CN103983221A - Arm changeable type joint type coordinate measuring machine - Google Patents
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Abstract
本发明提供了一种可变臂的关节式坐标测量机,包括:基座、三段测量臂、转动关节以及测头,在所述基座上由所述三段测量臂串联的六个所述转动关节构成空间开链结构,该开链结构的末端是所述可变臂的关节式坐标测量机的测头,所述可变臂关节式坐标测量机在全臂状态下其六个所述转动关节不锁定,各关节可以绕其自身的轴线进行转动,在变臂状态下靠近基座的第1、2级关节固定不动,其余4个关节可自由活动。本发明提出的可变臂关节式测量机可以减少第一级臂和第一关节的两个角度传感器,这种结构大大提高了系统的测量精度。
The invention provides an articulated coordinate measuring machine with a variable arm, comprising: a base, a three-segment measuring arm, a rotating joint and a measuring head; The rotating joints form a space open-chain structure, and the end of the open-chain structure is the measuring head of the articulated coordinate measuring machine of the variable arm. The above-mentioned rotating joints are not locked, each joint can rotate around its own axis, the first and second level joints close to the base are fixed when the arm is changed, and the other four joints are free to move. The variable arm articulated measuring machine proposed by the invention can reduce the two angle sensors of the first stage arm and the first joint, and this structure greatly improves the measurement accuracy of the system.
Description
技术领域 technical field
本发明涉及关节式坐标测量机,具体涉及一种可变臂的关节式坐标测量机。 The invention relates to an articulated coordinate measuring machine, in particular to an articulated coordinate measuring machine with a variable arm. the
背景技术 Background technique
关节式坐标测量机是一种多自由度非正交坐标式的三坐标测量机,通常具有6个自由度。它仿照人体关节结构,由三个测量臂和一个测头通过六个(旋转)关节串联连接构成空间开链结构,从而以角度测量基准取代了长度测量基准。在使用测量机进行测量时,测头坐标是测量机运动学参数与其六个关节角度的函数。与传统的正交坐标系式三坐标测量机相比,它具有测量范围大、方便灵活、精度较高、机械结构简单、环境适应性好等优点。但是另一方面其结构是一种串联结构,其各项误差是串联式逐级传递到测量结果的,从而其精度难以得到保证。 Articulated coordinate measuring machine is a multi-degree-of-freedom non-orthogonal coordinate measuring machine, usually with 6 degrees of freedom. It is modeled on the joint structure of the human body, and consists of three measuring arms and a measuring head connected in series through six (rotation) joints to form a space open chain structure, thereby replacing the length measurement reference with the angle measurement reference. When measuring with a measuring machine, the probe coordinates are a function of the kinematic parameters of the measuring machine and the angles of its six joints. Compared with the traditional three-coordinate measuring machine with orthogonal coordinate system, it has the advantages of large measurement range, convenience and flexibility, high precision, simple mechanical structure, and good environmental adaptability. But on the other hand, its structure is a series structure, and its various errors are transmitted to the measurement results step by step in series, so its accuracy is difficult to be guaranteed. the
因此,需要一种提高关节式坐标测量机的测量精度的方法。 Therefore, there is a need for a method of improving the measurement accuracy of an articulated coordinate measuring machine. the
发明内容 Contents of the invention
本发明的目的是提供一种可变臂的关节式坐标测量机,包括:基座、三段测量臂、六个转动关节以及测头,在所述基座上由所述三段测量臂串联的所述转动关节构成空间开链结构,该开链结构的末端是测头,所述可变臂关节式坐标测量机可实现变臂、全臂及两者的组合使用,在全臂状态下,其六个所述转动关节不锁定,各关节能够绕其自身的轴线进行转动,在变臂状态下,靠近基座的第一和第二关节被固定而不能转动,其余4个关节能够绕其自身的轴线进行转动,其中第一和第二关节能够单独锁定,也可以同时锁定。 The object of the present invention is to provide an articulated coordinate measuring machine with a variable arm, comprising: a base, a three-section measuring arm, six rotating joints and a measuring head, and the three-section measuring arm is connected in series on the base The rotating joints constitute a space open-chain structure, the end of which is a measuring head, and the variable-arm articulated coordinate measuring machine can realize variable-arm, full-arm and a combination of the two. In the full-arm state , the six rotating joints are not locked, and each joint can rotate around its own axis. In the state of changing arms, the first and second joints close to the base are fixed and cannot rotate, and the remaining 4 joints can rotate around It rotates on its own axis, wherein the first and second joints can be locked individually or simultaneously. the
所述可变臂的关节式坐标测量机设计时采用臂长比例优化模型对结 构参数进行优化,优化目标是使|ΔXT|,|ΔYT|,|ΔZT|均达到最小值,根据设计要求,存在以下的约束条件: When designing the articulated coordinate measuring machine of the variable arm, the arm length ratio optimization model is used to optimize the structural parameters. The optimization goal is to make |ΔX T |, |ΔY T |, |ΔZ T | all reach the minimum value, according to the design Requirements, the following constraints exist:
