent changes and modifications to the above-mentioned embodiments according to the concept of the present invention, and the functional effects produced by it are still the same. Anything beyond the spirit contained in the specification and drawings shall fall within the protection scope of the present invention.
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