①已知关节式坐标测量机测量半径、测头长度lz,关节臂长度d3,d5的和为常数; ① It is known that the sum of the measuring radius of the articulated coordinate measuring machine, the length of the probe l z , and the lengths of the articulated arm d 3 and d 5 is a constant;
②为了避免测量空间出现测量“空腹”区域,要求 ②In order to avoid measurement "fasting" area in the measurement space, it is required
③由于可变臂关节式坐标测量机在连杆连接处采用了双关节一体结构,因此各个关节长度a1、a2、a3、a5、a6为0mm,a4有一定长度。 ③Because the variable arm articulated coordinate measuring machine adopts a double-joint integrated structure at the connection of the connecting rod, the lengths of each joint a 1 , a 2 , a 3 , a 5 , and a 6 are 0 mm, and a 4 has a certain length.
所述臂长比例优化模型表示如下: The arm length ratio optimization model is expressed as follows:
所述靠近基座的第一和第二关节通过螺纹锁定或气动锁定方式被固定。 The first and second joints close to the base are fixed by thread locking or pneumatic locking. the
所述螺纹锁定方式为:在第一、二关节的包在转轴外侧的轴套上,布置有锁紧螺纹部件,通过锁紧螺纹部件旋紧并向轴部突伸,抵靠在轴部,从而将轴套和轴部锁定在一起。 The thread locking method is as follows: on the sleeves of the first and second joints wrapped on the outside of the rotating shaft, a locking threaded part is arranged, and the locking threaded part is screwed and protrudes toward the shaft, and leans against the shaft. This locks the hub and shaft together. the
所述气动锁紧方式为:第一相对转动件和第二相对转动件通过第二转动关节相连接,气体弹簧一端连接到第二相对转动件,另一端连接到第一相对转动件上,气体弹簧上布置有锁紧手柄,能够在任意位置锁定第二转动关节的两个相对转动件。 The pneumatic locking method is as follows: the first relative rotating part and the second relative rotating part are connected through the second rotating joint, one end of the gas spring is connected to the second relative rotating part, and the other end is connected to the first relative rotating part, and the gas spring A locking handle is arranged on the spring, which can lock the two relative rotating parts of the second rotating joint at any position. the
附图说明 Description of drawings
参考随附的附图,本发明更多的目的、功能和优点将通过本发明实施方式的如下描述得以阐明,其中: With reference to the accompanying drawings, more objects, functions and advantages of the present invention will be clarified through the following description of the embodiments of the present invention, wherein:
图1a为根据本发明的可变臂关节式坐标测量机的坐标系统图。 Fig. 1a is a coordinate system diagram of a variable arm articulated coordinate measuring machine according to the present invention. the
图1b为根据本发明的可变臂关节式坐标测量机的结构概要视图。 Fig. 1b is a schematic view of the structure of a variable-arm articulated coordinate measuring machine according to the present invention. the
图2为根据本发明的关节式坐标测量机的工作空间图解。 Fig. 2 is a diagram of the working space of the articulated coordinate measuring machine according to the present invention. the
图3a为根据本发明的关节坐标测量机的关节相互转动锁定的方法中的螺纹锁紧法的示意图。 Fig. 3a is a schematic diagram of the thread locking method in the joint rotation locking method of the joint coordinate measuring machine according to the present invention. the
图3b为根据本发明的关节坐标测量机的关节相互转动锁定的方法中的气动锁紧法的示意图。 Fig. 3b is a schematic diagram of the pneumatic locking method in the joint rotation locking method of the joint coordinate measuring machine according to the present invention. the
具体实施方式 Detailed ways
在下文中,将参考附图描述本发明的实施例。在附图中,相同的附图标记代表相同或类似的部件,或者相同或类似的步骤。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the drawings, the same reference numerals represent the same or similar components, or the same or similar steps. the
针对本发明结合示意图进行详细描述,在详述本发明实施例时,为便于说明,表示器件结构的剖面图会不依一般比例作局部放大,而且所述示意图只是示例,其在此不应限制本发明保护的范围。此外,在实际制作中应包含长度、宽度及深度的三维空间尺寸。 The present invention is described in detail in conjunction with schematic diagrams. When describing the embodiments of the present invention in detail, for the convenience of explanation, the cross-sectional view showing the structure of the device will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit this invention. scope of invention protection. In addition, the three-dimensional space dimensions of length, width and depth should be included in actual production. the
参见图1a,{O0X0Y0Z0}为基坐标系,{OtpXtpYtpZtp}为测头坐标系,{OiXiYiZi}(i=1~6)为在每个关节节点上建立的关节坐标系。 Referring to Figure 1a, {O 0 X 0 Y 0 Z 0 } is the base coordinate system, {O tp X tp Y tp Z tp } is the probe coordinate system, {O i X i Y i Z i }(i=1~ 6) is the joint coordinate system established on each joint node.
为了研究各关节臂之间的位置及姿态关系,对关节式坐标测量机已有数学模型(指数积模型、D-H模型、改进的D-H模型等)进行了相关分析比对。在考虑关节式坐标测量机结构参数个数及所设计坐标测量机各关节正交的情况下,仍选用常用的Denavit等提出的D-H模型为基础展开研究。D-H模型中有四组基本结构参数:臂长di是相邻X轴之间的距离;关节长度ai是相邻Z轴之间的距离;扭转角αi是相邻Z轴之间的夹角,以绕Xi轴左旋为正;关节转角θi是相邻X轴之间的夹角,以绕Zi-1轴右旋为正。由D-H方法进行关节坐标系间的齐次变换,就可以得到坐标系{Oi-1Xi-1Yi-1Zi-1}到坐标系{OiXiYiZi}(i=1~6)的齐次变换矩阵: In order to study the position and attitude relationship between the articulated arms, the existing mathematical models (exponential product model, DH model, improved DH model, etc.) of the articulated coordinate measuring machine were analyzed and compared. Considering the number of structural parameters of the articulated coordinate measuring machine and the orthogonality of each joint of the designed coordinate measuring machine, the commonly used DH model proposed by Denavit et al. is still used as the basis for research. There are four sets of basic structural parameters in the DH model: arm length di is the distance between adjacent X axes; joint length ai is the distance between adjacent Z axes; torsion angle αi is the angle between adjacent Z axes, It is positive if it turns left around the Xi axis; the joint rotation angle θi is the angle between adjacent X axes, and it is positive if it turns right around the Zi-1 axis. The homogeneous transformation between the joint coordinate systems is carried out by the DH method, and the coordinate system {O i-1 X i-1 Y i-1 Z i-1 } to the coordinate system {O i X i Y i Z i }( i=1~6) homogeneous transformation matrix:
假设测头P在第6关节坐标系{O6X6Y6Z6}的齐次坐标为X6=[l1,l2,l3,1]T,在基坐标系{O0X0Y0Z0}的齐次坐标为p0=[x,y ,z,1]T,那么测头坐标可表达为: Suppose the homogeneous coordinates of probe P in the 6th joint coordinate system {O 6 X 6 Y 6 Z 6 } are X 6 =[l 1 , l 2 , l 3 , 1] T , in the base coordinate system {O 0 X The homogeneous coordinates of 0 Y 0 Z 0 } are p 0 =[x, y , z, 1] T , then the probe coordinates can be expressed as:
公式(2)就是变臂状态的关节式坐标测量机的测量模型,其同样适用于六自由度的全臂状态的关节式坐标测量机。与变臂状态下固定关节转角θ1和θ2相比,全臂状态的关节式坐标测量机的关节转角θ1和θ2在测量过程中自由变化。 Formula (2) is the measurement model of the articulated coordinate measuring machine in the variable arm state, which is also applicable to the articulated coordinate measuring machine in the full arm state with six degrees of freedom. Compared with the fixed joint rotation angles θ 1 and θ 2 in the variable arm state, the joint rotation angles θ 1 and θ 2 of the articulated coordinate measuring machine in the full arm state change freely during the measurement process.
因此,全臂状态的关节式坐标测量机的数学模型包括以下参数: Therefore, the mathematical model of the articulated coordinate measuring machine in the full arm state includes the following parameters:
结构参数:
外部参数:
锁定第1和第2关节后的变臂状态的关节式坐标测量机的数学模型包括以下参数: The mathematical model of the articulated coordinate measuring machine in the variable arm state after locking the first and second joints includes the following parameters:
结构参数:ξstr={l1,l2,l3,ai,αi,di,θ1,θ2},i=1~6; Structural parameters: ξ str ={l 1 ,l 2 ,l 3 ,a i ,α i ,d i ,θ 1 ,θ 2 }, i=1~6;
外部参数:ξex={θi},i=3~6。 External parameters: ξ ex ={θ i }, i=3~6.
在实际测量过程中根据事先标定的结构参数集ξstr和传感器实时显示的外部参数集ξex,依公式(2)即可计算测头在基坐标系下的坐标p0=[x,y,z,1]T。 In the actual measurement process, according to the pre-calibrated structural parameter set ξ str and the external parameter set ξ ex displayed by the sensor in real time, the coordinate p 0 of the probe in the base coordinate system can be calculated according to formula (2) = [x, y, z, 1] T .
影响关节式坐标测量机精度的误差因素众多,经发明人研究可分为参数因素误差、环境因素误差、其它因素误差。参数因素误差是造成关节式坐标测量机定位误差的最主要因素,主要产生于制造过程各零部件的加工和装配,集中反映在各关节间变换矩阵中的四个参数上。根据上述不同状态下关节式坐标测量机建立的结构参数集和外部参数集,测头坐标的测量误差见公式(3),全臂状态的关节式坐标测量机的测头坐标误差见公式(4)。 There are many error factors affecting the accuracy of the joint-type coordinate measuring machine, which can be divided into parameter error, environmental factor error and other factor error after research by the inventor. Parameter factor error is the most important factor causing the positioning error of the articulated coordinate measuring machine. It mainly occurs in the processing and assembly of each part in the manufacturing process, and is reflected in the four parameters in the transformation matrix between the joints. According to the structural parameter set and external parameter set established by the articulated coordinate measuring machine in the above different states, the measurement error of the probe coordinates is shown in formula (3), and the probe coordinate error of the articulated coordinate measuring machine in the full arm state is shown in formula (4 ). the
变臂和全臂两类关节式坐标测量机具有相同的模型公式,因此通过系统标定后,其共有的结构参数理论上可达到相同的精度,即:m=1~3;
关节式坐标测量机的外部参数是关节转角。由于结构设计及装配误差的影响,显示关节转角的角度传感器物理零位与关节零位往往会不重合,因此,关节转角的误差来源主要包括角度传感器物理零位与关节零位之间的偏差,和编码器的指示误差。对于变臂和全臂两状态下的关节式坐标测量机而言,其共有的外部参数具有相同的误差,即
因此,变臂和全臂状态下的关节式坐标测量机的系统测量误差的区别在于: Therefore, the difference between the system measurement error of the articulated coordinate measuring machine under the state of variable arm and full arm is:
参数标定可以精确参数真值,因此标定后的变臂状态下的关节式坐标测量机结构参数的误差明显小于无法标定的全臂状态下的关节式坐标测量机的外部参数误差,即因此,根据上述分析,变臂状态下的关节式坐标测量机的测量误差要小于传统的全臂状态下的关节式坐标测量机的测量误差。 Parameter calibration can be accurate to the true value of the parameter, so the error of the structural parameters of the articulated CMM in the variable arm state after calibration is significantly smaller than the external parameter error of the articulated CMM in the full arm state that cannot be calibrated, namely therefore, According to the above analysis, the measurement error of the articulated coordinate measuring machine in the variable arm state is smaller than that of the traditional full arm state.
分析关节式坐标测量机的测量模型和误差模型可知,其各项误差是串联式逐级传递到测量结果的,因此第一级臂、第一和第二关节的两个角度传感器误差对测量机精度影响最大。 Analyzing the measurement model and error model of the articulated coordinate measuring machine, it can be known that its various errors are transmitted to the measurement results step by step in series, so the errors of the two angle sensors of the first-stage arm, the first and the second joint have great Accuracy has the greatest impact. the
本发明提出采用可变臂关节式测量机,固定第一和第二关节,以减少第一级臂和第一和第二关节的两个角度传感器误差对测量机精度的影响,这种结构系统的测量精度可大大提高。 The present invention proposes to use a variable arm articulated measuring machine to fix the first and second joints, so as to reduce the influence of the error of the two angle sensors of the first-stage arm and the first and second joints on the accuracy of the measuring machine. This structural system The measurement accuracy can be greatly improved. the
换句话说,本发明的可变臂关节式测量机仍保留传统关节式测量机 原有三臂和三关节(即六个角度传感器)的基本结构,但通过第一和第二关节锁定装置,提供在变臂和全臂两种状态下的不同测量方式:在变臂状态下,进行高精度相对小尺寸范围测量;而在全臂状态下,进行低精度相对大尺寸测量。 In other words, the variable arm articulated measuring machine of the present invention still retains the basic structure of the traditional articulated measuring machine with three arms and three joints (i.e. six angle sensors), but through the first and second joint locking devices, it provides Different measurement methods in the two states of variable arm and full arm: in the variable arm state, high-precision relatively small-scale measurement is performed; while in the full-arm state, low-precision relatively large-scale measurement is performed. the
实际上,根据不同尺寸测量范围和不同精度要求,两种测量方法也可以组合使用:对于较小尺寸范围的几何参数(如孔径和局部几何形状),采用变臂状态进行测量;而大尺寸范围,则采用原有全臂状态进行测量。 In fact, according to different size measurement ranges and different accuracy requirements, the two measurement methods can also be used in combination: for the geometric parameters of the smaller size range (such as aperture and local geometry), the variable arm state is used for measurement; while the large size range , the original full-arm state is used for measurement. the
因此本发明的可变臂关节式坐标测量机既可保持测量机原有性能,又可达到高精度测量目的,同时只需要增加两个关节锁定装置即可,提高精度所需的成本较低。 Therefore, the variable arm joint type coordinate measuring machine of the present invention can not only maintain the original performance of the measuring machine, but also achieve the purpose of high-precision measurement. At the same time, only two joint locking devices need to be added, and the cost required to improve the precision is relatively low. the
下面参考附图,对本发明的具体实施方式进行说明。 Specific embodiments of the present invention will be described below with reference to the accompanying drawings. the
图1a和图1b为根据本发明的可变臂关节式坐标测量机100的结构概要视图及其对应的坐标系统图。 Fig. 1a and Fig. 1b are schematic structural views and corresponding coordinate system diagrams of a variable arm articulated coordinate measuring machine 100 according to the present invention. the
所述可变臂关节式坐标测量机100包括:基座110,三段测量臂107、108、109,转动关节101、102、103、104、105、106以及测头111。 The variable arm articulated coordinate measuring machine 100 includes: a base 110 , three measuring arms 107 , 108 , 109 , rotating joints 101 , 102 , 103 , 104 , 105 , 106 and a probe 111 . the
在基座110上,由三段测量臂107、108、109串联的六个可旋转的关节101、102、103、104、105、106构成空间开链结构,该开链结构的末端是测量机的测头111。 On the base 110, six rotatable joints 101, 102, 103, 104, 105, 106 connected in series by three sections of measuring arms 107, 108, 109 form a space open chain structure, and the end of the open chain structure is the measuring machine The measuring head 111. the
在全臂状态下,所述可变臂关节式坐标测量机100的六个转动关节101、102、103、104、105、106不锁定,各关节可以绕其自身的轴线进行转动,关节转动的角度由其上安装的高精度圆光栅角度传感器控制获得。由于机械结构限制,其中关节101、103、105可在0~2π角度范围内旋转,而关节102、104、106可在-π~0角度范围内旋转。 In the full-arm state, the six rotating joints 101, 102, 103, 104, 105, and 106 of the variable-arm articulated coordinate measuring machine 100 are not locked, and each joint can rotate around its own axis. The angle is controlled by a high-precision circular grating angle sensor installed on it. Due to the limitation of the mechanical structure, the joints 101, 103, 105 can rotate within the angle range of 0-2π, while the joints 102, 104, 106 can rotate within the angle range of -π-0. the
在变臂状态下,关节101和关节102通过螺纹锁紧法、气动锁紧法被锁定,使之固定不动,其余4个关节102、103、104、105、106可自由活动。 In the variable arm state, the joints 101 and 102 are locked by thread locking method and pneumatic locking method, so that they are fixed, and the remaining four joints 102, 103, 104, 105, 106 are free to move. the
使关节相互转动锁定的主要实现方法有: The main implementation methods to make the joints rotate and lock each other are:
1.螺纹锁紧法:如图3a所示,以第一转动关节101为例,轴套301包在轴部302的外侧,在轴套301上布置有锁紧螺纹部件303,通过锁紧 螺纹部件303向轴部突伸,抵靠在轴部,从而将轴套和轴部锁死固定在一起,这种锁紧法结构简单,使用方便。 1. Thread locking method: as shown in Figure 3a, taking the first rotary joint 101 as an example, the shaft sleeve 301 is wrapped on the outside of the shaft part 302, and a locking threaded part 303 is arranged on the shaft sleeve 301, through the locking thread The component 303 protrudes toward the shaft and leans against the shaft, thereby locking and fixing the shaft sleeve and the shaft together. This locking method has a simple structure and is easy to use. the
2.气动锁紧法:如图3b所示,第一相对转动件308和第二相对转动件304通过第二转动关节102相连接,气体弹簧306一端连接到第二相对转动件304,另一端连接到第一相对转动件308上,气体弹簧306上布置有锁紧手柄307。另外,气体弹簧306布置于转盘309上,转盘309又可被螺纹锁定而固定到底座305,这样又实现了第一转动关节101的锁定。这种锁紧法可以在任意位置锁紧第二转动关节102,锁紧后位置准确。 2. Pneumatic locking method: as shown in Figure 3b, the first relative rotating member 308 and the second relative rotating member 304 are connected through the second rotating joint 102, one end of the gas spring 306 is connected to the second relative rotating member 304, and the other end Connected to the first relative rotating member 308 , a locking handle 307 is arranged on the gas spring 306 . In addition, the gas spring 306 is arranged on the turntable 309 , and the turntable 309 can be screwed to be fixed to the base 305 , thus realizing the locking of the first rotary joint 101 . This locking method can lock the second rotary joint 102 at any position, and the position is accurate after locking. the
另外,关节式坐标测量机在测量机的测量范围确定后,三个臂长必须合理分配。关节式坐标测量机臂长合理规划的原则是,既要有尽可能大的测量区域,又要有尽可能小的测量盲区。对于可变臂关节式坐标测量机,其臂长分配更具其科学意义。由于两臂关节测量机的测量范围比三臂关节测量机的测量范围有所减小,为了保证适应一般测量需要,应有尽量大的有效测量范围,因此根据本发明的可变臂关节式坐标测量机根据下述臂长比例优化模型对臂长结构参数进行优化。 In addition, after the measurement range of the articulated coordinate measuring machine is determined, the three arm lengths must be reasonably allocated. The principle of rational planning of the arm length of the articulated coordinate measuring machine is to have as large a measurement area as possible and as small a measurement blind area as possible. For the variable arm articulated coordinate measuring machine, the distribution of arm length is more scientific. Since the measurement range of the two-arm joint measuring machine is smaller than that of the three-arm joint measuring machine, in order to ensure that the general measurement needs are met, the effective measurement range should be as large as possible, so the variable arm joint type coordinate system according to the present invention The measuring machine optimizes the structural parameters of the arm length according to the following arm length proportional optimization model. the
在可变臂关节式坐标测量机的测量范围确定的情况下,各连杆长度参数有多种组合,各杆件参数的具体取值对测量范围及最终测头位置误差有影响。例如,本发明的一个实施例设计的测量机的测量半径为1.2m,因此它的理论测量范围是半径为1.2m的空间球体,即测头坐标系O7X7Y7Z7的原点能够探测到空间球体中的任一点。但关节式坐标测量机在测量时存在工作空间,工作空间大小主要与测量机的d3、d5、α4以及测头的lz有关,如图1a所示。若在不增加关节臂总长的前提下使其工作空间达到最大,减小工作区间的内径是一个有效的办法。 When the measurement range of the variable-arm articulated coordinate measuring machine is determined, there are many combinations of the length parameters of each connecting rod, and the specific value of each rod parameter has an impact on the measurement range and the final probe position error. For example, the measurement radius of the measuring machine designed in an embodiment of the present invention is 1.2m, so its theoretical measurement range is a space sphere with a radius of 1.2m, that is, the origin of the probe coordinate system O 7 X 7 Y 7 Z 7 can Any point in the space sphere is detected. However, the articulated coordinate measuring machine has a working space during measurement, and the size of the working space is mainly related to d 3 , d 5 , α 4 of the measuring machine and l z of the probe, as shown in Figure 1a. If the working space can be maximized without increasing the total length of the articulated arm, reducing the inner diameter of the working area is an effective way.
理想工作空间球体的半径为d3+d5+lz,从图2可知当d3≥d5时出现“空腹”区域A,在“空腹”区域A内,测头无法测量到。在实际设计关节式坐标测量机时,为了测量机能够具有较好刚度及稳定性,在关节臂d3、d5之间还有偏置的关节长度α4。因此在出现“空腹”区域时,d3,d5,a4,lz有如下的关系: The radius of the sphere in the ideal working space is d 3 +d 5 +l z . From Figure 2, it can be seen that when d 3 ≥ d 5 , a "fasting" area A appears, and in the "fasting" area A, the probe cannot measure it. When actually designing an articulated coordinate measuring machine, there is an offset joint length α 4 between the articulated arms d 3 and d 5 in order to have better rigidity and stability of the measuring machine. Therefore, when the "fasting" area appears, d 3 , d 5 , a 4 , l z have the following relationship:
同理可知,当d3≤d5也会出现“空腹”区域,d3,d5,a4,lz有如下的关系: In the same way, it can be seen that when d 3 ≤ d 5 , there will also be a "fasting" area, and d 3 , d 5 , a 4 , l z have the following relationship:
由上可知,要是测量空间不存在“空腹”区域,d3,d5,a4,lz需要满足的关系为: It can be seen from the above that if there is no "fasting" area in the measurement space, the relationship that d 3 , d 5 , a 4 , and l z need to satisfy is:
建立臂长优化模型,优化目标是使|ΔXT||ΔYT|,|ΔZT|均达到最小值,根据设计要求,存在以下的约束条件: Establish the arm length optimization model, the optimization goal is to make |ΔX T ||ΔY T |, |ΔZ T | reach the minimum value, according to the design requirements, there are the following constraints:
①已知关节式坐标测量机测量半径、测头长度lz,关节臂长度d3,d5的和为常数; ① It is known that the sum of the measuring radius of the articulated coordinate measuring machine, the length of the probe l z , and the lengths of the articulated arm d 3 and d 5 is a constant;
②为了避免测量空间出现测量“空腹”区域,根据前面的研究结果可知,
③由于可变臂关节式坐标测量机在连杆连接处采用了双关节一体结构,因此关节长度a1、a2、a3、a5、a6为0mm,a4有一定长度。 ③As the variable arm articulated coordinate measuring machine adopts a double-joint integrated structure at the connection of the connecting rod, the joint lengths a 1 , a 2 , a 3 , a 5 , and a 6 are 0mm, and a 4 has a certain length.
因此,臂长比例优化模型如下所示: Therefore, the arm length ratio optimization model is as follows:
通过公式(9)可知,测头的最终误差不仅与θi有关,也与杆件参数的ai,di有关。在实际的测量过程中,关节转角变量θi的误差就是通过杆件参数传递到测头。该臂长比例优化模型可以应用于根据本发明的可变臂关节式坐标测量机的臂长优化设计。 It can be seen from formula (9) that the final error of the probe is not only related to θ i , but also related to a i and d i of the bar parameters. In the actual measurement process, the error of the joint rotation angle variable θ i is transmitted to the probe through the rod parameters. The arm length proportional optimization model can be applied to the arm length optimal design of the variable arm articulated coordinate measuring machine according to the present invention.
结合这里披露的本发明的说明和实践,本发明的其他实施例对于本领域技术人员都是易于想到和理解的。说明和实施例仅被认为是示例性的,本发明的真正范围和主旨均由权利要求所限定。 Other embodiments of the invention will be apparent to and understood by those skilled in the art from consideration of the specification and practice of the invention disclosed herein. The description and examples are considered exemplary only, with the true scope and spirit of the invention defined by the claims. the
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